Quadra-Fire Santa Fe Pellet Stove, SANTAFE-MBK Owner's Manual Installation And Operatio

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SANTA FE PELLET STOVE
Owner’s Manual
Installation and Operation
SANTAFE-MBK
Service parts list has been removed from this manual.
Refer to Owner’s Manual or individual service parts list.
SAVE THESE INSTUCTIONS
• Important operating and maintenance instruc­tions included.
WARNING
Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.
Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this or any other appliance.
• Do not overfi re - If any external part starts to glow, you are overfi ring. Reduce feed rate. Overfi ring will void your warranty.
• Comply with all minimum clearances to com­bustibles as specifi ed. Failure to comply may cause house fi re.
CAUTION
Read, understand and follow these instruc­tions for safe installa­tion and operation.
CAUTION
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULL Y SUPERVISE children in same room
• Alert children and adults to hazards of high
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other
Tested and
Listed by
Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
as fi replace.
temperatures.
ammable materials away.
O-T L
C
OMNI-Test Laboratories, Inc.
Oregon USA
US
DO NOT
DISCARD
Portland
Tested and approved for wood pellets and shelled eld corn fuel only. Burning of any other type of fuel voids your warranty.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state
and national codes and regulations.
• Contact local building or fi re offi cials about restrictions
and installation inspection requirements in your area.
www.quadrafi re.com
To obtain a French translation of this manual, please contact your dealer or visit www.quadrafi re.com
Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www.quadrafi re.com
7050-128G
NOTE
May 12, 2014
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Santa Fe Pellet Stove
Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of
NOTE: Consult insurance carrier, local building inspector , fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
SAMPLE: CLEARANCE TO COMBUSTIBLES LABEL
LOCATION: Back side of left side panel.
CAUTION
:
HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with fuel hopper lid closed. Failure to do so may result in emissions products' combustion from the
hopper under certain conditions. Maintain hopper seal in good condition. Do no over fill the hopper.
ATTENTION:
CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS. sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
Tested and
Listed by
OMNI-Test Laboratories, Inc.
Report / Rapport
061-S-74-6.2
Listed Solid Fuel Room Heater/Pellet Type. Installation. This appliance has been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 814-23-909.
Tested to: ASTM E1509-95, ULC S627-00, ULC/ORD-C1482-M1990 Room Heating Pellet BurningType, (UM) 84-HUD FOR USE SHELLED FIELD CORN FUEL. Input Rating: 30,000 Btu's/hr Electrical Rating: Route power cord away from unit. Do not route cord under or in front of appliance. DANGER: glass only with 5mm ceramic available from your dealer. To start, set thermostat above room temperature, the stove will light automatically. To shutdown, set thermostat to below room temperature. For further instruction refer to owner's manual. Keep viewing and ash removal doors tightly closed during operation.
Portland
O-T L
Oregon USA
US
C
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS.
Risk of electrical shock. Disconnect power supply before servicing. Replace
Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter,
R
Santa Fe Pellet Stove
Also suitable for Mobile Home
ONLY WITH PELLETIZED WOOD OR
Appareil de chauffage de combustible solide/de type de boulettes. Accepté dans l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.
Testé à: ASTM E1509-95, ULC S627-00, ULC/ORD-C1482-M1990 Room Heating. Pellet Burning Type, (UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS. Puissance de Rendement: 30,000 Btu's/hr
Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps, Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil. DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service. Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur. Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce. Pour des instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres fermées hermétiquement durant l'opération.
our stoves, inserts and fi replaces. And yet we are old-fash- ioned when it comes to craftsmanship. Each unit is meticu­lously fabricated and surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
SERIAL NO.
/ NUMÉRO DU
007
Serial Number
Model Name
Test Lab & Report No.
*H
G
Manufactured by:Fabriqué par
I
USA
G= 2 in. H*=2 in. I = 6 in.
1445 Highway North
Colville, WA 99114
www.quadrafire.com
G
*H
G
G
I
CANADA
G= 203mm. H*=51mm. I = 152mm.
:
2010 2011 2012 JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE
FLOOR PROTECTION / PROTECTION DU SOL
The non-combustible floor protector must be 1/2" (13mm) minimum thickness, "k" value = 0.49, Type II thermal protection R = 1.0 or greater.
*
Non-combustible floor protection must extend beneath the flue pipe when installed with horizontal venting or under the Top Vent Adapter with vertical installation. RECOMMENDED IN USA;
REQUIRED IN CANADA
This model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ratio"].
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Le protecteur de plancher doit être d'un minimum de 1/2" (13mm) d'épaisseur,'k"
SAMPLE
U.S. ENVIRONMENTAL PROTECTION AGENCY
value = 0.49, Type II thermique R=1.0 au une plus grande de matériel incombustible ou équivalent.
*Un protecteur incombustible de plancher doit s'étendre sous le conduit de cheminée pour une installation de ventilation horizontale ou sous un adapteur de ventilation de dessus pour une installation verticale.
ÉTATS-UNIS-RECOMMANDÉ; CANADA - REQUIRENT.
Made in China./Fait Aux Chine
7050-128G
7050-129
Manufactured Date
May 12, 2014
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Santa Fe Pellet Stove
Safety Alert Key:
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the fi replace or to property.
TABLE OF CONTENTS
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Section 1: Listing and Code Approvals
A. Appliance Certifi cations ......................4
B. Mobile Home Approved ......................4
C. Glass Specifi cations ............................4
D. Electrical Rating ..................................4
E. BTU & Effi ciency Specifi cations ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Locating Your Appliance & Chimney ..6
C. Thermostat Location ...........................6
D. Draft ....................................................6
E. Negative Pressure ..............................6
F. Avoiding Smoke and Odors ................7
G. Fire Safety ..........................................8
H. Tools & Supplies Needed ...................8
I. Inspect Appliance & Components
and Pre-Use Check List ......................8
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................9
B. Clearances to Combustibles ...............10
C. Hearth Requirements..........................11
Section 4: Vent Information
A. Chimney & Exhaust Connection .........12
B. Venting Termination Requirements ....12
C. Pellet Venting Chart ............................13
Section 5: Venting Systems
A. Alcove .................................................14
B. Vertical - Interior ..................................15
C. Through the Wall & Vertical - External 15
D.
Vertical Into Existing Class A Chimney
15
E. Masonry ..............................................16
F. Alternate Masonry ...............................16
G. Through the Wall .................................17
Section 6: Mobile Home ..................................18
Section 7: Appliance Set-Up
A. Outside Air Kit .....................................19
B. Top Vent Adapter ................................20
C. Rear Vent Adapter ..............................21
D. Optional Grille Installation.....................21
E. Log Set Placement ..............................22
F. Thermostat Installation ........................22
Section 8: Operating Instructions
A. Combustible & Non-Combustible
Material ...............................................23
B. Fuel Size, Material & Storage .............23
C. General Operation Information ...........24
D. Before Your First Fire .........................24
E. Starting Your First Fire ........................24
F. Fire Characteristics .............................25
G. Feed Rate Adjustment .......................25
H. Ignition Cycles ....................................25
I. Frequently Asked Questions...............26
Section 9: Troubleshooting ............................27-29
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedure ...............30
B. Quick Reference Maintenance Guide ........30
C. General Maintenance & Cleaning .......30-33
D. High Ash Fuel Content Maintenance ..34
E. Soot or Creosote Fire ..........................34
F. Blower & Snap Disc #2 Replacement .35-36
G. Igniter Replacement ............................37
H. Baffl e & Brick Removal .......................37
I. Baffl e & Brick Replacement ................38
J. Glass Replacement .............................39
K. Broken/Damaged Component ............39
Section 11: Reference Material
A. Component Functions.........................40-41
B. Component Locations .........................42
C. Service & Maintenance Log ................43-44
E. Warranty Policy ...................................45-46
G. Contact Information .............................48
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Santa Fe Pellet Stove
Listing and Code Approvals
A. Appliance Certifi cation
Model: Santa Fe Pellet Stove Laboratory: OMNI Test Laboratories, Inc. Report No. 061-S-77d-6.2 Type: Solid Fuel Room Heater/Pellet
Fuel Burning Type
Standard: ASTM E1509-04 and ULC S627-
00, ULC/ORD-C1482-M1990 Room Heater Pellet Fuel Burn­ing type and (UM) 84-HUD, Mobile Home Approved.
The Santa Fe Pellet Stove by Quadra-Fire is exempt from Environmental Protection Agency certifi cation under 40 CFR
60.531 by defi nition [Wood Heater (A) “Air to Fuel Ratio].
B. Mobile Home Approved
This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided.
The structural integrity of the mobile home fl oor, ceiling, and walls must be maintained. The appliance must be properly grounded to the frame of the mobile home and use only listed pellet vent Class “L” or “PL” connector pipe.
A Quadra-Fire Outside Air Kit must be installed in a mobile home installation.
Note: The appliance is also approved for installation into a shop.
C. Glass Specifi cations
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
E. BTU & Effi ciency Specifi cations
Particulate Emissions Rating:
*BTU Output: 8,500 - 28,200 / hr Heating Capacity: up to 1,500 sq. ft. depending on
Hopper Capacity: 45 lbs Fuel: Wood Pellets or Shelled Corn Shipping Weight: 214 lbs Effi ciency 78%
*BTU output will vary, depending on the brand of fuel you use in your appliance. Consult your Quadra-Fire dealer for best results.
These heaters meet the US Environmental Protection Agency’s emissions limits for pellet heaters. Under specifi c conditions the PS35 stove has been shown to deliver heat at rates ranging from 8,500 to 28,200 BTU/hr.
WARNING! Risk of Fire! Hearth & Home Technologies dis­claims any responsibility for, and the warranty and agency listing will be voided by the below actions.
