Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local
Rockwell Automation sales office or online at http://www.ab.com/manuals/gi)
describes some important differences between solid state equipment and hard-wired
electromechanical devices. Because of this difference, and also because of the wide
variety of uses for solid state equipment, all persons responsible for applying this
equipment must satisfy themselves that each intended application of this equipment is
acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes.
Because of the many variables and requirements associated with any particular
installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety
considerations.
WARNING
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Identifies information about practices or circumstances that can
cause an explosion in a hazardous environment, which may lead
to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application
and understanding of the product.
Identifies information about practices or circumstances that can
lead to personal injury or death, property damage, or economic
loss. Attentions help you:
• identify a hazard
• avoid a hazard
• recognize the consequence
Labels may be located on or inside the equipment (e.g., drive or
motor) to alert people that dangerous voltage may be present.
Labels may be located on or inside the equipment (e.g., drive or
motor) to alert people that surfaces may be dangerous
temperatures.
The purpose of this chapter is to provide the necessary instructions to
successfully install a 193-EDN DeviceNet Module to an E1 Plus Overload
Relay and properly connect to a DeviceNet network.
ATTENTION
ATTENTION
To prevent electrical shock, disconnect from power source
before installing or servicing. Install in suitable enclosure.
Keep free from contaminants.
The side mount module contains ESD (electrostatic
discharge) sensitive parts and assemblies. Static control
precautions are required when installing, testing, servicing,
or repairing this assembly. Component damage may result
if ESD control procedures are not followed. If you are not
familiar with static control procedures, refer to Rockwell
Automation publication 8000-4.5.2, “Guarding Against Electrostatic Damage”, or any other applicable ESD
protection handbook.
ATTENTION
ATTENTION
1Publication 193-UM006A-EN-P – October 2005
The purpose of this document is to serve as a guide for
proper installation. The National Electrical Code and any
other governing regional or local code will take precedence.
Rockwell Automation cannot assume responsibility for the
compliance or proper installation of the side mount
module or associated equipment. A hazard of personal
injury and/or equipment damage exists if codes are ignored
during installation.
An incorrectly applied or installed side mount module can
result in damage to the components or reduction in
product life. Wiring or application errors such as supplying
incorrect or inadequate supply voltage, or
operating/storing in excessive ambient temperatures may
result in malfunction of the product.
1-2 Installation and Wiring
ATTENTION
ATTENTION
ATTENTION
Only personnel familiar with the side mount module and
associated machinery should plan to install, set up, and
maintain the system. Failure to comply may result in
personal injury and/or equipment damage.
This is a Class A product. In a domestic environment, this
product may cause radio interference, in which case, the
user may be required to take adequate measures.
To remain compliant with UL/CSA certification, the
DeviceNet power supply must meet NEC Class 2
requirements.
Publication 193-UM006A-EN-P – October 2005
Installation and Wiring 1-3
Features
Figure 1.1 Features
Network Status LED
Output Status LED
Input Status LED
DeviceNet Connector
I/O Connector
Publication 193-UM006A-EN-P – October 2005
1-4 Installation and Wiring
Installation
Figure 1.2 Installation [1]
Figure 1.3 Installation [2]
#2 Driver
Figure 1.4 Installation [3]
0.6 mm X 3.5 mm Blade
(0.02 in X 0.14 in Blade
0.5…0.6 N•m
(4.4…5.3 lb.-in)
)
0.7…1.1 N•m
(6…10 lb-in)
7 mm
(0.28 in)
Publication 193-UM006A-EN-P – October 2005
Wiring
ATTENTION
When using 4-conductor DeviceNet media cable (without a
shield), it is recommended that the “Shield” terminal be
wired to earth ground.
Table 1.1 Wire and Size Torque Specifications
Installation and Wiring 1-5
Figure 1.5 Wiring Diagram
1X
2X
1X
2X
1X
2X
24…12 AWG
24…16 AWG
5 lb.-in
0.2…2.5 mm
0.25…1 mm
0.55 N•m
0.2…2.5 mm
0.2…1 mm
0.55 N•m
DNET 24V+ (Red)
CAN H (White)
2
2
2
2
OUTA
(B300)
23
1
14
13
SHIELD
CAN L (Blue)
DNET 24V- (Black)
SSV
IN2
IN1
Publication 193-UM006A-EN-P – October 2005
1-6 Installation and Wiring
Dimensions
J
Figure 1.6 Dimension Diagram
H
E
K
C
L
A
F
G
B
D
Table 1.2 Dimension Specifications
Contactor Cat. No. E1 Plus
100-C09, -C12, -C16,
-C23
100-C30, -C37193*EE_D63 mm
100-C4367.5 mm
100-C60, -C72, -C85 193*-EE_E 90 mm
Cat. No.
