RIDGID K-40, K-40G PF, K-40B User Manual

Drain Cleaner
OPERATOR’S MANUAL
• Français – 15
• Castellano – pág. 31
K-40 K-40G PF K-40B
Read this Operator’s Manual carefully before using this tool. Failure to understand and follow the contents of this manual may result in electrical shock, fire and/or serious personal injury.
Table of Contents
Recording Form for Machine Serial Number ..............................................................................................................1
General Safety Information
Work Area Safety........................................................................................................................................................2
Electrical Safety...........................................................................................................................................................2
Personal Safety...........................................................................................................................................................2
Tool Use and Care......................................................................................................................................................3
Service ........................................................................................................................................................................3
Specific Safety Information
Drain Cleaner Safety...................................................................................................................................................3
Battery Charger Safety................................................................................................................................................3
Description, Specifications and Standard Equipment
Description ..................................................................................................................................................................4
K-40 Specifications/Standard Equipment....................................................................................................................4
K-40B Specifications/Standard Equipment .................................................................................................................5
K-40 Optional Equipment............................................................................................................................................5
Machine Assembly
Instructions For Mounting Autofeed To K-40...............................................................................................................6
Instructions For Mounting Guide Hose With Autofeed To K-40/K-40 Battery .............................................................6
Machine Inspection .......................................................................................................................................................7
Machine Set Up
K-40 Drain Cleaner......................................................................................................................................................8
K-40 Battery Charger ..................................................................................................................................................8
K-40 Battery Drain Cleaner.........................................................................................................................................9
Operating Instructions
Cleaning Drain Line Using Machine Without Autofeed .............................................................................................10
Cleaning Drain Line Using Guide Hose With Autofeed.............................................................................................10
Special Procedures
Loading Cable Into Drum ..........................................................................................................................................11
Torque Arm ...............................................................................................................................................................12
Cable End Indicator...................................................................................................................................................12
Accessories .................................................................................................................................................................13
Maintenance Instructions
Drain Cleaner............................................................................................................................................................13
Autofeed....................................................................................................................................................................14
Machine Storage..........................................................................................................................................................14
Service and Repair ......................................................................................................................................................14
Lifetime Warranty..........................................................................................................................................Back Cover
Ridge Tool Companyii
K-40 Drain Cleaner
K-40 Drain Cleaner
Record Serial Number below and retain product serial number which is located on nameplate.
Serial No.
K-40, K-40G PF, K-40B Drain Cleaner with Guide Hose and Powerfeed
K-40 Drain Cleaner
Ridge Tool Company2
General Safety Information
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.
SAVE THESE INSTRUCTIONS!
Work Area Safety
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
Grounded tools must be plugged into an outlet, properly installed and grounded in accordance with all codes and ordinances. Never remove the ground­ing prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is prop­erly grounded. If the tool should electrically malfunction
or break down, grounding provides a low resistance path to carry electricity away from the user.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electrical shock if your body is grounded.
Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of elec­trical shock.
Do not abuse cord. Never use the cord to carry the
tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged
cords increase the risk of electrical shock.
When operating a power tool outside, use an out- door extension cord marked “W-A” or “W”. These
cords are rated for outdoor use and reduce the risk of electrical shock.
Use only three-wire extension cords which have
three-prong grounding plugs and three-pole re­ceptacles which accept the tool’s plug. Use of other
extension cords will not ground the tool and increase the risk of electrical shock.
Use proper extension cords. (See chart.) Insufficient conductor size will cause excessive voltage drop, loss of power.
Before using, test the Ground Fault Circuit Inter-
rupter (GFCI) provided with the power cord to insure it is operating correctly. GFCI reduces the risk
of electrical shock.
Extension cords are not recommended unless they
are plugged into a Ground Fault Circuit Interrupter (GFCI) found in circuit boxes or outlet receptacles.
The GFCI on the machine power cord will not prevent electrical shock from the extension cords.
Keep all electric connections dry and off the ground. Do not touch plug with wet hands. Reduces the risk of electrical shock.
Personal Safety
Stay alert, watch what you are doing and use com­mon sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medications. A moment of inattention
while operating power tools may result in serious per­sonal injury.
Dress properly. Do not wear loose clothing or jew-
elry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jew-
elry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is OFF be- fore plugging in. Carrying tools with your finger on the switch or plugging tools in that have the switch ON in- vites accidents.