DO NOT:
• Install or operate damaged appliance
• Modify appliance
• Install other than as instructed by Hearth & Home Technologies
• Operate the appliance without fully assembling all components
• Overfi re
• Install any component not approved by Hearth & Home Technologies
• Install parts or components not Listed or approved
• Disable safety switches
1.8 grams/hr
climate zone
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the ASTM
E1509-95, ULC S627-00, ULC/ORD-C-1482-M1990, (UM) 84-HUD,
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
NOTE: Some generator or battery back-up systems may not be compatable with the micro-processor elec­tronics on this appliance. Please consult the power supply manufacturer for compatable systems.
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Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
For assistance or additional information, consult a qualifi ed installer, service agency or your dealer.
NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifi cations and/or price without notice.
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2
Getting Started
A. Design, Installation & Location Consider-
ations
1. Appliance Location
NOTICE: Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
It is a good idea to plan your installation on paper, using exact measurements for clearances and fl oor protection, before actually beginning the installation
Consideration must be given to:
• Safety, convenience, traffi c fl ow
• Placement of the chimney and chimney connector.
• If you are not using an existing chimney, place the appli-
ance where there will be a clear passage for a factory­built listed chimney through the ceiling and roof.
• Installing an optional outside air kit would affect the loca-
tion of the vent termination.
Since pellet exhaust can contain ash, soot or sparks, you must consider the location of:
• Windows
• Air Intakes
• Air Conditioner
• Overhang, soffi ts, porch roofs, adjacent walls
• Landscaping, vegetation When locating vent and venting termination, vent above roof
line when possible.
Warning! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components.
CAUTION! If burning shelled fi eld corn, you must use ap- proved venting specifi cally designed for corn to prevent corro- sion or degradation. Follow the instructions from the venting manufacturer.
NOTICE: Locating the appliance in a location of considerable air movement can cause intermittent smoke spillage from appliance. Do not locate appliance near:
• Frequently open doors
• Central heat outlets or returns
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Windward
Recommended: Outside Air Intake on windward side
Recommended Location:
• Above peak
Marginal Location:
• Below peak
Recommended:
• Insulated exterior chase in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Multi-level Roofs
Marginal Location:
• Wind loading possible
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Leeward
NOT recommended: Outside Air Intake on leeward side
Figure 5.1
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Santa Fe Pellet Stove
B. Locating Your Appliance & Chimney
Location of the appliance and chimney will affect performance.
• Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re.
• Penetrate the highest part of the roof. This minimizes the effects of wind loading.
• Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.
• Minimize the use of chimney offsets.
• Consider the appliance location relative to fl oor and ceiling and attic joists.
• Take into consideration the termination requirements on
Page 12.
CAUTION
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBUTON DUCT OR SYSTEM.
C. Thermostat Location
The thermostat’s location will have some effect on the appliance’s operation. When the thermostat is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the house comfortable. If the thermostat location is in an adjacent room or on a different oor level, you will notice higher temperatures near the appliance.
D. Draft
Draft is the pressure difference needed to vent appliances successfully . When an appliance is drafting successfully , all combustion byproducts are exiting the home through the chimney.
Considerations for successful draft include:
• Preventing negative pressure
• Location of appliance and chimney
NOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the chimney system caused by:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
E. Negative Pressure
WARNING! Risk of Asphyxiation! Negative pressure can cause spillage of combustion fumes and soot.
Negative pressure results from the imbalance of air avail­able for the appliance to operate properly. It can be stron­gest in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing winds during the heating season
• Ensure adequate outdoor air for all combustion appliances and exhaust equipment
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams taped or sealed
WARNING
Fire Hazard.
• Do not operate appliance before reading and understanding operating instructions.
• Failure to operate appliance properly may cause a house fi re.
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Santa Fe Pellet Stove
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F. Avoiding Smoke and Odors
Negative Pressure, Shut-Down and Electrical Power Failure
To reduce the probability of back-drafting or burn-back in the pellet appliance during power failure or shut down con­ditions, it must be able to draft naturally without exhaust blower operation.
Negative pressure in the house will resist this natural draft if not accounted for in the pellet appliance installation.
Heat rises in the house and leaks out at upper levels. This air must be replaced with cold air from outdoors which ows into lower levels of the house.
Vents and chimneys into basements and lower levels of the house can become the conduit for air supply and reverse under these conditions.
Outside Air
An outside air kit is recommended in all installations. The Outside Air Kit must be ordered seperately.
Per national building codes, consideration must be given to combustion air supply to all combustion appliances. Failure to supply adequate combustion air for all appliance demands may lead to backdrafting of those and other appliances.
Vent Confi gurations
To reduce probability of reverse drafting during shut-down conditions Hearth & Home Technologies strongly recom­mends:
• Installing the pellet vent with a minimum vertical run of 5 feet (1.52m). Preferably terminating above the roof line.
• Installing the outside air kit at least 4 feet (1.22m) below the vent termination.
To prevent soot damage to exterior walls of the house and to prevent re-entry of soot or ash into the house:
• Maintain specifi ed clearances to windows, doors and air inlets, including air conditioners.
• Vents should not be placed below ventilated soffi ts. Run the vent above the roof.
• Avoid venting into alcove locations.
• V ents should not terminate under overhangs, decks or onto covered porches.
• Maintain minimum clearance of 6 inches (152mm) from the vent termination to the exterior wall. If you see deposits developing on the wall, you may need to extend this distance to accommodate your installation conditions.
When the appliance is roof vented (strongly recommended):
The air intake is best located on the exterior wall ori­ented towards the prevailing wind direction during the heating season.
When the appliance is side-wall vented:
The air intake is best located on the same exterior wall as the exhaust vent outlet and located lower on the wall than the exhaust vent outlet.
The outside air supply kit can supply most of the demands of the pellet appliance, but consideration must be given to the total house demand.
House demand may consume the air needed for the appli­ance. It may be necessary to add additional ventilation to the space in which the pellet appliance is located.
Consult with your local HVAC professional to determine the ventilation demands for your house.
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Santa Fe Pellet Stove
G. Fire Safety
To provide reasonable fi re safety, the following should be given serious consideration:
• Install at least one smoke detector on each fl oor of your home.
• Locate smoke detector away from the heating appliance and close to the sleeping areas.
• Follow the smoke detector manufacturer’s placement and installation instructions and maintain regularly.
• Conveniently locate a Class A fi re extinguisher to contend with small fi res.
• In the event of a hopper fi re:
• Evacute the house immediately.
• Notify fi re department.
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components. Report damaged parts to dealer.
WARNING
Fire Risk. Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home Technologies.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
• Operating appliance without fully assembling all components.
• Operating appliance without legs attached (if supplied with unit).
• Do NOT Overfi re
Or any such action that may cause a fi re hazard.
H. Tools And Supplies Needed
Tools and building supplies normally required for installation, unless installing into an existing masonry fi replace:
Reciprocating Saw Channel Locks Hammer Phillips Screwdriver Tape Meausre
Gloves Safety Glasses Framing Square Electric Drill & Bits (1/4”) 1/4” Self-Tapping Screws
Plumb Line Level Framing Material Non-Combustible Sealant
May also need: Vent Support Straps Venting Paint
Material
I. Inspect Appliance & Components and
Pre-Burn Check List
1. Place the appliance in a location near the nal installation area and follow the proce­dures below:
2. Open the appliance and remove all the parts and articles packed inside the Component Pack. Inspect all the parts and glass for ship­ping damage. Contact your dealer if any irregu­larities are noticed.
3. All safety warnings have been read and fol­lowed.
4. This Owner’s Manual has been read.
5. Floor protection requirements have been met.
6. Venting is properly installed.
7. The proper clearances from the appliance and chimney to combustible materials have been met.
8. The masonry chimney is inspected by a profes­sional and is clean, or the factory built metal chimney is installed according to the manufac­turer’s instructions and clearances.
9. The chimney meets the required minimum height.
10.
11. Plated surfaces have been wiped clean, if
12. Thermostat or remote has been installed.
13. A power outlet is available nearby.
All labels have been removed from the glass door.
applicable.
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Santa Fe Pellet Stove
Dimensions and Clearances
3
A. Appliance Dimensions
25-1/2 in. (658mm)
12-3/4 in. (324mm)
R
28-11/16 in.
(729mm)
21-1/4 in. (540mm)
Figure 8.1 - Top View
16-3/4 in. (426mm)
Figure 8.2- Front View
28-1/8 in. (715mm)
25-11/16 in. (653mm)
3-3/4 in. (95mm)
2-1/2 in. (64mm)
28-3/4 in.
(73mm)
26-7/8 in.
(683mm)
Figure 8.3 -Side View
May 12, 2014
Figure 8.4 - Side View with Top Vent Adapter
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B. Clearances to Combustibles (UL and ULC)
Santa Fe Pellet Stove
A
C
B
Straight Back Against
Inches Millimeters
Wall
Back Wall to Appliance 2 51
A
Side Wall to Appliance 6 152
B Corner Installation
Walls to Appliance 2 51
C
Inches Millimeters
Installations with: 3 to 3 inch Top Vent Adapter and 3 to 6 inch Offset Adapter
Alcove Installation
Minimum Alcove Height 43 1092 Minimum Alcove Side Wall 6 152 Minimum Alcove Width 38 965 Maximum Alcove Depth 36 914
C
Dimension to Corner
Flue Center Line 8-1/2 217
I
Back of Top Vent Adapter 9-1/8 232
J
Inches Millimeters
I
J
C
L
Inches Millimeters
F
D
G
E
Vertical Installation
Back Wall to Flue Pipe 3 76
D
Side Wall to Cast Top 6 152
E
Back Wall to Appliance 7 178
F Corner Installation
Walls to Appliance 2 51
G
Side Wall to Flue Pipe 3 76
H
Inches Millimeters
Inches Millimeters
H
WARNING
Fire Risk. Comply with all minimum clearances to
combustibles as specifi ed.
Failure to comply may cause house fi re.
