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Installation Instructions
Kinetix 6000M Manual Brake Release Cable
Catalog Number 2090-CBKS8-16AA03
Topi c Page
Important User Information 2
Before You Begin 3
Install the Cable 4
2090-CBKS8-16AA03 Cable Schematic and Connector Pinouts 5
Specifications 6
Additional Resources 6
About the Manual Brake Release Cable
The Kinetix® 6000M integrated drive-motor (IDM) unit is available with a spring-set holding
brake that automatically engages when 24V power is removed. During normal operation, the
brake is automatically controlled by the motion control system or manually controlled using
RSLogix 5000 commands. This cable lets you manually release or apply the brake on an IDM
unit during installation and maintenance, without having to connect and activate an IDM power
interface module (IPIM).
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2 Kinetix 6000M Manual Brake Release Cable
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for
the Application, Installation and Maintenance of Solid State Controls, publication SGI-1.1
Automation sales office or online at http://www.rockwellautomation.com/literature
between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the
wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that
each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or li able for indirect or consequential damages resulting from the use or
application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibilit y or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNIN G: Identifies information about practices or circumstances that can cause an explosion in a
hazardous environment, which may lead to personal injury or death, property damage, or economic
loss.
, is available from your local Rockwell
) describes some important differences
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or
death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and
recognize the consequences.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, drive or motor, to alert
people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, drive or motor, to alert
people that surfaces may reach dangerous temperatures.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Publication 2090-IN037B-EN-P - March 2012
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Kinetix 6000M Manual Brake Release Cable 3
Before You Begin
Remove all packing material from within and around the item. After unpacking, verify the
catalog number against the purchase order, and visually inspect the cable and each connector for
damage. If necessary, immediately notify the carrier of any shipping damage.
Cables are stored and shipped in a coil, and will retain this shape unless you straighten the cable.
To straighten a cable, hang a short cable from its mid-point or lay a long cable on the floor in a
straight line. Any coiling that persists should relax within 24 hours. Doing this results in a cable
that is easier to install.
Observe the following precautions when installing the cables in a servo system. Failure to observe
these safety notices could result in personal injury or damage to the motor and equipment.
SHOCK HAZARD: To avoid the hazard of electrical shock, be sure to ground any cable providing
power at a minimum of one point. To prevent the build-up of electrical energy, factory-supplied
cables use one of these grounding techniques:
• Bond the overall shield to the connector housing.
• Make sure there is a dire ct connect ion-to-ground for each cable shield.
• Connect an exposed cable braid or a ground wire, if present, to the power cable clamp,
housing, or another suitable chassis ground.
Failure to observe these safety procedures could result in personal injury or equipment damage.
ATT EN TI ON : Arcing or unexpected motion can occur if cables are connected or disconnected while
power is applied to the IDM sy stem. Before working on an IDM system, disconnect power and wait
the full time interval as indicated in the warning on the IPIM module or verify the DC bus voltage at
the IPIM module measures less than 50V DC.
Failure to observe this precaution could result in severe bodily injury or loss of life, and damage to
the product will occur.
ATT EN TI ON : The examples in this publication show the available connections, some of which may
not be appropriate for your specific installation. Refer to your system level installation instructions
or user manual for recommended wire trim lengths, and wiring examples appropriate to your
application.
Failure to observe these safety procedures could result in personal injury or damage to the motor
and equipment.
Publication 2090-IN037B-EN-P - March 2012
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4 Kinetix 6000M Manual Brake Release Cable
IMPORTANT
Limited
Bend Zone
Female P lug
101.6 ±3
(4.0 ±0.12)
8 ±1
(0.3)
Black
White
Installation Area
300 ±25 (12 ±1.0.)
Drawing is not to scale. Overall cable length is 3 M (10 ft)
Dimensions are in mm and (in.).
Install the Cable
Follow these steps when installing a 2090-CBKS8-16AA03 manual brake release cable.
1. If an IPIM module is installed, verify power to the IPIM module is removed before
making any connections or disconnecting any components of the system.
ATTENTION: Arcing or unexpected motion can occur if cables are connected or disconnected while
power is applied to the IDM system. Before working on an IDM system, disconnect power and wait
the full time interval as in dicated in the warning on the IPIM module or verify the DC bus voltage at
the IPIM module measures less than 50V DC.
Failure to observe this precaution could result in severe bodily injury or loss of life, and damage to
the product will occur.
2. Before beginning any cable bend, determine the recommended installation areas, and the
clearance required from the features shown in the diagram.
3. Keep cable bends within the bend radius listed in the Specifications on page
This cable has a bend radius of twelve times the cable diameter.
4. Prevent the cable from flexing within 150 ±25 mm (6 ±1 in.) installation areas.
5. Tighten the M23 connector approximately 45° to fully seat the contacts and secure each
connection.
6. Attach each flying lead to the respective output on the external 24V DC power supply.
• White to Ground
• Black to 24V+
7. Apply 24V DC @ 650 mA to the cable terminals to release the spring set brake on the
IDM unit.
