Rockwell Automation 2093-ASP06 User Manual

Installation Instructions
Kinetix 2000 Shunt Module
Catalog Number 2093-ASP06
Topic Page
About This Publication 1
Important User Information 2
Before You Begin 3
Installing a Kinetix 2000 Shunt Module 3
Additional Resources 8

About This Publication

This publication provides basic information for installing a shunt module on a Kinetix 2000 power rail.
Use this document with the Kinetix 2000 Axis Module Installation Instructions, publication 2093-IN001, to install a Kinetix 2000 drive system.
Refer to the Kinetix 2000 User Manual, publication 2093-UM001, for power up procedures, troubleshooting information, and instructions on integrating a Kinetix 2000 system with ControlLogix, CompactLogix, and SoftLogix modules or PCI cards. The user manual provides detailed wiring examples, and information about installing or removing equipment and accessories not described in this document.
Publication 2093-IN002A-EN-P - December 2006
2 Kinetix 2000 Shunt Module
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
)
WARNING
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
IMPORTANT
ATTENTION
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you to identify a hazard, avoid a hazard, and recognize the consequences.
SHOCK HAZARD
Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
Publication 2093-IN002A-EN-P - December 2006
Kinetix 2000 Shunt Module 3

Before You Begin

Remove all packing material, wedges, and braces from within and around the components. After unpacking, check the item name-plate catalog number against the purchase order.
Kinetix 2000 Drive Component Box Contents
Drive Component Ships With
Shunt module Wiring plug for an external shunt resistor (RC).
Wiring plug for the thermal switch (TS).
This manual, Installation Instructions, publication 2093-IN002.

Installing a Kinetix 2000 Shunt Module

These procedures assume you have mounted your power rail, integrated axis module (IAM), and axis modules (AM). Power rails accommodate one IAM and up to seven AMs, in addition to a shunt module. Install a slot filler in any slot not occupied by axis modules or a shunt module.
For installation instructions regarding equipment and accessories not included here, refer to the instructions that came with those products.
WARNING
ATTENTION
To avoid the hazard of electrical shock, perform all mounting and wiring of modules (IAM, AM, shunt module, or slot filler) and the power rail before you apply power. Once power is applied, connector terminals may have voltage present even when not in use.
Plan the installation of your system so that you can perform all cutting, drilling, tapping, and welding with the system removed from the enclosure. Because the system is of the open type construction, be careful to keep any metal debris from falling into it. Metal debris or other foreign matter can become lodged in the circuitry, which can result in damage to components.
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4 Kinetix 2000 Shunt Module

Determine Mounting Order

Mount a shunt module in the order described below, and as shown in the figure.
IMPORTANT
Mount the shunt module to the right of any axis modules (IAM or AM). However, the eight-axis power rail (2093-PRS8S) requires the shunt module be mounted in the rightmost slot.
Module Mounting Order
Highest
Integrated Axis
Module
2093-AC05-MP5
Seven-axis Power Rail Module 2093-PRS7 is shown.
Power Utilization or Amp Rating Lowest
Axis
Module
2093-AM01
Axis
Module
2093-AMP2
Axis
Module
2093-AMP2
Shunt
Module
2093-ASP06
Slot Filler
Module
2093-PRF
WARNING
To avoid personal injury due to electrical shock, place a slot filler module (catalog number 2093-PRF) in all empty slots on the power rail.
An unoccupied slot in the power rail will disable the Kinetix 2000 system, but control ac power will continue to be applied to the power rail.
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Kinetix 2000 Shunt Module 5

Mount the Shunt Module

Follow these steps to mount a Kinetix 2000 shunt module on the power rail.
IMPORTANT
The shunt module is mounted to the right of the last AM, except the 2093-PRS8S power rail requires it be mounted in the last slot.
Do not mount the shunt module on a power rail with a follower IAM in a common bus application. The follower IAM will disable an external or rail-mounted shunt module.
ATTENTION
To avoid damage to the pins located on the back of each module and to make sure that module pins mate properly with the power rail, install modules as shown below.
The power rail must be mounted with the connectors in an upright or vertical orientation to the panel. This provides proper cooling of the modules. Do not mount modules if the power rail is not within 3° of vertical.
1. Align the module locking screw with its corresponding slot on the power rail.
2. Push the module straight forward, by applying force at the top and bottom edges of
the front cover.
The module is fully seated when each locking clip snaps into the bottom of the power rail, and the locking screw boss is flush at the top of the power rail.
Locking Screws
Top Front View of IAM (2093-AC05-MPx)
Top Front View of Double-wide AM (2093-AM0x) Single-wide AM (2093-AMPx)
3. Torque mounting screw to 0.7 Nm (6 lb-in).
Publication 2093-IN002A-EN-P - December 2006
Locking clips at bottom of module are not visible.
Shunt module (2093-ASP06) and slot filler (2093-PRF) are not shown.
6 Kinetix 2000 Shunt Module

