RIDGID JP0600 Owner's Manual

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Table of Contents
Safety Instructions For Jointer/Planer ..........................3
Safety Signal Words ..................................................3
Major Hazards ............................................................3
Before Using the Jointer/Planer .................................3
Safety Labels and Indicators on the Jointer/Planer ...4
When Installing Or Moving the Jointer/Planer ............4
Before Each Use ........................................................4
To Reduce the Risk of Injury From Jams, Slips Or
Thrown Pieces (Kickbacks Or Throwbacks) .............5
Plan Ahead To Protect Your Eyes, Hands, Face
and Ears ...................................................................5
Inspect Your Workpiece .............................................5
Whenever Jointer/Planer Is Running .........................6
Before Leaving the Jointer/Planer ..............................6
Glossary of Terms for Woodworking ............................6
Motor Specifications and Electrical Requirements .......7
Power Supply and Motor Specifications ....................7
General Electrical Connections ..................................7
110-120 Volt, 60 Hz. Tool Information .......................7
Changing Motor Voltage ............................................8
Motor Safety Protection .............................................9
Wire Sizes ..................................................................9
Unpacking and Checking Contents ............................10
Tools Needed .................. ...... ....... ...... ....... ...... ....... .. 1 0
Unpacking ....................... .........................................10
List of Loose Parts ...................................................10
Loose Parts ..............................................................11
Loose Parts (From Bag Assembly) ..........................12
Assembly .............. ......................................................13
Assemble The Cabinet .......... ....... ...... ....... ...... .........13
Install the Leveling Feet ...........................................13
Assembling Cabinet Top/Motor Mount Assembly ....14
Attaching Motor Pulley .............................................15
Assemble Motor To Cabinet Top .............................15
Assembling Cabinet Top to Cabinet ........................16
Assemble Bed to Stand ............................ ...... .........16
Mounting On-Off Switch ...........................................17
Attach Front of Cabinet and Dust Chute ..................17
Assemble Fence To Bed ....... ....... ...... ....... ...... ....... ..1 8
Install Cutter Head Guard ........................................18
Cutter Head Guard Functional Check ......................18
Adjusting Guard Spring ......... ...................................19
Attaching Pulley Guard ............................................19
Installing Rear Cutter Head Guard ..........................19
Adjusting the Leveling Feet ............ ...... ....... ...... ....... ..19
Getting to Know Your Jointer/Planer ................. ....... ..20
Alignments .................. ............. ............. ............. .........22
Cutter Knife Alignment/Adjustments ........................22
Cutter Knife Sharpening ..........................................23
Adjusting Table Extension ..................................... ..23
Outfeed Table Adjustment .......................................24
Adjusting Table Gibs ....... ...... ....... ...... ....... ............... 25
Fence Tilt (Bevel Stop) Alignment ...........................25
Safety Instructions for Basic Jointer/Planer
Operation ....................... .......................... ............... 26
Feeding the Workpiece (All Operations) ..................26
To Reduce the Risk of Injury From Jams, Slips Or
Thrown Pieces (Kickbacks Or Throwbacks) ...........26
Plan Ahead to Protect Your Eyes, Hands, Face
and Ears .................................................................27
Whenever Jointer/Plane r Is Runn ing .......................27
Basic Jointer/Planer Cutting Op erati ons ........... .........28
Depth of Cut Handwheel Operation .........................28
Stop Pin Operation ..................................................28
Feeding the Workpiece ............................................28
Planing ..................... ................................. ............... 29
Jointing ....................................................................29
Beveling/Chamfering ...............................................29
Rabbeting ................................................................30
Stop Pin Operation ..................................................30
Support Long Workpieces .......................................30
Using the Hold-Down/Push-Blocks ..........................30
Sliding Fence Operation ..........................................31
Fence Tilt Operation ................................................31
Maintenance and Lubrication .....................................32
Maintenance ............................................................32
Lubrication ...............................................................32
Wiring Diagram ...........................................................33
Troubleshooting Guide ...............................................34
General ....................................................................34
Motor ............................... ............. ............. ............. ..35
Repair Parts ...............................................................36
3
Safety Instructions For Jointer/Planer
Safety is a combination of comm on sen se, staying aler t an d knowing h ow your jointer/pl aner wor ks. Read this manual to understand this tool.
