Installation Instructions
GuardPLC Digital Output Module
Catalog Number 1753-OB16
Top ic Pa ge
Important User Information 2
About the Module 3
General Safety 3
Install the Module 4
Mount the Module 5
Ground the Module 5
Wire the Module 6
Make Connections for Safety-Related
Communication
Reset Push Button 9
Status Indicators 10
Specifications 11
Additional Resources 14
9
2 GuardPLC Digital Output Module
Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication
SGI-1.1
available from your local Rockwell Automation sales office or online at
http://www.rockwellautomation.com/literature/
equipment and hard-wired electromechanical devices. Because of this difference, and also because of the
wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must
satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot
assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can
cause an explosion in a hazardous environment, which may lead to personal
injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can
lead to personal injury or death, property damage, or economic loss.
Attentions help you identify a hazard, avoid a hazard and recognize the
consequences.
) describes some important differences between solid-state
SHOCK HAZARD: Labels may be on or inside the equipment, for example,
drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example,
drive or motor, to alert people that surfaces may reach dangerous
temperatures.
IMPORTANT
Identifies information that is critical for successful application and
understanding of the product.
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
GuardPLC Digital Output Module 3
About the Module
The 1753-OB16 digital output module is a 16-channel output module for use with
GuardPLC controllers.
Voltage Supply Connection
Digital
Outputs
Voltage Supply
Connection
Digital
Outputs
Ethernet Ports
(on bottom of controller)
Digital
Outputs
General Safety
ATTENTION: Personnel responsible for the application of safety-related
programmable electronic systems (PES) shall be aware of the safety
requirements in the application of the system and shall be trained in using the
system.
Preventing Electrostatic Discharge
ATTENTION: This equipment is sensitive to electrostatic discharge, which can
cause internal damage and affect normal operation. Follow these guidelines
when you handle this equipment:
• Touch a grounded object to discharge static potential.
• Wear an approved wrist-strap grounding device.
• Do not touch connectors or pins on component boards.
• Do not touch circuit components inside the equipment.
• Use a static-safe workstation, if available.
• Store the equipment in appropriate static-safe packaging when not in use.
Digital
Outputs
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
4 GuardPLC Digital Output Module
Environment and Enclosure
ATTENTION: This equipment is intended for use in a Pollution Degree 2
industrial environment, in overvoltage Category II applications (as defined in
IEC publication 60664-1), at altitudes up to 2000 m (6562 ft) without derating.
This equipment is considered Group 1, Class A industrial equipment according
to IEC/CISPR 11. Without appropriate precautions, there may be difficulties
with electromagnetic compatibility in residential and other environments due
to conducted as well as radiated disturbances.
This equipment is supplied as open-type equipment. It must be mounted within
an enclosure that is suitably designed for those specific environmental
conditions that will be present and appropriately designed to prevent personal
injury resulting from accessibility to live parts. The enclosure must have
suitable flame-retardant properties to prevent or minimize the spread of flame,
complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if
non-metallic. The interior of the enclosure must be accessible only by the use
of a tool. Subsequent sections of this publication may contain additional
information regarding specific enclosure type ratings that are required to
comply with certain product safety certifications.
In addition to this publication, see:
• Industrial Automation Wiring and Grounding Guidelines, Rockwell
Automation publication 1770-4.1
• NEMA 250 and IEC 60529, as applicable, for explanations of the degrees of
protection provided by different types of enclosure.
, for additional installation requirements.
Install the Module
Follow these steps to install the module.
1. Mount the module to a DIN rail.
2. Ground the module.
3. Wire the module.
4. Make connections for safety-related communication.
This publication describes these steps in detail.
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
Mount the Module
GuardPLC Digital Output Module 5
IMPORTANT
For effective cooling, mount the module following these guidelines.
• Mount the module horizontally.
• Provide a gap of at least 100 mm (3.94 in.) above and below the module.
• Select a location where air flows freely or use an additional fan.
• Do not mount the module over a heating device.
The module cannot be panel-mounted. Mount the module to a DIN rail by following these
steps.
1. Hook the top slot over the DIN rail.
2. Insert a flathead screwdriver into the gap
between the housing and the latch and pull
the latch downward.
3. Hold the latch down as you push the housing
back onto the DIN rail.
4. Release the latch to lock the module onto the
rail.