Shunt Module Connector Data

The internal shunt resistor (15 Ohm, 50 W) is the default setting for the shunt module. Jumpers are factory installed from TS-1 to TS-2 and from RC-1 to RC-2 to make this default selection.
Connectors on the shunt module are supplied with removable wiring plugs.
Shunt Module Connectors and Pinouts
Designator Description Connector Pin Signal
TS External passive shunt module
thermal switch connections
Two position connector housing
RC External resistor connection Three-position
Internal shunt connection 2 INT
connector housing
External collector connection 3 COL
(1)
Jumper is factory installed between these TS pins to select the internal thermal switch.
(2)
Jumper is factory installed between these RC pins to select the internal shunt resistor.
Shunt Module Connectors and Indicators
1TS1
2 TS2
1 DC+
(1)
(1)
(2)
(2)
External Thermostat
(TS) Connector
External Shunt Resistor
(RC) Connector
TS1 TS2
DC+ INT COL
Publication 2093-IN002A-EN-P - December 2006
Shunt Module, Front View (2093-ASP06)
Power Fault LED Over-temp Fault LED Bus Status LED
Wire should be copper with 75 °C (167 °F) minimum rating.
Kinetix 2000 Shunt Module 7
ATTENTION
IMPORTANT
To avoid personal injury and/or equipment damage, make sure installation complies with specifications regarding wire types, conductor sizes, branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and local codes outline provisions for safely installing electrical equipment.
To avoid personal injury and/or equipment damage, make sure motor power connectors are used for connection purposes only. Do not use them to turn the unit on and off.
To avoid personal injury and/or equipment damage, make sure shielded power cables are grounded to prevent potentially high voltages on the shield.
NEC and local electrical codes take precedence over the values and methods provided.
Publication 2093-IN002A-EN-P - December 2006

Additional Resources

The following documents contain additional information concerning related Allen-Bradley products.
You can view or download publications at http://literature.rockwellautomation.com
. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.
For Read This Document Publication Number
Information on installing, configuring, startup, troubleshooting, and applications for your Kinetix 2000 servo drive system
Information on the installation of your Kinetix 2000 axis modules
Information on the installation of your Kinetix 2000 slot filler module
Information on the installation of your Kinetix 2000 power rail
Information, examples, and techniques designed to minimize system failures caused by electrical noise
Specificatio ns, motor/servo-drive s ystem combinations, and accessories for Kinetix motion control products
Online product selection and system configuration tools, including AutoCAD (DXF) drawings
For declarations of conformity (DoC) currently available from Rockwell Automation
A glossary of industrial automation terms and abbreviations
Kinetix 2000 User Manual 2093-UM001
Kinetix 2000 Axis Module Installation Instructions
Kinetix 2000 Slot Filler Module Installation Instructions
Kinetix 2000 Power Rail Installation Instructions
System Design for Control of Electrical Noise Reference Manual
Kinetix Motion Control Selection Guide
Rockwell Automation Configuration and Selection Tools website
Rockwell Automation Product Certification website
Rockwell Automation Industrial Automation Glossary
2093-IN001
2093-IN003
2093-IN004
GMC-RM001
GMC-SG001
http://www.ab.com/e-tools/
http://www.rockwellautomatio n.com/products/certification
AG-7.1
Allen-Bradley, CompactLogix, ControlLogix, Kinetix, Rockwell Automation, and SoftLogix are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are the property of their respective companies.
Publication 2093-IN002A-EN-P - December 2006
Copyright © 2006 Rockwell Automation, Inc. A ll rights reserved. Printed in t he U.S.A.
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