Remove adjusting keys or switches before turning the tool ON. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.
Grounding prong
Cover of grounded outlet box
Grounding prong
Minimum Wire Gauge for Extension Cord
Nameplate
Amps
Total Length (in feet)
0 – 25 26 – 50 51 – 100
0 – 6 18 AWG 16 AWG 16 AWG
6 – 10 18 AWG 16 AWG 14 AWG 10 – 12 16 AWG 16 AWG 14 AWG 12 – 16 14 AWG 12 AWG
NOT RECOMMENDED
K-40 Drain Cleaner
Ridge Tool Company 3
Do not over-reach. Keep proper footing and bal­ance at all times. Proper footing and balance enables
better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat, or hear­ing protection must be used for appropriate conditions.
Tool Use and Care
Use clamp or other practical way to secure and support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool will do the job better
and safer at the rate for which it is designed.
Do not use tool if switch does not turn it ON or OFF. Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
Disconnect plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures re-
duce risk of starting tool accidentally.
Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in
the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting
edges are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may
be suitable for one tool may become hazardous when used on another tool.
Keep handles dry and clean; free from oil and grease. Allows for better control of the tool.
Service
Tool service must be performed only by qualified re­pair personnel. Service or maintenance performed
by unqualified repair personnel could result in injury.
When servicing a tool, use only identical replace­ment parts. Follow instructions in the Maintenance Section of this manual. Use of unauthorized parts or
failure to follow maintenance instructions may create a risk of electrical shock or injury.
Specific Safety Information
WARNING
Read this operator’s manual carefully before using the K-40 Drain Cleaner. Failure to understand and follow the contents of this manual may result in electrical shock, fire and/or serious personal injury.
Call the Ridge Tool Company, Technical Service Depart­ment at (800) 519-3456 if you have any questions.
Drain Cleaner Safety
Never grasp a rotating cable with a rag or loose fit­ting cloth glove. It could become wrapped around the
cable and cause serious injury.
Machine is designed for one person operation.
Operator must control foot switch and cable.
Use foot switch to operate machine while main­taining good footing and balance. Foot switch allows
you to control and stop the machine by removing your foot.
Do not overstress cables. Keep control of cable when the machine is running. Overstressing cables
may cause twisting or kinking and result in serious injury.
Position machine close to drain. Minimizes risk of cable twisting or kinking.
Do not operate machine in (REV) reverse. Operating machine in reverse can result in cable damage and is used only to back tool out of an obstruction or re­trieve the cable using the powerfeed.
Do not place the machine in water. Water entering the motor housing will increase the risk of electrical shock.
Only use the K-40/K-40B to clean lines 3/4to 21/2″ in diameter. Follow instructions on proper use of the machine. Other uses or modifying this drain cleaner for
other applications may increase the risk of injury.
Be careful when cleaning drains where cleaning compounds have been used. Avoid direct contact with skin and eyes. Serious burns can result from
some drain cleaning compounds.
Battery Charger Safety
Charge only Makita®type Ni-MH and Ni-Cd recharge- able batteries. Other types of batteries may burst
causing personal injury and damage.
Do not probe battery charger with conductive ob­jects. Shorting of battery terminals may cause sparks,
burns or electrical shock.
K-40 Drain Cleaner
Ridge Tool Company4
The Model K-40B (Figure 4) battery powered version eliminates the need for a power outlet or extension cord at the point of application. It is only offered with the guide hose/autofeed assembly.
K-40 Specifications/Standard Equipment
Motor:
Type...........................Belt Driven Induction
Rating.........................115V, single phase, AC,
1.6 amp, 60 Hz (230V available on request)
Toggle Switch.............FORWARD, REVERSE
Operating Speed..........270 RPM
Drain Line Capacity.....3/4″ thru 21/
2
Weight w/C-13IC SB Cable and Guide Hose
Autofeed Assembly.....36 lbs.
Do not insert battery with cracked case into
charger. Do not operate charger if it has been dropped or damaged in any way. Damaged tool in-
creases the risk of electrical shock.
Do not burn batteries for any reason. Batteries ex­plode in fire.
Charge battery cartridge in temperatures above 50°F (10°C) and below +104°F (40°C). Store tool and battery pack in locations where temperatures will not exceed +120°F (49°C). Proper care will pre-
vent serious damage to batteries. Improper care of batteries may result in battery leakage, electrical shock or burns.