Safety Signal Words
DANGER: means if the safety information is not followed
someone will be seriously injured or killed.
WARNING: means if the safety information is not followed
someone could be seriously injured or killed.
CAUTION: means if the safety informat ion is not followed
someone may be injured.
Major Hazards
All of the s afety information and cutt ing steps are cr itical to the safe operation of the jointer/planer.
1. Workpiece kickback
Kickback is the uncontrolled grabbing and throwing of the workpiece durin g jointing or planing. If kickback occurs, the workpiece can hit you or a bystander hard enoug h to cause broken bones, internal organ injury or death. To reduce or prevent kickback, read and follow the safety information in the Jointing and Planing sections of the manual.
2. Kickback followed by blade contact
Your fingers or hand c an co ntac t th e blade following kick­back if your hands are unprotected or too near the cut ter blades. Your fingers can be cut off. To reduc e the risk o f contacting the cutting blades, read and follow the safety information in the Jointing and Planing sections of the manual.
3. Wrong way feed
Wrong way feed is feeding the workpiece into the cutter blades in the direction of blade rotation. The workpiece can be grabbed by the blades an d pull your hands into the blades before you can let go or pull back. Fingers can be cut off. To reduce th e risk of wrong way feed, always feed the workpiece against the direction of blade rotation. Cutter blade rotation is shown on t he sliding fence guard (behind the center of the fence).
4. Thrown workpiece, chips and cutter blade pieces
The jointer/planer can throw the workpiece, workpiece chips, or pieces of loose or broken cutter blades. You can
be blinded. Wear safety goggles labelled “ANSI Z87.1”
(or
in Canada CSA Z94-3-M88)
on the package.
DANGER: Follow the steps listed below to reduce or eliminate the risk of being injured when using the jointer/planer. Failure to do so can result in a life threatening injury or death.
1. Lock the fence lock knob and the sliding guard knob.
2. Se t the depth of c ut to less than 1/8" for jointing and less than 1/32" for planing.
3. Check the blade guard for proper position and smooth operation.
4. Keep hands as far away from the cutters as pos­sible when jointing or planing.
5. Use push blocks or push sticks whenever possi­ble.
6. Complete the cut without stopping or backing up the workpiece.
7. Read and follow the safety information and
safety instructions in the operator’s manual and in the safety labels on the jointer/planer.
8. Know location and function of all controls before using tool. See “Getting to know your Jointer/ Planer” section of this manual.
Before Using the Jointer/Planer
WARNING: To reduce the risk of mistakes that could cause serious, permanent injury, do not plug the jointer/planer in until the following steps have been satisfactorily completed.
Know and Understand the Jointer/Planer
• Completely assemble and align jointer/planer.
• Learn the use and function of the ON-OFF switch, fence slide locking handle, cutter gua rd, depth of cut hand wheel, locks and stops, fence bevel lock handle, outfeed table, infeed table and hold-down/push-blocks.
• Review and understand all safety instructions and operating procedures in this manual.
• Review the maintenance methods for this jointer/ planer.
• Fin d and read the warning label found on the jointer/ planer (shown below).
4
Safety Instructions For Jointer/Planer (continued)
Safety Labels and Indicators on the Jointer/Planer
The following labels and indicators are on your jointer/ planer. Locate, read and follow the safety instructions and information contained in these labels.
1. Safety instruction label on the top of the guard.
2. Cutter rotation indicator is on top of the sliding guard.
3. Cutter position indicator is on top of the fence.
Push blocks and push sticks
Two plastic push blocks are supplied with your jointer/ planer. Use them when practical. The ru bber sole of the push blocks give better traction with the wood than your hands do. If they become slipper y, they can be cleaned with rubbing alcohol, paint thinner or sandpaper.
CAUTION: Use rubbing alcohol or paint thinner only as described on their containers. Use only in well ventilated areas away from open flames, sparks or heat sources.