TIP
To remove the module from the DIN rail, insert a flathead screwdriver into
the gap between the housing and the latch and pull the latch downward as
you lift the module off of the rail.
(3)
(2)
(1) Top Slot
DIN Rail
Latch
Ground the Module
The module is functionally grounded through its DIN rail connection. A protective earth
ground connection is required and is provided through a separate grounding screw on the upper
left of the housing and marked with the grounding symbol .
You must also provide an acceptable grounding path for each device in your application. For
more information on proper grounding guidelines, refer to the Industrial Automation Wiring
and Grounding Guidelines, publication 1770-4.1
ATTENTION: This product is grounded through the DIN rail to chassis ground.
Use zinc-plated yellow-chromate steel DIN rail to assure proper grounding. The
use of other DIN rail materials (for example, aluminum or plastic) that can
corrode, oxidize, or are poor conductors, can result in improper or intermittent
grounding. Secure DIN rail to mounting surface approximately every 200 mm
(7.8 in.) and use end-anchors appropriately.
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
.
6 GuardPLC Digital Output Module
Wire the Module
The following sections describe how to connect the voltage supply and connect the inputs and
outputs.
Connect the Voltage Supply
To comply with CE Low Voltage Directives (LVD) and UL restrictions, you must use either a
Safety Extra Low Voltage (SELV), or a Protected Extra Low Voltage (PELV) power supply to
power this module. A SELV supply cannot exceed 30V rms, 42.4V peak, or 60V DC under
normal conditions and under single-fault conditions. A PELV supply has the same rating and is
connected to protected earth.
IMPORTANT
The supply voltage is connected via a 4-pin connector that accommodates wire sizes up to
2
2.5 mm
L- terminals are internally connected, so you can daisy-chain 24V DC power from the module to
other devices in the panel by using the remaining terminal.
(14 AWG). You need to connect only one wire to L+ and one wire to L-. Both L+ and
Protect the module with a 10 A slow-blow fuse.
ATTENTION: Do not reverse the L+ and L- terminals or damage to the module
will result. There is no reverse polarity protection.
Operating Voltage Supply
Eight channels comprise one group, with each group having its own operating voltage supply.
Both group 1 and group 2 must be connected to the voltage supply. In addition, both L-/L- and
L+1/L+1 must be connected when using group 1 and both L-/L- and L+2/L+2 must be
connected when using group 2. A jumper will suffice.
IMPORTANT
Group Supply Terminals Output Channels
24V DC - 1: L-, L-, L+1, L+1 DO1: 1, 2, 3, 4 and 9, 10, 11, 12
24V DC - 2: L-, L-, L+2, L+2 DO2: 5, 6, 7, 8 and 13, 14, 15, 16
The total current consumption of each group must not exceed 8 A. If the total
current exceeds 8 A, the group is shut down and then reconnected cyclically.
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
GuardPLC Digital Output Module 7
Safety-related Digital Outputs
The module has 16 digital outputs (DO1…DO16) whose status is indicated via status indicators.
An output is in a safe state when it is de-energized. If a fault occurs, all outputs are turned off.
Each of the 16 outputs can have a load of 1 A at the ambient temperature of 60 °C (140 °F) or up
to 2 A at a maximum temperature of 40 °C (104 °F). Because of heat dissipation concerns,
Rockwell Automation recommends loading only every other output at 2 A.
When an overload occurs, the overloaded outputs are turned off. When the overload is
eliminated, the outputs are activated again according to the specified value.
Although the external line of an output is not monitored, a short-circuit will be indicated.
Digital Output Terminals
DO1
1LS+- LS+
234
DO2
L-
5L-
678
123456
123456 789101112
DO1
LS+
9L-
10 11 12
13 14 15 16 17 18
13 14 15 16 17 18
789101112
DO2
LS+
13 L-
14 15 16
19 20 21 22 23 24
19 20 21 22 23 24
Terminals accommodate wires up to 1.5 mm2 (16 AWG). See the terminal torque specifications
on page 11. Digital outputs (DO) are connected to these terminals.