Do not attempt to use a step-up transformer, an en­gine generator or DC power receptacle. May cause
damage to charger resulting in electrical shock, fire or burns.
Do not allow anything to cover the charger while in use. May result in fire.
Unplug the charger when not in use. Reduces risk of injury to children and untrained persons.
Always cover the battery terminals with the battery cover when the battery cartridge is not used.
Reduces risk of electrical shock.
Do not charge battery pack in damp or wet envi­ronment. Do not expose to rain or snow. Increases
the risk of electrical shock.
Description, Specifications and Standard Equipment
Description
The RIDGID Model K-40 (Figures 1 – 3) and K-40 Battery (Figure 4) Drain Cleaning Machines are designed to clean
3
/4″ to 21/2″ drain lines in kitchens, bathrooms and utility rooms. Machines are supplied with a pneumatic foot pedal for the ON/OFF control of the motor.
The K-40 electric powered machine is supplied with a 1/
8
HP motor and can be configured with the following op­tional features:
Guide hose (Figure 2).
Guide hose with autofeed (Figure 3).
The autofeed unit automatically feeds or retrieves the cable. The autofeed attached to the guide tube allows the cable to be directly fed into the drain thereby eliminating the need to manually control the cable.
Figure 1 – K-40 Drain Cleaner with C-1 IC Cable
Figure 2 – K-40 Drain Cleaner w/Guide Hose Only (A-40G)
K-40 Drain Cleaner
NOTE! Table 1 lists combinations of standard equipment
and accessories that are available with the basic K­40 and K-40B Drain Cleaners.
Catalog Model
No. No. Description
78347 K-40B K-40B GPF 115V Drain Cleaner
C-13-IC SB Cable w/Bulb Auger (
5
/16″ x 35′) Autofeed & Guide Hose Assembly, 115V Charger, Two 14.4V Battery Packs
84102 K-40B K-40PF 230V Drain Cleaner
EXP C-13-IC SB Cable w/Bulb Auger (
5
/16″ x 35′) Autofeed & Guide Hose Assembly, 230V Charger, Two 14.4V Battery Packs
Accessories
84117 K-40B Automotive Battery Charger 83407 14.4 Battery Pack 83417 115V Charger 84112 230V Charger
Catalog Model
No. No. Description
71702 K-40 K-40 115V Drain Cleaner
C1-IC Cable w/Bulb Auger (
5
/16″ x 25′)
71722 K-40G PF K-40G PF 115V Drain Cleaner, C-13-IC SB
Cable w/Bulb Auger (
5
/16″ x 35′),
Autofeed & Guide Hose Assembly
71727 K-40 EXP K-40 230V EXPORT Drain Cleaner
C1-IC Cable w/Bulb Auger (
5
/16″ x 25′)
71732 K-40PF EXP K-40PF 230V EXPORT Drain Cleaner
C-13-IC SB Cable w/Bulb Auger (
5
/16″ x 35′) Autofeed Assembly
71737
K-40G PF
K-40PF 230V EURO Drain Cleaner
EURO
C-13-IC SB Cable w/Bulb Auger (5/16″ x 25′), Autofeed & Guide Hose Assembly
71742
K-40
G PF-5
K-40G PF 110/50Hz EURO Drain Cleaner
110V
EURO
C-1-IC Cable w/Bulb Auger (5/16″ x 35′), Autofeed & Guide Hose Assembly
71747 K-40-A K-40-A 240V Australia
C1-IC Cable w/Bulb Auger (
5
/16″ x 25′)
71752 K-40-J K-40-J 100V 50/60 Hz Japan
C1-IC Cable w/Bulb Auger (
5
/16″ x 25′)
Accessories
78347 K-40B GPF Guide Hose Assembly, Autofeed &
Mounting Bracket
71757 A-40G Guide Hose Assembly 67962 A-39/40 PF Autofeed Assembly 72702 A-40B Mounting Bracket 76597 Top Roller Holder Housing Assembly 76817 C-6 Cable Kit Includes
3
/8″ x 35′ cable;
T-250 Tool Set; Inner Drum, Torque Arm
95847 C-13-IC SB
5
/16″ x 35′ Speedbump Cable w/Bulb End
96037 C-6-IC
3
/8″ x 35′ Inner Core Cable w/Male Coupling
98072 C-6-IC Kit Includes C-6-IC Cable, Inner Drum, Torque
Arm & T-250 Tool Set
Table 1 – Equipment Available with Standard Models
Ridge Tool Company 5
K-40B Specifications/Standard Equipment
Motor:
Type...........................Universal
Rating.........................14.4V DC
Toggle Switch.............FORWARD, REVERSE
Operating Speed .........340 RPM
Drain Line Capacity.....3/4″ thru 21/
2
Weight w/C-13IC Cable and Guide Hose
Autofeed Assembly.....28 lbs.
