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1403-DM-LM-MM
User Manual
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Rockwell Automation 1403-DM-LM-MM User Manual

Instruction Sheet
Bulletin 1403 Powermonitor II
(Cat. No. 1403-MM, 1403-LM, 1403-DM)
Cat. No. 1403-DM
Cat. No. 1403-MM, 1403-LM
Publication 1403-IN001A-US-P
Important User Information
In no event will Rockwell Automation be responsible for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included soely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, the Rockwell Automation cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by the Rockwell Automation with respect to use o f information, circuits, equipment, or software descr ibe d i n t his manual. Reproduction of the contants of this manual, in whole or in part, without written permission of Rockwell Automation, is prohibited.
Throughout this manual we use notes to make you aware of safety considerations:
ATTENTION: Identifies information about practices or
!
Attention statements help you to:
• identify a hazard
• avoid the hazard
• recognize the consequences.
Important:Identifies information that is critical
circumstances that can lead ot personal injury or death, prop er ty damage or economic loss.
for successful application and understanding of the product.
Publication 1403-IN001A-US-P
Using This Instruction Sheet Preface
What This Instruction Sheet Contains. . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
For More Information on Additional Power Quality Products . . . . . . . . P-1
Terms and Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Product Description Chapter 1
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Performance Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Device Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Quick Start - Minimum Device Configuration . . . . . . . . . . . . . . . . . . . . 1-2
Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Software and System Integration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
PLC Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Setup/Monitoring Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Control Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Status Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Data Logging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Min/Max Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Snapshot Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Oscillography (1403-MM only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Operational Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1403-MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1403-LM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Table of Contents

Installation Chapter 2
Prevent Electrostatic Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Mounting of Master Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Mounting of Display Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Wiring of Master Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Control Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Voltage and Current Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Status Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Wiring of Display Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Communication Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
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ii
Maintenance Chapter 3
Battery Installation and Replacement Procedures . . . . . . . . . . . . . . . . . . 3-1
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Disposal of Discharged Lithium Batteries. . . . . . . . . . . . . . . . . . . . . 3-3
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Field Service Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
General Operation Chapter 4
General Functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Key Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Editing a Digital Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Issuing a Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Configuration Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Voltage/Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Cumulative Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Harmonic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Setpoints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Theory of Setpoint Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Over Forward Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Over Reverse Setpoint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Under Forward Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Under Reverse Setpoint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Equal Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Not Equal Setpoint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Examples of Setpoint Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Setpoint Example 1 - Over kW Forward (+). . . . . . . . . . . . . . . . . . 4-22
Setpoint Example 2 - Under kW Forward (+). . . . . . . . . . . . . . . . . 4-22
Setpoint Example 3 - Over kW Reverse (-). . . . . . . . . . . . . . . . . . . 4-22
Setpoint Example 4 - Under kW Reverse (-). . . . . . . . . . . . . . . . . . 4-22
Relay Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Event Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Snapshot Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Min/Max Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Oscillography (1403-MM only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Self-test/Diagnostic Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Bulletin Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Options Bit Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Overall Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Master Module ROM Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Master Module RAM Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Master Module NVRAM Status . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Master Module Power Supply Status . . . . . . . . . . . . . . . . . . . . . . . 4-29
1403-IN001A-US-P
Master Module Data Acquisition Status. . . . . . . . . . . . . . . . . . . . . 4-29
Master Module Watchdog Timer Status. . . . . . . . . . . . . . . . . . . . . 4-29
Real Time Clock Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Battery Usage Timer Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Smart Communication Card Status. . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Smart Communication Card Type . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Smart Communication Card Firmware Revision Number . . . . . . . 4-30
Number of Display Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Display Module Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Display Module Self-test Results Word 1. . . . . . . . . . . . . . . . . . . . 4-30
Display Module Self-test Results Word 2. . . . . . . . . . . . . . . . . . . . 4-30
Display Module # 1, #2, #3 Firmware Revision Number. . . . . . . . 4-31
Master Module EEPROM Status . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Master Module Device ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
General Purpose Status Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
BT Error Status Word 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
BT Error Status Word 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Catalog Number Explanation Appendix A
Master Module/Limited Metering Master Module . . . . . . . . . . . . . . . . . A-1
Display Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Communications Cards/Peripherals/Software. . . . . . . . . . . . . . . . . . . . . A-2
Fiber Optic Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
iii
Mechanical Dimensions Appendix B
Technical Specifications Appendix C
Product Approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
CE Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
International Standard IEC 529 / NEMA / UL 508 Degree of ProtectionC-1
ANSI/IEEE Tested (1403-MM only) . . . . . . . . . . . . . . . . . . . . . . . . C-1
Measurement Accuracy, Resolution, and Range. . . . . . . . . . . . . . . . . . . C-2
General Input, Output, and Environmental Ratings . . . . . . . . . . . . . . . . C-3
Glossary Appendix D
1403-IN001A-US-P
iv
1403-IN001A-US-P
Preface