Push blocks can’t always be used. With larger work­pieces, you may have better control fo the workpiece using your hands. Always make a test pass first to deter­mine which method gives you better control.
Before you make any cut, plan your hand positions. If a kickback should occur, plan so that your hands will not fall or be forced into the cutters.
Three Inch Rule (3")
Generally, if your hands are closer than th ree inches to the blade as you feed the wood, use push blocks. This gives extra protection to your h ands by placing the push blocks between your hands and the cutters.
Always Use Push Blocks When Planing, Beveling Or Chamfering
When jointing, test for workpiece stability before actually jointing, and use push blocks when you can without sacri­ficing control.
When Installing Or Moving the Jointer/Planer
Reduce the Risk of Dangerous Environment.
• Use th e jointer/planer in a dry, indoor place protected from rain.
• Keep work area well lighted.
To reduce the risk of injury from unexpected jointer/ planer movement.
• Bolt or clamp the jointer/planer to firm level surface where there is plenty of room for moving the workpiece through the entire cut.
• Suppo rt the jointer/planer s o the tables are level and the jointer/planer does not rock.
• Put the jointer/planer where neither operators nor bystanders must stand in line with the wood while plan­ing or jointing it.
• To reduce the risk of injury from elect rical shock, make sure your fingers do not touch th e plug’s metal prongs when plugging in or unplugging the jointer/planer.
• Turn off and unplug the jointer/pla ner before moving it to a new area. To reduce the risk of back injury, get help when you need to lift or move the jointer/planer.
• Bolt the jointer/planer to the floor if it tends to slip, walk, slide or tip over. Be especially aware of movement when jointing/planing long heavy boards.
Never Stand On Tool. Serious injury could occur if the tool tips or you accidentall y hit the cut ter head. Do not store anything above or near the tool where anyone might stand on the tool to reach them.
Before Each Use
Inspect your jointer/planer.
WARNING: The 2-1/2
inch jointer/planer pulley and the 3-1/2 inch motor pulley furnished will run the cutter head at about 5000 RPM when used with a 3450 RPM motor. Use of different types of pulleys or motors will change this speed and could cause jamming, binding, kickback, thrown knives or other dangers.
• To reduce the risk of injury from accidental starting, turn the switch off, unplug the jointer/planer, and remove the switch key before moving the cutter head guard, chang­ing the blades, changing the setup, or adjusting any­thing.
• Check fo r alignment of moving parts, binding of moving parts, breakage of parts, unit stability, and any other con­ditions that ma y aff ect th e way the jointer/planer works.
• Don’t force the tool. It will do the job better and safer at the rate for which is was designed.
• If any part is missing, b en t or br oken in any wa y, or any electrical par t does not wor k properly, turn the jointer/ planer off and unplug the jointer/planer.
• Replace damaged, missing or failed parts before using the jointer/planer again.
• Make sure the cutter guard works properly. With the switch off and key removed, pull the cutter g uard open and let go. If the guard doesn ’t smoothly swing closed, contact an Authorized Service Center.
• Ma ke sure the cutter head turn s in the right direction . The top should move toward the infeed table. If the cut­ter head turns the wrong direction, contact an Autho­rized Service Center.
• Keep Jointer/Planer interior free of wood chips and dust buildup around motor and switch box.
• Keep knives sharp. Dull or nicked knives tend to “pound” and chew at the wood, causing kickbacks.
• To reduce the risk of injury from unsafe accessories, use only recommended accessories.
5
To Reduce the Risk of Injury From Jams, Slips Or Thrown Pieces (Kickbac ks Or Throwbacks)
• Use this jointer/planer to cut only wood.
• Use push blocks or push sticks whenever possible.
• Plan your hand placement so your fingers wi ll not be anywhere a sudden slip could cause th em to slide or fall into the cutter head. When using only one hold­down/push-block to feed the wood, do not put your other hand on the jointer/planer, workpiece, or hold­down/push-block.