K-40 Optional Equipment
Guide Hose ..................48Reinforced protective
leader hose
Autofeed.......................Fully adjustable auto feed
mechanism
Figure 3 – K-40G PF Drain Cleaner
Figure 4 – K-40B
K-40 Drain Cleaner
Ridge Tool Company6
Machine Assembly
WARNING
To prevent serious injury, proper assembly of the Drain Cleaner is required. The following proce­dures should be followed:
Instructions For Mounting Autofeed To K-40
1. Attach the autofeed mounting bracket to the front frame of the K-40 with the bolts provided (Figure 5).
2. Align the autofeed unit onto the mounting bracket of the K-40. Lift up the feed actuator lever to expose the screw hole in the mounting bracket. (It should re­quire effort to lift the handle.) (Figure 6)
3. Pull cable end through autofeed unit.
4. Secure the autofeed unit with the screws provided. Tighten screws snugly, DO NOT OVERTIGHTEN.
5. Make sure the roller holder is installed properly. (Figure 7). Push the feed actuator lever back down into its LOCKED position.
Instructions For Mounting Guide Hose With Autofeed To K-40/K-40 Battery
Do not remove any parts from the Model K-40 or K-40B.
1. If required, attach mounting bracket to front of K-40 with the 1/4″ bolt provided (Figure 7).
2. Pull about 5of cable out of K-40/K-40B and hand­push it through the guide hose.
3. Attach rear of guide hose to mounting bracket on K-40/K-40B by lifting pull pin up and guiding it into top aligning hole in mounting bracket (Figure 8).
4. Assure enough cable is exposed at the end of the guide hose to also feed through autofeed unit (Figure 9).
Figure 5 – Mounting Bracket Swung OPEN for Drum
Access
Figure 6
Figure 7 – Autofeed Shown Attached directly to Mount-
ing Bracket
Figure 8 – Attaching Guide Hose to Mounting Bracket
Ridge Tool Company 7
5. Secure autofeed to guide hose using the four (4) screws provided with the autofeed.
Machine Inspection
1. Make sure the Drain Cleaning Machine is unplugged
and the directional switch is set to the OFF position.
2. Make sure the foot switch is present and attached to
the Drain Cleaning Machine (Figures 10 and 11). Do not use the Drain Cleaning Machine until one has been installed properly.
3. Electrical components:
K-40 Drain Cleaner: Inspect the power cord, Ground Fault Circuit Inter-
rupter (GFCI) and plug for damage. If the plug has been modified, is missing the grounding pin or if the cord is damaged, do not use the Drain Cleaning Machine until the cord has been replaced.
K-40 Battery Charger: Inspect the power cord and plug for damage. If the
cord or plug is damaged, do not use the charger until the cord is replaced. Inspect charger for damage. Do not use charger if it has received a sharp blow, been dropped or otherwise damaged.
4. Inspect the Drain Cleaning Machine for any broken, missing, misaligned or binding parts as well as any other conditions which may affect the safe and normal operation of the machine. If any of these conditions are present, do not use the Drain Cleaning Machine until any problem has been repaired.
5. Lubricate the Drain Cleaning Machine and the guide hose, if necessary, according to the Maintenance Instructions.
6. Use accessories that are designed for your drain cleaner and meet the needs of your application. The correct accessories allow you to do the job success­fully and safely. Accessories suitable for use with other equipment may be hazardous when used with this drain cleaner.
7. Clean any oil, grease or dirt from all equipment han­dles and controls. This reduces the risk of injury due to a tool or control slipping from your grip.
K-40 Drain Cleaner
Figure 9 – Attaching Autofeed to Guide Hose
WARNING
To prevent serious injury, inspect your Drain Cleaning Machine. The following inspection pro­cedures should be performed before each use.