Using This Instruction Sheet

What This Instruction Sheet Contains

Review the table below to familiarize yourself with the topics contained in this instruction sheet.
For information about: Refer to
chapter:
Product Features and System Applications
Installing the Master Module Installing the Display Module Wiring and Transformer
Selection Maintenance Modes of Operation Display Module Configuration Information Configuration Information Catalog Number Explanation Mechanical Dimensions Technical Specifications Glossary Index
1 2
2 2 3
4
Appendix A Appendix B Appendix C Appendix D
Index

For More Information on Additional Power Quality Products

For this information: Refer to:
Cat. No. 1403-NSC Smart Communications Card Instruction Sheet
Bulletin 1403 Powermonitor II Tutorial
Cat. No. 1400-PD Installation and Operation Manual
Cat. No. 1400-SP Installation and Operation Manual
Cat. No. 1400-DCU Installing the Communication Card Instructions
Cat. No. 1400-CC RS-232C and RS-485 Convertor Instructions
Cat. No. 6190-PMO ControlView Software
Cat. No. 1402-LS LSM Installation and Operation Manual
Cat. No. 1403-NENET Ethernet Communications Card Instruction Sheet
Cat. No. 1403-NDNET DeviceNet Communications Card Instruction Sheet
Cat. No. 9307RSE32E RSEnergy Installation Guide
Cat. No. 9307RSPDEVD Getting Results with RSPower
Publication 1403-5.1
Publication 1403-1.0.2
Publication 1400-5.2
Publication 1400-801
Publication 1400-5.0
Publication 1400-5.1
Publication 6190-6.5.29
Publication 1402-5.0
Publication 1403-5.3
Publication 1403-5.4
9399­ENERGYIG
POWERBW-
07.24.97
If you would like a manual, you can:
• download a free electronic version from the
internet at www.theautomationbookstore.com
• purchase a printed manual by:
– contacting your local distributor or Rockwell
Automation representative
– visting www.theautomationbookstore.com
and placing your order
– calling 1.800.963.9548 (USA/Canada) or
001.330.725.1547 (Outside USA/Canada)
1403-IN001A-US-P
P-2 Using This Instruction Sheet

Terms and Conventions

In this manual, the following terms and conventions are used:
Abbreviation Term
AWG Amer ican Wire Gage BTR Block Transfer Read BTW Block Transfer Write CF Cable Fiber CSA Canadian Standards Association CT Current Transformer DM Display Module EEPROM Electrically Erasable
Programmable ROM EMI Electromagnetic Interference ID Identification IEC International Electrotechnical
Commission I/O Inputs and Outputs should be
considered with respect to the
PLC processor LED Light Emitting Diode LSM Line Synchronization Module MM Master Module NEMA National Electrical Manufacturers
Association PLC Programmable Logic Controller PT Potential Transformer
(Also known as VT in some
countries) RAM Random Access Memory RFI Radio Frequency Interference R I/O Remote Input/Output RMS Root-mean-square ROM Read-onl y Mem ory SLC Small Logic Controller SPDT Single Pole Double Throw UL Underwriters Laboratories VA Volt-ampere VAR Volt-ampere Reactive
Battery: In this manual, the term battery refers to the lithium cell contained in the Master Module.
1403-IN001A-US-P
Chapter
1
Product Description

Chapter Objectives

After completing this chapter, you should be able to identify the prod uct features and system applications.

Introduction

The Bulletin 1403, Powermonitor II, is uniquely designed and developed to meet the needs of producers and consumers of electric power. The Powermonitor II is a microprocessor based monitoring and control device well suited for a variety of applicat ions. Use of voltage, curr ent, status inputs, and relay connections allows the Powermonitor II to provide monitoring and control information . This data is u seful in substation and distribution centers, electrical control panels, and many utility, commercial, and industrial applications including mo tor control centers. The Powermonitor II is a sophisticated modern alternative to traditional electro-mechanical metering devices. One Powermonitor II can replace many individual transducers and meters within a single package. The Powermonitor II is operato r friendly and provides the user with easy to understand, accurate information in a compact economical package.
A second op tional feature allows for remote communications through the use of a Smart Communications Card co-located with the Master Module. Both the Display Module and the Smart Communications Card are microprocessor based providing better resolution, accuracy, and speed to the Bulletin 1403 Master Module. The bulletin 1403 Powermonitor II and the Communication Cards are Year 2000 compliant.