• To reduce the risk of injury from thrown pieces, make sure the knives are sharp, properly installed and the cutter knives wedge screws are tight.
• Make sure th e clamps a nd locks are tight a nd there is not excessive play in any parts.
• Adjus t t he d epth of c ut to be tween 1 / 32 a nd 1 /16 of a n inch for best results in most operations. A deep cut makes feeding the wood harder and can cause the wood to kickback. To be sure you will make a depth of cut you planned, always lower the infeed table slightly farther than you wanted then, raise the table to the
desired depth.
• Use The Right Tool. Don’ t force tool or attachment to do a job it was not designed for.
Inspect your work area.
• Keep work area clean.
• Cluttered areas and benches invite accidents.
• Floor must not be slippery from wax or sawdust.
• To reduce the risk of burns or other fire damage, never use the jointer/planer near flammable liquids, vapors or gases.
• Before using the jointer/planer, clear the table of all objects not needed to feed the workpiece.
• To reduce the risk of injury , don’t do any layout, assem­bly, or setup work on the jointer/planer bed.
• Ma intain tools with care. Keep tools sharp an d clean for best and safest performance. Follow instructions for lubricating and changing accessories.
Plan Ahead To Protect Your Eyes, Hands, Face and Ears
Reduce the Risk of Accidental Starting.
• Make sure switch is “OFF” before plugging jointer/ planer into a power outlet.
Dress for safety.
• Any power tool can throw foreign objects into the eyes. This can result in permanent eye damage. Always wear safety goggles, not glasses complyi ng with ANS I Z87.1 (or in Canada CSA Z94-3-M88) shown on pack­age. Everyday eyeglasses have only impact resist ant lenses. They are not safety glasses. Safety goggles are available at many local retail stores. Glasses or goggles not in compliance with ANSI or CSA could seriously hurt you when they break.
• For dusty operations, wear a dust mask along with safety goggles.
• Do not wear lo ose clothi ng, gloves, neckties or jewelry (rings, wrist watches). They can get caught and draw you into moving parts.
• Wear nonslip footwear.
• Tie back long hair.
• Roll long sleeves above the elbow.
• Noi se levels vary widely. To reduce the ri sk of poss ible hearing damage, wear ea r plugs or muffs when us ing jointer/planer for hours at a time.
Inspect Your Workpiece
• Make sur e there are no nails or foreign objects in the part of the workpiece to be cut.
Plan your cut.
• Small or thin workpieces can kickback when they tip over on the tables or into the cutter head. To reduce the risk of cutter head contact or workpiece kickback:
- Never joint, plane or bevel workpieces shorter than
12 inches.
• When jointing or rabbeting:
- Never joint or bevel workpieces less than 3/4 inch
wide or 1/4 inch thick.
- Always use the hold-down/push-blocks when jointing
or beveling wood whenever possible.
- When rabbeting, always make cuts in 1/8" incre-
ments or less.
• When planing or beveling:
- Never plane wood thinner than 1/2 inch.
- Always use hold-down/p ush-blo cks whe n planing w ood.
-Never cut Freehand. Guide your workpiece solidly against the fence and table top.
- Make sure the re’s no debris be tween the workpiece and its supports.
Use extra caution with large, very small or awkward workpieces.
• Use extra suppor ts (tables, s aw horse s, blocks, etc.) for any workpiece large eno ugh to ti p when n ot held d own to the table top. Never use another pers on as additional support or to help fe e d, s uppo rt or pull th e wo rkp iec e .
6
Safety Instructions For Jointer/Planer (continued)
• Never cut more than one workpiece at a time.
• Never turn your jointer/planer “ON” before clearing everything except the workpiece and related support devices off the table.
• Before trying a new or little used operation, carefully plan your hand placement. Make sure you have proper hold-down/push-blocks, jigs, fixture s, stops, etc. ready to use.
Whenever Jointer/Planer Is Running
WARNING: Don’t allow familiarity (gained from fre­quent use of your jointer/planer) cause a careless mistake. Always remember that a carele ss f r action of a second is enough to cause a severe injury.