Electrical
Switch
Foot Switch
GFCI Cord Set
Figure 10 – K-40 Drain Cleaner
Figure 11 – K-40B Battery Drain Cleaner & Charger
K-40 Drain Cleaner
Ridge Tool Company8
8. Inspect cables and couplings for wear and damage. Cables should be replaced when they become severely worn or corroded. A worn cable can be iden­tified when the outside coils become flat or having several kinks throughout the cable.
Worn or damaged cables can break
causing serious injury.
Machine Set-Up
K-40 Drain Cleaner:
1. Check work area for:
Adequate lighting
Grounded electrical outlet
Clear path to the electrical outlet that does not
contain any sources of heat or oil, sharp edges or moving parts that may damage electrical cord.
Dry place for machine and operator. Do not place
the machine in water.
Flammable liquids, vapors or dust that may ignite.
2. Place the machine in the most convenient position, flat on the working surface or upright on its back and close to the drain opening.
3. Position the air foot switch pedal for easy operator accessibility. Machine is designed for one person op­eration. Air-operated foot switch has an extra long rubber air cord which frees up the operator to hand-feed the cable or operate the autofeed and guide hose.
4. Make sure FOR/OFF/REV switch is in the OFF po- sition.
5. Plug the Drain Cleaning Machine into the electrical outlet, making sure to position the power cord along the clear path selected earlier. If the power cord does not reach the outlet, use an extension cord in good condition.
To avoid electric shock and electrical fires, never use an extension cord that is damaged or does not meet the following requirements:
The cord has a three-prong plug similar to shown in
Electrical Safety section.
The cord is rated as W or W-A if being used out-
doors.
The cord has sufficient wire thickness (16 AWG below
50/14 AWG 50-100). If the wire thickness is too small, the cord may overheat, melting the cords insulation or causing nearby objects to ignite.
To reduce risk of electrical shock, keep all electrical connections dry and off the ground. Do not touch plug with wet hands. Test the Ground Fault Circuit Interrupter (GFCI) provided with the electric cord to insure it is operating correctly. When test button is pushed in, the indicator light should go off. Reactivate by pushing the reset button in. If indicator light goes on, the machine is ready to use. If the GFCI does not function correctly, do not use the machine.
K-40 Battery Charger
Battery Charging Procedure:
Before using the battery charger, read all
the instructions included with the battery and charger.
1. Locate the charger so the cord and charger will not be stepped on, tripped over or be subjected to damage. Do not expose charger to wet environment such as rain or snow.
2. Charge battery cartridge in temperatures above 50°F (10°C) and below 104°F (40°C). Store tool and battery cartridge in location where temperatures do not ex­ceed 120°F (49°C).
3. Plug the battery charger into the proper A/C voltage source. The charging light will flash in green color (Figure 13).
Figure 12 – Ground Fault Circuit Interrupter (GFCI)
WARNING
To prevent serious injury, proper set-up of the ma­chine and work area is required. The following pro­cedures should be followed to set-up the machine:
WARNING
WARNING
WARNING
WARNING
Ridge Tool Company 9
To avoid electric shock and electrical fires, never use an extension cord that is damaged or does not meet the following requirements:
The cord has pins on line plug that are similar in size
and shape to those of the plug on the charger.
The cord is rated as W or W-A if being used out-
doors.
The cord has sufficient wire thickness (16 AWG below
50/14 AWG 50-100′). If the wire thickness is too small, the cord may overheat, melting the cords insulation or causing nearby objects to ignite.
Do not attempt to use a step-up trans-
former, an engine generator or DC power receptacle.
4. Insert the battery cartridge so that the plus and minus terminals on the battery cartridge are on the same sides as their respective markings on the battery charger. Insert the cartridge fully into the port so that it rests on the charger port floor.
5. When the battery cartridge is inserted, the charging light color will change from green to red and charging will begin. The charging light will remain lit steadily dur­ing charging. When charging is completed, the charging light color will change from red to green.
NOTE! Charging time will be approximately one hour.
Charge only Makita type batteries. Other
types of batteries may burst causing personal injury.
6. After charging, unplug the charger from the power
source. Always cover the battery terminals with the battery cover when the batter cartridge is not used.
Important Charging Notes
1. When you charge a new battery cartridge or a battery
cartridge which has not been used for a long period of time, it may not accept a full charge. This is a normal condition and does not indicate a problem. You can recharge the battery cartridge fully after discharging it completely and recharging a couple of times.
