RIDGID K-2000 User Manual
Kollmann
Municipal Sewer
Cleaning Machine
OPERATOR’S
MANUAL
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K-2000
IMPORTANT
For your own safety, before
assembling and operating
this unit, read this Operator’s
Manual carefully and completely. Learn the operation,
applications and potential
hazards peculiar to this unit.
Table of Contents
Recording Form for Machine Model and Serial Number............................................................................................1
General Safety Information
Work Area Safety........................................................................................................................................................2
Personal Safety...........................................................................................................................................................2
Tool Use and Care......................................................................................................................................................2
Service ........................................................................................................................................................................2
Specific Safety Information
Machine Safety............................................................................................................................................................3
Description, Specifications and Standard Equipment
Description ..................................................................................................................................................................4
Specifications..............................................................................................................................................................4
Standard Equipment....................................................................................................................................................4
Accessories.................................................................................................................................................................4
Operating Instructions
Preparing Machine for Cable Operation......................................................................................................................4
Starting Engine/Generator...........................................................................................................................................6
Operating Machine Using Cables................................................................................................................................6
Removing Cable from Pipeline....................................................................................................................................7
Stopping Engine/Generator.........................................................................................................................................7
Preparing Machine for Rod Operation.........................................................................................................................7
Operating Machine Using Rods ..................................................................................................................................7
Stopping Engine/Generator.........................................................................................................................................8
Maintenance Instructions
Driver Jaws..................................................................................................................................................................8
Clutch Casting and Main Bearing................................................................................................................................8
Drive Chain..................................................................................................................................................................8
Chain and Clutch.........................................................................................................................................................8
Wheels ........................................................................................................................................................................8
Engine/Generator........................................................................................................................................................8
Wiring Diagram..............................................................................................................................................................9
Lifetime Warranty..........................................................................................................................................Back Cover
Ridge Tool Company • Elyria, Ohio • U.S.A.ii
K-2000 Municipal Sewer Cleaning Machine
Municipal Sewer Cleaning Machine
Record Serial Number below and retain product serial number which is located on nameplate.
Serial
No.
K-2000
Municipal Sewer Cleaning
Machine
IMPORTANT
For your own safety, before assembling and operating this
unit, read this Operator’s Manual carefully and completely.
Learn the operation, applications and potential hazards
peculiar to this unit.
K-2000 Municipal Sewer Cleaning Machine
Ridge Tool Company • Elyria, Ohio • U.S.A.2
General Safety Information
WARNING
Read and understand all instructions. Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious personal injury.
SAVE THESE INSTRUCTIONS!
Work Area Safety
1. Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
2. Do not operate in explosive atmospheres, such as
in the presence of flammable liquids, gases, or
dust. Engines create sparks which may ignite the
dust or fumes.
3. Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
4. Keep the engine at least 1 meter (3 feet) away
from buildings and other equipment during operation. Do not place flammable objects close to the
engine. Procedures should be followed to prevent fire
hazards and to provide adequate ventilation.
Personal Safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the influence of
drugs, alcohol, or medications. A moment of inat-
tention while operating power tools may result in
serious personal injury.
2. Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving
parts.
3. Remove adjusting keys or switches before turning
the tool ON. A wrench or a key that is left attached to
a rotating part of the tool may result in personal injury.
4. Do not over-reach. Keep proper footing and bal-
ance at all times. Proper footing and balance enables
better control of the tool in unexpected situations.
5. Use safety equipment. Always wear eye protec-
tion. Dust mask, non-skid safety shoes, hard hat, or
hearing protection must be used for appropriate conditions.
Tool Use and Care
1. Store idle tools out of the reach of children and
other untrained persons. Tools are dangerous in the
hands of untrained users.
2. Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to
control.
3. Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the tools operation. If damaged,
have the tool serviced before using. Many accidents
are caused by poorly maintained tools.
4. Use only accessories that are recommended by
the manufacturer for your model. Accessories that
may be suitable for one tool may become hazardous
when used on another tool.
5. Keep handles dry and clean; free from oil and
grease. Allows for better control of the tool.