• Before actually cutting with the joi nter/planer, let it run for a while. If it makes an unfamiliar noise or vi brates a lot, stop immediately. Turn the jointer/planer off. Unplug the jointer/planer. Do not restart until finding and correcting the problem.
Keep Children Away.
• Keep all visitors a safe distance from the jointer/planer.
• Make sure bystanders are clear of the jointer/planer and workpiece.
Don’t Force Tool.
• Let the cutter head reach full speed before cutting.
• Feed the workpiece into the jointer/planer only fast enough to let the tool cut without bogging down or binding.
Before freeing jammed material.
• Turn switch “OFF”.
• Wait for all moving parts to stop.
• Unplug the jointer/planer.
• Che ck knives for sharpn ess and nicks before starting again.
Before Leaving the Jointer/Planer
• Turn the jointer/planer off.
• Wait for knives to come to a complete stop.
• Unplug the jointer/planer.
• Make workshop child-proof. Lock the shop. Disconnect master switches. Remove the yellow switch key. Stor e it away from children and others not qualified to use the tool.
Glossary of Terms for Woodworking
Bed
The combination of infeed and outfeed table surfaces which support the workpiece during a cutting operation.
Bevel/Chamfer
Removing wood along the edge of a board to make that edge straight, smooth and angled to the board face which is against the fence.
Cutter Guard
Spring loaded guard or shield covering the cutter head.
Cutter Head
The cutter head is a rotating piece with three adjustable knives. The cutter head removes material fr om the work­piece
Depth of cut
A term used to i ndicate how deep i nto the wor kpiece th e cutter knives will cut.
Fence
The fence is attached to the jointer/planer base. The fence helps support and guide the workpiece as it is pushed across the cutter head.
Freehand
Using the tool without holding the workpiece firmly against the fence and
table. This can let the workpiece
twist and kick back and must never be attempted.
Gum
A sticky, sap based residue from wood products.
Hold-Down/Push-Blocks
They are required for your own safety. Th ey are used to hold your workpieces agains t the table and
fence when
planing, rabbeting or jointing.
Infeed Table
The section of the jointe r bed upon which the workpiece is placed before being pushed into the cutter head. Infeed table height is adjustable which allows the operator to select the depth of cut.
Jointing
The removal of wood along the ed ge of a b oard so as to make that edge straight, smooth and squar e to the bo ard face which is against the fence.
Kickback
An uncontrolled grabbing and thr owing of the workpiece back toward the operator by the rotating cutter head.
Leading End
The end of the workpiece which is pushed into the cutter head first.
Outfeed Table
The section of a jointer bed which supports the work­piece after it passes over the cutter head.
Planing
Removing wood from the widest surface or face of a board so as to make it flat and smooth.
7
Rabbet
A notch cut into the edge of workpiece.
Resin
A sticky, sap based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns co mpleted by a spinning object in one minute.
Throw-Back
Throwing of pieces in a manner similar to a kickback.
Trailing End
The workpiece end last cut by the knives.
Workpiece
The item on which the cutting operation is being per­formed. The surfaces of a workpiece are commonly referred to as faces, ends and edges.
Motor Specifications and Electrical Requirements
Power Supply and Motor Specifications
WARNING: To reduce the risk of electrical hazards, fire hazards or damage to the tool, use proper cir­cuit protection. Your tool is wired at the factory for operation using the voltage shown. Connect tool to a power line with the appropriate voltage and a 15-amp branch circuit. Use a 15-amp time delay type fuse or circuit breaker. To reduce the risk of shock or fire, if power cord is worn or cut, or dam­aged in any way, have it replaced immediately.
The A/C motor used on this tool is a capacitor start, non­rev ersib le t ype , wired at the f actory f or 110- 120V AC, 60 Hz. operation.
Follow the instructions on page 8 to connect the motor for 220-240V A/C operatio n.
General Electrical Connections
DANGER: To reduce the risk of electrocution:
1. Use only identical replacement parts wh en ser­vicing. Servicing should be performed by a qualified service technician.
2. Do not use in rain or where floor is wet.
This tool is intended for indoor residential use only.
