Installation Instructions
Powermonitor II Lithium Battery
Catalog Number 1403-BA
Topic Page
Important User Information 2
Before You Begin 3
Handling 3
Storing of Undischarged Lithium Batteries 3
Transporting of Undischarged Lithium Batteries 4
Disposal of Discharged Lithium Batteries 5
Documentation 5
Labeling 5
Install or Replace the Lithium Battery 6
2 Powermonitor II Lithium Battery
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication
SGI-1.1 available from your local Rockwell Automation sales office or online at
http://literature.rockwellautomation.com
equipment and hard-wired electromechanical devices. Because of this difference, and also because of the
wide variety of uses for solid state equipment, all persons responsible for applying this equipment must
satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot
assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
) describes some important differences between solid state
WARNING
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Identifies information about practices or circumstances that can cause an explosion in
a hazardous environment, which may lead to personal injury or death, property
damage, or economic loss.
Identifies information that is critical for successful application and understanding of
the product.
Identifies information about practices or circumstances that can lead to personal injury
or death, property damage, or economic loss. Attentions help you identify a hazard,
avoid a hazard and recognize the consequences.
Labels may be on or inside the equipment (for example, drive or motor) to alert people
that dangerous voltage may be present.
Labels may be on or inside the equipment (for example, drive or motor) to alert people
that surfaces may reach dangerous temperatures.
Publication 1403-IN006A-EN-P - February 2009
Powermonitor II Lithium Battery 3
Before You Begin
Follow the information below to ensure lithium battery operation and reduce
hazards to personnel. For more information on transporting, labeling, storing, and
documentation, please see the Code of Federal Regulations, Title 49.
Handling
Follow these guidelines when handling the lithium battery.
• Use only for intended purpose.
• Do not transport, handle, package, or dispose of lithium batteries except
according to the recommended procedures and local reulations. Do not
incinerate or dispose of lithium batteries in general garbage collection.
• Do not cause short circuits.
• Do not heat above 100 °C (212 °F).
• Do not solder directly onto battery.
• Do not electrically recharge.
• Do not disassemble nor deform battery container.
• Do not mix with other types of batteries.
• Do not expose to liquids, especially water.
• Ensure correct polarity of battery upon installation.
• Do not short positive and negative terminals together.
ATTENTION
Risk of fire or burns. Do not recharge, disassemble, heat above 100 °C (212 °F), or
incinerate. Keep battery out of reach of children and in original package until ready to
use. Dispose of used batteries promply. Never put batteries in mouth. If swallowed,
contact your physician or local poison control center.
Storing of Undischarged Lithium Batteries
Store the lithium battery in a cool, dry environment, typically 20…25 °C (68…77 °F)
and between 40…60% relative humidity. Store the lithium batteries and a copy of
the battery instruction sheet in the original container, away from flammable
materials and liquids.
Publication 1403-IN006A-EN-P - February 2009
4 Powermonitor II Lithium Battery
Transporting of Undischarged Lithium Batteries
Procedures for the transportation of lithium batteries within the United States are
specified by the Department of Transportation (DOT) in the Code of Federal
Regulations (CFR), Title 49, Transportation and the International Air Transport
Association (IATA), Dangerous Goods Regulations. These regulations authorize
transport of lithium batteries by motor vehicle, rail freight, cargo ship, and
cargo-only aircraft providing certain conditions are met within the United States.
Typical shipping configurations for the lithium battery include:
• Lithium batteries packaged singularly or in bulk - Transport of lithium
batteries by motor vehicle, rail freight, cargo ship, and cargo-only aircraft is
permissible within the United States. Refer to current regulations for
packaging, marking, documentation, and weight limitations. Trasport by
passenger-carrying railcar or aircraft is prohibited.
• Lithium batteries installed in the Bulletin 1403 Master Module as part of a
demonstration case - Regulations authorize transport of lithium batteries in
equipment by motor vehicle, rail freight, cargo ship, and cargo-only aircraft
providing certain conditions are met. Transport by passenger-carrying railcar
or aircraft is prohibited.
• Lithium battery packaged with a new Bulletin 1403 Master Module - When
shipping the single lithium battery with the Master Module, reuse the
original Master Module container plus the lithium battery’s carton and data
sheet. Install the packaged lithium battery inside the Master Module
container so as to prevent movement of the lithium battery and its carton.
The container protecting the Master Maodule and packaged lithium battery is
regarded as an overpack for the purposes of compliance with the labelling
and documentation requirements.