Terminal Number Designation Function
1 L- Reference pole
2 1 Digital output DO 1
3 2 Digital output DO 2
4 3 Digital output DO 3
5 4 Digital output DO 4
6 L- Reference pole
7 L- Reference pole
8 5 Digital output DO 5
9 6 Digital output DO 6
10 7 Digital output DO 7
11 8 Digital output DO 8
12 L- Reference pole
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
8 GuardPLC Digital Output Module
Terminal Number Designation Function
13 L- Reference pole
14 9 Digital output DO 9
15 10 Digital output DO 10
16 11 Digital output DO 11
17 12 Digital output DO 12
18 L- Reference pole
19 L- Reference pole
20 13 Digital output DO 13
21 14 Digital output DO 14
22 15 Digital output DO 15
23 16 Digital output DO 16
24 L- Reference pole
For connection of a load, the reference pole L- of the related channel group must be used (2-pole
connection).
Example: Connecting Actuators to the Outputs
DO 1
DO 2
DO 3
DO 4L-L-
TIP
Inductive loads can be connected without a protection diode on the load.
However, Rockwell Automation strongly recommends that a protection
diode be fitted directly to the load to suppress any interference voltage. A
1N4004 diode is recommended.
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
GuardPLC Digital Output Module 9
Make Connections for Safety-Related Communication
The module has two 10/100BaseT, RJ45 connectors on the bottom of the unit, that provide
communication to the GuardPLC controller via GuardPLC Ethernet protocol. Because this is
an Ethernet switch, you can daisy-chain connections from the GuardPLC module to other
distributed I/O modules. The switch is auto-detect. Either crossover or straight-through cabling
can be used. Star or line configurations are available. Make sure that a network loop is not
generated. Data packets must be able to reach a node only via a single path.
The media access control (MAC) address of the module can be found on the label positioned
over both lower RJ45 connections.
A transparent label shipped with the module can be used to note the IP address and system
ID (SRS).
IMPORTANT
If you attach the label to the module, make sure you do not cover any of the
ventilation slots.
Reset Push Button
The module is equipped with a reset push button. Reset via the push button is necessary under
the following conditions.
• You forget the password to go online via the programming software.
• You are unable to determine the IP address and SRS of the controller.
The push button is accessible through a small round hole at the top of the housing,
approximately 4…5 cm (1.6…2.0 in.) from the left rim and recessed approximately 9.5 mm
(0.375 in.).
IMPORTANT
To reset, press and hold the push button for 20 seconds while rebooting the device by cycling
power. Pressing the Reset push button during operation has no affect.
With activation of the reset button:
• all accounts are deleted except for the default account.
• IP Address and System ID (SRS) are set to their default values.
The next time you cycle power, these settings will be restored to the last values stored into
nonvolatile memory. This means that either the settings prior to the reset will be restored, or if
any settings were changed after the reset, those new settings will still be in effect.
Activate the reset push button using an insulated pin to prevent short-circuits.
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
10 GuardPLC Digital Output Module
Status Indicators
Indicator State Condition
24V DC On 24V DC operating voltage present.
Off No operating voltage.
RUN On This is the normal status of the controller.
Flashing The controller is in STOP mode and is not executing a routine.
Off The controller is in ERROR_STOP mode (see ERROR).
ERROR On
Off No errors are detected.
PROGress On The upload of a new controller configuration is in progress.
Flashing The upload of a new operating system into the nonvolatile ROM is in progress.
Off No upload of controller configuration or operating system in progress.
FORCE On The controller is executing a routine (RUN) and FORCE mode is activated by the user.
Flashing The controller is in STOP mode, but Forcing has been initiated and will be activated
Off Forcing is OFF.
FAULT On
Flashing An error has occurred during a nonvolatile ROM write cycle.
Off None of the above errors has occurred.
OSL Flashing Emergency Operating System Loader is active.
BL Flashing Boot Loader unable to load operating system or unable to start COMM operating
Module status can be interrogated through the programming software. For more information, refer to the
GuardPLC System User Manual, publication 1753-UM001
A routine, which has been loaded into the controller, is executed.
The controller processes input and output signals, carries out communication, and
performs hardware and software tests.
All system outputs are reset.
STOP mode can be triggered by setting the Emergency stop system variable to TRUE
in the routine, or by direct command from the programming software.
• A hardware error has been detected by the controller. The controller goes to
ERROR_STOP mode and the execution of the routine is halted. Hardware errors
are errors in the controller, errors in one or more of the digital input and output
modules, or errors in the counters.
• A software error in the operating system has been detected by the controller.
