Quadra-Fire Santa Fe Pellet Insert Installation Manual

Installation Manual
Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals.
Installation & Appliance Set-Up
INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.
If the information in these instructions is
SANTA FE PELLET INSERT
APPLIANCE
MODEL: SANTAFEI-MBK
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
Do not over re - If appliance or chimney connector
glows, you are over ring. Over ring will void your
warranty.
Comply with all minimum clearances to combustibles
as specied. Failure to comply may cause house re.
not followed exactly, a re could result
causing property damage, personal injury, or death.
WARNING
CAUTION
Check building codes prior to installation.
Installation MUST comply with local, regional, state and national codes and regulations.
Consult local building, re ofcials or authorities
having jurisdiction about restrictions, installation inspection, and permits.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
Do not touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as
replace.
Alert children and adults to hazards of high
temperatures
High temperatures may ignite clothing or other
ammable materials.
Keep clothing, furniture, draperies and other
ammable materials away.
CAUTION
Tested and approved for wood pellets and corn pellets. Burning of any other type of fuel voids your warranty.
NOTE
To obtain a French translation of this manual, please contact
your dealer or visit www.quadrare.com
Pour obtenir une traduction française de ce manuel, s’il vous
plaît contacter votre revendeur ou visitez www.quadrare.com
7019-230J October 23, 20181
SANTA FE PELLET INSERT
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the appliance or to property.
Safety Alert Key:
TABLE OF CONTENTS
1 Important Safety Information ............. 3
A. Appliance Certication....................... 3
B. BTU & Efciency Specications ............... 3
C. Glass Specications ........................ 4
D. Electrical Rating ........................... 4
E. Mobile Home Approved...................... 4
F. Non-Combustible Materials ................... 4
G. Combustible Materials ...................... 4
H. Sleeping Room ............................ 4
I. California - Prop65 .......................... 4
2 Getting Started .................................... 5
A. Design, Installation & Location Considerations .........5
B. Thermostat Wall Control Location .............. 6
C. Tools And Supplies Needed .................. 6
D. Inspect Appliance and Components ............ 6
E. Install Checklist ............................ 7
3 Dimensions and Clearances .............. 8
A. Appliance Dimensions....................... 8
B. Clearance To Combustibles, UL and ULC........ 9
C. Minimum Opening for Masonry & Zero Clearance
Fireplaces.................................... 10
D. Hearth Extension.......................... 10
E. Floor Protection ........................... 10
F. Installation into a Factory-Built Fireplace ........ 11
G. Installation into a Masonry Fireplace .......... 12
H. Prefabricated Metal Chimney ................ 12
4 Vent Information ................................13
A. Venting Termination Minimum Requirements .... 13
B. Avoiding Smoke and Odors .................. 14
C. Negative Pressure......................... 15
D. Draft ................................... 15
E. Chimney and Exhaust Connection ............ 15
F. Equivalent Feet of Pipe ..................... 16
G. Pipe Selection Chart ...................... 16
H. Pellet Venting Charts....................... 17
5 Venting Systems ...............................18
A. Full Reline With Outside Air - Horizontal ........ 18
B. Full Reline With Outside Air - Vertical.......... 19
6 Appliance Set-Up ..............................20
A. Leveling System .......................... 20
B. Outside Air Kit Instructions ..................20
C. Optional Grille Removal and Installation ........ 21
D. Door Handle Removal...................... 21
E. Door Removal ............................ 21
F. Adjustable Hearth Support ..................22
G. Panel and Trim Set ........................ 23
H. Thermostat Installation ..................... 24
I. Optional Log Set Placement ................. 25
7 Mobile Home Installation ..................26
8 Reference Materials .......................... 27
A. Service & Maintenance List.................. 27
B. Accessory List ............................ 29
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
7019-230J October 23, 20182
1 Important Safety Information
SANTA FE PELLET INSERT
A. Appliance Certication
Model Santa Fe Pellet Insert
Laboratory OMNI Test Laboratories, Inc.
Report No. 061-S-77d-6.2
Type
Standard
Solid Fuel Room Appliance/Pellet Fuel Burning Type Insert
ASTM E1509-2004, ULC S628-93 and ULC/ORD-C1482-M1990 Room Appliance Pellet Fuel Burning Type and (UM) 84-HUD, Mobile Home Approved
Complies with Part 15 of FCC Rules. Operation is subject to the following two conditions: (1) this device may not
FCC
cause harmful interference, and (2) this device must accept any interference received, including interference that may
cause undesired operation.
B. BTU & Efciency Specications
EPA Certication #: 940-14
EPA Certied Emissions: 1.8 grams per hour
*LHV Tested Efciency: N/A
**HHV Tested Efciency: N/A
***EPA BTU Output: 8,500 to 28,200 / hr.
****BTU Input: 11,600 to 38,700 / hr.
Vent Size: 3, 4 or 6 inches, “L” or “PL”
Hopper Capacity: 45 lbs.