Regulations authorize transport of undischarged lithium batteries by motor
vehicle, rail freight, cargo ship, and cargo-only aircraft providing certain
conditions are met. Transport by passenger-carrying railcar or aircraft is
prohibited.Transport by passenger-carrying railcar or aircraft is prohibited.
This lithium battery is neither safety vented nor hermetically sealed.
Prior to transporting lithium batteries into foreign countries and trading blocks,
consult local regulations for the appropriate procedures for handling, storing,
transporting, packaging, labeling, documentation, and disposing of the
undischarged or discharged lithium batteries, catalog number 1403-BA.
Publication 1403-IN006A-EN-P - February 2009
Powermonitor II Lithium Battery 5
Disposal of Discharged Lithium Batteries
In the United States, transportation of depleted lithium batteries for disposal is
controlled by Code of Federal Regulations, Title 49. Depleted lithium batteries are
defined as the extent that the open circuit voltage is less than the lower of:
• 2.0 volts or
• Two-thirds of the voltage of undischarged battery
Check the Code Federal Regulations, Title 49 or local regulations regarding the
current methods and procedures for the disposal of lithium batteries.
ATTENTION
Do not incinerate or dispose of lithium batteries in general garbage collection. Explosion
or violent rupture is possible. Lithium batteries should be collected for disposal in a
manner to prevent against short circuiting, crushing, or destruction of the case integrity
and laser seal.
Dispose of used batteries promptly.
At the end of its life, the battery contained in this product should be collected separately
from any unsorted municipal waste.
Documentation
Consult the Code of Federal Regulations, Title 49, IATA Dangerous Good
Regulations or local regulations regarding the current methods and procedures for
correct documentation to accompany undischarged or discharged lithium batteries
for transport.
Labeling
Check the Code of Federal Regulations, Title 49, IATA Dangerous Goods
Regulations or local regulations regarding the current methods and procedures for
the correct labeling of containers used in packaging undischarged or discharged
lithium batteries for transport.
Publication 1403-IN006A-EN-P - February 2009
6 Powermonitor II Lithium Battery
Install or Replace the Lithium Battery
Follow these steps to remove and install the lithium battery in a Bulletin 1403
Master Module.
ATTENTION
ATTENTION
TIP
This procedure may be conducted with full electrical power applied to the Master
Module. Use extreme caution when installing the lithium battery into your Bulletin 1403
Master Module. Failure to use extreme caution can lead to personal injury or death,
property damage, or economic loss.
When installing or removing the battery within the Bulletin 1403 Master Module, take
care not to come into contact with metallic surfaces if power is applied.
For proper operation, the device should not be powered for an extended period of time
without a battery installed.
1. Remove the closure plate on the top face of the Master Module.
Electrical power is normally connected to the Master Module.
2. Gently pull the retaining tab of the battery extractor from its slot, then unfold
and extend the battery extractor upward or away from the Master Module to
completely expose the battery in its holder.
Battery extractor
ATTENTION
Perchlorate material; special handling may apply.
See http://dtsc.ca.gov/HazardousWaste/perchlorate/
Publication 1403-IN006A-EN-P - February 2009
Closure plate
Lithium battery
Powermonitor II Lithium Battery 7
3. Gently pull upwards on the battery extractor tab to remove the battery from
its holder.
ATTENTION
The battery is held under pressure within its holder and may be forcefully ejected upon
extraction.
4. Install the lithium battery noting the correct polarity within the battery
holder.
Note that the battery must be installed over top of the battery extractor flap.
The lithium battery should be held securely in place within the battery
holder.
5. Refold the battery extractor over top of the lithium battery and insert the
retaining tab back into the slot.
Publication 1403-IN006A-EN-P - February 2009
6. Reinstall the closure plate on the top face of the Master Module.
7. Send a command to reset the real time clock and clear the battery usage
counter using the Display Module or the Communication Card.
ATTENTION
ATTENTION
Risk of fire or burns. Do not recharge, disassemble, heat above 100 °C (212 °F), or
incinerate. Keep battery out of reach of children and in original package until ready to
use. Dispose of used batteries promptly. Never put batteries in mouth. If swallowed,
contact your physician or local poison control center.
Replace battery with Allen-Bradley Cat. No. 1403-BA only. Use of another battery may
present risk of fire or explosion.
Powermonitor II, Allen-Bradley and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 1403-IN006A-EN-P - February 2009 PN-49077
Supersedes Publication 41053-060-01(B) - February 1996 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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