Rockwell Automation 1752-L24BBBE Installation Instructions

Installation Instructions

SmartGuard 600 Controllers

Catalog Numbers 1752-L24BBB, 1752-L24BBBE

Topic Page

Important User Information 2 North American Hazardous Location Approval 3 General Safety Information 3 About the SmartGuard 600 Controller 5 Before You Begin 7 Set the Node Address 7 Setting the Communication Rate 7 Set the IP Address for Ethernet Communication 8 Install the SmartGuard 600 Controller 9 Mount the SmartGuard 600 Controller 9 Grounding the SmartGuard 600 Controller 10 Connecting a Power Supply 11 Wiring the SmartGuard 600 Controller 12 Making Communication Connections 15 Interpreting the Status Indicators 17 Alphanumeric Status Display 18 Status Indicators 18 Specifications 24 Additional Resources 28

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Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication

available from your local Rockwell Automation sales office or online at

SGI-1.1 http://literature.rockwellautomation.com

equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

) describes some important differences between solid state

WARNING

IMPORTANT

ATTENTION

SHOCK HAZARD

BURN HAZARD

Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

Identifies information that is critical for successful application and understanding of the product.

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

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North American Hazardous Location Approval

The following information applies when operating this equipment in hazardous locations.

Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations an d nonhazardous locations only. Each product is su pplied with markings on the rating nameplate indicatin g the hazardous location temperature code. When combinin g products within a system, the most adverse temperature code (lowest "T" number) may be used to help determine the overa ll temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authorit y Having Jurisdiction at the time of installation.

WARNING

EXPLOSION HAZARD -

• Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

• Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

• Substitution of components may impair suitability for Class I, Division 2.

• If this product contains batteries, they must only be changed in an area known to be nonhazardous.

General Safety Information

Informations sur l’utilisation de cet équipement en environnements dangereux.

Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu'à une utilisation en environnement s de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereu x. Chaque produit est livré avec des marquages sur sa plaque d'identification q ui indiquent le code de température pour les en vironnements dangereux. Lorsque plusieurs produits sont combi nés dans un système, le code de température le plus défavorable (code de température le plus faible) peut ê tre utilisé pour déterminer le code de température global du système. Les combinaisons d'équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l'installation .

AVERTISSEMENT

RISQUE D’EXPLOSION –

• Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher l'équipement.

• Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.

• La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2.

• S'assurer que l'environne ment est classé non dangereux avant de changer les piles.

ATTENTION

Safety Programmable Electronic Systems (PES)

Personnel responsible for the application of safety-related programmable electronic systems (PES) shall be aware of the safety requirements in the application of the system and shall be trained in using the system.

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ATTENTION

Environment and Enclosure

This equipment is intended for use in Pollution Degree 2 Industrial environment, in Overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 m (6562 ft) without derating.

This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.

This equipment is supplied as open type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with flame spread rating or 5VA, V2, V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.

In addition to this publication, see:

• Industrial Automation Wiring and Grounding Guidelines, Allen-Bradley publication

• NEMA Standards publication 250 and IEC publication 60529, as applicable, for

Prevent Electrostatic Discharge

This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:

• Touch a grounded object to discharge potential static.

1770-4.1

explanations of the degrees of protection provided by different types of enclosure.

• Wear an approved wrist grounding strap.

• Do not touch connectors or pins on component boards.

• Do not touch circuit components inside the equipment.

• Use a static-safe workstation, if available.

• Store the equipment in appropriate static-safe packaging when not in use.

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ATTENTION

Protective Debris Strip

Do not remove the protective debris strip until after the controller and all the other equipment near the controller is mounted and wiring is complete.

Once wiring is complete, remove the protective debris strip. Failure to remove the strip before operating can cause overheating.

Serious injury may occur due to the loss of required safety function.

• Do not use test outputs as safety outputs.

• Do not use DeviceNet standard I/O data or explicit message data as safety data.

• Do not use the safety indicators for safety operations.

• Do not connect loads beyond the rated value to safety outputs or test outputs.

• Wire the controller properly so that the 24V DC line does not accidentally touch the

outputs.

• Ground the 0V line of the power supply for external output devices so that the

devices do not turn on when the safety output line or test output line is grounded.

• Do not dismantle, repair, or modify the controller. Doing so may impair the safety

functions.

About the SmartGuard 600 Controller

SmartGuard 600 controllers, catalog numbers 1752-L24BBB and 1752-L24BBBE, are programmable electronic systems featuring 16 digital inputs, 8 digital outputs, 4 test pulse sources, and connections for USB and DeviceNet safety communication. In addition, the 1752-L24BBBE controller offers EtherNet/IP connectivity.