• The watchdog has reported an error due to exceeded cycle time.
All system outputs will be reset and the controller ceases all hardware and software
tests. The controller can only be restarted by a command from the programming
software.
when the controller is started.
• The routine (logic) has caused an error.
• The controller configuration is faulty.
• The upload of a new operating system was not successful and the operating
system is corrupted.
One or more I/O errors have occurred.
system loader.
.
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
GuardPLC Digital Output Module 11
Specifications
Technical Specifications – 1753-OB16 Module
Attribute 1753-OB16
Interfaces: GuardPLC
Ethernet
Operating voltage 24V DC, -15…20%, w
Isolation voltage 50V (continuous), Basic Insulation Type, I/O to Ethernet and Ethernet to DC power
Wiring category
Wire size • I/O – 0.13…1.3 mm
Wire type Shielded on Ethernet
Terminal block torque 0.51 N•m (4.5 lb•in)
Fuse (external) 24V DC power: 10 A (time-lag)
Pilot Duty Rating Not rated
Response time ≥ 10 ms
Battery backup None
Current consumption Approximately 0.2 A per group @ 24V
Enclosure Type Rating Meets IP20
Width, approx. 207 mm (8.16 in.) including housing screws
Height, approx. 114 mm (4.49 in.) including latch
Depth, approx. 66 mm (2.60 in.) including grounding bolt
Weight, approx. 0.85 kg (1.87 lb)
Digital Outputs
Number of outputs 16 (not electrically isolated)
Output voltage range ≥ L+ minus 2V
Output current 1 A max @ 60 °C (140 ° F), 2 A max @ 40 °C (104 ° F)
Surge current per
channel
Current load, min 2 mA per channel
(1)
2 x RJ45, 10/100Base T (with 100 Mbit/s) with integrated switch
15% from a power supply with protective separation,
conforming to IEC 61131-2 requirements
Category 2 on communication ports, signal ports, and power ports
75 °C (167 °F) or greater with 1.2 mm (3/64 in.) insulation max
• Power – 0.33…2.1 mm
75 °C (167 °F) or greater with 1.2 mm (3/64 in.) insulation max
• Ethernet – RJ45 connector according to IEC 60603-7, 2 or 4-pair Category 5e
minimum cable according to TIA 568-B.1, or Category 5 cable according to
ISO/IEC 24702
4 A for 10 ms @ 1Hz
ss
2
(26…16 AWG) solid or stranded copper wire rated at
2
(22…14 AWG) solid or stranded copper wire rated at
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
12 GuardPLC Digital Output Module
Technical Specifications – 1753-OB16 Module
Current per group
(admissible total current)
Lamp load 10 W max (for output 1 A), 25 W max (for output 2 A)
Inductive load 500 mH max
Internal voltage drop 2V max @ 2 A
Leakage current
(with 0 signal)
Response to overload Shut down of concerned output with cyclic reconnecting
(1) Use this Conductor Category information for planning conductor routing. Refer to Industrial Automation Wiring and
Grounding Guidelines, publication 1770-4.1
8 A max (16 A max)
1 mA max @ 2V
.
Environmental Specifications – 1753-OB16 Module
Attribute 1753-L28BBB-M, 1753-L28BBB-P
Temperature, nonoperating
• IEC 60068-2-1 (Test Ab, Unpackaged nonoperating
cold)
• IEC 60068-2-2 (Test Bb, Unpackaged nonoperating
dry heat)
• IEC 60068-2-14 (Test Na, Unpackaged nonoperating
thermal shock)
Temperature, operating
• IEC 60068-2-1 (Test Ad, operating cold)
• IEC 60068-2-2 (Test Bd, operating dry heat)
• IEC 60068-2-14 (Test Nb, operating thermal shock)
Temperature, surrounding air 60 °C (140 °F)
Vibration
• IEC 60068-2-6 (Test Fc, operating)
Shock, operating
-40…85 °C (-40…185 °F)
0…60 °C (32…140 °F)
1 g @ 10…150 Hz
15 g
• IEC 60068-2-27 (Test Ea, unpackaged shock)
Relative humidity
10…95% noncondensing
• IEC 60068-2-30 (Test Db, unpackaged damp heat)
Emissions CISPR 11: Group 1, Class A
ESD Immunity
• IEC 61000-4-2
Radiated RF Immunity
• IEC 61000-4-3
• 6 kV contact discharges
• 8 kV air discharges
• 10V/m with 1kHz sine-wave 80% AM from
80 MHz…2000 MHz
• 1 V/m with 1 kHz sine-wave 80% AM from
2000…2700 MHz
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
Environmental Specifications – 1753-OB16 Module
GuardPLC Digital Output Module 13
EFT/B Immunity
• IEC 61000-4-4
• ±2 kV @ 5 kHz on DC power ports
• ±1 kV @ 5 kHz on signal ports
• ±1 kV @ 5 kHz on communication ports
Surge Transient Immunity
• IEC 61000-4-5
• ±500V line-line (DM) and ±500V line-earth (CM)
on DC power ports
• ±1 kV line-earth (CM) on signal ports
• ±1 kV line-earth (CM) on communication ports
Conducted RF Immunity
• IEC 61000-4-6
Damped Oscillatory Wave Immunity
• IEC 61000-4-12
Certifications
Certification (when
product is marked)
c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada. See UL File
CE European Union 2004/108/EC EMC Directive, compliant with:
1753-IB16
(1)
E65584.