193*-EE_B 63 mm
AB C DEF GHJ KL
(2.48 in)
(2.48 in)
(2.66 in)
(3.54 in)
148 mm
(4.83 in)
148 mm
(5.83 in)
148 mm
(5.83 in)
191.6 mm
(7.54 in)
85.2 mm
(3.35 in)
101.2 mm
(3.98 in)
101.2 mm
(3.98 in)
120.4 mm
(4.74 in)
24.5 mm
(0.96 in)
24.5 mm
(0.96 in)
24.5 mm
(0.96 in)
29 mm
(1.14 in)
13.9 mm
(0.55 in)
13.9 mm
(0.56 in)
18.4 mm
(0.74 in)
23.8 mm
(0.94 in)
35 mm
(1.38 in)
35 mm
(0.55 in)
45 mm
(1.77 in)
55 mm
(2.16 in)
60 mm
(2.36 in)
60 mm
(2.36 in)
60 mm
(2.36 in)
100 mm
(3.94 in)
86.5 mm
(3.40 in)
104 mm
(4.09 in)
104 mm
(4.09 in)
126 mm
(4.94 in)
2 mm
(0.08 in)
2 mm
(0.08 in)
2 mm
(0.08 in)
2 mm
(0.08 in)
4.5 mm
(0.17 in)
4.5 mm
(0.17 in)
4.5 mm
(0.17 in)
5.4 mm
(0.21 in)
18 mm
(0.71 in)
18 mm
(0.71 in)
18 mm
(0.71 in)
18 mm
(0.71 in)
Publication 193-UM006A-EN-P – October 2005
Protection Functions
Chapter
2
Introduction
Trip Status / Identification
Trip Resetting
The purpose of this chapter is to provide detailed information regarding the
protective trip and warning functions that the 193-EDN DeviceNet Module
adds to the E1 Plus Overload Relay. In this chapter, you will find considerable
mention given to parameters as they relate to these functions. For complete
descriptions of the programming parameters, refer to Chapter 4 - Device
Parameters.
The DeviceNet Module determines trip status and identification through
monitoring of reference signals inside the E1 Plus Overload Relay. On
power-up, it assumes that the E1 Plus Overload Relay is in a non-tripped
condition. For definitive feedback on trip status of the E1 Plus Overload Relay,
one of the DeviceNet module inputs may be wired to the N.O. auxiliary
contact (terminals 97 and 98) of the E1 Plus Overload Relay. Parameters 40
and 41 are used to configure the assignment of the inputs. For this function,
use the “OL Contact” configuration.
The following options are available for resetting a tripped E1 Plus Overload
Relay with a DeviceNet module:
• Blue mechanical reset button located on the front of the E1 Plus
Overload Relay
• Setting Parameter 14, Trip Reset, to “Reset”
• Setting the trip reset bit in an output assembly from a logic controller
• Using a push button (N.O. contact configuration) wired to one of the
DeviceNet module inputs, programming the corresponding input
assignment parameter (40 or 41) to “Trip Reset”
IMPORTANT
Trip and Warning Enable
1Publication 193-UM006A-EN-P – October 2005
Parameter 12, Trip Enable, allows the installer to enable or disable the jam trip
protective function.
Setting parameter 16, Reset Mode, to “Automatic” does not
result in other reset commands being ignored.
2-2 Protection Functions
Parameter 13, War ning Ena ble, allows the installer to enable or disable the
overload, jam and underload warning protective functions.
Overload and Phase Loss
Protection
ATTENTION
Thermal overload and phase loss trip protection is provided exclusively by the
E1 Plus Overload Relay. The E1 Plus Overload Relay provides uninterrupted
protection to the motor, even in the event of a DeviceNet Module failure.
Settings for FLA and trip class are found directly on the E1 Plus Overload
Relay.
IMPORTANT
The Trip Enable settings should not be altered during
machine operation, as unexpected behavior could occur.
This may result in an unintended actuation of controlled
industrial equipment, with the potential for machine
damage or serious injury to personnel.
The reset mode DIP switch adjustment is overridden by
the DeviceNet module parameter 16, OL Reset Mode, while
the DeviceNet module is powered.
