Rockwell Automation 1202-TB-KIT-SET User Manual

DPI Screw Terminal Cable Adapter Kits

Items Included with each Kit

Installation Instructions

Catalog # 1202-CBL-KIT-100M

Qty. Item Description Qty. Item Description

2 8-pin MiniDIN-to-Screw Terminal Adapter 2 8-pin MiniDIN-to-Screw Terminal Adapter

1 Mini-screwdriver (fits screw terminals) 1 Installation Instructions (this sheet)

1 Wire Strip Tool (for stripping 26 AWG wire ends) NOTE: The Adapter-Only Kit is provided so additional cable

100 m Cable (26 AWG x 4 twisted and shielded pairs)

1 Installation Instructions (this sheet)

Important: When using the Adapter-Only Kit (Catalog # 1202-TB-KIT-SET), we have tested and recommend using a cable sold by

Quabbin (p/n 2906), or equivalent. The Quabbin cable is an equivalent to the cable supplied in the Full Kit (Catalog # 1202CBL-KIT-100M) except that it has different wire pair colors (see Tab le 1

Full Kit

assemblies can be made with the 100 meter cable supplied in the Full Kit. It can also be used by customers that already have the tools and purchase their cable separately.

Adapter-Only Kit

Catalog # 1202-TB-KIT-SET

on back page) and a foil shield.

DPI Cable Requirements/Recommendations

1. The maximum cable distance between a DPI peripheral and DPI host is:

• 75 meters with 500 kbps DPI data rate

• 100 meters with 125 kbps DPI data rate

2. The maximum DPI cable length is the SUM of all connected cables between the drive and peripherals(s). This includes all cables

connected via the DPI Screw Terminal cable, 1203-S03 splitter cable, and 1203-SG2/1203-SG4 expander modules.

Example

DPI @ 125 kbps

1203-S03 Splitter Cable

0.3 m

49.25 m

20-HIM-C3S 20-HIM-C5S 20-HIM-B1

3. The installer must follow common system wiring practices and route cables away from sources of EMI, such as drive input power and

motor cables.

Screw Terminal Cable Adapter

Cable Length Calculations:

•

(1) 1203-S03 + (4) Screw Terminal Cable Adapters = 1.5 m (5 x 0.3 m)

•

100 m maximum - 1.5 m = 98.5 m additional cable length allowed

•

98.5 m ÷ 2 peripherals = 49.25 m each if equi-distant lengths are desired (not required)

0.3 m0.3 m

0.3 m

49.25 m

Screw Terminal Cable Adapter

0.3 m

20-HIM-C3S 20-HIM-C5S 20-HIM-B1

Cable Connections

approx. 0.3 m (12 in.)

P3 P6

1. At one end of the connecting cable, strip back the cable jacket 30 mm (1.18 in.) to expose the shield and twisted wire pairs. Then strip

back the cable’s shield 24 mm (0.94 in.) to expose the twisted wire pairs. Remove 4 mm (0.16 in.) of insulation from the wires of each twisted pair. Then connect the stripped wires of each twisted pair to their corresponding terminals shown in Tab le 1

Table 1: Cable Wire Connections

Male Connector

234

(Cable Shield Clamp)

Connecting Cable (6.2 mm opening in adapter housing)

(Cable Strain Relief Clamp)

(Adapter Mounting

Holes)

Integral Cable of Terminal Adapter Connecting Cable Wire Colors

Twisted Pair

(1)

Quabbin Cable

White/Green

White/Orange

Brown

White/Blue

MiniDIN Plug Connected to . . .

Pin 1 Terminal 1 Black

Pin 6 Terminal 2 Green Green

Pin 3 Terminal 3 Red

Pin 4 Terminal 4 Orange Orange

Pin 5 Terminal 7 Yellow

Pin 8 Terminal 8 White White/Brown

Pin 2 Terminal 6 Brown

Pin 7 Terminal 5 Blue Blue

Shell Shield clamp (A) Shield — Shield —

(1)

Twisted pair wire colors for the 100 meter cable supplied with the Full Kit (Catalog # 1202-CBL-KIT-100M).

(2)

Twisted pair wire colors for the Quabbin cable (p/n 2906) that is recommended when using the Adapter-Only Kit (Catalog # 1202-TB-KIT-SET).

Cable in Full Kit

(2)

Twi s t e d P a i r

Important: Cable wire colors are subject to change at any time. If the connecting cable wire colors are different than those listed above,

make sure that each twisted pair is terminated to the same terminal numbers on both ends of the cable.

2. Make sure that the connecting cable’s shield is tightly secured under the cable shield clamp (A). If a foil shield is used (Quabbin cable),

the blue side of the foil shield is non-conductive. In this case, fold back the foil to expose the silver side of the foil to the shield clamp before installing.

3. Tightly secure the connecting cable’s outer jacket under the cable strain relief clamp (B).

4. The terminal adapter’s two mounting holes (C) can be used to secure the adapter to a flat surface. Use #8 screws (not supplied) of an

appropriate length for the application.

5. Connect the other end of the connecting cable to the second terminal adapter. Repeat steps 1 through 4.

Publication 1202-IN001B-EN-P – May 2004 P/N 319926-P02