Performance Features

The Powermonitor II performance features include:
Vo ltage , cur rent, p ower me asure ments and dis pla y
•
28 ms to 90 ms selectable update rates for
•
metering results (1403-MM only) 90 ms fixed update rate (1403-LM only)
•
Communications
•
Software and system integration
•
PLC-5 compatibility
•
SLC-500 compatibility
•
Output control via control relays or PLC
•
Demo mode for training
•
Input monitoring via status inputs
•
Time stamped data logging of system
•
measurements and events Harmonic Analysis (1403-MM only)
•
Simultaneou s multi-channel oscillogr aph
•
recordings (1403-MM only)

General Description

The Bulletin 1403 Display Module, an optional input/ output device, can be used to set up and configure the Bulletin 1403 Master Module for operation. This is accomplished through the Display
Module’s front panel which includes four tactile operator buttons and a liquid crystal display. All communications between the Display Module and Master Module are conducte d over a serial fiber optic link. (The Display Module is easily mounted into a typical instrument panel analog meter cutout.)

Device Configuration

The Powermonitor II comes from the factory with default settings but can be configured for local site­specific requirements. This is accomplished using the Display Module or one of the Communications Cards which allow operation and configuration parameters to be sent to the Master Module.
In conjunction with the Communications Cards, a personal computer running RSPower™ or RSEnergy™ software can be sent to the Master Module.
1403-IN001A-US-P
1-2 Product Description

Quick Start - Minimum Device Configuration

At a minimum, the following steps MUST be followed for proper operation of your Powermonitor II. Any other device configuration options are only required fo r operation of additional functions of the Powermonitor II.
1. Configure the PT and CT ratios to match your
system. Remember, for systems with greater than 120 volts applied to the voltage inputs, the PT secondary must be configured to greater than 137 volts to switch to high voltage mode. For example: a 600 V
L-L
(347 V
) direct-connect
L-N
system is configured with a PT ratio of 347:347.
2. Configure the Voltage Mode to match your syste m
wiring. Use the wiring diagrams in Chapter 2, Figure 2.2 through Figure 2.13 to select the appropriate mode.

Measurements

Table 1.1 Real Time Metering Measurements
Distortion PF (total, and per phase on 4-wire systems) Power Consumption in kW Hours (forward, reverse, and net) Reactive Po wer Consumption in kVAR Hours (forward, rev erse ,
and net) Demand (Amps, Watts, VAR, and VA) Instantaneous Demand (Amps, Watts, VAR, and VA) First Order Projected Demand (Amps, Watts, VAR, and VA) Second Order Projected Demand (Amps, Watts, VAR, and VA)
Table 1.2 Real Time Harmonic Analysis (V1, V2, V3, I1, I2, I3, and neutral)
Percent Distortion up to 41st Harmonic (1403-MM only) IEEE Percent Total Harmonic Distortion IEC Percent Total Harmonic Distortion (Distortion Index)
(DIN) IEEE-519 Compliance (1403-MM only) Telephone Interference Factor (1403-MM only) Crest Factor (1403-MM only) K-Factor (1403-MM only)
Note: Update rates and accuracy are listed in
Appendix C, Technical Specifications
The Powermonitor II provides numerous display measurements and programming charact er is ti cs.
Table 1.1 Real Time Metering Measurements
Current in Amps (per phase and neutral) Average Current in Amps Positive Sequence Current in Amps Negative Sequence Current in Amps Percent Current Unbalance Voltage in Volts (per phase L-L, and L-N on 4-wire systems) Average Voltage in Volts (per phase L-L, and L-N on 4-wire
systems) VAUX (auxiliary voltage input) Positive Sequence Volts in Volts Negative Sequence Volts in Volts Percent Voltage Unbalance Frequency in Hz Phase Rotation (ABC, ACB) Watts (total, and per phase on 4-wire systems) VAR (total, and per phase on 4-wire systems) VA (total, and per phase on 4-wire systems) True PF (total, and per phase on 4-wire systems) Displacement PF (total, and per phase on 4-wire systems)

Displays

The Powermonitor II Master Module communicates to the Display Module over a fiber optic serial communications link. Up to three Display Modules can connect to one Master Module.
Figure 1.1 Display Module
1403-IN001A-US-P
Product Description 1-3

Communications

Both versions of the Powermonitor II can use the 1403-NSC Smart Communications Card for communications via Allen-Bradley Remote I/O, RS­232 or RS-485, the 1403-NENET card for communications via Ethernet, or the 1403-NDNET card for communications via DeviceNet. Refer to Publication 1403-5.1 Smart Communications Card
Instruction Sheet, Publication 1403-5.3 Ethernet Communications Card Instruction Sheet, or Publication 1403-5.4 DeviceNet Communication Card Instruction Sheet for additional information.