Overload Warning
The DeviceNet Module continuously monitors the E1 Plus Overload Relay's
percentage of thermal utilization signal. Parameter 2,%Therm Utilized, provides
this value.
Parameter 17, OL Warn Level, is used to adjust the setpoint to alert for an
impending overload trip and is adjustable from 0…100% TCU.
The DeviceNet Module will indicate an overload warning if all the following
conditions are met:
• No warning currently exists
• Overload warning is enabled
• %Therm Utilized is equal to or greater than OL Warn Level
When the overload warning conditions are satisfied, the following will occur:
• Bit 0 in Parameter 4, War n ing Sta t us, will go to “1”
• Bit 1 of Parameter 10, Device Status, will go to “1”
Publication 193-UM006A-EN-P – October 2005
Protection Functions 2-3
Jam Protection
IMPORTANT
Motor current greater than the motor's nameplate rating can indicate a high
overload or stall condition, such as an overloaded conveyor or jammed gear.
These conditions can result in overheating of the motor, and equipment
damage. Rapid jam fault detection helps to minimize damage and loss of
production.
By continuously monitoring the motor current level signal as a percentage of
the E1 Plus Overload Relay's dial FLA setting, the DeviceNet module allows
jam trip and warning capability.
%Therm Utilized will stabilize at a value of approximately
88% with the motor operating continuously at rated
current.
Jam Trip
The following parameters are available for configuring the DeviceNet
Module's jam trip performance:
• Parameter 18, Jam Inhibit Time, allows the installer to inhibit a jam trip
from occurring during the motor starting sequence. It is adjustable from
0…250 seconds.
• Parameter 19, Jam Trip Delay, allows the installer to define the time
period a jam condition must be present before a trip occurs. It is
adjustable from 0.5…25.0 seconds.
• Parameter 20, Jam Trip Level, allows the installer to define the current at
which the E1 Plus Overload Relay will trip on a jam. It is user-adjustable
from 150…600% of the FLA dial setting.
The DeviceNet Module will command the E1 Plus Overload Relay to trip if all
the following conditions are met:
• No trip currently exists
• Jam Protection is enabled
• Jam Inhibit Time has expired
• The motor current is greater than the Jam Trip Level for a time period
greater than the Jam Trip Delay
When the conditions for a jam trip are satisfied, the following will occur:
• Bit 2 in Parameter 3, Trip Status, will go to “1”
• Bit 0 in Parameter 10, Device Status, will go to “1”
Publication 193-UM006A-EN-P – October 2005
2-4 Protection Functions
• The E1 Plus Overload Relay's trip relay contacts (95 and 96) will open
• Out A will be placed in their Protection Fault State (if so programmed)
IMPORTANT
IMPORTANT
The Protection Fault State of OUT A is defined by
parameter 34 (OUTA Pr FltState) and parameter 35 (OUTA Pr FltValue).
The jam inhibit timer starts after the load current
transitions from 0 A to 30% FLA. The DeviceNet Module
does not begin monitoring for a jam condition until the Jam Inhibit Time expires.
Jam Warning
Parameter 21, Jam Warn Level, allows the installer to define the current at
which the DeviceNet Module will indicate a warning. It is user-adjustable from
100…600% FLA.
The DeviceNet Module will indicate a Jam warning if:
• No warning currently exists
• Jam Warning is enabled
• Jam Inhibit Time has expired
• The motor current is equal to or greater than the Jam Warn Level
Underload Protection
Publication 193-UM006A-EN-P – October 2005
When the Jam Warning conditions are satisfied, the following will occur:
• Bit 2 in Parameter 4, Warning Status, will go to “1”
• Bit 1 in Parameter 10, Device Status, will go to “1”
IMPORTANT
Motor current less than a specific level may indicate a mechanical malfunction
in the installation, such as a torn conveyor belt, damaged fan blade, broken
shaft, or worn tool. Such conditions may not harm the motor, however, rapid
detection may help to minimize equipment damage and loss of production.
The Jam Warning function does not include a time delay
feature. Once the Jam Inh ibit Time has expired, the Jam
Warning indication is instantaneous.
Protection Functions 2-5
Underload Warning
The following parameters are available for configuring the DeviceNet
Module's underload warning performance:
• Parameter 22, UL Inhibit Time, allows the installer to inhibit an
underload indication from occurring during the motor starting
sequence. It is adjustable from 0…250 seconds.