G
NOTE:
Illustrations re ect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
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Santa Fe Pellet Stove
C. Hearth Pad Requirements (UL and ULC)
Use a non-combustible fl oor protector, extending beneath appliance and to the front, sides and rear as indicated. Measure front distance “M” from the surface of the glass door.
L*
R
K
M
Figure 11.1
USA Hearth Pad Requirements
Hearth Pad Requirements
Sides 6
K
Back 2
L*
Front 6
M
Canada Hearth Pad Requirements
Hearth Pad Requirements
Sides 203
K
Back 51
L*
Front 457
M
Inches
Millimeters
K
Must extend 2 inches (51mm) beyond each side of pipe (shaded area)
Figure 11.2
*L Exception for Horizontal Installations: USA INSTALLATIONS: The non-combustible oor protector
must be 1/2 inch (13mm) minimum thickness, “k” value = 0.49. Floor protection requires Type II thermal protection R = 1.0 or greater.
A
non-combustible fl oor protection extending beneath the ue pipe is recommended with horizontal venting or under the top vent adapter with vertical installation. Figure 10.2.
CANADA INSTALLATIONS: A tection extending beneath the fl ue pipe is required with horizontal venting or under the top vent adapter with vertical installation.
non-combustible fl oor pro-
May 12, 2014
7050-128G
Page 11
Page 12
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Vent Information
4
A. Chimney and Exhaust Connection
Santa Fe Pellet Stove
B. Venting Termination Requirements
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be vented vertically or horizontally.
2. Mobile Home: Approved for all Listed pellet vent. If using the 3 inch (76mm) vertical Top Vent Adapter Kit or the 3 to 6 inch (76-152mm) T op V ent Of fset Adapter , use Listed double wall fl ue connector. A Quadra-Fire Outside Air Kit must be used with manufactured home installations.
3. Residential: The 3 inch (76mm) vertical T op V ent Adapter Kit and the 3 to 6 inch (76-152mm) T op V ent Offset Adapter are tested to use 24 gauge single wall fl ue connector or Listed double wall fl ue connector to Class A Listed metal chimneys, or masonry chimneys meeting International Conference of Building Offi cials (ICBO) standards for solid fuel appliances.
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at
least 3 screws. Also secure all connector pipe joints with at least 3 screws through each joint.
6. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
7. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
NOTE: All pipe must be welded seam pipe whenever pos­sible. Seal pipe joints with high temperature silicone (500°F [260°C] minimum rated only). Do not put silicone inside of pipe.
NOTE: If burning shelled fi eld corn, you must use approved venting specifi cally designed for corn. Follow the instruc- tions from the venting manufacturer.
WARNING
Fire Risk.
Follow Chimney Connector Manufacturer’s Instructions for Proper Installation.
ONLY use connector:
• Within the room, between appliance and ceiling or wall. Connector shall NOT pass through:
• Attic or roof space
• Closet or similar concealed space
• Floor or ceiling Maintain minimum clearances to combustibles
WARNING
Vent surfaces get HOT, can cause burns if touched. Non-combustible shielding or guards may be required.
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.
1. Termination must exhaust above air inlet elevation. It is
strongly recommended that at least 60 inches (1.5m) of vertical pipe be installed when appliance is vented directly through a wall. This will create a natural draft,
which will help prevent the possibility of smoke or odor venting into the home during a power outage. It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures. The safest and preferred venting method is to extend the vent vertically through the roof.
2. Distance from doors and opening windows, or gravity or ventilation air inlets into building:
a. Not less than 48 inches (1.2m) below; b. Not less than 48 inches (1.2m) horizontally from; c. Not less than 12 inches (305mm) above.
3. Distance from permanently closed windows;
a. Not less than 12 inches (305mm) below; horizontally
from or above.
4. Distance between bottom of termination and grade should be 12 inches (305mm) minimum. This is conditional upon plants in the area, and nature of grade surface. The grade surface must be a non-combustible material (i.e., rock, dirt). The grade surface must not be lawn. Distance between bottom of termination and public walkway should be 7 feet (2.13m) minimum.
5. Distance to combustible materials must be 24 inches (610mm) minimum. This includes adjacent buildings, fences, protruding parts of the structure, roof overhang, plants and shrubs, etc.
6. Termination Cap Location (Home Electrical Service)
• Side-to-side clearance is to be the same as minimum clearance to vinyl inside corners.
• Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl sof­ ts.
• Clearance of a termination cap above electrical service will be 12 inches (305mm) minimum.
• Location of the vent termination must not obstruct or interfere with access to the electrical service.
Page 12
7050-128G
May 12, 2014
Page 13
Santa Fe Pellet Stove
Minimum Vertical Vent for One Elbow
0
5
10
15
20
0 5 10 15 20
Horizontal Run, (ft)
Minimum Vertical Rise
(ft)
Minimum Vert ical Vent f or Thr ee El bows
0
5
10
15
20
25
024681012
Length of Horizontal Sections (ft)
Minimum Vertical Rise
(ft)
Minimum Vert ical Vent f or Two El bows
0
5
10
15
20
0 5 10 15
Length of Horizontal Sections, (ft)
Minimum Vertical
Rise, (ft)
C. Pellet Venting Charts
The maximum horizontal venting allowed with no vertical vent­ing attached is 48 inches (1219mm) including one 90° elbow or two 45° elbows. This is our recommended horizontal vent­ing installation. Addition of any horizontal venting beyond 48 inches (1219mm) Hearth & Home Technologies strong recom­mends a minimum of 60 inches (1524mm) of additional verti­cal vent. Horizontal sections of vent pipe should have a 1/4 inch (6.35mm) rise per foot.
R
WARNING
Fire Risk.
• Only LISTED venting components may be used.
• NO OTHER vent components may be used. Substitute or damaged vent components may impair safe operation.
Hearth & Home Technologies recommends any installation requiring more than two 90° elbows, or more than 15 feet (4.5m) of venting to use 4 inch (102mm) vent.
ONE 90º ELBOW
Total
Horizontal
Minimum
Vertical
403 553 663 773 884
994 10 10 4 11 11 4 12 12 4 13 13 4 14 14 4 15 15 4 16 16 4 17 17 4 18 18 4 19 19 4
TWO 90º ELBOWS
Total Minimum Vent
Horizontal Vertical Diameter
253
363
473
583
693
7104
8114
9124 10 13 4 11 14 4 12 15 4 13 16 4 14 17 4 15 18 4
THREE 90º ELBOWS
Total Minimum Vent
Horizontal Vertical Diameter
2114
3124
4134
5144
6154
7164
8174
9184 10 19 4
NOTICE: These are guidelines for successful venting of your pellet appliance. The more vertical rise you can obtain in your system, the better it will perform. Horizontal vent runs can accumulate ash and will need to be cleaned more often. Try to keep them as short as possible.
May 12, 2014
11 20 4
Vent
Diameter
Minimum Vertical Vent for One Elbow
Figure 13.1
Minimum Vertical Vent for Two Elbows
Length of Horizontal Sections (FT)
Figure 13.2
Minimum Vertical Vent for Three Elbows
Length of Horizontal Sections (FT)
Figure 13.3
7050-128G
45° elbow is equivalent to 1 foot (30.48cm) of straight pipe 90° elbow is equivalent to 3 feet (91.44cm) of straight pipe
Horizontal Run (FT)
Page 13
Page 14
5
A. Alcove
C
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Santa Fe Pellet Stove
Venting Systems
A
D
Figure 14.1
B
Minimum Maximum
Inches Millimeters Inches Millimeters
Height 43 1092 n/a n/a
A
Width 38 965 n/a n/a
B
Depth n/a n/a 36 914
C
To Side Wall 6 152 n/a n/a
D
All minimums listed are to a combustible surface.
Page 14
NOTE:
Illustrations re ect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
7050-128G
May 12, 2014
Page 15
Santa Fe Pellet Stove
e
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B. Vertical - Interior - Typical Installation
PREFERRED METHOD #1
Rain Cap
Flashing
Firestop
6 in.
(152mm)
Min.
12 in. (305mm) Minimum
3 in. (76mm) Min.
3 in. to 3 in. (76-76mm) Top Vent Kit
Clean-out Cover on other side
C. Through The Wall & Vertical - External
PREFERRED METHOD #2
Rain Cap
Flashing
2 in. (51mm) minimum
6 in. (152mm) Minimum
24 in. (610mm) Minimum
Support Bracket every 60 in. (1.5m)
Wall Thimble
Tee
Clean-out Cover
Non-combustible Hearth Pad
Figure 15.1
D. Vertical into Existing Class A Chimney
Rain Cap
Flashing
12 in. (305mm) Minimum
Firestop
6 in. (152mm) Class A Chimney Connector
Ceiling Support
6 in.
(152mm)
Minimum.
Non-combustible Hearth Pad
3 in. (76mm) Minimum.
3 in. to 6 in. (76-152mm) Top Vent Kit
Cleanout Cover
Adapter
Figure 15.2
6 in. (152mm) Flu Connector
Non-combustible Hearth Pad
We strongly recommend a minimum of 60 inches (1.5m) vertical, however above the eave is preferred.
Both installations are approved for mobile home installations. Must use 3 or 4 inch (76 to 102mm) “L” or “PL” Listed pellet venting or Listed double wall pipe and Quadra-Fire Outside Air Kit in mobile homes. Single wall pipe is approved for residential installations only.
Air Clearance to Pipe:
This appliance was tested with standard 3 inch (76mm) Listed pellet clearance pipe to combustibles.
Pellet pipe manufactures Listed reduce clearance pipe may be use for reduce clearance from 3 inch (76mm) air clearance to no less than 1 inch (25mm) air clearance to combustibles for approved Listed pellet pipe.
Follow stove pipe manufactures listed air clearances to combustibles and installation instructions for all reduced air clearances installations.
Figure 15.3
May 12, 2014
7050-128G
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Santa Fe Pellet Stove
WARNING
Fire Risk Inspection of Chimney:
• Masonry chimney must be in good condition.