2. If you charge a battery cartridge from a just-oper­ated tool or a battery cartridge which has been left in a location exposed to direct sunlight or heat for a long time, the charging light may flash in red color. If this occurs, wait for a while. Charging will begin after the battery cartridge cools. The battery cartridge will cool faster if you remove the battery cartridge from the battery charger.
3. If the charging light flashes alternately in green and red color, a problem exists and charging is not possible. The terminals on the charger or battery cartridge are clogged with dust or the battery cartridge is worn out or damaged.
4. If you wish to charge two battery cartridges, allow 15 minutes between chargings on the battery charger.
K-40 Battery Drain Cleaner
1. Insert fully charged battery cartridge into holder (Figure 14). (Battery does not have a memory.)
2. Check work area for:
Adequate lighting
Dry place for machine and operator. Do not place
machine in water.
Flammable liquids, vapors or dust that may ignite.
3. Place the machine is the most convenient position, flat on the working surface or upright on its back and close to the drain opening.
4. Position the air foot switch pedal for easy operator accessibility. Machine is designed for one person op­eration.
K-40 Drain Cleaner
Figure 13 – Battery Charger
WARNING
WARNING
WARNING
Figure 14 – Battery Mounted in Holder
Charging Light
K-40 Drain Cleaner
Ridge Tool Company10
Operating Instructions
WARNING
Never grasp a rotating cable with a rag or loose fit­ting cloth glove that may become wrapped around the cable causing serious injury.
Always wear eye protection to protect your eyes against dirt and other foreign objects. Wear rubber soled, non-slip shoes.
Be very careful when cleaning drains where chem­ical compounds have been used. Avoid direct contact of the skin and especially the eyes and fa­cial area as serious burns can result. Rinse hands thoroughly after contact with chemical compounds.
Cleaning Drain Line Using Machine Without Autofeed
1. Place the FORWARD/REVERSE switch in the FOR­WARD position.
Power unit must be completely stopped before moving FORWARD/REVERSE switch. REVERSE position is used only when removing cable from an ob­struction or retrieving the cable after the drain is cleared.
2. Pull out enough cable by hand to insert into the drain opening and hand-feed the cable into the drain until it stops feeding easily (Figure 15).
3. Turn the machine on by depressing the foot pedal.
4. Continue hand-feeding the cable slowly until the drain is opened or blockage is encountered. Keep your cable hand close to the drain opening to keep control of the cable and help prevent cable flip-over.
Keep your other hand on the extended cable between K-40 and your cable hand to steady the exposed cable and maintain cable control.
5. When you reach the blockage, work the cable back and forth to clear the obstruction. At this point,
progress depends on the type of tool being used and nature of the blockage. Advance cable slowly.
6. If cable/blade gets hung up in obstruction, release the foot pedal and let motor come to a complete stop before reversing.
7. Place FORWARD/REVERSE lever in REVERSE po­sition.
8. Press foot pedal only until cable/blade is free of ob­struction. Release foot pedal immediately.
NOTE! Only run machine in REVERSE if relieving cable
from a blockage or retrieving the cable with the Autofeed.
9. As soon as cable/blade is free and motor has stopped, return FORWARD/REVERSE lever to FORWARD position.
10. Continue feeding cable by following Steps 4 through 9 until through obstruction.
11. The speedbump cable end indicator, located ap­proximately 84from the back end of the cable, is a
1
/2″ expanded bump in the cable to warn the operator
there is only 6of usable cable left. (Figure 23)
12. To withdraw cable from line with machine running, leave FORWARD/REVERSE lever in FORWARD position and slowly pull cable from drain.
13. As excess cable is retrieved from line, hand-feed cable back into K-40 Drum.
14. Turn machine OFF just prior to cable or tool emerg- ing from drain opening. Retrieve by hand as cable or tool may contain debris and splash work area.
Cleaning Drain Line Using Guide Hose With Autofeed
1. Place FORWARD/REVERSE switch into FORWARD position. Keep autofeed close to drain opening, ap­proximately 2″ – 6(Figure 16).
2. Hand feed approximately one to two feet of cable into the drain opening.
3. Turn machine ON by depressing foot pedal and be sure entire cable is spinning before continuing.
4. Depress the autofeeds feed actuator lever and feed cable into drain.
NOTE! Know how long your run of pipe is prior to clean-
ing. Running too much cable can damage your equipment and the drain.