10V rms with 1 kHz sine-wave 80% AM from
150 kHz…80 MHz
• ±1 kV line-earth (CM) on signal ports
• ±1 kV line-earth (CM) on power ports
• EN 61326-1 Meas./Control/Lab., Industrial Requirements
• EN 61000-6.2; Industrial Immunity
• EN 61000-6-4; Industrial Emissions
• EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)
C-Tick Australian Radiocommunications Act, compliant with: AS/NZS CISPR 11;
Functional Safety Certified by TÜV
(1) See the Product Certification link at http://www.ab.com for Declarations of Conformity, Certificates, and other certification
details.
(2) When used with specified firmware revisions.
Industrial Emissions
(2)
(Cat. 4) according to ISO 13849-1
: up to and including SIL 3 according to IEC 61508 and PLe
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
14 GuardPLC Digital Output Module
Additional Resources
The table below provides a listing of publications that contain important information about
GuardPLC systems.
Resource Description
GuardPLC Controller Systems Safety Reference
Manual, publication 1753-RM002
GuardPLC Controller Systems User Manual,
publication 1753-UM001
Using RSLogix Guard PLUS! Software with
GuardPLC Controllers Programming Manual,
publication 1753-PM001
Industrial Automation Wiring and Grounding
Guidelines, publication 1770-4.1
You can view or download publications at http://www.rockwellautomation.com/literature. To
order paper copies of technical documentation, contact your local Rockwell Automation
distributor or sales representative.
Detailed information regarding the safety certification of the
GuardPLC System
Detailed information on installing, wiring, configuring,
operating, maintaining, and troubleshooting GuardPLC
systems
Detailed information on programming your GuardPLC system
using RSLogix Guard PLUS! software
General guidelines for installing a Rockwell Automation
industrial system
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
GuardPLC Digital Output Module 15
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010
Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products. At
http://www.rockwellautomation.com/support/
technical and application notes, sample code and links to software service packs, and a MySupport feature that
you can customize to make the best use of these tools.
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer
TechConnect support programs. For more information, contact your local distributor or Rockwell Automation
representative, or visit http://www.rockwellautomation.com/support/
Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's
contained in this manual. You can also contact a special Customer Support number for initial help in getting your
product up and running.
United States or Canada 1.440.646.3434
Outside United States
or Canada
Use the Worldwide Locator
http://www.rockwellautomation.com/support/americas/phone_en.html
your local Rockwell Automation representative.
New Product Satisfaction Return
Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the
manufacturing facility. However, if your product is not functioning and needs to be returned, follow these
procedures.
, you can find technical manuals, a knowledge base of FAQs,
.
at
, or contact
United States
Outside United States
Contact your distributor. You must provide a Customer Support case number (call the
phone number above to obtain one) to your distributor to complete the return process.
Please contact your local Rockwell Automation representative for the return
procedure.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to
improve this document, complete this form, publication RA-DU002
http://www.rockwellautomation.com/literature
Allen-Bradley, Rockwell Software, Rockwell Automation, and GuardPLC are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
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.
Rockwell Automation Publication 1753-IN005B-EN-P - June 2010 PN-77080
Supersedes Publication 1753-IN005A-EN-P - January 2004 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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