• Meets minimum standard of NFPA 211
• Factory-built chimney must be 6 inch (152mm) UL103 HT.
E. Masonry
3 in. (76mm) Minimum
6 in. (152mm) Minimum
Non-combustible Hearth Pad
Figure 16.1
Concrete Cap
1 in. (25mm) Clearance with Firestop
Fireclay flue Liner with Airspace
Flashing
1 in. (25mm) Clearance
Sheathing
Cleanout cover
Airtight Cleanout Door
F. Alternate Masonry
6 in. (152mm) Minimum
Figure 16.2
Concrete Cap
1 in. (25mm) Clearance with Firestop
Non-combustible Hearth Pad
Fireclay Flue Liner with Airspace
Flashing
1 in. (25mm) Clearance
2 in. (51mm) Minimum
Sheathing
Airtight Clean-out Door
Page 16
7050-128G
May 12, 2014
Page 17
Santa Fe Pellet Stove
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G. Through The Wall
Horizontal termination cap must be a minimum of 6 inches. (152mm) from the wall. Approved for mobile home instal­lations. Must use 3 or 4 inch (76-102mm) “L” or “PL” listed pellet venting or listed double wall pipe and a Quadra-Fire Outside Air Kit in mobile homes.
NOTICE:
Please note that while the minimum clearance for the termination cap is 6 inches (152mm) there is the possi­bility of soot build-up around the termination area. If this occurs we suggest to move the termination further away from the house to prevent it.
Straight Out
6 in. (152mm) Minimum
From Glass
(51mm)
Minimum
NOTE:
In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365
CAUTION
We strongly recommend that you DO NOT DOWNWARD VENT. The following may occur:
• The appliance will not vent properly
• Smoke spillage in the house
Excessive sooting
2 in.
Horizontal Wall Thimble
Termination
Cap
Figure 17.1
45 Degree
6 in. (152mm) Minimum
Non-combustible Hearth Pad
Illustration shows venting going in both directions. Choose which one is best for your installation.
6 in. (152mm)
Minimum
Wall Thimble
2 in. (51mm) Minimum
6 in. (152mm)
Minimum
Figure 17.2
May 12, 2014
2 in. (51mm) Minimum
7050-128G
Page 17
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6
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Santa Fe Pellet Stove
Mobile Home
A. Mobile Home Installation
You must use a Quadra-Fire Outside Air Kit for installation in a mobile home.
1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke alarms.
2. The combustion air duct system must be made of metal. It must permit zero clearance to combustible construction and prevent material from dropping into the inlet or into the area beneath the dwelling and contain a rodent screen.
3. The appliance must be secured to the mobile home structure by bolting it to the fl oor (using lag bolts). Use the same holes that secured the appliance to the ship­ping pallet with a minimum of two attachment points.
4. The appliance must be grounded with #8 solid copper grounding wire or equivalent, terminated at each end with an NEC approved grounding/bonding connection.
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAIN­TAINED
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural integrity.
CAUTION
Never draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
Spark Arrestor Cap
Storm Collar
Roof Flashing
5. Refer to Clearances to Combustibles and fl oor pro- tection requirements on pages 10 & 11 for listings to combustibles and appropriate chimney systems.
6. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterior of the structure.
7. Follow the chimney manufacturer’s instructions when installing the vent system for use in a mobile home.
8. Installation shall be in accordance with the Manufactur­ers Home & Safety Standard (HUD) CFR 3280, Part
24.
WARNING
Installation must comply with Manufactured Home and Safety Standard (HUD), CFR 3280, Part 24.
WARNING
Asphyxiation Risk.
NEVER INSTALL IN A SLEEPING ROOM. Consumes oxygen in the room.
Joist Shield/Firestop
Figure 18.1
Approved Class “L” or “PL” Pellet Vent
WARNING
Products of combustion generate carbon monoxide and
different fuels generate different levels. Carbon monoxide
Only use approved fuels in this appliance.
Always keep door shut during operation
CO can kill you before you are aware it is in your home. At lower levels of exposure, CO causes mild effects that are often mistaken for the fl u. These symptoms include headaches, dizziness, disorientation, nausea and fatigue. The effects of CO exposure can vary greatly from person to person depending on age, overall health and the concentration and length of exposure.
Page 18
7050-128G
May 12, 2014
Page 19
Santa Fe Pellet Stove
Appliance Set-Up
7
A. Outside Air Kit Instructions
Parts Included in Kit: 1 piece of 2 inch x 3 foot ex hose,
2 hose clamps, 1 air intake channel1 collar assembly, 1 ter­mination cap assembly, 1 trim ring, 12 screws. (Discard air channel it is not need for this appliance).
Tools Needed: Phillips head screwdriver; wire cutters; hole saw or jig saw.
1. Measure distance from fl oor to air vent opening in stove
and mark location on wall. Use saw to cut opening in wall. Cut a 2-1/2 to 3 inch
(64-76mm) opening on inside wall and a 3 to 3-1/2 inch (76-89mm) opening on outside of house.
2. Remove cover plate and then install the collar assem-
bly.
3. Use hose clamp to secure fl ex pipe to collar assembly.
4. Slide trim ring over fl ex pipe and run pipe through wall.
5. Attach hose to outside termination cap with second hose
clamp.
6. Secure termination cap to outside surface.
7. Secure trim ring to interior wall.
Termination Cap Assembly
Hose Clamp
Trim Ring
Flex Hose
Hose Clamp
Collar Assembly
Air Intake Channel
(Discard)
R
Collar Assembly
Figure 19.1
Figure 19.2
CAUTION
Never draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
Hose Clamp
Flex Hose
Trim Ring
Termination Cap
May 12, 2014
7050-128G
Page 19
Page 20
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B. Top Vent Adapter Installation
3 to 3 inch Top Vent Adapter 3 to 6 inch Top Vent Offset Adapter
Installing the Top Vent Adapter
1. Put a layer of high temperature silicone on the 3 inch (76mm) exhaust outlet. Do not put silicone
inside of pipe. Figure 20.1
2. Slide the top vent adapter onto the rear exhaust outlet and adjust the assembly to a vertical position.
Figure 20.1.
3. Drill 4 holes with #26 drill bit (provided) into the back of the appliance using the outer shield as a pattern (make sure the assembly is vertical). Figure 20.2.
Santa Fe Pellet Stove
Drill Holes in back of stove and secure with 4 screws, 2 on each side
Clean-Out Cover
Figure 20.2
4. Install the 4 mounting screws.
5. Drill 2 holes with #26 drill bit through the rear exhaust outlet using the 2 holes already in the short horizontal pipe in the top vent adapter as a guide. Install the 2 screws. Figure 20.1.
6. Install the vent pipe into the top vent adapter (be sure to silicone all joints).
7. To clean the top vent adapter open the clean-out cover. Figure 20.2.
Silicone Rear Exhaust Outlet
3 to 6 inch Offset Adapter
C. Rear Vent and Rear Vent to Top Vent
Adapter Installation
Clean-Out Cover
Figure 20.3 - Rear Vent Adapter
Clean-Out Cover
3 to 3 inch Top Vent Adapter
Use Hole on Each Side as Drilling Guide
Figure 20.1
Page 20
1. Put a layer of high temperature silicone on the 3 inch
2. Slide the adapter onto the rear exhaust outlet and adjust
3. Install the vent pipe into the adapter (be sure to silicone
7050-128G
Figure 20.4 - Rear to Top Vent Adapter - 90o
(76mm) exhaust outlet. Do not put silicone inside of pipe. Figure 20.1.
the assembly to the appropriate position.
all joints).
May 12, 2014
Page 21
Santa Fe Pellet Stove
D. Optional Nickel or Black Nickel Grille
Grille Bracket Cover
(shipped flat from factory)
Finger bend into position after grilles are installed on appliance
Insert heat exchanger rods through holes on second grille.
R
Heat Exchanger
Rods
Install in flat position
Bend after grilles installed
Figure 21.1
Included in Kit: (4) lower grilles; (3) upper grilles, (1)
upper grille; (4) grille bracket covers; fasteners Tools Required: #2 Phillips head screwdriver
1. Open the door. Remove the top 2 screws on each side
of upper grille and remove the single grille. Remove the bottom 2 screws on each side and remove the 3 grilles attached together.
2. Removing the ash drawer before taking off the lower
grille will make the lower grille easier to remove. Using a Phillips head screwdriver, remove the 2 screws on each side and pull forward with a downward motion to avoid catching the grille on the fi repot pull rod.
NOTE: The plated grilles, Nickel and Black Nickel have 4 black grille bracket covers to eliminate the brightness of the bracket plating. The bracket covers are shipped fl at, installed on the grilles, and after the grilles are installed on the appliance they are then nger-bent into position.
Install bottom 3 grilles before
installing single top grille
3. Attach the 4 grille bracket covers to the lower 4 grilles and the top 3 grilles. Slip the metal strips through the grille openings and secure to grille with screws provided. Do not fi nger bend the cover brackets at this time.
4. Secure the lower grille to the appliance with 2 screws on each side. Finger bend the bracket covers around the plated brackets.
5. The upper grille has 2 separate parts. Install the 3 grilles attached together fi rst. Angle the grilles downward and insert the heat exchanger cleaning rods through the holes in the second grille and then twist forward until horizontally level. Attach the grille with only the bottom 2 screws on each side of grille. Do not fi nger bend the cover brackets at this time.
6. Position the single top grille over the 3 already in place. Attach with one screw on each side through the top grille and the other 3 grilles to secure to appliance.
7. Finger bend the bracket covers on the upper grille into place.
8 Re-install the ash drawer.
May 12, 2014
7050-128G
Page 21
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Santa Fe Pellet Stove
E. Optional Log Set Placement Instructions
CAUTION
Logs are FRAGILE. Use extreme care when handling or cleaning logs.
