Rockwell Automation 2093-AMxx User Manual

Installation Instructions
Kinetix 2000 Integrated Axis Module and Axis Module
Catalog Numbers 2093-AC05-MP1, 2093-AC05-MP2, 2093-AC05-MP5, 2093-AMP1, 2093-AMP2, 2093-AMP5, 2093-AM01, 2093-AM02
Topi c Page
Important User Information 2
Before You Begin 3
Installing a Kinetix 2000 Drive 3
IAM and AM Connector Data 7
Wiring Requirements 12
Motor Overload Protection 14
Additional Resources 15

About the Kinetix 2000 Drives

The Kinetix® 2000 integrated axis module (IAM) and up to seven axis modules (AM) mount on the Bulletin 2093 power rail and provide power and control for up to eight servo motors.
, for
2 Kinetix 2000 Multi-axis Servo Drives
IMPORTANT

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requi rements associ ated wit h any pa rticu lar ins tallat ion, Roc kwell Au tomati on, Inc. cannot assume respon sibili ty or li abilit y for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNIN G: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for exampl e, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Rockwell Automation Publication 2093-IN001B-EN-P - July 2013
Kinetix 2000 Multi-axis Servo Drives 3
TIP

Before You Begin

Remove all packing material, wedges, and braces from within and around the components. After unpacking, check the catalog number on the name-plate against the purchase order.
Parts List
Drive component Ships With
Wiring plugs for main AC input power (IPD), control AC input power (CPD),
Integrated axis module (IAM)
contactor enable relay (CED), motor power (MP), and motor brake (BC)
These installation instructions, publication 2093-IN001
Axis module (AM)
The motor feedback connector kit (catalog number 2090-K2CK-D15M) and auxiliary feedback and I/O connector kit (catalog number 2090-K2CK-COMBO) are not provided. Refer to the Kinetix Motion Accessories Specifications Technical Data, publication GMC-TD004 information.
Wiring plugs for motor power (MP) and motor brake (BC)
These installation instructions, publication 2093-IN001
, for more

Installing a Kinetix 2000 Drive

These procedures assume you have prepared your panel and understand how to bond your system. For installation instructions regarding equipment and accessories not included here, refer to the instructions that came with those products.
ATTENTION: To avoid the hazard of electrical shock, perform all mounting and wiring of the IAM, AM, shunt, and slot filler module, and the Bulletin 2093 power rail before you apply power. Once power is applied, connector terminals can have voltage present even when not in use.
ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling, tapping, and welding with the system removed from the enclosure. Because the system is of the open type construction, be careful to keep any metal debris from falling into it. Metal debris or other foreign matter can become lodged in the circuitr y and result in damage to components.
Rockwell Automation Publication 2093-IN001B-EN-P - July 2013
4 Kinetix 2000 Multi-axis Servo Drives
IMPORTANT
IMPORTANT
Ungrounded Configuration
CON7 to CON6
Grounded Configuration
CON5 to CON 6 (default se tting)

Set the IAM Ground Jumper for the Power Grounding Configuration

Setting the ground jumper is necessary only when using an ungrounded or high-impedance grounded power configuration. Refer to the Kinetix 2000 Multi-axis Servo Drives User Manual, publication 2093-UM001
Follow these steps to set the ground jumper for ungrounded or high-impedance grounded power configurations.
1. Remove the front panel on your IAM module.
2. Move the jumper wire to connect CON6 to CON7.
, for diagrams illustrating grounded and ungrounded input power.
Disconnect all headers from the electrical connectors, and the SERCOS fiber-optic cables on the IAM module, before attempting to remove the front panel.
A jumper wire and the grounding connections (CON5, CON6, and CON7) are on the lower front of the power converter (leftmost) board, below the input power (IPD) connector.
The factory default configuration (for grounded power) has the jumper installed between CON5 and CON6.
3. Replace the IAM module front panel.
You are now ready to mount the IAM module on the power rail.
Rockwell Automation Publication 2093-IN001B-EN-P - July 2013
Kinetix 2000 Multi-axis Servo Drives 5
IMPORTANT
Power Utilization or Amp Rating Lowest
Integrated Axis Module
2093-AC05-MP5
Axis Module
2093-AM01
Axis Modules
2093-AMP2
2093-PRS7 Seven-axis Power Rail
Highest
Shunt Module
2093-ASP06
Slot Filler 2093-PRF

Determine Mounting Order

Mount axis modules in the order (left to right) shown in the figure.
The integrated axis module (IAM) must be positioned in the leftmost slot on the power rail, followed by axis modules (AM).
Mount axis modules from left to right starting with the highest power utilization.
The shunt module is mounted to the right of the last AM module. The only exception is the eight-axis power rail (catalog number 2093-PRS8S) that requires the shunt module mounted in the rightmost slot.
Module Mounting Order
ATTENTION: To avoid personal injury due to electrical shock, place a 2 093-PRF slot filler module in
all empty slots on the power rail. Any power rail connector without a module disables the Kinetix 2000 drive system; however, control power is still present.
Rockwell Automation Publication 2093-IN001B-EN-P - July 2013
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