Service
1. Tool service must be performed only by qualified repair personnel. Service or maintenance
performed by unqualified repair personnel could result
in injury.
2. When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Maintenance
Section of this manual. Use of unauthorized parts or
failure to follow maintenance instructions may create
a risk of electrical shock or injury.
3. Follow instructions for lubricating and changing
accessories. Accidents are caused by poorly maintained tools.
Specific Safety Information
The Operator’s Manual contains specific safety information and instructions for your protection against serious
injuries including:
• Loss of fingers, hands, arms or other body parts if
clothing or gloves get caught in the rods or other
moving parts;
• Carbon monoxide poisoning;
• Burns due to fire or explosion;
• Eye injuries, including being blinded by the cable or
thrown debris.
K-2000 Municipal Sewer Cleaning Machine
Ridge Tool Company • Elyria, Ohio • U.S.A. 3
Read and follow safety labels on machine!
Know the location and functions
of all controls before using this tool.
Machine Safety
1. Wear leather mitt provided with the machine.
Never grasp a rotating rod or cable with a rag or
loose fitting cloth glove. It could become wrapped
around the rod and cause serious injury.
2. Never operate machine with guards removed.
Fingers can be caught in rotating parts.
3. Do not operate machine in REV (reverse).
Operating machine in reverse can result in rod or
cable damage and is used only to back tool out of an
obstruction.
4. Do not overstress cables. Keep one hand on the
cable for control when the machine is running.
Overstressing cables may cause twisting or kinking
and result in serious injury.
5. When using cables, position machine within two
feet of inlet. Use front end guide hose when it is
difficult to locate the machine near the access
or clean out. Greater distances can result in cable
twisting or kinking.
6. Use rear guide hose. Prevents cable from whipping
and picking up debris.
7. Operate machine from the side with the
FOR/OFF/REV SWITCH. Allows for better control of
the machine.
8. Disconnect spark plug wire. Spark plug wire should
be removed when working on machine or engine to
prevent accidental starting.
9. Operate rodder properly. Do not operate with more
than 20 feet of rod between machine and manhole.
This will minimize the possibility of kinking rods. The
arcing of rod at manhole should not exceed 3 feet.
When striking an obstacle that causes the tool to
“hang-up”, do not attempt to “force” the machine by
manually pushing on the exposed rods. This will cause
kinking and whipping of the rods which could cause serious injury. Do not uncouple rods that are in a stressed
condition. Read operating instructions carefully.
10. Do not overstress rods. Overstressing rods be-
cause of obstruction can be dangerous to operators,
as rods may twist or kink. Do not use badly worn or
bent rods.
11. Use caution when handling gasoline. Refuel in
well-ventilated area. Do not overfill fuel tank and
do not spill fuel. Make sure tank cap is closed
properly. Gasoline is extremely flammable and is
explosive under certain conditions.
12. Never run the engine in an enclosed or confined
area. Exhaust contains poisonous carbon monoxide
gas; exposure may cause loss of consciousness and
may lead to death. Exhaust also contains chemicals
that the state of California believes may cause cancer
or reproductive harm.
13. Be careful not to touch the muffler while it is hot.
To avoid severe burns or fire hazards, let the engine cool before transporting or storing it indoors.
The muffler becomes very hot during operation and remains hot for a while after stopping the engine.
14. Be careful when cleaning drains where cleaning
compounds have been used. Avoid direct contact
with skin and eyes. Serious burns can result from
some drain cleaning compounds.
15. Machine is made to clean drain lines. Follow in-
structions in operator’s manual on machine uses.
Other uses may increase the risk of injury.
SAVE THESE INSTRUCTIONS!
▲ WARNING
Rods and cables may twist or kink. Fingers, hands,
or other body parts can be crushed or broken.
Carbon monoxide poisoning can occur if operated
in a confined area.
• Wear mitts with rivets
• Keep sleeves and jackets buttoned
• Keep guards in place
• Wear safety glasses
• Use caution. Gas is extremely flammable and explosive under certain conditions
• Never run engine in enclosed or confined area
READ ABOVE WARNING CAREFULLY!