NOTE: Due to the abrasive nature of a pellet appliance fi re, the logs are not covered under warranty . Any placement varia­tion other than shown here can cause excessive heat and shall void the appliance warranty.
Two Piece Log Set Installation
1. Open door to expose the fi rebox.
2. Install the left log fi rst and then the right log. Figure 22.1
3. Lean the logs against the cast iron brick in the back of the fi rebox.
4. Push the logs to the far left and far right against the sides of the fi rebox. Figure 22.2.
5. T o clean the logs, use a vaccum and a soft brush attach­ment or a paint brush.
F. Thermostat Installation
1. A 12 volt AC thermostat is required to operate this pellet appliance. Y ou may use the included wall mount thermo­stat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat anticipator. The current rating is .05 amps. The anticipa­tor needs to be adjusted to the lowest setting available.
2. When mounting a thermostat on a wall, be sure to follow your thermostat installation instructions carefully.
NOTE: Thermostat must be mounted level for accu-
rate readings. The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air.
NOTE: If the thermostat is located too close to the
appliance, you may need to set the temperature setting slightly higher to maintain the desired tem­perature in your home.
3. There is a 4 screw terminal block located on the back lower left corner of the stove directly above the power cord inlet. The center 2 screws are for the thermostat wires.
CAUTION
Shock hazard.
• Do NOT remove grounding prong from plug.
• Plug directly into properly grounded 3 prong receptacle.
• Route cord away from appliance.
Do NOT route cord under or in front of appli­ance.
Figure 22.1
Figure 22.2
Page 22
Figure 22.3
7050-128G
TERMINAL BLOCK
CENTER 2 SCREWS FOR
THERMOSTAT WIRES
POWER OUTLET
May 12, 2014
Page 23
Santa Fe Pellet Stove
Operating Instructions
8
A. Combustible/Non-Combustible Materials
Combustible Material Material made of or surfaced with wood, compressed
paper, plant fi bers, plastics, or any material capable of igniting and burning, whether fl ame-proofed or not, plastered or unplastered.
Non-combustible Material Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate, glass or plasters, or any combination thereof.
Non-combustible Sealant Material Sealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #63, Rutland 76R, Nufl ex 304, GE RTV106 or GE RTB116 (or equivalent).
B. Fuel Material and Fuel Storage
Pellet fuel quality can greatly fl uctuate. We recommend that you buy fuel in multi-ton lots whenever possible. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.
Fuel Material
• Made from sawdust or wood by-products
• Shelled fi eld corn
• Depending on the source material it may have a high or low ash content.
Higher Ash Content Material
• Hardwoods with a high mineral content
• Fuel that contains bark
• Standard grade pellets, high ash pellets or shelled fi eld
corn
Lower Ash Content Material
• Most softwoods
• Fuels with low mineral content
• Most premium grade pellets
Shelled Field Corn
• Moisture content must be 15% or less
• Corn must be free of debris. Never burn corn straight from the fi eld it will clog the auger mechanism
• Corn with excessive grain dust must be screened by sifting with 3/16 (4.76mm) inch mesh screening
• Do not use corn that contains additives such as oils or meals or has been chemically treated with pesticides. It will void your warranty and destroy the exhaust system.
R
Clinkers Minerals and other non-combustible materials such as sand
will turn into a hard, glass-like substance called a clinker when heated in the fi repot.
Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others.
Moisture Always burn dry fuel. Burning fuel with high moisture content
takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.
Size
Pellets are either 1/4 inch or 5/16 inch (6-8mm) in diameter
• Length should be no more that 1-1/2 inches (38mm)
• Pellet lengths can vary from lot to lot from the same manufacturer
• Due to length variations, the feed rate may need adjusting occasionally
Performance
• Higher ash content and burning corn requires the fi repot and the ash drawer to be emptied more frequently
• Hardwoods require more air to burn properly
• Premium wood pellets produce the highest heat output
• Burning pellets longer than 1-1/2 inches (38mm) can cause an inconsistent fuel feed rate and/or missed ignitions
CAUTION! Tested and approved for wood pellets and shelled fi eld corn. Burning of any other type of fuel voids your warranty
Storage
• Wood pellets should be left in their original sealed bag
until using to prevent moisture absorption
• Shelled corn should be stored in a tight container to
prevent it from absorbing moisture from damp or wet fl oors
• Do not store any pellet fuel within the clearance
requirements or in an area that would hinder routine cleaning and maintenance
WARNING
Fire Risk.
• High ash fuels, or lack of maintenance, can cause the fi repot to fi ll with ash and clinker. If the repot fi lls to the top, immediately shut down the appliance and clean.
• Failure to do so could result in smoking, sooting and possible hopper fi res.
May 12, 2014
7050-128G
Page 23
Page 24
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Santa Fe Pellet Stove
C. General Operating Information
1. Thermostat Calls For Heat
The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat. When the room is up to temperature and the thermostat is satisfi ed, the red call light will go off and the appliance will shut down.
2. Heat Output Controls
This appliance is equipped with a heat output control switch that has three settings or burn rates; low, medium and high. The appliance will turn on and off as the thermostat demands. When the thermostat calls for heat, the appliance will start up at the burn rate for which it is set. If the appliance is set at one of the lower settings, it will run quieter but take longer to heat up an area than if it were set at a higher burn rate. Regardless of the burn rate, when the area is warm enough to satisfy the thermostat, the appliance will shut off.
Heat Output Switch
High Med Low
Reset
Button
Reset Button
Figure 24.1
WARNING
Fire Hazard. Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s vicinity.
• DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THIS HEATER.
• DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
• DO NOT USE CHEMICALS OF FLUIDS TO START THE FIRE.
• Keep all such liquids well away from the heater while it is in use.
• Combustible materials may ignite.
D. Before Your First Fire
1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the fi re protection, venting and thermostat installation instructions.
2. Double check that the ash drawer and fi rebox are empty!
3. Close the front door.
IMPORT ANT DET AIL: The tip of the thermocouple must be in contact with the inside end of the thermocouple cover or missed ignitions can occur.
E. Starting Your First Fire
1. A thermostat is required for proper operation of this appliance, except for corn. At this time, fi ll the hopper with pellets, set the thermostat to its lowest setting. Plug the power cord into nearby outlet.
2. The exhaust blower will stay on for approximately 18 minutes even though the thermostat is not calling for heat. This is normal.
3. L
ocate the heat output control switch mounted on the back of the appliance in the upper right corner. Figure 24.1. Turn it to the “high” setting by pushing the top of the control switch in and then adjust the thermostat to its highest setting. Remove the right side panel and the red call light located to the left of the control box will be on. Figure 24.2. This indicates the thermostat is calling for heat.
4.
The fuel feed system and the igniter should
5. For your fi rst fi re it will be necessary to press the reset button once approximately 2 minutes after start up and again in 5 minutes. This will fi ll the feed system and allow the appliance to begin dropping pellets. The appliance will continue to run as long as the thermostat is calling for heat.
6. Once the appliance has ignited, let it burn for approximately 15 minutes, then set the thermostat to the desired room temperature. Adjust the heat output control switch to the desired setting.
NOTE: We recommend the use of a 50-50 blend of corn and wood pellets. The only change in operation is that the feed rate may require a slight adjustment. If the appliance is running all of the time, 100% corn will work after the fi re has been started using wood pellets.
Red Call Light
Remove Right Side Panel
now
be on.
Page 24
Figure 24.2
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Santa Fe Pellet Stove
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F. Fire Characteristics
A properly adjusted fi re with the heat output control switch set on “high” has a short active fl ame pattern that extends out of the fi repot approximately 4 inches (102mm). If the fi re has tall fl ames with black tails and seems somewhat lazy, the feed rate will need to be reduced. This is done by sliding the fuel adjustment control rod down, which will reduce the feed. If the fi re is not 4 inches (102mm) tall, slide the fuel adjustment control rod up to increase the feed. A medium and low setting will give a shorter fl ame. The fl ame will rise and fall somewhat. This is normal.
G. Feed Rate Adjustment Instructions
The feed adjustment control rod is factory set, and should be adequate for most fuels. However, if the flame height is too high or too low, you will need to adjust the feed rate. Wait until the appliance has been burning for 15 minutes before making your adjustments and a adjustment to take effect.
1. Loosen the set screw 1/4 to 1/2 turn during set-up of appliance. This will allow movement of the feed adjustment control rod. Do not re-tighten set screw.
2. Loosen the wing nut.
3. Adjust the feed adjustment control rod upward towards the "+" symbol to increase the feed rate and fl ame height or down towards the "-" symbol, to decrease the feed rate and fl ame height.
4. Re-tighten the wing nut.
llow 15 minutes for feed
H. Iginition Cycles
1. At the beginning of each ignition cycle, it is normal to see some smoke in the fi rebox. The smoke will stop once the fi re starts.
2. The convection blower will automatically turn on after your appliance has been burning for approximately 10 minutes. This blower transfers heat from your appliance into the room, and will continue to run after the thermostat has stopped calling for heat until the appliance has cooled down.
3. Occasionally the appliance may run out of fuel and shut itself down. When this happens, the red call light will be on. See Figure 24.2, page 24. To restart it, fi ll the hopper and press the reset button. See Figure 24.1, page 24. When you press the reset button the red call light will go out. Release the button and the light will come back on. You should see a fi re shortly. If not, follow the instructions on page 24, of “Starting Your First Fire”.
WARNING
Fire Risk Do NOT operate appliance:
• With appliance door open.
• Firepot fl oor open.
• Cleaning slide plates open. Do NOT store fuel:
• Closer than required clearances to com­bustibles to appliance
• Within space required for loading or ash removal.
Feed Adjustment Control Rod
Wing Nut
Set Screw
Figure 25.1
May 12, 2014
Back side of Firepot
Firepot floor left open
Figure 25.2 - DO NOT LEAVE FIREPOT FLOOR OPEN
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I. Clear Space
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Santa Fe Pellet Stove
WARNING! RISK OF FIRE! Do NOT place combustible objects in front or to the sides of the appliance. High tem­peratures may ignite clothing, furniture or draperies.