• Parameter 23, UL Warn Level, allows the installer to define the current at
which the DeviceNet Module will indicate a warning. It is
user-adjustable from 30…100% of the FLA dial setting.
The DeviceNet Module will immediately indicate an Underload warning if:
• No warning currently exists
• Underload Warning is enabled
• UL Inhibit Time has expired
• The motor current is less than the UL Warn Level
Communication Fault
Protection
When the Underload Warning conditions are satisfied, the following will
occur:
• Bit 3 in Parameter 4, War n i ng Sta t u s, will go to “1”
• Bit 1 of Parameter 10, Device Status, will go to “1”
IMPORTANT
A disruption of the communication link between the E1 Plus DeviceNet
Module and a DeviceNet network can result in the loss of application control
and/or critical process diagnostic data. Rapid communication fault detection
helps minimize potential damage due to uncontrolled or unmonitored
applications.
The Underload Warning function does not include a time
delay feature. Once the UL Inhibit Time has expired, the
Underload warning indication is instantaneous.
Comm Fault Warning
The DeviceNet Module will indicate a Comm Fault warning if:
• No warning currently exists
• Comm Fault Warning is enabled
• The DeviceNet Module experiences a loss of communication
Publication 193-UM006A-EN-P – October 2005
2-6 Protection Functions
When the Comm Fault warning conditions are satisfied, the following will
occur:
• The Network Status LED will blink red or become solid red
• Bit 5 in Parameter 4, War n ing Sta t us, will go to “1”
• Bit 1 of Parameter 10, Device Status, will go to “1”
Communication Idle
Protection
IMPORTANT
When a programmable controller is placed into the program mode, the
execution of its ladder program is suspended, and any connected networks go
to an idle state. If inadvertent, this can result in the loss of application control
and/or critical process diagnostic data. Rapid communication idle detection
helps minimize the potential damage due to uncontrolled or unmonitored
applications.
The Comm Fault State of OUT A is defined by Parameter
36 (OUTA Dn FltState) and parameter 37 (OUTA Dn FltValue).
Comm Idle Warning
The DeviceNet Module will indicate a Comm Idle warning if:
• No warning currently exists
• Comm Idle Warning is enabled
• The network controller that is communicating to the DeviceNet Module
is placed in idle mode
Publication 193-UM006A-EN-P – October 2005
When the Comm Idle warning conditions are satisfied, the following will
occur:
• Bit 6 in Parameter 4, War n ing Sta t us, will go to “1”
• Bit 1 in Parameter 10, Device Status, will go to “1”
IMPORTANT
The Comm Idle State of OUT A is defined by Parameter
38 (OUTA Dn IdlState) and parameter 39 (OUTA Dn IdlValue).
DeviceNet Node Commissioning
Chapter
3
Using RSNetWorx for
DeviceNet
Going Online
To begin the configuration of an E1 Plus DeviceNet Module, execute the
RSNetWorx software and complete the following procedure. You must use
RSNetWorx Revision 3.21 Service Pack 2 or later.
1. After going on-line using RSNetWorx for DeviceNet, do the following:
• Select the Network menu.
• Select Online.
2. Choose the appropriate DeviceNet PC interface. In this example, a
1784-PCD module is chosen. Other common DeviceNet interfaces are
the 1770-KFD and 1784-PCIDS.
Note: DeviceNet drivers must be configured using RSLinx prior to being
available to RSNetWorx.
3. Select OK.
4. RSNetWorx notifies the user to upload or download devices before viewing configuration. Select OK.
5. RSNetWorx now browses the network and displays all of the nodes it
has detected on the network. For some versions of RSNetWorx
software, the E1 Plus DeviceNet Module EDS files may not be
included, and the device will be identified as an “Unrecognized Device”.
If the screen appears like the following example, continue with
Building and Registering an EDS file.
1Publication 193-UM006A-EN-P – October 2005
3-2 DeviceNet Node Commissioning
Figure 3.1 Network Online Screen
6. If RSNetWorx recognizes the device as an E1 Plus Overload Relay, skip
ahead to the following section - Using the Node Commissioning Tool of
RSNetWorx for DeviceNet.
Building and Registering an EDS File
The EDS file defines how RSNetWorx for DeviceNet will communicate to the
E1 Plus DeviceNet Module. The EDS file can be created over the DeviceNet
network or downloaded from the Internet.
Note: You can download the EDS file from www.ab.com/networks.eds
Do the following to build and register the EDS file:
1. Right-click on the “Unrecognized Device” icon. Select Register Device
from the menu that appears.