K-2000 Municipal Sewer Cleaning Machine
Ridge Tool Company • Elyria, Ohio • U.S.A.4
Standard Equipment
Rod Driver ......................B-1821
Tool Adapter ..................A-2704
Tool Box..........................Contains 1 Clutch Handle and
1 quart of engine oil. A-3
Glove (L.H.) ....................A-1
Glove (R.H.)....................A-2
Rod Turner......................R-0
Accessories
See Ridge Tool Main Product Catalog for machine accessories.
Operating Instructions
Preparing Machine for Cable Operation
1. Position sewer cleaning machine about two feet
from manhole or other inlet.
2. Engage drive clutch and lock rear wheel (Figure 9) in
straight position for stability. Unplug gear motor from
engine/generator (Figure 3).
3. Release two latches (Figure 3) and remove guard on
front of machine.
4. Pull ratchet knob (Figure 3) on motor table and
raise table. Lock in highest position by giving ratchet
knob one-half turn.
5. Set machine for high speed (normal cable operation)
by shifting the power drive chain (Figure 1) to the
small sprocket.
Figure 1 – Power Drive Chain on Small Sprocket
Description, Specifications and
Standard Equipment
Description
The RIDGID/Kollmann K-2000 Municipal Sewer Cleaning
Machine is a completely self-powered machine for cleaning lines and sewer mains of small communities, factory
complexes, and shopping centers. It operates at two
speeds, one for cable and one for rod.
Specifications
Capacity
Cable ...........................4″ through 12″ lines to 250′
Rod..............................24″ mains through 500′
Dual Speed Drive
Sectional Cable............250 rpm
Solid Rod.....................60 rpm
Clutches
Instant-acting Clutch....for driving Cable or Rods
Propulsion Clutch.........for propelling machine when
using Rods
Switches
Rod & Cable ................FOR/OFF/REV SWITCH
heavy-duty, lever-type
Propulsion....................FOR/OFF/REV SWITCH
heavy-duty, toggle type
Manual
Cable Counter.................for Cable or Rods
Stationary
Positioner Arm ................lowers manually to raise Front
Wheels when using Cable
Engine/Generator............1500 watt, air-cooled 115 volt,
60 Hz., Engine 3.8 h.p., 3600
rpm (Instruction Manual in
Tool Box)
NOTE! Use only leaded or
low-lead gasoline in
engine.
Motors
For Spinning Cable
and Rod.......................Uni v e rs a l , 1 / 2 h . p . , 115 volt,
60 Hz.
For propulsion drive .....1/6 h.p., 115-230 volt, single
phase, 60 Hz., gear motor
Length.............................44″
Width...............................31″
Height..............................361/
2
″
Weight with
Standard Equipment ......393 lbs.
K-2000 Municipal Sewer Cleaning Machine
Ridge Tool Company • Elyria, Ohio • U.S.A. 5
WARNING
Never change power drive chain from one sprocket
to the other with engine/generator running.
Figure 2 – Power Drive Chain on Large Sprocket
6. Pull ratchet knob again to drop motor table into po-
sition, making sure chain slack is taken up. Put
ratchet knob in LOCK POSITION.
7. Put machine guard back in place.
8. Screw clutch handle (Figure 3) into clutch casting.
9. Attach cable guide hose (Figure 3).
NOTE! If inlet is not a manhole, disregard steps 10
through 12.
10. Set telescoping manhole guide pipe (Figure 4) for
depth of manhole. Place turnbuckle into manhole
opening.
11. Insert first cable through manhole guide pipe and attach tool.
12. Put guide pipe into manhole and secure with “J”
bolt to turnbuckle of guide pipe.
13. Attach next length of cable and feed from front
through machine and through rear guide hose.