WARNING: Do not permit fingers to touch the ter­minals of plug when installing or removing the plug to or from the outlet.
If power cord is worn or cut, or damaged in any way, have it replaced immediately.
110-120 Volt, 60 Hz. Tool Information
The plug supplied on your tool may not fit into the outlet you are planning to use. Your loc al electrical code may require slightly different power cord pl ug connections. If these differences exist refer to and make the proper adjustments per your local code before your tool is plugged in and turned on.
In the event of a malfunction or breakdown, grounding provides a path of le ast resistance for electric curren t to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment grounding con­ductor and a grounding plug, as shown. The plug must be plugged into a mat ching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Face
Edge
End
Rabbet
Rated Horsepower 3/4 Voltage
110-120 220-240
Amperes
12 6
Hertz (Cycles)
60
Phase
Single
RPM
3450
Rotation of Shaft
Counterclockwise
Properly
Grounded
Outlet
3-Prong Plug
Grounding
Prong
8
Motor Specifications and Electrical Requirements (continued)
Do not modify the plug pr ovide d. I f it wi ll not fit the ou tle t , have the proper outlet installed by a qualified electrician.
A temporary ada pte r may be used to co nne ct t his pl ug t o a 2-pole outlet, as shown. This temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green colored rigid ear, lug and the like, extension from the adapter must be connected to a permanent ground such as a properly grounded outlet box.
Improper connection of the equipment grounding con­ductor can result in a r isk of electric s hock. The conduc­tor with insulation having an outer surface that is green with or without yellow stripes is the equ ipment groundin g conductor. If repair or replacem ent of the electr ic cord or plug is necessary, do not connect the eq uip men t- groun d­ing conductor to a live terminal.
If the grounding instructions are not completely under­stood, or if you are in doubt as to whether the tool is prop­erly grounded check with a qualified electrician or service personnel.
WARNING: If not properly grounded, this tool can cause an electrical shock, particularly when used in damp locations, in proximity to plumbing, or out of doors. If an electrical shock occurs there is the potential of a secondary hazard, such as your hands contacting the knives.
110-120 Volt, 60 Hz. Tool Connections
NOTE: The adapter illustrated is for use only if you already
have a properly grounded 2-prong outlet. NOTE: In Canada the use of a temporar y adapter is not
permitted by the Canadian electrical code.
220-240 Volt, 60 Hz. Tool Connections
Changing Motor Voltage
WARNING: If not properly grounded, this tool can cause an electrical shock, particularly when used in damp locations, in proximity to plumbing, or out of doors. If an electrical shock occurs there is the potential of a secondary hazard, such as your hands contacting the knives.
NOTE: The jointer is prewired at the factory for 120V
operation. Use the following procedure to chang e motor voltage. To change to 240V application an additional wire nut is supplied from the factory. This part is included in the loose parts.
1. Open the motor junction box cover located on the side of the motor.
2. Cut off the 120 volt power cord plug and replace it with a (3 blade) 240 volt 15 amp U.L. lis ted plu g. ( S ee illus ­tration of 240V plug & receptacle.) Conn ect the power
cord white and black leads, respectively, to the “hot” plug blade terminals and connect the power cord green grounding wire to the plug ground pr ong termi­nal.
3. Remove and discard the electrical tape from the wire nuts. Remove wire nuts.
4. Reconnect the leads as shown in the “Wiring Diagram” section at the rear of manual.
5. Reinstall the wire nuts and wrap with two layers of new U.L. listed electrical tape per wire nut.
6. Recheck your wiring to the wiring diagrams. Do this so you can be sure that the wiring is correct.
7. Reinstall the junction box cover.
3-Prong
Adapter
2-Prong
Outlet
Make Sure This
Is Connected
Ground
Plug
Green
to a Known
Grounding Lug
Grounding
Prong
Grounded
Outlet Box
Junction
Box Cover
9
Motor Safety Protection
IMPORTANT: To reduce the risk of motor damag e, this
motor should be blown out or vacuumed frequently to keep sawdust from interfering with nor mal moto r ventila­tion.