Mantel:
Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
NOTICE: Clearances may only be reduced by means ap­proved by the regulatory authority having jurisdiction.
WARNING! RISK OF FIRE! Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s
vicinity.
• Do NOT use gasoline, lantern fuel, kerosene, charcoal
lighter fl uid or similar liquids to start or “freshen up” a fi re in this heater.
Keep all such liquids well away from the heater while it is in use as combustible materials may ignite.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
• Open windows for air circulation.
Odors may be irritating to sensitive individuals.
J. Frequently Asked Questions
ISSUES SOLUTIONS
1. Metallic noise. 1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound pro­duced by a furnace or heating duct. This noise does not affect the operation or longevity of your appliance.
2. White ash buildup on glass. 2. This is normal. Clean the glass.
3. Glass has build-up of black soot. 3. Excessive build up of ash. See solution #4. The lower burn settings will produce more ash, the higher burn settings produce less. The more it burns on low the more frequent cleaning of the glass is required.
4. Fire has tall fl ames with black tails and is lazy. 4. The feed rate needs to be reduced or the fi repot, exhaust blower, exhaust path or baffl es needs cleaning.
5. Smokey start-up or puffs of smoke from the airwash. 5. Either the fi repot is dirty or there is too much fuel at start-up and not enough air. Close down feed rate 1/4 inch (6.35mm) at a time until this no longer happens.
6. Large fl ame at start-up. 6. This is normal. Flame will settle down once the fi re is established.
7. Rumbling sound. 7. Make sure the ash drawer is completely closed. The
Page 26
feed rate needs to be reduced or close the combustion air damper 1/4 inch (6.35mm) at a time until the sound stops.
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Santa Fe Pellet Stove
Troubleshooting
9
Turn down thermostat and let the appliance completely cool.
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With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a quali ed
service technician.
Exhaust blower must be off.
Unplug appliance before servicing.
Symptom
Plug in appliance - No response.
Call light on. No fi re. No fuel in fi repot.
Call light on. No fi re. Partially burned fuel in repot.
Call light on. No fi re. Unburned pellets in repot.
Possible Cause Corrective Action
No current to outlet. 7 amp fuse defective. #3 snap disc tripped or defective. Control box defective.
Out of fuel. #2 snap disc may be defective. Vacuum switch not closing, no vacuum.
Control box defective. Firepot clean-out plate not closed.
Firepot is dirty (missed ignition).
Firepot clean-out plate not closed. Firepot is dirty.
The ignition hole between the igniter bracket and fi repot is blocked.
Igniter not working.
Check circuit breaker at service panel. Replace fuse. Reset or replace snap disc. Replace control box.
Check hopper. Fill with fuel. Replace snap disc. Check exhaust blower is plugged in and
operating. Check vacuum switch is plugged in. Check vacuum hose is in good condition, clear and connected at both ends. Check thermocouple is in good condition and plugged in properly. Make sure venting system is clean. Make sure front door is closed.
Replace control box. Check that fi repot clean-out plate is fully
closed. Clean fi repot. Make sure there is no clinker
in the fi repot. See page 30. Clinkers may have to be broken up with
repot clean-out tool or other means. Check that fi repot clean-out plate is fully
closed. Clean fi repot. Make sure there is not a
clinker in the fi repot. Clinkers may have to be pushed out of fi repot with fi repot clean- out tool or other means.
Scrape with solid piece of wire. Remove ash drawer to see if igniter is
glowing red on start-up. Check igniter wires for good connection. Replace igniter using 1/4 inch (6mm) male / female spade connectors.
Control box defective.
Slow or smoky start-up. Firepot clean-out plate not closed.
Firepot is dirty.
Excessive amount of fuel at start-up.
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7050-128G
Replace control box.
Check that fi repot clean-out is fully closed. Clean fi repot. Make sure there is not a
clinker in the fi repot. Clinkers may have to pushed out of fi repot with fi repot clean- outtool or other means.
Reduce feed rate using feed rate adjust­ment control rod located inside hopper.
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Santa Fe Pellet Stove
Symptom Possible Cause Corrective Action
Slow or smoky start-up (Cont’d)
Feed system fails to start.
Dirty exhaust and/or venting system. Check for ash build up in unit, includ-
ing behind rear panels, fi rebox, heat exchanger, exhaust blower and venting.
Out of fuel. #2 snap disc may be defective.
Check hopper, fi ll with fuel. Replace snap disc. Firebox door must be
closed securely.
No call light. Unit does not begin start sequence.
Vacuum switch not closing. No vacuum.
Feed system jammed or blocked.
Feed spring not turning with feed motor.
Feed motor defective or not plugged in.
Thermostat not set to a high enough tempera­ture.
Snap Disc #3 tripped. No power. Fuse blown. Connections at thermostat and/or appliance not
making proper contact. Defective thermostat or thermostat wiring.
Check exhaust blower is plugged in and operating. Check vacuum switch is plugged in. Check vacuum hose is in good condition, clear and connected at both ends. Check thermocouple is in good condition and plugged in properly. Make sure venting system is clean. NOTE: High winds blowing into the vent­ing system can pressurize the fi rebox causing loss of vacuum.
Empty hopper of fuel. Use a wet/dry vacuum cleaner to remove remaining fuel, from hopper, including feed tube. Check feed chute for obstructions. Loosen 2 screws and jiggle feed assembly.
Check that set screw is tight on feed spring shaft at end of feed motor.
Check connections on feed motor, replace if defective.
Adjust thermostat above room tempera­ture.
Reset snap disc. Connect to power. Replace fuse. Check connections at thermostat and
appliance. Replace thermostat or wiring.
NOTE: To test thermostat and wiring, use a jumper wire at the thermostat block on the unit to by-pass thermostat and wiring.
Control box defective.
Unit fails to shut off. Call light on. Turn thermostat off.
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Replace control box.
If call light does not go out, disconnect thermostat wires from unit. If call light does go out, thermostat or wires are defective.
May 12, 2014
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Santa Fe Pellet Stove
Symptoms Possible Cause Corrective Action
Convection blower fails to start.
#1 snap disc defective. Blower not plugged in.
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Replace snap disc. Check that blower is plugged into wire har-
ness. Blower is defective. Control box is defective.
Exhaust blower fails to
Blower not plugged in.
start or does not shut off.
Blower is clogged with ash.
Blower is defective. Control box is defective.
Large, lazy fl ame, orange color. Black ash on glass.
Dirty appliance. Poor fuel quality, high ash content.
Firepot clean-out plate not completely closed.
Excessive amount of fuel.
Nuisance shutdowns. Low fl ame.
Replace blower.
Replace control box.
Check that blower is plugged into wire har-
ness.
Clean exhaust system.
Replace blower.
Replace control box
Clean unit, including fi repot, heat exchang-
ers and venting system. Remove stainless
steel baffl e from fi rebox to clean ash from
on top of baffl e. Clean behind rear brick
panels. Change fuel brand to premium.
Check that fi repot clean-out plate is fully
closed.
Reduce feed rate using feed rate adjustment
control rod located inside hopper.
Increase feed by opening feed rate adjust-
ment control rod located inside hopper.
Appliance calls for heat. Call light illuminates. Exhaust blower starts. No feed or igniter.
Hopper lid not closed all the way
Sawdust buildup in hopper. Feed motor is reversing.
Defective thermocouple. Defective control box. Firepot more than 1/2 full.
Thermocouple is defective or not properly plugged in.
Defective control box Switch or magnet is out of adjustment
(auger will not function)
Clean hopper, see page 32.
Check for good connections between feed
motor and wire harness.
Replace thermocouple.
Replace control box.
See page 34 for detailed instructions for
“High Ash Fuel Content Management”
Check connections on thermocouple or
replace if defective.
A fl ashing yellow light on the control box
indicates a problem with the thermocouple.
Replace control box.
Close the lid. If that doesn’t work, adjust or
replace the switch or magnet
May 12, 2014
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Maintaining & Servicing Your Appliance
Santa Fe Pellet Stove
10
A. Proper Shutdown Procedure
CAUTION
Shock and Smoke Hazard
• Turn down thermostat, let appliance completely cool and exhaust blower must be off. Now you can unplug appliance before servicing.
• Smoke spillage into room can occur if appliance is not cool before unplugging.
• Risk of shock if appliance not unplugged before servicing appliance.
C. General Maintenance
1. Types of Fuel
Depending on the type of fuel you are burning will dictate how often you have to clean your fi repot.
If the fuel you are burning has a high dirt or ash content or you are burning shelled fi eld corn, it may be necessary to clean the fi repot more than once a day.
Dirty fuel will cause clinkers to form in the fi repot. A clinker is formed when dirt, ash or a non-burnable substance is heated to 2000F (1093C) and becomes glass-like. See page 34 in this section for more details on fuels with high ash content.
Follow the detailed instructions found in this section for each step listed as referenced in the chart below.
B. Quick Reference Maintenance Chart
Cleaning or Inspection
Ash Pan Every 5 bags of fuel OR X Ash Removal from Firebox Every 5 bags or more fre-
quently depending on the fuel
type or ash build-up Beneath Heat Exchanger Every 1 ton of fuel OR X Blower, Combustion (Exhaust) More frequently depending on
the fuel type Blower, Convection 25 bags or more frequently
depending on operating envi-
ronment. Door Latch Inspection Prior to heating season OR X Exhaust Path 25 bags or more frequently
depending on ash build-up Firebox - Prepare for Non-Burn Season At end of heating season OR X Firepot - Burning pellets - hardwood Every 3 bags OR X Firepot - Burning pellets - softwood Every 5 bags OR X Firepot - Burning Corn Every 1 bag OR X Glass When clear view of fi repot
becomes obscure Heat Exchanger & Drop Tube Every 1 ton of fuel OR X Hopper Every 50 bags of fuel or when
changing fuel types Top Vent Adapter More frequently depending on
the fuel type or ash build-up Venting System More frequently depending on
the fuel type
Frequency Daily Weekly Monthly Yearly
OR X
OR X
OR X
OR X
OR X
OR X
OR X
OR X
Figure 30.1 - Clinker
Clinker
NOTICE: These are recommendations. Clean more frequently if you encounter heavy build-up of
ash at the recommended interval or you see soot coming from the vent. Not properly
cleaning your appliance on a regular basis will void your warranty.