Figure 4 – Telescoping Manhole Guide Pipe
Turnbuckle
No. A-17 Telescoping
Manhole Guide Pipe
Manhole
Figure 3 – K-2000 Machine with Cable Guide Hose and Clutch Handle in Clutch Casting
Rear Wheel
Front Wheel (2)
Guide Hose
Gear Motor Plug
Cable Counter
Clutch Casting
Clutch Handle
Guard
FOR/OFF/REV
Switch
Latch (2)
Ratchet Knob
Motor Table
Engine/Generator
Drive Motor
K-2000 Municipal Sewer Cleaning Machine
Ridge Tool Company • Elyria, Ohio • U.S.A.6
Figure 5 – Cable Operation
Starting Engine/Generator
CAUTION
Make sure engine crankcase is filled to indicated
level with SAE-30 Oil.
1. Fill tank with regular gasoline.
2. Open gas shut-off valve.
3. Position FOR/OFF/REV SWITCH in OFF position.
4. Put ON/OFF SWITCH to ON position and close
choke.
5. Pull starter rope. Engine should be running after two
or three pulls.
6. Open choke when engine catches. Warm up engine
for three minutes.
NOTE! For any reason engine does not start, refer to
power plant instruction manual in tool box.
Operating Machine Using Cables
1. Place FOR/OFF/REV SWITCH (Figure 3) in FOR
position.
2. Push on clutch handle maintaining firm pressure
while feeding cable.
3. If tool meets heavy obstruction, release clutch handle,
and place switch handle in OFF position.
4. When cable rotation stops, place switch handle in
REV position and push firmly on clutch handle to
back out and release tool.
5. When tool is free, place switch handle in OFF then
FOR position to advance cable.
NOTE! Heavy and stubborn obstructions will require sev-
eral repetitions of this procedure.
6. Release clutch handle and connect additional cables
from rear as required.
7. As additional cables are added, keep count by advancing manual cable counter.
Rear Guide
Hose
Turnbuckle
Manhole
Guide Pipe
Figure 6 – K-2000 Machine with Rod Driver Assembly and Clutch Handle in Remote Control Housing
Tool Box
Engine/Generator
Fuel
Tank
Rear Wheel
Lock
Pull Starter
Latch
Guard
Control Panel
Motor Table
Rod Driver
Assembly
FOR/OFF/REV
Switch
Propulsion
Clutch Handle
Clutch
Handle
Rod Driver
Nose Cone
Spring
Loaded Pin
K-2000 Municipal Sewer Cleaning Machine
Ridge Tool Company • Elyria, Ohio • U.S.A. 7
Removing Cable from Pipeline
1. Make sure motor FOR/OFF/REV SWITCH is in FOR
position. Hold cable against edge of guide pipe and
cable will screw itself out.
2. As each section comes through rear end of guide
hose, uncouple it and set it aside for cleaning and
storage.
Stopping Engine/Generator
To stop engine, push in ignition button.
Preparing Machine for Rod Operation
NOTE! Do not use manhole guide pipe or rear guide hose
with rods.
1. Release two latches (Figure 6) and remove guard
on front of machine.
2. Pull ratchet knob (Figure 3) on motor table and
raise table. Lock in highest position by giving ratchet
knob one-half turn.
3. Set machine for low speed by shifting the power
drive chain (Figure 2) to the large sprocket.
4. Pull ratchet knob again to drop motor table into
position, making sure chain slack is taken up. Put
ratchet knob in lock position.
5. Put machine guard back in place.
6. Screw clutch handle into remote control housing
(Figure 9).
7. Install rod driver assembly (Figure 6) through body
and engage in nose cone. Be sure spring-loaded pin
is engaged in nose cone.
8. When working through a manhole, attach auger or
probing tool to tool adapter.
9. Couple enough rods to tool adapter to reach approximately 5 feet out of the manhole.
10. Holding onto both ends of a piece of rope, lower rod
with attached tool into manhole, guiding tool towards
lateral opening.
11. Use a hand operated rod turner and feed rod a little
ways into lateral opening.
12. Release one end of rope and remove from manhole.
13. Remove rod turner (Figure 7).
Figure 7 – Hand Operated Rod Turner
14. Couple enough rods together to extend out no more
than 20 feet.
15. Couple rod to machine rod river assembly using
RIDGID/Kollmann sectional rods with K-10 Speed
Coupler (Figure 8).