Fuel Wood Pellets
* Weighted average LHV efciency using data collected during EPA emissions test.
**Weighted average HHV efciency using data collected during EPA emissions test.
***A range of BTU outputs based on EPA Default Efciency and the burn rates from the low and high EPA
tests.
****Based on the maximum feed rate per hour multiplied by approximately 8600 BTU’s which is the average BTU’s from a pound of pellets.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the ASTM
E1509-2004, ULC S628-93, ULC/ORD-C-1482-M1990, (UM) 84-HUD
The Quadra-Fire Santa Fe Pellet Insert meets the U.S. Environmental Protection Agency’s emission limits for pellet
This pellet insert needs periodic inspection and repair for proper operation. It is against federal regulations to operate this pellet insert in a manner inconsistent with operating instructions in this manual.
inserts sold after May 15, 2015.
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SANTA FE PELLET INSERT
C. Glass Specications
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
E. Mobile Home Approved
This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided.
The structural integrity of the mobile home oor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of the mobile home and use only Listed pellet vent Class “L” or “PL” connector pipe.
Outside Air Kit, part OAK-ACC must be installed in a mobile home installation.
F. Non-Combustible Materials
Material which will not ignite and burn, composed of any combination of the following:
- Steel
- Plaster Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube Furnace of 750° C.
- Brick
- Iron
- Concrete
- Tile
- Glass
- Slate
G. Combustible Materials
Material made of/or surfaced with any of the following materials:
- Wood
- Compressed Paper
- Plant Fibers Any material that can ignite and burn: ame proofed or not, plastered or non-plastered.
- Plastic
- Plywood/OSB
- Sheet Rock (drywall)
H. Sleeping Room
When installed in a sleeping room it is recommended that 3ft of vertical be installed prior to horizontally exiting the room and a smoke/CO alarm be installed in the bedroom. The size of the room must be at least 50ft³ per 1,000 Btu/hr stove input, if the stove exceeds the room size, out air must be installed.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
Installation and use of any damaged appliance.
Modication of the appliance.
Installation other than as instructed by Hearth &
Home Technologies.
Installation and/or use of any component part not approved by Hearth & Home Technologies.
Operating appliance without fully assembling all components.
Operating appliance without legs attached (if supplied with appliance).
Do NOT Over re - If appliance or chimney connector glows, you are over ring.
Any such action that may cause a re hazard.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualied
installer, service agency or your dealer.
NOTE: Hearth & Home Technologies, manufacturer
of this appliance, reserves the right to alter its
products, their specications and/or price without
notice.
I. California - Prop65
WARNING
This product and the fuels used to operate this product (wood), and
the products of combustion of such fuels, can expose you to
chemicals including carbon black, which is known to the State of
California to cause cancer, and carbon monoxide, which is known to
the State of California to cause birth defects or other reproductive
harm. For more information go to: WWW.P65Warnings.ca.gov
7019-230J October 23, 20184
2 Getting Started
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended: Outside Air Intake on windward side
NOT recommended: Outside Air Intake on leeward side
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Marginal Location:
• Wind loading possible
SANTA FE PELLET INSERT
Install Guide
A. Design, Installation & Location Considerations
1. Appliance Location
Since pellet exhaust can contain ash, soot or sparks, you must consider the location of:
Windows
NOTICE: Check building codes prior to installation.
Air Intakes
Air Conditioner
Overhang, softs, porch roofs, adjacent walls
Installation MUST comply with local, regional, state and national codes and regulations.
Landscaping, vegetation
Horizontal or vertical vent termination
Consult insurance carrier, local building inspector,
re ofcials or authorities having jurisdiction over restrictions, installation inspection and permits.
It is a good idea to plan your installation on paper, using exact measurements for clearances and oor protection,
2. Floor Support
The supporting oor under the appliance must be able to
handle the weight of the appliance, fuel load and the weight
of the chimney.
before actually beginning the installation. Location of the appliance and chimney will affect performance.
Ensure that your oor will support these weights prior to installation. Add sufcient additional support to meet this
Consideration must be given to:
Safety, convenience, trafc ow
weight requirement prior to installation. The weight of the appliance is 214 lbs.
Placement of the chimney and chimney connector and to minimize the use of chimney offsets.
Place the appliance where there will be a clear passage for a Listed chimney through the ceiling and roof (vertical) or through exterior wall (horizontal).
Installing the required outside air kit will affect the location of the vent termination.
When locating vent and venting termination, the ideal location is to vent above roof line when possible. This minimizes the affects of wind loading.
CAUTION
If burning shelled eld corn, you must use approved venting specically designed for corn to prevent corrosion or degradation. Follow the instructions from the venting manufacturer.
Figure 4.1
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SANTA FE PELLET INSERT
B. Thermostat Wall Control Location
The thermostat wall control’s location will have some affect on the appliance’s operation.
Maximum wire length from appliance is 100 feet (30.48m) continuous non-spliced wire. Recommended
20 gauge wire, solid copper .