Software and System Integration

An IBM PC, or compatible, host computer may communicate with the Powermonit or II via RS-232C, RS-485, R I/O, DeviceNet, or Ethernet using:
RSPower
•
RSView
•
RSEnergy
•
RSLinx
•
User generated software (using open protocol -
•
see Publication 1403-5.1, Smart Communications Card Instruction Sheet)
User generated software (using open protocol -
•
see Publication 1403-5.3, Ethernet Communications Card Instruction Sheet)
RS-232C/RS-485 may be used to support up to 124 Powermonitor IIs per sub net, 250 per network.
PLC Configuration
Setup/Monitoring Software
The Windows-based RSPower and RSEnergy software packages are currently available from Rockwell Software for configuring, monitoring, and control of the Powermonitor II units. This software package is designed t o b e i nte gr ate d wi th RSVi ew or function as a stand alone package. It is capable of graphically displaying a system and its components and providing real time data and graphics on the same screen. Real time data can be displayed in digital or analog presentation using preconfigured gauges. Spectral analysis, oscillograph recordings, logging, and trending are also easily configured. When either software is used in conjunction with RSView, data can be ente red into the tag database editor. Configuration and real time data can be downloaded and retrieved from any Bulletin 1400/ 1403 Powermonitor on the system.
Note: Spectral analysis and oscillog raph recordings
are only available through the 1403-MM only.

Control Relays

The Powermonitor II provi de s t wo hi gh s peed SPDT control relays which may function as:
Alarm relays
•
Setpoint relays
•
Remote control relays operated by command via
•
the communications port or Display Module. Relays controlled by user-defined conditions
•
• kWH or kVARH pulse outputs
• Relay operations may be logged to a PC printer
output using a software package.
Certain circumstances may require a number of Powermonitor IIs to provide feedback while monitoring and control li ng a fa cility. To manage this effectively, Allen-Bradley PLC processor communication ports can be integrated to communicate and respond to the gathered information.

Status Inputs

The Powermonitor II has four self-powered status inputs. These inputs c an b e used to sense and control the state of an external contact. Each of the status inputs has a counter associated with it. The status of these inputs can be viewe d from the Powe rmonit or II Display Module. They may also be viewed and logged from RSPower or RSEnergy software or user generated software.
1403-IN001A-US-P
1-4 Product Description

Data Logging

The Powermonitor II provides three data logs: the Event log, the Min/Max log, and the Snapshot log. Each record of the three logs is date and time stamped to the nearest hundredth of a second.
Event Log
The Event log consists of the 100 most recent events that occurred in the Powermonitor II. Such events consist of power up/ power d own, set point acti vation , new configuration data, etc.
Min/Max Log
The Min/Max log records the minimum and maximum values for 84 parameters for the 1403-MM and 63 parameters for the 1403-LM. These items consist of voltage, current, power, total harmonic distortion, etc. This log can be disabled to increase real time metering update rate performance.
Both types of oscillography can be triggered manually or as the result of a setpoint. All channels are continuously sampled at a 10.8 kHz sample rate.

Operational Characteristics

1403-MM
The Powermonitor II MM module has selectable accuracy (+/- 0.05% no minal) an d update r ates (28 to 90 ms) by changing various configuration parameters. If update rates are critical, then a user can select a modest filtering mode or disable unnecessary features. However, if maximum accuracy is a ne cessity fo r a specif ic applicat ion, then the user can select an additional filtering mode. The Powermonitor II allows a user to trade update speed for accuracy.
1403-LM
Snapshot Log
The Snapshot log consis ts of 5 0 r ecords . Each re cord consists of 46 parameters. These parameters include voltage, current, power, power factor, etc. This log can be updated on a periodic basis set by the configuration data, and/or it can be updated asynchronously as a result of a setpoint action.

Oscillography (1403-MM only)

The Powermonitor II provides two types of oscillography:
(1)
• Simultaneous 7-channel 2-cycle
recording
• User configurable simultaneous 2-channel 12-
(2)
cycle
oscillograph rec ording wit h up to 8 cycles
of pretrigger data.
oscillograph
The Powermonitor II LM module has a fixed accuracy (+/- 0.1 nominal) and a f ixe d upda te r at e of 90 ms.
(1) 2-cycle is specified at 50 Hz (2.4 cycles at 60 Hz). Therefore, more data will
be available at frequencies greater than 50 Hz, while less will be available at frequencies less than 50 Hz.
1403-IN001A-US-P
(2) 12 cycles is specified at 50 Hz (14.4 cycles at 60 Hz). Therefore, more data
will be available at frequencies greater than 50 Hz, while less will be available at frequencies less than 50 Hz.
Chapter
2
Installation

Prevent Electrostatic D ischarge

A TTENTION: Electrostatic
discharge can damage integrated
!