Page 30
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2. Cleaning Firepot with Cleaning Rod & Firepot Scraper
• Frequency: Daily or more often as needed
• By: Homeowner
a. The appliance must be in complete shutdown and cool
and the exhaust blower off. If you are just cleaning the repot, there is no need to unplug the appliance.
b. Pull fi repot cleaning rod OUT a couple of times to help
shake debris loose. If rod is hard to pull, it may be necessary to use your fi repot clean-out tool to chip away material that has built up on the bottom plate of the fi repot and to push out any clinkers. Larger clinkers may have to be removed from the top of the fi repot. Corn clinkers can be especially diffi cult to break up.
c. The firepot floor plate must be fully closed when
nished. Figure 25.1 on page 25.
WARNING
Fire Risk
• NEVER pull fi repot cleaning rod or cleaning slide plates out when appliance is operating.
• The cleaning slide plates must be fully CLOSED when appliance is operating.
•. Hot pellets may fall into ashpan and start a fi re or mis-starts due to lack of vacuum.
3. Ash Removal from Firebox
• Frequency: Every 5 bags or weekly or more fre-
quently depending on ash build-up.
• By: Homeowner a. There must not be any hot ashes in the fi rebox during
cleaning so allow the appliance to completely cool. The fi rebox ash should be removed every time the exhaust path is cleaned. Frequent cleaning of the ash in the fi rebox will help slow down the build-up of ash in the exhaust blower and vent system.
b. Plug in your appliance, if unplugged, and turn the
thermostat on and immediatley shut it off to start the exhaust blower on its cycle time. It will pull fl y ash out the exhaust instead of into the room.
c. Open cast hinged face. Directly underneath the fi rebox
door and to the left and right of the fi repot are 2 cleaning slide plates with fi nger holes. Pull both slide plates out and then open the glass door. Sweep the remaining ash from the fi rebox into the 2 open holes. A paint brush works well for this. Close slide plates.
d. This ash is deposited in the same ash pan as the fi repot
debris. The ash pan should be emptied every time you clean the fi rebox. Remember to place the ash and debris into a metal or noncombustible container.
3. Ash Removal from Firebox (Cont’d)
e. The 2 cleaning slide plates must be fully closed when
cleaning is complete. See Disposal of Ashes.
WARNING
Fire Risk
• The cleaning slide plates must be fully CLOSED when appliance is operating. Hot pellets may fall into ashpan and start a fi re.
4. Cleaning Ash Pan
• Frequency: Weekly or every 5 bags of fuel
• By: Homeowner
Locate the ash pan underneath the fi repot. Open the
bottom ash door and slide the ash pan straight out. Empty into a non-combustible container and re-install ash pan. See Disposal of Ashes.
5. Disposal of Ashes
• Frequency: As needed
• By: Homeowner
Ashes should be placed in a steel container with a tight-fi tting lid. The container of ashes should be moved outdoors immediately and placed on a non-combustible oor or on the ground, well away from all combustible materials, pending fi nal disposal.
If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Other waste shall not be placed in this container.
WARNING
Disposal of Ashes
• Ashes should be placed in metal container with tight fi tting lid.
• Ashes should be retained in closed container until all cinders have thoroughly cooled.
May 12, 2014
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Santa Fe Pellet Stove
6. Cleaning Heat Exchanger Chambers & Drop Tube
• Frequency: Monthly or every 1 ton of fuel
• By: Homeowner
WARNING
Heat exchanger cleaning rods may be warm to the touch. For safety purposes wear gloves.
Do not pull heat exchanger cleaning rods while appliance is operating.
Push cleaning rods IN when done, DO NOT leave cleaning rods OUT. Injury can occur.
The amount of ash buildup in the fi repot will be a good guide to determine how often you should clean the heat exchangers.
a. Allow the appliance to completely cool down before
pulling the cleaning rods. Turn the thermostat on and then immediately off to start the exhaust blower on its cycle time. It will pull fl y ash out the exhaust instead of into the room.
b. Locate the 2 exposed rods directly underneath the heat
exchanger tubes. Figure 32.1.
c. To clean, pull the rods straight out until it stops,
approximately 8 inches (203mm). Slide the rods OUT and IN a couple of times.
10 Heat Exchanger Tubes
8. Cleaning the Exhaust Path
• Frequency: Every 25 bags or monthly or more fre-
quently depending on ash build-up.
• By: Homeowner a. Appliance must be completely cool. b. Open cast hinge face. Remove baffl e and right
brick and thoroughly vacuum the area and continue throughout the rest of the fi rebox.
c. Replace right brick and baffl e and close cast hinge
face.
Vacuum inside
Exhaust Venting
Figure 32.2
9. Cleaning the Hopper
• Frequency: Monthly or after burning 50 bags of fuel
or when changing fuel type
• By: Homeowner
Cleaning
Rods
Figure 32.1
7. Cleaning Beneath Heat Exchanger
• Frequency: Monthly or after burning 1 ton of fuel
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. A more thorough cleaning is needed to remove the
excess ash that is left behind from the use of the cleaning rods for the heat exchanger tubes.
c. The ash will be resting on the back of the baffl e. This
will require removing the cast baffl e. Please refer to page 37 for a detailed explanation of removing the baffl e.
Page 32
After burning approximately 1 ton of fuel you will need to clean the hopper to prevent sawdust build-up.
A combination of sawdust and pellets on the auger reduces the amount of fuel supply to the fi repot. This can result in nuisance shutdowns and mis-starts.
a. The appliance must be in complete shutdown.
Allow the appliance to completely cool down. b. Empty the hopper of any remaining pellets. c. Vacuum the hopper and feed tube.
NOTE:
Hearth & Home Technologies recommends to use a heavy duty vacuum cleaners specifi cally designed for solid fuel appliance cleaning.
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10. Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System.
• Frequency: Yearly or more frequently depending on
ash build-up.
• By: Qualifi ed Service T echnician/Homeowner
Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off.
The products of combustion will contain small particles of fl y ash. The fl y ash will collect in the exhaust venting system and restrict the fl ow of the fl ue gases.
At start-up if there is incomplete combustion, or if there is a shutdown or incorrect operation of the appliance it will lead to some soot formation. This will collect in the exhaust venting system.
The venting (chimney) system may need to be cleaned at least once a year or more often depending upon the qual­ity of your fuel or if there is a lot of horizontal pipe sections. Ash will build up more quickly in the horizontal sections.
11. Cleaning the Glass
• Frequency: When clear view of the repot becomes
obscure
• By: Homeowner a. Appliance must be completely cool before cleaning
glass. b. Vacuum fl y ash from glass and door rope. c. Use a damp paper towel or any non-abrasive glass
cleaner. Wipe off with dry towel.
12. Door Latch Inspection
• Frequency: Prior to heating season
• By: Homeowner
The door latch is non-adjustable but the gasketing between the glass and fi rebox should be inspected periodically to make sure there is a good seal.
13. Cleaning Exhaust Blower - Requires No Lubrication
• Frequency: Yearly or as needed
• By: Quali ed Service T echnician
• Task: Contact your local dealer
14. Cleaning Convection Blower - Requires No Lubrication
• Frequency: Yearly or as needed
• By: Quali ed Service T echnician
Task: Contact your local dealer.
15. Cleaning the Top Vent Adapter
a. The appliance must be in complete shutdown and the
exhaust blower should be off. Allow the appliance to
completely cool down. b. Open the clean out cover. See Figure 33.1. c. Sweep out any ash build-up. NOTE: There are heavy duty vacuum cleaners specifi -
ically designed for solid fuel appliance cleaning.
CAUTION
Handle glass assembly with care.
When cleaning glass:
• Avoid striking, scratching or slamming glass.
• Do NOT clean glass when hot.
• Do NOT use abrasive cleaners.
• Refer to maintenance instructions.
WARNING
Handle glass with care.
• Inspect the gasket to ensure it is undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass assembly removed.
• Do NOT operate with glass cracked, broken or scratched.
May 12, 2014
Clean-Out Cover
Figure 33.1
16. Preparing Firebox for Non-Burn Season
• Frequency: Yearly at the end of the heating season
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b.
Remove all ash from the fi rebox and vacuum thoroughly.
c. Paint all exposed steel, including cast-iron.
Use the T ouch-Up paint supplied with the appliance; or;
• Purchase paint from your local dealer.
• Must use a high-temperature paint made specifi - cially for heating appliances.
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Page 34
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D. High Ash Fuel Content Maintenance
• Frequency: As needed
• By: Homeowner
Poor quality pellet fuel, or lack of maintenance, can create conditions that make the fi repot fi ll quickly with ashes and clinkers.
This condition makes the appliance susceptible to overfi lling the fi repot with pellets which may result in smoking, sooting and possible hopper fi res. Figure 34.1 shows an example where the fi repot overfi lls, pellets back up into the feed tube and ash has accumulated in the fi rebox.
An ineffi cient and non-economical method of burning of fuel caused by poor quality pellet fuel is shown in Figure 34.2.
The correct fl ame size when good quality, premium pellet fuel is burned is shown in Figure 34.3.
If the ash buildup exceeds the half way point in the fi repot
IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.
Firepot Overfills
Ash Build Up in Firebox
Figure 34.1
Incorrect
Santa Fe Pellet Stove
Pellets Back Up In Feed Tube
WARNING
Fire Risk.