Figure 15 – Push cable down drain line keeping your
control hand close to the drain opening
CAUTION
WARNING
Ridge Tool Company 11
5. Feed cable into drain until obstruction is encountered or cable begins to bind up.
6. If cable begins to bind up, release feed actuator lever and pull cable back slightly by hand. Refeed cable into blockage again. If advancing the cable with the autofeed is difficult, discontinue using it and advance the cable by hand until the line clears.
7. Once drain is open and flowing, continue feeding ad­ditional cable with autofeed to clean rest of drain.
8. The speedbump cable end indicator, located ap­proximately 84from the back end of the cable, is a
1
/2″ expanded bump that will not pass through the autofeed and warns the operator it is time to retrieve the cable. (Figure 23)
9. To retrieve cable, stop machine completely.
10. Switch the FOR/REV switch to REV.
11. Turn machine ON and depress the feed actuator lever. It will automatically retrieve the cable from the drain.
12. Turn machine OFF just prior to cable or tool emerg- ing from drain opening. Retrieve by hand as cable or tool may contain debris and splash work area.
HINT! If your cable tool/retriever bulb has hooked onto
a solid blockage such as a rag or ball or hair, it may be wise to pull the cable out of the drain by hand. Reversing the cable to retrieve it may cause the blockage to unscrew off the cable.
NOTE! The only adjustment on the autofeed is the round
top adjustment screw under the feed actuator lever. Its purpose is to adjust the distance the feed actuator lever has to be depressed to engage the different size cables. Turn knob clockwise to accommodate the larger 3/8″ cable and turn knob
counter clockwise to accommodate the
5
/16″ cable. No
adjustment is necessary direct from the factory.
Special Procedures
Loading Cable Into Drum
Your K-40/K-40B is supplied with an inner drum that fits snugly inside a two-piece drum that allows easy change­out of cable. To access the inner drum feature:
1. On units supplied with mounting bracket, remove one mounting bracket bolt and loosen the remaining one. Swing mounting bracket to OPEN position (Figure 17).
2. Loosen the four screws that hold the drum front to the drum back. Loosen each screw about 3 full turns (Figure 18).
K-40 Drain Cleaner
Figure 16
Figure 17 – Mounting Bracket Swung OPEN For Drum
Access
Figure 18 – Loosen 4 Drum Screws About 3 Full Turns
But Do Not Remove
K-40 Drain Cleaner
Ridge Tool Company12
3. Separate the drum front from the drum back by twist­ing apart (Figure 19).
4. Lift the inner drum, with cable, out of its cradled fit.
5. Fit the new inner drum into the drum back and draw about a foot of cable out of the inner drum (Figure 20).
6. Pass the exposed cable head through the drum front assembly, align the drum front with the drum back, and rotate drum front to lock into position. Tighten the screws.
Torque Arm
The K-40/K-40B is supplied with a torque arm inside the inner drum (Figure 21) and attached to the back end of the cable (Figure 22).
The torque arm retains the cable inside the inner drum of the K-40/K-40B and greatly enhances the performance of the machine. It is adjustable to different sizes of cable ranging from 1/4″ through 3/8″.
Cable End Indicator
The C-13-IC SB Cable has a speedbump at the back end of the cable (Figure 23). This bump in the cable will warn you to stop feeding cable out of the drum. The speedbump is most effective on K-40 units with the autofeed accessory. The bump will not pass through the autofeed during operation of the machine. To pass the bump through the autofeed, lift the actuator handle. Continuing to feed the cable past the speedbump may re­sult in the cable coming out of the inner drum requiring you to reload the cable.
Figure 21 – Torque Arm Installed in Drum
Figure 19 – Twist Drum Apart
Figure 20 – When loading cable into an inner drum,
wind the cable in CLOCKWISE.
Figure 22 – Torque Arm Attached to Cable. Cable Should
Be Permanently Bent as Shown with Clamp Installed Approx. 2From End of Cable
Figure 23 – C-13-IC SB Cable with Cable End Indicator
Speedbump is Approx. 84From Back End of Cable
Front End
of Cable
Back End
Ridge Tool Company 13
Accessories
Only the following RIDGID products have been designed to function with the K-40/K-40B Drain Cleaning Machines. Other accessories suitable for use with other tools may be­come hazardous when used on the K-40/K-40B. To pre­vent serious injury, use only the accessories listed below.
