RIDGID HB382, HB382E, HB383, HBO382, HBO382E User Manual

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Hydraulic Pipe Bender
Pipe Bender Manual
WARNING!
Read this Operator’s Manual carefully before using this tool. Failure to understand and follow the contents of this manual may result in electrical shock, fire and/or serious personal injury.
99 Washington Street Melrose, MA 02176
Phone 781-665-1400 Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com
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Hydraulic Pipe Bender
Table of Contents
Recording Form For Machine Serial Number ............................................................................................................1
Safety Symbols..............................................................................................................................................................2
General Safety Rules
Work Area Safety........................................................................................................................................................2
Electrical Safety ..........................................................................................................................................................2
Personal Safety ..........................................................................................................................................................3
Power Tool Use And Care ..........................................................................................................................................3
Service........................................................................................................................................................................3
Specific Safety Information
Hydraulic Pipe Bender Safety ....................................................................................................................................3
Description And Specifications
Description..................................................................................................................................................................4
Icons ..........................................................................................................................................................................4
Specifications ..........................................................................................................................................................5-6
Pre-Operation Inspection ............................................................................................................................................6
Machine And Work Area Set-Up ..................................................................................................................................7
Powering The Electric Bender ....................................................................................................................................8
Operating Instructions
Loading The Pipe........................................................................................................................................................8
Advancing/Retracting The Ram..................................................................................................................................9
Bending The Pipe ......................................................................................................................................................9
Straightening Bends..................................................................................................................................................11
Maintenance Instructions
Cleaning....................................................................................................................................................................11
Lubrication ................................................................................................................................................................11
Hydraulic Oil..............................................................................................................................................................11
Low Temperature Operating ....................................................................................................................................12
Accessories ................................................................................................................................................................12
Machine Storage and Transportation........................................................................................................................12
Service And Repair ....................................................................................................................................................12
Disposal ......................................................................................................................................................................13
Troubleshooting..........................................................................................................................................................14
Lifetime Warranty ........................................................................................................................................Back Cover
*Original Instructions - English
Hydraulic Pipe Bender
Record Serial Number below and retain product serial number which is located on nameplate.
Serial No.
Hydraulic Pipe Bender
Pipe Bender
2
Hydraulic Pipe Bender
General Safety Rules*
WARNING
Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE!
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work Area Safety
Keep your work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmo-
spheres, such as in the presence of flam mable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and by-standers away while oper- ating a power tool. Distractions can cause you to lose control.
Electrical Safety
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adap ­ter plugs with earthed (grounded) power tools.
Un modified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrig­erators. There is an increased risk of electrical shock
if your body is earthed or grounded.
Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electrical shock.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of elec­tric shock.
If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the
risk of electric shock.
Safety Symbols
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safe­ty information. This section is provided to improve understanding of these signal words and symbols.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE indicates information that relates to the protection of property.
This symbol means read the operator’s manual carefully before using the equipment. The operator’s manual contains important information on the safe and proper operation of the equipment.
This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury.
This symbol indicates the risk of hands, fingers or other body parts being crushed.
This symbol indicates the risk the electrical shock.
NOTICE
DANGER
WARNING
CAUTION
This symbol indicates the risk of machine tipping, causing striking or crushing injuries.
* The text used in the General Safety Rules section of this manual is verbatim, as required, from the applicable CSA 745/UL 45 standard. This section contains
general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool.
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Personal Safety
Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A mo -
ment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the
switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turn- ing the power tool ON. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and bal- ance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or
jewel ry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are connected and properly used. Use of dust collection
can reduce dust-related hazards.
Power Tool Use And Care
Do not force power tool. Use the correct power tool for your application. The correct power tool will do the
job better and safer at the rate for which it is designed.
Do not use power tool if the switch does not turn it ON and OFF. Any power tool that cannot be con­trolled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or
the battery pack from the power tool before mak­ing any adjustments, changing accessories, or storing power tools. Such preventive safety mea-
sures reduce the risk of starting the power tool acci­dentally.
Hydraulic Pipe Bender
Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the pow ­er tool or these instructions to operate the power tool. Power tools are dangerous in the hands of un -
trained users.
Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may affect the power tool’s op ­er ation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
Keep cutting tools sharp and clean. Properly main- tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations dif-
ferent from those intended could result in a hazardous situation.
Service
Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
Specific Safety Information
WARNING
This section contains important safety information that is specific to this tool.
Read these precautions carefully before using the RIDGID
®
Hydraulic Pipe Benders to reduce the risk of crushing injuries, electric shock or other serious personal injury.
SAVE THESE INSTRUCTIONS!
Keep this manual with the hydraulic bender for use by the operator.
Hydraulic Pipe Bender Safety
Keep your fingers and hands away from the bend-
ing attachments and work piece during bending.
Your fingers, hands and other body parts can be caught, crushed, fractured or amputated if they be come entangled in the bender or between these compo­nents and any other object.
Properly support the tool and pipe. This will help to prevent the tipping of the pipe and equipment.
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