When located close to the appliance, it may require a
slightly higher temperature setting to keep the rest of the house comfortable.
When located in an adjacent room or on a different oor level, you will notice higher temperatures near the
appliance.
C. Tools And Supplies Needed
Tools and building supplies normally required for installation, unless installing into an existing
masonry replace:
Reciprocating Saw Channel Locks Hammer Phillips Screwdriver Tape Measure Plumb Line 1/4” Self-Tapping Screws
May also need: Vent Support Straps Venting Paint
Framing Material Hi-temp Caulking Material
Gloves
Safety Glasses Framing Square Electric Drill & Bits (1/4”) Level
WARNING
Fire Risk.
Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components.
WARNING
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
Installation and use of any damaged appliance.
Modication of the appliance.
Installation other than as instructed by Hearth &
Home Technologies.
Installation and/or use of any component part not approved by Hearth & Home Technologies.
Operating appliance without fully assembling all components.
Operating appliance without legs attached (if supplied with appliance).
Do NOT Over re
Or any such action that may cause a re hazard.
D. Inspect Appliance and Components
Open the appliance and remove all the parts and articles packed inside the Component Pack. Inspect all the parts and glass for shipping damage.
Report to your dealer any parts damaged in shipment.
All labels have been removed from the glass door.
Plated surfaces have been wiped clean with a soft
cloth, if applicable.
Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety
and benet.
Follow pipe manufacturer instructions for installation and air clearance requirements.
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SANTA FE PELLET INSERT
E. Install Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjuction with, not istead of, the instructions contained in this installation manual.
Customer: Date Installe: Lot / Address: Location of Appliance: Installer: Dealer / Distributor Phone #: Serial #: Model:
WARNING! Risk of Fire or Exposion!
_________________________________________________________________________________
______________________________________________________________________________ ______________________________________________________________________________
________________________________________________________________________
___________________________________________________________________________________
___________________________________________________________________
___________________________________________________________________________________
____________________________________________________________________________________
Failure to install appliance according to these instruction can lead to a fire or explosion.
Appliance Install
Verified clearances to combustibles. Appliance is leveled and connector is secured to appliance. Hearth extension size/height decided. Outside air kit installed. Floor protection requirements have been met. If appliance is connected to a masonry chimney, it should be cleaned and inspected by a professional. If installed to a factory built metal chimney, the chimney must be installed according to the manufacturer’s instructions and clearances.
Chimney
Chimney configuration complies with diagrams. Chimney installed, locked and secured in place with proper clearance. Chimney meets recommended height requirements (14-16 feet). Roof flashing installed and sealed. Terminations installed and sealed.
YES IF NO, WHY?
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
Clearances
Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Protective hearth strips and hearth extension installed per manual requirements.
______________________________________ ______________________________________ ______________________________________ ______________________________________
Appliance Setup
All packaging and protective materials removed. Firebrick, baffle and ceramic blanket installed correctly. All labels have been removed from the door. All packaging materials are removed from inside/under the appliance. Manual bag and all of its contents are removed from inside/under the appliance and given to the party responsible for use and operation.
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your file.
• That this checklist remain visible at all times on the appliance until the installtion is complete.
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible ____________________________ by _____________________ on ___________
(Builder / Gen. Contractor) (Installer) (Date)
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
7019-230JOctober 23, 2018 7
SANTA FE PELLET INSERT
8 in
[203mm]
28-7/8 in [732mm]
23-5/8 in [600mm]
9-5/8 in
[246mm]
11-1/8 in [283mm]
21-1/2 in [546mm]
12-3/4 in [325mm]
9-1/2 in
[243mm]
30 in
[762mm]
40 in [1016mm]
14-5/8 in [373mm]
9-7/8 in
[250mm]
50 in [1270mm]50 in [1270mm]
33 in
[838mm]
3 Dimensions and Clearances
A. Appliance Dimensions
25-3/8 in [644mm]
23 in
[584mm]
17-7/8 in [453mm]
Figure 8.1 - Top View
8-5/8 in
[221mm]
Figure 8.3 - Side View
12-3/4 in [325mm]
Figure 8.2 - Front View with small basic panel set
Figure 8.4 - Front View with large basic panel set
7019-230J October 23, 20188
B. Clearance To Combustibles, UL and ULC
SANTA FE PELLET INSERT
Figure 9.1
25 in.**
25 in.**
(635mm)
(635mm)
15-1/4 in.*
(387mm)
32-7/8 in.
(835mm)
Be sure to follow vent manufacturers clearance to
combustibles.
*If interior of chase will be drywalled, add the thickness
to this measurement.
**From finished floor protection. The size of your floor
protector choice must be added to this dimension.
WARNING
Fire Risk.
Comply with all minimum clearances to combustibles as specied. Failure to comply may cause house re.
NOTE:
Illustrations reect typical installations and are FOR DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design preference.
7019-230JOctober 23, 2018 9
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