2. The EDS Wizard will appear.
3. Select Next.
.
Publication 193-UM006A-EN-P – October 2005
4. Select Create an EDS File.
5. Select Next. The following screen appears:
Figure 3.2 Figure EDS Wizard Screen
DeviceNet Node Commissioning 3-3
6. (Optional) Do the following:
• Type a value in Catalog.
• Type a description in File Description Text.
7. Select Next.
Figure 3.3 Setting Default I/O Assembly Sizes
Publication 193-UM006A-EN-P – October 2005
3-4 DeviceNet Node Commissioning
8. Next to the selected Polled check box, do the following:
• Type 6 in Input Size.
• Type 1 in Output Size.
9. Select Next. RSNetWorx uploads the EDS file from the E1 Plus
DeviceNet Module.
10. To display the icon options for the node, select Next.
11. Select the E1 Plus Overload Relay icon by highlighting it and clicking
Change Icon.
12. After selecting the desired icon, select OK.
13. Select Next.
14. When prompted to register this device, select Next.
15. Select Finish. After a short time, RSNetWorx updates the online screen
by replacing “Unrecognized Device” with the name and icon given by
the EDS file that you have just registered.
Using the Node Commissioning Tool of RSNetWorx for DeviceNet
1. From the To ol s menu at the top of the screen, select Node
Commissioning.
3. Select the E1 Plus Overload Relay located at node 63.
4. Select OK. The Node Commissioning screen shows Current Device
Settings entries completed. It will also provide the current network baud
rate in the New E1 Plus Overload Relay Settings area. Do not change
the baud rate setting, unless you are sure it must be changed.
5. Type the node address that you want in the New Device Settings
section. In this example, the new node address is 5.
6. To apply the new node address, select Apply.
7. When the new node address has been successfully applied, the Current
Device Settings section of the window is updated (see the example
below). If an error occurs, check to see if the device is properly powered
up and connected to the network.
Figure 3.5 Node Commissioning Confirmation Window
8. To exit the node commissioning tool, select Close.
9. To update RSNetWorx and verify that the node address is set correctly, select Single Pass Browse from the Network menu.
Publication 193-UM006A-EN-P – October 2005
3-6 DeviceNet Node Commissioning
Produced and Consumed Assembly Configuration
The Input and Output Assembly format for the E1 Plus Overload Relay is
identified by the value in Parameter 28 (Output Assembly) and Parameter 29
(Input Assembly). These values determine the amount and arrangement of the
information communicated to the master scanner.
Figure 3.6 I/O Assembly Settings
Selection of Input and Output Assemblies (also referred to as Produced and
Consumed Assemblies) define the format of I/O message data that is
exchanged between the E1 Overload Relay and other devices on the network.
The consumed information is generally used to command the state of the slave
device's outputs, and produced information typically contains the state of the
inputs and the current fault status of the slave device.
The default Consumed and Produced Assemblies are shown below. For
additional formats, refer to Appendix B—DeviceNet Information.
Table 3.1 Instance 103—E1 Plus Default Output (Consumed) Assembly
Instance 103– Similar to Basic Motor Starter Output Assembly in ODVA Starter Profile
ByteBit 7Bit 6Bit 5Bit 4Bit 3Bit 2 Bit 1 Bit 0
0Fault ResetOutA
Publication 193-UM006A-EN-P – October 2005
DeviceNet Node Commissioning 3-7
Table 3.2 Instance 110—E1 Plus Default Input (Produced) Assembly
Instance 110 – Extended Motor Starter Input Assembly
Choosing the size and format of the I/O data that is exchanged by the E1 Plus
Overload Relay is done by selecting Input and Output Assembly instance
numbers. Each assembly has a given size (in bytes). This instance number is
written to the Input Assembly and Output Assembly parameters. The different
instances/formats allow for user programming flexibility and network
optimization.
IMPORTANT
The Output Assembly and Input Assembly parameter
values cannot be changed while the E1 Plus Overload Relay
is online with a scanner. Any attempts to change the value
of this parameter while online with a scanner will result in
the error message “Object State Conflict.”.
Mapping to the Scanner's Scan List
The Automap feature available in all Rockwell Automation scanners
automatically maps the information. If the default I/O Assemblies are not
used, the values must be changed in the scanner's Scan List.
Do this by selecting Edit I/O Parameters on the Scan List tab of the
scanner. The following screen (Figure 3.7) then appears.
Publication 193-UM006A-EN-P – October 2005
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