Rockwell Automation 1794-IH16 User Manual

Installation Instructions
FLEX I/O 125V dc Digital Input Module
1794-IH16
Important User Information
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.
WARNING
IMPORTANT
ATTENTION
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:
identify a hazard
avoid a hazard
recognize the consequence
ATTENTION
Environment and Enclosure
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters (6562 ft) without derating. This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance. This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications. In addition to this publication, see:
Industrial Automation Wiring and Grounding Guidelines, for additional installation requirements, Allen-Bradley publication
1770-4.1.
NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure.
SGI-1.1 available from your local Rockwell
ATTENTION
ATTENTION
WARNING
WARNING
FLEX I/O is grounded through the DIN rail to chassis ground. Use zinc plated yellow-chromate steel DIN rail to assure proper grounding. The use of other DIN rail materials (for example, aluminum or plastic) that can corrode, oxidize, or are poor conductors, can result in improper or intermittent grounding. Secure DIN rail to mounting surface approximately every 200 mm (7.8 in.) and use end-anchors appropriately.
Preventing Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component boards.
Do not touch circuit components inside the equipment.
If available, use a static-safe workstation.
Store the equipment in appropriate static-safe packaging when not
in use.
If you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
Do not connect directly to line voltage. Line voltage must be supplied by a suitable, approved isolating transformer or power supply having short circuit capacity not exceeding 100 VA maximum or equivalent.

North American Hazardous Location Approval

The following modules are North American Hazardous Location approved: 1794-IH16.
The following information applies when operating this equipment in hazardous locations:
Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest “T” number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.
WARNING
EXPLOSION HAZARD
Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.
Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.
Substitution of components may impair suitability for Class I, Division 2.
If this product contains batteries, they must only be changed in an area known to be nonhazardous.
Informations sur l’utilisation de cet équipement en environnements dangereux :
Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu’à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d’identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d’équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l’installation.
AVERTISSEMENT
RISQUE D’EXPLOSION
Couper le courant ou s’assurer que l’environnement est classé non dangereux avant de débrancher l'équipement.
Couper le courant ou s'assurer que l’environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.
La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2.
S’assurer que l’environnement est classé non dangereux avant de changer les piles.
Publication 1794-IN118A-EN-P - June 2008
2 FLEX I/O 125V dc Digital Input Module
IMPORTANT
To comply with North American restrictions, all connected I/O must be powered from a source compliant with the following:
Class 2
WARNING
If you connect or disconnect wiring while the field-side power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

Install Your Digital Module

7
3
1
2
4
Description Description
1 Keyswitch 5 Alignment bar 2 Terminal base 6 Groove 3 Flexbus connector 7 Latching mechanism 4 Module
The module mounts on a 1794 t erminal base.
ATTENTION
ATTENTION
1. Rotate the keyswitch (1) on the terminal base (2) clockwise to position 1 as
2. Make certain the flexbus connector (3) is pushed all the way to the left to
3. Make sure the pins on the bottom of the module are straight so they will
4. Position the module (4) with its alignment bar (5) aligned with the groove
5. Press firmly and evenly to seat the module in the ter minal base unit. The
Do not remove or replace a Terminal Base unit when power is applied. Interruption of the backplane can result in unintentional operation or machine motion.
During mounting of all devices, be sure that all debris (metal chips, wire strands, etc.) is kept from falling into the module. Debris that falls into the module could cause damage on power up.
required for this type of module.
connect with the neighboring terminal base/adapter.
You cannot install the module unless the connector is fully extended.
align properly with the connector in the terminal base.
(6) on the terminal base.
module is seated when the latching mechanism (7) is locked into the module.
5
Connect Wiring for your Module
(using a 1794-TB3 or TB3S)
1. Connect individual input wiring to numbered terminals on the 0-15 row (A)
as indicated in Table 1.
2. Connect the associated input device +V dc to the corresponding terminal on the 34-51 row (C) for each input as indicated in input devices, also connect the associated input common lead to the corresponding terminal on the 16-33 row (B).
3. Connect +V dc power to terminal 34 on the 34-51 row (C).
4. Connect dc common to terminal 16 on the 16-33 row (B).
5. If daisychaining power to the next terminal base, connect a jumper from
terminal 51 (+V dc) on this base unit to terminal 34 on the next base unit.
6. If continuing dc common to the next base unit, connect a jumper from terminal 33 (common) on this base unit to terminal 16 on the next base unit.
Table 1 Wiring Connections for 1794-IH16
6
Channel Signal Power Terminal
0 A-0 C-35 B-17
1 A-1 C-36 B-18
2 A-2 C-37 B-19
3 A-3 C-38 B-20
4 A-4 C-39 B-21
5 A-5 C-40 B-22
6 A-6 C-41 B-23
7 A-7 C-42 B-24
8 A-8 C-43 B-25
9 A-9 C-44 B-26
10 A-10 C-45 B-27
11 A-11 C-46 B-28
12 A-12 C-47 B-29
13 A-13 C-48 B-30
14 A-14 C-49 B-31
15 A-15 C-50 B-32
+V DC C-34 thru C-51 are internally conn ected together.
Common B-16 thru B-33 are internally conn ected together.
(1)
2-wire devices use the input and power terminals. 3-wire devices use the input, common and power terminals
1794-TB3 and -TB3S Terminal Base Wiring for 1794-IH16
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
-V
Common
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Volt ag e In +V
Connect V dc common to terminal B-16 Connect +V dc power to terminal C-34 (Use B-33 and C-51 for daisy-chaining to next terminal base unit)
Inputs
Commons
Voltage
2 and 3-Wire Input Wiring for 1794-IH16
0 -15
16-33 34-51
A B C
A B C
= Sink Input
= Common
= 24V dc
0
16
34
01 0 1
2-Wire Device
(Sourcing Output)
Table 1. If using 3-wire
Common Terminal
A
B
-V
Common
C
Volt ag e Out +V
(1794-TB3 shown)
3-Wire Device
(Sourcing Output)
(1)
Publication 1794-IN118A-EN-P - June 2008
IMPORTANT
To comply with the CE Low Voltage Directive (LVD), all connected I/O must be powered from a source compliant with the following: Safety Extra Low Voltage (SELV) or Protected Extra Low Voltage (PELV).
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