SmartGuard 600 controllers are certified for use in safety applications up to and including Safety Integrity Level (SIL) 3, according to IEC 61508, Performance Level PL(e) according to ISO 13849-1, and Category (CAT) 4, according to EN 954-1.

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1752-L24BBB Controller

1752-L24BBBE Controller

Number Feature

1 Module status indicators 2 Alphanumeric display 3 Node address switches 4 Baud rate switches 5 USB port 6 DeviceNet communication

connector 7 Terminal connectors 8 Input status indicators 9 Output status indicators 10 Service switch

Number Feature

1 Module status indicators 2 Alphanumeric display 3 Node address switches 4 Baud rate switches

5 USB port 6 DeviceNet communication

connector 7 Terminal connectors

8 Input status indicators 9 Output status indicators 10 IP address display switch 11 Ethernet connector 12 Service switch

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Before You Begin

Before you install the controller, set its DeviceNet node address and communication rate.

IMPORTANT

Turn off power to the controller before setting the node address or communication rate via the switches.

Do not change the switch settings while the power supply is on. The controller will detect this as a change in the configuration and will switch to the ABORT mode.

Set the Node Address

Use a small screwdriver to set the DeviceNet node address by using the two rotary switches on the front panel of the controller. Use care not to scratch the switches. Values from 00…63 are valid. The default setting is 63.

Follow these steps to set the node address.

1. Set the tens digit of the node address (decimal) by turning the left rotary switch.

2. Set the ones digit by turning the right rotary switch.

3. To set the node address by using RSNetWorx for DeviceNet software, set the rotary switches to a value from 64…99.

IMPORTANT

A node address duplication error will occur if the same node address is set for more than one node.

Setting the Communication Rate

The default communication rate for a DeviceNet network is 125 Kbps.

If you choose to use a different communication rate, the length of the trunkline and types of cable determine which communication rates your application can support.

DeviceNet Communication Rates and Cable Lengths

Communication Rate

125 Kbps 420 m (1378 ft) 500 m (1640 ft) 100 m (328 ft) 156 m (512 ft) 250 Kbps 200 m (656 ft) 250 m (820 ft) 100 m (328 ft) 78 m (256 ft) 500 Kbps 75 m (246 ft) 100 m (328 ft) 100 m (328 ft) 39 m (128 ft)

Distance, Max Cumulative Drop Flat Cable Thick Cable Thin Cable

Line Length

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Set the communication rate by using the DIP switch on the front of the controller.

DIP Switch Settings

DIP Switch

IMPORTANT

1 2 3 4 Communication Rate

OFF OFF OFF OFF 125 Kbps ON OFF OFF OFF 250 Kbps OFF ON OFF OFF 500 Kbps

ON ON OFF OFF Set by software ON or OFF ON or OFF ON OFF Set by software ON or OFF ON or OFF ON or OFF ON Automatic baud-rate detection

If you change the communication rate of your network, make sure that all devices change to the new communication rate. Mixed communication rates produce communication errors.

Set the IP Address for Ethernet Communication

Connect the 1752-L24BBBE controller to the network via a 100 Mbps Ethernet switch, which will help reduce collisions and lost packets, and increase bandwidth.

The 1752-L24BBBE controller is shipped with BOOTP enabled for setting the IP address. You can use any commercially available BOOTP server. If you do not have BOOTP Server capabilities on your network, download the free Rockwell Automation BOOTP server from http://www.ab.com/networks/bootp.html

To set the IP address by using the Rockwell Automation BOOTP utility, follow these steps.

1. Run the BOOTP utility.

2. Double-click the hardware address of the device you want to configure.

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3. In the the New Entry pop-up dialog box, type the IP address you want to assign to the device, and click OK.

The controller appears in the Relation List.

For detailed information on EtherNet/IP communication, refer to the EtherNet/IP Performance and Application Solution, publication ENET-AP001.

Install the SmartGuard 600 Controller

To install the SmartGuard 600 controller, you must mount it on the DIN rail, wire the terminals, and make communication connections.

Mount the SmartGuard 600 Controller

IMPORTANT

For effective cooling:

• mount the controller on a horizontal DIN rail. Do not mount the controller vertically.

• provide a gap of at least 50 mm (2.0 in.) above and below the controller and 5 mm

(0.20 in.) on each side.

• select a location where air flows freely or use an additional fan.

• do not mount the controller over a heating device.

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