Mounting of Master Module

circuits or semicondu ctors i f you touch
backplane connector pins . Follow these
guidelines when you handle the
module.
•
Touch a grounded object to discharge static potential.
•
Wear an approved wrist-strap grounding device.
•
Do not touch the backplane connector or connector pins.
•
Do not touch circuit components inside the module.
•
If available, use a static-safe work station.
•
When not in use, keep the module in its static-shield box.
free convection cooling of the Master Module’s internal electronic components.
Important:Do not block ventilation holes of the
Master Module. All wiring and other obstructions
The mounting hole pattern for the Master Module is defined by the dimensional drawing in Figure B.2, Appendix B. The Master Module can be mounted with either four No. 10 or M5 bolts or screws with flat washe rs and an internal lock washer or equivalent.

Mounting of Display Module

Protective Enclos ure A suitable enclosure should be used to protect the rear surfaces of the Display Module from atmospheric contaminants such as oil, moisture, dust and corrosive vapors plus other harmful airborne substances. The Display Module’s gasketed front panel interface to the protective enclosure is rated as an IP65 degree of protection [National Electrical Manufacturer’s Association (NEMA)/Underwriters Laboratories (UL) 508, Type 4X (Indoor)] per International Standard IEC 529.
Protective Enclosur e A suitable enclosure should be
used to protect the Master Module from atmospheric contaminan ts such as oil, mo isture, dust, and corrosive vapors or other harmful airborne substance s; if not, a reduced servi ce life can be expected.
The enclosure should be mounted in a position that allows the access doors to open fully. This will provide easy access to the wiring of the Master Module and related components. A suggested method for spacing and wiring layout for the Master Module is shown in Appendix B. Also, see Appendix B for drilling template.
Installation and Orientation Normal installation and orientation of the Master Module within its protective enclosure is defined in Figure B.1, Appendix B. This orientation will ensure adequate
Installation and Orientation The Display Module can be oriented in any position. The most typical orientation is shown in Figure B.1, Appendix B. The Display Module is designed to fit into the protective enclosure cutout with a minimum installation depth of 50.8 mm (2.0 in.) behind the mounting panel as shown in Figure B.2, Appendi x B. The recommended Display Module mounting hole pattern and dimensions are defined in Figure B.3, Appendix B. Ensure that the gasket provided is not contaminated with foreign matter and is installed in the Display Module correctly. Install the Display Module into the protective enclosure’s front panel using four M4 nut/ lockwasher assemblies as shown in Figure B.4, Appendix B. Tighten the M4 nut/lockwasher assemblies to 0.9 to 1.1 Nm (8 to 10 lb-in.)
Note: Eight flat washers are provided for retrofit
applications with larger hole sizes.
1403-IN001A-US-P
2-2 Installation
ATTENTION: Failure to comply with these mounting requirements
!
may cause damage to the Display Module or compromise the IP65 [NEMA/UL 508, Type 4X (Indoor)] degree of protection per International Standard IEC 529.