1. Connect this tool to a power source with the appr opri­ate voltage for your model and a 15-amp branch circuit with a 15-amp time del ay fuse or c i rcui t brea ker. Using the wrong size fuse can damage the motor.
2. If the motor won’t start, turn off the power switch imme­diately and unplug the tool. Check the cutter h ead to make sure it turns freely . If the cutter head is free, try to start the motor again. If the motor still does not start, refer to the "Motor Troubleshooting Chart."
3. Fuses may "blow" or circuit breakers may trip fre­quently if:
a. Motor Is Overloaded-Overloading can occur if you
feed too rapidly or make too many star t/stops in a short time.
b. Line voltages should not be more than 10% above
or below the nameplate voltage. For heavy loads, however, the voltage at motor term inals must equal the voltage specified for your model.
c. Improper or dull jointer knives are used.
4. Most motor tro ubles may be traced to loose or in cor­rect connections, overload, l ow voltage (such as small size wire in the suppl y circuit) or to overly long supply circuit wire. Always check the connections, the load and the supply circuit whenever motor doesn’t work well. Check wire sizes and length with the Wire Size Chart.
Wire Sizes
NOTE: Make sure the proper extension cord is us ed an d
is in good condition. The use of any extension cord will cause some loss of
power. To keep this to a minimum and to prevent over­heating and motor burn-out, use the table shown to determine the minimum wire size (A.W.G.) extension cord.
Use only 3-wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the tools plug.
Extension
Cord Length
Gauge (A.W.G.)
110-120V 220-240V
0-25 Ft.
26-50 Ft.
14 12
16 14
10
Unpacking and Checking Contents
Tools Needed
Unpacking
WARNING: To reduce the risk of injury from unex­pected starting or electrical shock, do not plug the power cord into a power source outlet during unpacking, until all assembly steps are complete, and you have read and understand the safety and operating instructions.
WARNING: This tool is heavy. To reduce the risk of back injury, g et help whenever you have to lift the tool.
Your jointer/planer is shipped complete in one carton and includes a steel cabinet.
1. Clear yourself a large work area. Remove the jointer/ planer and par ts from the carton. Lift the tool at the bottom of the base.
2. Place the tool on a secure, stationary work surface and look it over carefully.
3. Separate all par ts from packing materials and check
each one with the “Table of Loose Parts ” and the “Lis t of Loose Parts” to make certain all items are accounted for before discarding any packing material.
If you are missing any parts, check packing material for those items.
WARNING: If any parts are missing, do not attempt to assemble the jointer/planer. Do not plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly.
4. Contact an Authorized Ser vice Cent er to get the miss­ing par ts. Use the “Repair Parts” pages at the end of this manual to identify the par t number of the missin g parts after completing the “Unpacking and Checking Contents section.
CAUTION: The cutting knives are extremely sharp. Do not touch the cutter knives.
5. The top of the table and the front of the fence are coated with a protective substance before shipping. These surfaces must be cleaned an d protected b efore using the jointer/planer. Clean these surfaces with a general purpose solvent, such as mineral spirits. Water will rust the surfaces. Do Not use water, soapy water or water based cleaners.
CAUTION: Use solvents according to the instruc­tions on their package. Use only in well ventilated areas, away from flames, sparks or heat sources. Do not use solvents in closed areas.
6. Protect the exposed surfaces with wax. Paste wax or automotive wax are both good for this job. The wax will protect the surface from rust and wi ll make it easier to slide the wood along the table and fence. Automotive wax is best as it will not rub off on the wood.
7. Wipe all parts thoroughly with a clean, dry cloth.
List of Loose Parts
NOTE: Before beginning assembly, check that all parts
are included. If you are missing any part, do not asse m­ble the tool. Call 1-800-4-RIDGID or E-mail us at info.@ridgidwoodworking.com to get the missing part. Sometimes small parts can get lost in packaging mate­rial. Do not throw away any packaging until jointer/ planer is put together. Check packaging for missing parts before contacting RIDGID. A complete parts list (Repair Parts) is at the end of the manual. Use the list to identify the number of the missing part.