The the shaft can be manually rotated while the 24V is applied.
Publication 2090-IN037B-EN-P - March 2012
6.
The internal O-ring is self-conforming and requires a short period between each
connect/disconnect cycle to expand to full size. Let the O-ring expand for at least 60 seconds
before reconnecting a hybrid cable.
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Kinetix 6000M Manual Brake Release Cable 5
2090-CBKS8-16AA03
Manual Brake Release Cable
MDF-SB1xxx
Offline IDM Unit
Customer S upplied
24V DC @ 650 mA
The colored rings on the hybrid cable connector and the mating cable must match: red-to-red or green-to-green.
GND
78
910
6
5
4
1
3
2
DA
BC
Female Connector
White
Black
Customer S upplied
24V DC @ 650 mA
+
-
8. Remove the 24V DC power to apply the brake and prevent shaft rotation.
Kinetix 6000M Cable Routing Diagram
2090-CBKS8-16AA03 Cable Schematic and Connector Pinouts
A
B
C
D
GND
1
2
3
4
5
6
7
8
9
10
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6 Kinetix 6000M Manual Brake Release Cable
Specifications
Additional specifications for each cable are available in the Kinetix Motion Accessories Technical
Data, publication GMC-TD004.
Attribute 2090-CBKS8-16AA03
Wire s ize 18 AWG
(1)
Diameter
Bend radius 97.6 mm (3.84 in.)
Installation areas
(1) Cable diameter tolerance is ± 0.13 mm (0.005 in.).
(2) The installation areas are 300 ± 25 (12 in. ± 1.0) in length at both ends of the cable. Secure this area with a rigid mount that prevents the cable
from flexing where it connects to other components.
(2)
8.13 mm (0.320 in.)
Additional Resources
These documents contain additional information concerning related products from Rockwell
Automation.
Resource Description
Kinetix 6000M Integrated Drive-Motor User Manual, publication
2094-UM003
Kinetix 6000M Integrated Drive-Motor Installation Instructions,
publication MDF-IN001
Kinetix 6000M Integrated Dri ve-Motor Power Interface Module
Installation Instructions, publication 2094-IN016
Allen-Bradley Industrial Automation Glossary, publication
AG-7. 1
System Design for Control of Electrical Noise Reference Manual,
publication GMC-RM001
Kinetix Rotary Motion Specifications Technical Data,
publication GMC-TD001
Kinetix Motion Accessories Technical Data,
publication GMC-TD004
Kinetix Motion Control Selection Guide,
publication GMC-SG001
Information on installing, configuring, starting, and
troubleshooting a servo drive system with a servo motor.
Information on the installation of your Kinetix 6000M
integrated drive-motor unit.
Information on the installation of your Kinetix 6000M
integrated drive-motor power interface module
A glossary of industrial automation terms and abbreviations.
Information, examples, and techniques designed to minimize
system failures caused by electrical noise.
Catalog numbers and product specifications, including
performance, environmental, certifications, load force, and
dimension drawings for Allen-Bradley rotary motors.
Catalog numbers, specifications, and dimensions for
Allen-Bradley servo drive accessories.
General product specifications for Kinetix motion control
products.
You can view or download publications at http://www.rockwellautomation.com/literature
.
To order paper copies of technical documentation, contact your Allen-Bradley® distributor or
Rockwell Automation® sales representative.
Publication 2090-IN037B-EN-P - March 2012
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Notes:
Kinetix 6000M Manual Brake Release Cable 7
Publication 2090-IN037B-EN-P - March 2012
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Rockwell Automation Support
Rockwell Automation provides tec hnical information on the Web to assist you in using its products.
At http://www.rockwellautomation.com/support
links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. You can also visit
our Knowledgebase at http://www.rockwellautomation.com/knowledgebase
forums, software updates, and to sign up for product notification updates.
, you can find technical manuals, technical and application notes, sample code and
for FAQs, technical information, support chat and
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect
programs. For more information, contact your local distributor or Rockwell Automation representative, or visit
http://www.rockwellautomation.com/support/
.
® support
Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual.
You can also contact a special Customer Support number for initial help in getting your product up and running.
United States or Canada 1.440.646.3434
Outside United States or
Canada
Use the Wor ldwi de Loc ator
http://www.rockwellautomation.com/support/americas/phone_en.html
Rockwell Automation representative.
at
, or contact your local
New Product Satisfaction Return
Rockwell Automation tests all o f its products to ensure that they are fully operational when shipped from the manufacturing facility.
However, if your product is not functioning and needs to be returned, follow these procedures.
United States
Outside United States Please contact your local Rockwell Automation representative for the return procedure.
Contact your distributor. You must provide a Customer Support case number (call the phone number
above to obtain one) to your distributor to complete the return process.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document,
complete this form, publication RA-DU002
, available at http://www.rockwellautomation.com/literature/.
Allen-Bradley, Kinetix, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 2090-IN037B-EN-P - March 2012 PN-143964
Supersedes Publication 2090-IN037A-EN-P - February 2012 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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