Wiring of Master Module

Terminal Blocks Wire Sizes and Screw Torques
Observe all wire lug sizes and screw torques. Refer to Appendix C, Specifications.
Chassis Grounding
Module to the wiring installation via a bonding terminal. R efer to Technical Specifications, Appendix C. This protective earthing terminal shall have no other function per local codes (ground bond
largest measured co nductor size) . All grou nd wires
≥
should be kept as short as possible; 30cm (12 in.) or less is sugg ested.
Electrically bond the Master
Figure 2.1 Bulletin 1403-XMXX
Cat. No. 1403-xMXXA 120/240 AC 50/60 HZ 125/250 DC
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
I1-
I2+
Voltage Inputs
Display Module Fiber
GRD
PM-II Master Module
Cat. No. 1403-xMXXB 24 AC 50/60 HZ 12/24 DC
S1
S2
Status Inputs
S3
S4
Scom
L/+
Power
N/-
Ain
Analog Input
Acom
L1
N/L2
Control Po we r
The power required by the Master Module is less than 25VA to facilitate retrofit applications, but th e terminal block connections accept up to #12 AWG
2
(4 mm powered directly from a local branch circuit. It should be fused per local code.
) wire with lugs. The Master Module can be
I2-
I3-
I3+
I4+
I4-
Current Inputs
R14
R11
R12
R24
R21
R22
Relay Outputs
Local Frame Ground
Voltage and Current Inputs
Voltage Input and Potential Transformer (PT) Selection
All Bulletin 1403-xM Powermonitor II devices handle direct connection for line to neutral voltages of 120, 277, and 347 (line to line voltages of 208, 480, and 600V, respectively).
1403-IN001A-US-P
Installation 2-3
Use instrument accura cy PTs when the vol tage level s being measured exceed the vo ltage in put ratings . The PT accuracy rating directly affects the system accuracy. For maximum accuracy, the PT used must provide linearity across the voltage range and must introduce a minimal phase angle shift.
Note: Remember, for systes with greater than 120
volts applied to the voltage inputs, the PT secondary must be confi gured to greate r than 137 volts to switch to high voltage mode. Example: A 600 V
(347 V
L-L
) direct-
L-N
connect system would be configured with a PT ratio of 347:347.
Current Inputs and Current Transformer (CT) Selection
The Powermonitor II is available in two models: a 5 Amp or 1 Amp model. Each current input to the Powermonitor II is internally CT isolated to 5kV. Each current input may b e connected di rectly into th e power line as long as t he current s do not e xceed the 5 Amp or 1 Amp ratings.
Customer provided CTs are required where input is higher than the device rating. The values for the primary and secondary CT ratings must be
configured into the Powermonitor II in order to properly scale the displayed readings.
The accuracy of the current input reading is dependent on the CT class. An Instr ument Clas s 1 or better is recommended. Ca re shou ld be take n that th e combined load of wiring and the Powermonitor II match closely to the VA rating of the CT for maximum accuracy.
ATTENTION: A CT secondary circuit must not be opened with
!
primary current applied. Wiring between the CTs and the Powermonitor II should include a terminal block for shorting the CT secondary circuit. Shorting the secondary with primary current present will allow other connections to be removed if needed. An open CT secondary with primary current applied will produce a hazardous voltage, which can lead to personal injury, death, property damage or economic loss.
1403-IN001A-US-P
2-4 Installation
Figure 2.2 Single Phase Direct Connection Wiring Diagram
L1
L2 N
Voltage mode = Single Phase
Fuse
Fuse
Customer Supplied CT Shorting Switch or Test Block
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
Voltage Inputs
Display Module Fiber
Powermonitor II Master Module
Status Inputs
Power
GRD
S1
S2
S3
S4
Scom
L/+
N/-
Load
Customer Chassis Ground
Note:
I1-
Analog
I2+
Input
I2-
Current Inputs
I3+
I3-
Relay Outputs
I4+
I4-
• Careful attention must be paid to correct
phasing and polarity for proper operation.
• All ground wires should be taken
individually to Customer Chassis Ground for a single point of grounding.
Ain
Acom
R14
R11
R12
R24
R21
R22
1403-IN001A-US-P
Figure 2.3 Single Phase with PTs Wiring Diagram
Installation 2-5
L1
L2
N
Voltage Mode = Single Phase
Fuse
Fuse
Customer Supplied CT Shortin g Switch or Test Block
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