Catalog
Number
Standard Machine Cable with Cable End Indicator:
C-13-IC SB Speedbump Cable..........5/16″ x 35′ 95847
Other Optional Cables:
C-1IC Cable with Bulb Auger.............5/16″ x 25′ 56782
C-2 Cable with Drop Head Auger ......5/16″ x 25′ 62235
C-2-IC Cable with Drop Head Auger..5/16″ x 25′ 56787
C-22 Cable with Drop Head Auger ....5/16″ x 50′ 89405
C-13-IC Cable with Bulb Auger..........5/16″ x 35′ 56792
C-23-IC Cable with Drop Head ..........5/16″ x 35′ 56797
C-4 Cable with Male Coupling.............3/8″ x 25′ 62245
C-5 Cable with Bulb Auger..................3/8″ x 35′ 62250
C-6 Cable with Male Coupling.............3/8″ x 35′ 62260
C-6-IC Cable with Male Coupling........3/8″ x 35′ 96037
Inner Drum 68917 Autofeed A-39/40 PF 67962 Guide Hose A-40G 71757 Guide Hose & Autofeed A-40G PF 71762
(See Figure 24.)
Mounting Bracket A-40B 72702 Torque Arm 71847 Automotive Battery Charger 84117
Top Roller Holder Housing Assembly 76597 C-6 Cable Kit 76817 C-6-IC Cable Kit Includes: 98072
C-6-IC Cable, Inner Drum, Torque Arm, T-250 Tool Set
14.4V Battery Pack 83407 115V Charger 83417 230V Charger 84112
Figure 24 – Guide Hose and Autofeed A-40G PF
Maintenance Instructions
WARNING
Make sure machine is unplugged from power source before making any adjustment.
1. Cables should be thoroughly flushed with water after each use to prevent damaging effects of drain clean­ing compounds. RIDGID Cable Rust Inhibitor should be applied prior to storage.
When not in use, store cables indoors to prevent de­terioration by the elements.
NOTE! Cables should be replaced when they become
severely corroded or worn. A worn cable can be identified when outside coils of cables be­come flat.
2. Use a clean cloth to wipe the unit off. Oil, grease and other substances may cause deterioration. Certain cleaning agents and solvents damage plastic parts. Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and house­hold detergents that contain ammonia. Avoiding use of these and other types of cleaning agents mini­mizes the probability of damage.
3. It is a good idea to regularly drain the inner drums of any captured liquid. Simply hold the machine nose down and drain excess liquid each time the machine is used.
NOTE! Remove the Guide Hose accessory for ease of
draining.
4. Store the unit where it is cool and dry. Avoid those areas where the temperature will drop to 0°F or ex­ceed +120°F.
K-40 Drain Cleaner
K-40 Drain Cleaner
Ridge Tool Company14
Autofeed
A drop of grease to the following areas once a month will extend the life of the Autofeed unit and keep it well main­tained.
a. Top of Large Top Adjustment Screw b. Threads on Bottom of Top Adjustment Screw c. Outside Diameter of Top Roller Holder housing
There are no grease fittings to worry about, however, the autofeed will accumulate dirt, grease and debris over time. It is a good idea to periodically remove the autofeed unit and clean with cleaning solvent and a firm brush.
It is also a good idea to apply a light grease once a week, to the autofeed roller bearing surface. This will ex­tend the life of the bearings and keep them free to operate properly.
Machine Storage
Motor-driven equipment must be kept in­doors or well covered in rainy weather. Store the drain cleaner in a locked area that is out of reach of children and people unfamiliar with drain cleaners. This machine can cause serious injury in the hands of untrained users.
Service and Repair
Service and repair work on this Drain Cleaner must be performed by qualified repair personnel. Machine should be taken to a RIDGID Independent Authorized Service Center or returned to the factory. All repairs made by Ridge service facilities are warranted against defects in material and workmanship.
When servicing this machine, only iden­tical replacement parts should be used. Failure to follow these instructions may create a risk of electrical shock or other serious injury.
If you have any questions regarding the service or repair of this machine, call or write to:
Ridge Tool Company Technical Service Department 400 Clark Street Elyria, Ohio 44035-6001 Tel: (800) 519-3456 E-mail: TechServices@ridgid.com
For name and address of your nearest Independent Authorized Service Center, contact the Ridge Tool Com­pany at (800) 519-3456 or http://www.ridgid.com
WARNING
WARNING
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