Figure 8 – Coupling and Uncoupling Rods and Tools
NOTE! The K-10 Speed Coupler is the fastest, easiest
method of changing tools and Rods. Simply snap
male and female together and they are locked. To
disconnect, insert Coupling Pin Key and slip apart.
Speed Couplers can be added to all existing tools
and Rods.
16. Lock rear wheel with locking pin (Figure 3).
Operating Machine Using Rods
NOTE! When working through manhole, 2 men are re-
quired. Machine operator and rod handler at
manhole.
WARNING
Make certain that rod handler is wearing standard
equipment leather gloves with riveted palms. Use
no substitute.
1. Place rod rotating FOR/OFF/REV SWITCH (Figure 3)
in FOR position.
2. Hold clutch handle (Figure 9) down maintaining firm
pressure to rotate rods.
3. Move FOR/OFF/REV SWITCH (Figure 6) on control
panel to FOR position.
4. Drive machine forward by rotating propulsion clutch
handle (Figure 6) forward to horizontal position.
Raise
Collar
Rod Turner No. R-O
Let Snap
Back to
Position
Rod
K-2000 Municipal Sewer Cleaning Machine
Ridge Tool Company • Elyria, Ohio • U.S.A.8
5. As machine moves forward and rod handler should
push downward on rod with rod guided between
thumbs and palms of hands with fingers extended.
WARNING
The arcing of rod at manhole should not exceed 3
feet. This will prevent rod handler from losing control of rotating rod.
6. When machine is approximately 8 feet from manhole, release clutch handle and place propulsion
FOR/OFF/REV SWITCH in OFF position.
7. Uncouple rod from rod driver assembly.
8. Place FOR/OFF/REV SWITCH in REV position.
9. Drive machine backwards about 10 feet by rotating
propulsion clutch handle forward to horizontal position.
10. Connect additional rods and continue feeding rods by
following steps 1 through 10.
Figure 9 – Clutch Handle in Remote Control Housing
11. If tool gets “hung-up” in obstruction, release clutch
handle and disengage propulsion clutch handle
by rotating to vertical position.
Figure 10 – Operating Machine
WARNING
If kinking of rod occurs move all people to rear of
machine before reversing machine. Violent whipping action of rod could cause serious injury.
12. Drive machine backwards (steps 8 and 9) to release
tool and then proceed through obstruction (steps 1
through 10) some distance to make sure line is clear.
NOTE! With a little practice operator will learn to go at
pace which is most effective.
13. When completed, drive machine backwards to remove rod from sewer with rod rotating in forward
direction.
Stopping Engine/Generator
Put ON/OFF SWITCH to OFF position.
Maintenance Instructions
NOTE! If any maintenance is required other than that
listed below take K-2000 to an authorized RIDGID
Warranty Repair Center or return it to the factory.
Driver Jaws
Clean and lubricate driver jaws with oil after each use.
Clutch Casting and Main Bearing
Grease the clutch casting and main bearing every
three months. Grease gear segment every three months.
Drive Chain
PROPULSION DRIVE CHAIN should be oiled every month.
Check the propulsion unit (reduction gear unit) for proper
oil level.
Chain and Clutch
Lubricate chain and clutch parts every month.
Wheels
The tires must carry 60 pounds of pressure at all times.
Grease the wheels at fittings.
Engine/Generator
For maintenance instructions, refer to power plant instruction manual in tool box.
Remote Control
Housing
Hold Down to
Rotate Rods
Clutch Handle
Leather Gloves
(Standard Equipment)
WARNING!
Do not ever reverse ma-
chine to release a kink in
rod until man at manhole is
behind machine. Violent
whipping action of rod
could cause serious injury.
Lateral Opening
K-2000 Municipal Sewer Cleaning Machine
Ridge Tool Company • Elyria, Ohio • U.S.A. 9
Wiring Diagram
115V/60 Hz
Wiring Diagram
230V/50 Hz
K-2000 Municipal Sewer Cleaning Machine
Ridge Tool Company • Elyria, Ohio • U.S.A.10
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