Voltage Inputs
Display Module
Powermonitor II Master Module
Status Inputs
Power
GRD
S1
S2
S3
S4
Scom
L/+
N/-
Load
Customer Chassis Ground
Note:
I1-
Ain
Analog
I2+
I2-
Current
Input
Acom
R14
Inputs
I3+
I3-
R11
R12
Relay
I4+
I4-
Output
R24
R21
R22
• Careful attention must be paid to correct
phasing and polarity for proper operation.
• All ground wires should be taken individually
to Customer Chanssis Ground for a single point of grounding.
1403-IN001A-US-P
2-6 Installation
Figure 2.4 3-phase 4-wire Wye Direct Connect Wiring Diagram
L1
L2
LINE
L3
N
Customer Supplied CT Shorting Switch or Test Block
Voltage Mode = Wye
Fuse
Fuse
Fuse
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
Voltage Inputs
Display Module Fiber
Powermonitor II Master Module
Status Inputs
Power
GRD
S1
S2
S3
S4
Scom
L/+
Load
Customer Chassis Ground
Note:
I1-
Ain
Analog
I2+
I2-
Current
Input
Acom
R14
Inputs
I3+
I3-
R11
R12
Relay
I4+
I4-
Outputs
R24
R21
R22
• Careful att ention must be paid to correct phasing
and polarity for proper operation.
• All ground wires should be taken individually to
Customer Chassis Ground for a single point of grounding.
1403-IN001A-US-P
Figure 2.5 3-phase 4-wire with PTs Wiring Diagram
Installation 2-7
L1
L2
LINE
L3
Voltage Mode = Wye
N
Fuse
Fuse
Fuse
Customer Supplied CT Shorting Switch or Tes t
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
Voltage Inputs
Display Module
Powermonitor II Master Module
Status Inputs
GRD
S1
S2
S3
S4
Scom
L/+
N/-
Load
Customer Chassis Ground
Note:
I1-
Analog
I2+
I2-
Input
Acom
R14
Current Inputs
I3+
I3-
R11
R12
Relay
I4+
I4-
Output
R24
R21
R22
• Careful attention must be paid to correct phasing
and polarity for prope r operation.
• All ground wires should be taken individually to
Customer Chassis Ground for a single point of grounding.
Ain
1403-IN001A-US-P
2-8 Installation
Figure 2.6 3-phase 3-wire Grounded Wye Direct Connection Wiring Diagram
Voltage Mode = WyeLINE
L1
L2
L3
S1
Fuse
Fuse
Fuse
Customer Supplied CT Shorting Switch or Test Block
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
I1-
I2+
I2-
I3+
Voltage Inputs
Display Module Fiber
Current Inputs
Powermonitor II Master Module
Status Inputs
Power
GRD
Analog Input
S2
S3
S4
Scom
L/+
N/-
Ain
Acom
R14
R11
Load
1403-IN001A-US-P
Customer Chassis Ground
Note:
I3-
Relay
R12
Output
I4+
I4-
R24
R21
R22
• Careful attention must be paid to correct phasing and
polarity for proper operation.
• All ground wires should be taken individually to
Customer Chassis Ground for a single point of grounding.
Figure 2.7 3-phase 3-wire Grounded Wye with PTs Wiring Diagram
Voltage Mode = Wye
LINE
L3
L2
L1
Fuse
Installation 2-9
S1
Fuse
Fuse
Customer Supplied CT Shorting Switch or Test Block
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
I1±
I2+
I2±
I3+
Voltage Inputs
Display Module Fiber
Current Inputs
Powe rmonitor II Master Module
Status Inputs
Power
GRD
Analog Input
S2
S3
S4
Scom
L/+
N/±
Ain
Acom
R14
R11
Load
Customer Chassis Ground
Note:
I3±
R12
Relay
I4+
I4±
Output
R24
R21
R22
• Careful attention must be paid to correct phasing and
polarity for proper operation.
• All ground wires should be taken individually to
Customer Chassis Ground for a single point of grounding.
1403-IN001A-US-P
2-10 Installation
Figure 2.8 3-phase 3-wire Delta with Three PTs and Three CTs Wiring Diagram
L1
L2
LINE
L3
Fuse
Fuse
Fuse
Customer Supplied CT Shorting Switch or Test Block
Voltage Mode = Delta
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
Voltage Inputs
Display Module Fiber
Powermonitor II Master Module
Status Inputs
Power
GRD
S1
S2
S3
S4
Scom
L/+
N/-
Load
Note:
I1-
Ain
Analog
I2+
I2-
Input
Acom
R14
Current Inputs
I3+
I3-
R11
R12
Relay
I4+
I4-
Output
R24
R21
Customer Chassis
R22
Ground
• Careful attention must be paid to correct phasing and polarity for
proper operation.
• All ground wires should be taken individually to Customer
Chassis Ground for a single point of grounding.
• The Two CT wiring diagrams in Figure 2.10 may be used for any
of the delta or open delta wiring or voltage modes shown. Whether there are two or three CTs in a circuit does NOT affect the voltage wiring or mode selection.
1403-IN001A-US-P
Figure 2.9 3-phase 3-wire Open Delta with Two PTs and Three CTs Wiring Diagram
Installation 2-11
L1
LINE
L2
L3
Fuse
Fuse
Customer Supplied CT Shorting Switch or Test Block