The following parts are included:
Item Part Name Qty.
A Jointer Bed Assembly..................................... 1
B Fence Assembly............................................. 1
C Motor Assembly w/Switch............................... 1
D V-Belt..............................................................1
E Push Blocks.................................................... 2
F Top Panel............................ ...... ....... ...... ....... .. 1
G Left Side Panel............................................... 1
H Right Side Panel............................................. 1
J Front Panel..................................................... 1
K Rear Panel....................................... ...... ....... .. 1
L Motor Mount Plate.......................................... 1
M Motor Mount Sides......................................... 2
N Sawdust Chute............................................... 1
P Cutter Guard................................................... 1
Q Pulley Guard................................................... 1
R Handwheel ..................................................... 1
S Cover.............................................................. 1
T Owners Manual .............................................. 1
U Bag Loose Parts..............................................*
* Quantity of bag may vary, bags may contain
smaller bags.
2 Ft. Straight Edge
Phillips Screwdriver
Combination
Square
(12"Blade)
Select the straight edge of a board.
Draw light line on
board along edge
This edge must be perfectly straight.
Should be no gap or overlap here when square is flipped over in dotted position
Adjustable Wrench
Combination square must be true. Check its accuracy as shown
11
Loose Parts
E
D
A
B
M
N
T
L
R
S
U
G
H
J
K
C
F
Q
P
12
Unpacking and Checking Contents (continued)
Loose Parts (From Bag Assembly)
Hex Bolt (4)
Leveling Feet (4)
Washer (3)
Switch Key (1)
Hex Jam Nut (4)
3mm Hex-L Wrench (1)
Rod-Knife Gauge (1)
Gauge-Knife (2)
Retaining Ring (4)
1/4"
Lockwasher (3)
3/8"
Nut Hex (4)
5/16-18
5/16-18 x 3/4"
Screw Pan Head (3)
1/4-20 x 1/2
Wrench 8mm/10mm (1) Wrench 12mm/14mm (1)
3/8-16
Wire Nut
Washer (8)
5/16"
Screw Pan Head Cr Serr (44)
(Machine Screw w/Washer Head
3/16-24 x 3/8
Jointer Mounting Stud (3)
Screw Wing
1/4-20 x 5/8 (4)
13
Assembly
WARNING: This tool is heavy. To reduce the risk of back injury, g et help whenever you have to lift the tool.
Assemble The Cabinet
1. From among the loose parts, find the following: 6 Machine Screws w/Washer Head 1 Cabinet Rear 1 Left Cabinet Side 1 Right Cabinet Side w/Switch Opening
2. Assemble the three sides of the cabinet as shown, using the three lowest holes on each side of the cab i­net rear.
NOTE: The front of the cabinet will be attached later.
Install the Leveling Feet
From the loose parts bag find the following:
4 Leveling Feet 4 Nut Hex 3/8-16
Install leveling feet as shown. Later when the jointer/ planer is completely assembled and put in its per ma nent location in your wor k sh op, you will n eed to level the cab i­net.
Cabinet Rear
Left Cabinet
Side
Right Cabinet Side
w/Switch Opening
Washer
Head Screw
Machine Screw w/Washer Head
3/16-24 x 3/8
Leveling Foot
3/8-16 Hex Nut
Cabinet
˜
B
o
t
t
o
m
14
Assembly (c ontinued)
Assembling Cabinet T op/Motor Mount Assemb ly
1. From among the loose parts, find the following: 10 Machine Screw w/Washer Head 1Cabinet Top 1 Motor Mount Plate 2 Motor Mount Side
2. Attach the motor mount sides to the cabinet top as shown.
3. Attach the motor mount plate to the motor mount sides and cabinet top.
Cabinet Top
Motor Mount
Plate
Motor Mount
Side
Machine Screw w/Washer Head
3/16-24 x 3/8
“TOP”
Flange to
outside
Motor Mount Side is
Inside Cabinet Top
Motor Mount
Side on Outside
of Mount Plate
~
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