Voltage Mode = Open Delta
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
Voltage Inputs
Display Module Fiber
Powermonitor II Master Module
Status Inputs
Power
GRD
S1
S2
S3
S4
Scom
L/+
N/-
Load
I1-
I2+
I2-
Current Inputs
I3+
I3-
I4+
I4-
Customer Chassis Ground
• Careful attention must be paid to correct phasing and polarity for
Note:
proper opera t i o n .
• All ground wires shoul d be taken individually to Customer
Chassis Ground for a single point of grounding.
• The Two CT wiring diagrams in Figure 2.10 may be used for any
of the delta or open d elta wir ing or volta ge mode s shown . Whethe r there are two or three CTs in a circuit does NOT affect the voltage wiring or mode selection.
Analog Input
Relay Output
Ain
Acom
R14
R11
R12
R24
R21
R22
1403-IN001A-US-P
2-12 Installation
Figure 2.10 3-phase 3-wire Open Delta with Two PTs and Two CTs Wiring Diagram
LINE
L1
L2
L3
Voltage Mode = Open Delta
S1
Fuse
Fuse
Customer Supplied CT Shorting Switch or Test Block
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
I1-
I2+
I2-
Voltage Inputs
Display Module Fiber
Current Inputs
Powe rmonitor II Master Module
Status Inputs
Power
GRD
Analog Input
S2
S3
S4
Scom
L/+
N/-
Ain
Acom
R14
Load
1403-IN001A-US-P
Note:
I3+
I3-
R11
R12
Relay Output
R24
R21
Customer
I4+
I4-
Chassis Ground
R22
• Careful attention must be paid to correct phasing and polarity for
proper operation.
• All ground wires should be taken individually to Customer
Chassis Ground for a single point of grounding.
• The Two CT wiring diagrams in Figure 2.10 may be used for any
of the delta or open delta wiring or voltage modes shown. Whether there are two or three CTs in a circuit does NOT affect the voltage wiring or mode selection.
Figure 2.11 3-phase 3-wire Grounded L2(B) Phase Open Delta Direct Connect with Three CTs Wiring Diagram
Installation 2-13
L1
Distribution Ground
LINE
L3
Voltage Mode = Open Delta
Fuse
Fuse
Line-to-Line Voltage must not exceed 347V (otherwise, step down transformers are required).
Customer Supplied CT Shorting Switch or Test Block
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
Voltage Inputs
Display Module Fiber
Powermonitor II Master Module
Status Inputs
Power
GRD
S1
S2
S3
S4
Scom
L/+
N/-
L1
L2
Load
L3
I1-
I2+
I2-
Current Inputs
I3+
I3-
I4+
Customer
I4-
Chassis Ground
• Careful attention must be paid to correct phasing and polarity for
Note:
proper operation.
• All ground wires should be taken individually to Customer
Chassis Ground for a single point of grounding.
• The Two CT wiring diagrams in Figure 2.10 may be used for any
of the delta or open delta wiring or voltage modes shown. Whether there are two or three CTs in a circuit does NOT affect the voltage wiring or mode selection.
Analog Input
Relay Output
Ain
Acom
R14
R11
R12
R24
R21
R22
1403-IN001A-US-P
2-14 Installation
Figure 2.12 3-phase 3-wire Delta Direct Connect with Three CTs Wiring Diagram
L1
LINE
L2
L3
600 V
Voltage Mode = Direct Connect Delta
Fuse
Fuse
Fuse
L-L
Customer Supplied CT Shorting Switch or Test Block
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
Voltage Inputs
Display Module Fiber
Powermonitor II Master Module
Status Inputs
Power
GRD
S1
S2
S3
S4
Scom
L/+
N/-
Load
Customer Chassis Ground
Note:
I1-
Ain
Analog
I2+
I2-
Input
Acom
R14
Current Inputs
I3+
I3-
R11
R12
Relay
I4+
I4-
Output
R24
R21
R22
• Careful attention must be paid to correct phasing and
polarity for proper operation.
• All ground wires should be taken individually to
Customer Chassis Ground for a single point of grounding.
1403-IN001A-US-P
Figure 2.13 3-phase 3-wire Delta Direct Connect with Three CTs Wiring Diagram
Installation 2-15
L1
LINE
L2
L3
600 V
Voltage Mode = Direct Connect Delta
Fuse
Fuse
Fuse
L-L
Customer Supplied CT Shorting Switch or Test Block
V1
V2
V3
N
Fiber
Rx
Fiber
Tx
I1+
Voltage Inputs
Display Module Fiber
Powermonitor II Master Module
Status Inputs
Power
GRD
S1
S2
S3
S4
Scom
L/+
N/-
Load
Customer Chassis Ground
Note:
I1-
Ain
Analog
I2+
I2-
Input
Current
Acom
R14
Inputs
I3+
I3-
R11
R12
Relay
I4+
I4-
Output
R24
R21
R22
• Careful attention must b e paid to correct phasing and
polarity for proper operation.
• All ground wires shoul d be taken individually to
Customer Chassis Ground for a single point of grounding.
1403-IN001A-US-P
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