High ash fuels, or lack of maintenance, can
cause the firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds half way point in firepot.
Failure to do so could result in smoking,
sooting and possible hopper fires.
E. Soot or Creosote Fire
Establish a routine for the fuel, wood burner and fi ring tech- nique. Check daily for creosote build-up until experience shows how often you need to clean to be safe. Be aware that the hotter the fi re the less creosote is deposited, and weekly cleaning may be necessary in the mild weather even though monthly cleaning may be enough in the coldest months. Contact your local municipal or provincial fi re authority for information on how to handle a chimney fi re.
Tall, Lazy Flame, Orange in Color
Figure 34.2
Correct
In the event of a soot or creosote fi re, close the fi rebox door, exit the building immediately and contact the proper re authorities.
DO NOT under any circumstances re-enter the building.
Page 34
Figure 34.3
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Correct Flame Size, Yellow/White in Color
May 12, 2014
Page 35
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F. Blower Replacement
1. Convection Blower Replacement
a. Turn down the thermostat, let appliance completely cool
and then unplug appliance before servicing.
b. The Convection Blower is located on the fl oor at the
rear of the appliance.
c. Remove the right upper and lower side curtains by loos-
ening 7/16” nut in th back and lift off of the appliance. When re-installing fl ex curtain to re-attach. Figure
35.1.
d. Cut the tie wire holding the wires togehter and then dis-
connect the white and purple wires.
e. Remove wingnut and hold-down bracket and then
remove blower. f. Re-install in reverse order. g. Attach new tie wire to hold wires together.
Back of Side Curtain
Slot
2. Combustion Blower Replacement
a. Turn down the thermostat, let appliance completely cool
and then unplug appliance before servicing. Remove both upper and lower side curtains. Figure 35.1.
b.
Remove the upper and lower rear curtains. Figure 35.3.
c. Disconnect the white and blue wires from the exhaust
blower.
d. There is a removable plate on the exhaust blower. Using
a 1/4” socket or short standard screwdriver loosen the 6 screws in the keyhole shaped holes and rotate the plate.
Figure 35.4.
e. Remove the exhaust blower and gasket. f. Re-install in reverse order.
Side curtains slip under the 6 nuts identified by the square marking.
Ribs on Curtain Slide into Slots at Top and Bottom
Figure 35.1
Figure 35.2
Remove the circled screws to remove the upper and lower rear screens.
Figure 35.3
Figure 35.4
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3. Snap Disc #2 Replacement
NOTE: Combustion Blower Gasket is also required. Sold
separately under Part Number 240-0812.
Santa Fe Pellet Stove
Hook
Hook
a. Turn down thermostat, let appliance cool completely if running.
Then unplug appliance before servicing. Disconnect appliance from venting at the rear of appliance.
b. Remove both upper and lower side curtains by removing the six
7/16” nuts on the rear of the appliance.
c. Disconnect the vacuum hose and wires from the vacuum switch.
Disconnect the blue and white wires from the combustion blower. Remove control box retainer clip. Remove two screws that hold the junction box. Set aside carefully. Disconnect hopper switch.
d. Remove cast top from appliance. Two fasteners are located out-
side the hopper on each side. The other two are located in the hopper along the back. Figure 36.1. Remove the rear screen of the appliance (be sure the vent is disconnected) by removing the seven screws. Lift slightly upwards as to not damage the hopper switch and set aside.
e. Remove lower screw by removing fi ve screws. Lay fl at on
ground.
f. Remove convection cover by removing the two screws at the
bottom (one each side) and slide to the left, then set aside.
g. Remove the fi ve 7/16” bolts holding the combustion blower hous-
ing to the exhaust plenum. Discard gasket. (Clean blower impeller
and plenum if needed). i. Disconnect wires from snap disc #2. Figure 36.3. j. Loosen wing nut to relieve the pressure on snap disc from the
bracket. The shaded area of the snap disc is inserted into a hole in the feed tube. NOTE: You may need pliers to start the wing nut. Figure 36.4.
When bracket is loose enough, rotate the bracket counterclockwise
k.
and away from feed tube. Figure 36.5.
l. Reach behind bracket and remove old snap disc. Install new
snap disc and rotate back to original position ensuring the snap disc is inserted in the hole in the feed tube. Tighten the wing nut and re-attach the wires to the new snap disc.
i. Re-install in reverse order. Be sure to use new gasket when
installing combustion blower housing.
Figure 36.2
Wing Nut
Figure 36.3
Loosen Wing Nut to relieve pressure
Figure 36.4
Convection Cover
Remove 2 screws at each end
Bracket
Disconnect
Wires
Shaded area inserted in hole in Feed Tube
Rotate bracket counterclockwise once pressure is relieved
Remove 2 screws on the outside of hopper in the front and 2 screws inside the hopper at the back.
Figure 36.1
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Figure 36.5
With bracket in rotated position, reach behind bracket and remove and replace Snap Disc
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G. Igniter Replacement
Firepot
Igniter
Thumb Screw
Figure 37.1
1. Shut down the appliance by turning down the thermostat and let the appliance completely cool down. After the appliance has cooled down, unplug it and remove the ash drawer.
2. The wire leads to the igniter are connected to the wire harness with 1/4 inch male / female spade connectors. Disconnect the spade connections and remove the igniter from the chamber. Loosen thumb screw and slide igniter out.
3. Install new igniter into the chamber and tighten thumb screw. Re-connect the wires to the 2 leads with the spade connectors.
4. Double check that the igniter wires are clear of any movement, i.e. ash drawer, firepot cleaning rod, cleaning slide plates, etc.
5. Re-install the ash drawer and side panel and re-connect the power.
H. Baffl e & Brick Set Removal
1. Follow proper shutdown procedures in Section 10.
2. The top baffl e has a hook on the bottom left side that rests on the top lip of the cast brick. There is a tab on the bottom right side that hooks into the side bracket. Remove the top baffl e by fi rst pulling the baffl e forward until back edge drops down. Then slide baffl e back until the front edge clears the shelf that it had been resting on.
Figure 37.2.
3
. The top baffl e must be removed before you can remove
the right and left brick. Remove the right brick by hold­ing top lip of brick and lifting up, then push outside edge back. Slide brick to the right until it is fl ush with the fi rebox. Rotate the inside edge of the brick forward and remove brick. Repeat for left brick. Figure 37.3.
Hook on left s ide
Figure 37.2
Tab o n right side
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Remove Right & Left Brick
Figure 37.3
Right Brick
Removed
Vacuum
Exhaust Area
Figure 37.4
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I. Baffl e & Brick Replacement
Santa Fe Pellet Stove
1. Place right brick in behind the right bracket and then slide to the left so the tabs are behind the center brick.
Figure 38.1.
2. The brick will be fl ush against the back wall and the braket’s notches will be exposed. Figure 38.2.
3. Pull the right edge of the brick forward and slide the brick into the notches both top and bottom of right bracket. Figure 38.3.
4. Repeat for left brick.
5. Insert baffl e into top front of fi rebox and then raise up the bottom end and insert baffl e tab into notch on the right bracket to lock into place. Figure 38.5. Place the left side hook of the bottom baffl e over the top of brick for stability.
6. The baffl e does not completely cover the top of the fi re- box. There is an opening as shown in Figure 38.6.
Do not remove rope from center brick
Lift Brick, pull forward at an angle and drop down into notches
Figure 38.3
Right Brick Installed
Figure 38.1
Figure 38.2
Tabs
Brick is flush against back wall
Brick in front of clip and Notches exposed
Figure 38.4
Insert Baffle Tab into Slot
Figure 38.5
Opening at left side of Baffle
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Figure 38.6
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J. Glass Replacement
WARNING
• Glass is 5mm thick high temperature heat­resistant ceramic glass.
• DO NOT REPLACE with any other material.
• Alternate material may shatter and cause injury.
1. Open the face and remove door from the appliance by lifting door off of hinge pin and lay on a fl at surface face down.
2. Using a screwdriver, tap the bottom of the rope retainer rod to push it up out of the hole. The top end of the rod will slide up. Swing the rod toward you from the bottom and remove the rod. Repeat for other side.
3. Remove old glass and replace with new glass.
4. Slide the retainer rod into the top hole fi rst, and then line up the bottom crimped end with the hole in the door. The crimped end must be paralle with the glass in order to insert it into place. Figure 39.1.
K. Damaged/Broken Component Replacement
1. Replacement of broken or damaged components should only be completed by a trained or qualifi ed technician.
2. In the event that you fi nd a damaged component, please contact your local dealer, to send a service technician to complete the removal and replacement of the parts.
Figure 39.1
Glass
Rope Retainer
Rods
Slide this end
in first
Crimped end at
the bottom
Crimped end
must be
parallel with
the glass
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Reference Materials
11
A. Component Function
1. Control Box
a. The control box is located on upper right side of
appliance, behind the right side panel and above the vacuum switch.
b. There is a light located inside of the control box. The
internal light will turn green when the appliance has reached a temperature of 200F (93C) in the fi repot. and will turn red when it reaches 600oF (315C).
c. There is also an internal blue light located in the upper
left corner of the control box. When you plug in the appliance the blue light will automatically start blinking 6 times in a row for 60 seconds and then will stop.
NOTE:
Do NOT open the control box. This will void the warranty. If you need to plug in or remove the control box you must fi rst unplug the appliance.
2. Convection Blower
The convection blower is mounted at the bottom rear of the appliance. There are 2 impellers, one on each side of the motor. The convection blower pushes heated air through the heat exchange system into the room.
3. Exhaust Blower
The exhaust blower is mounted on the right side of the appliance. The exhaust blower is designed to pull the exhaust from the appliance and push it out through the venting system.
4. Feed System
The feed system is located on the right side of the appliance and can be removed as an entire assembly. The assembly includes the feed motor, mounting bracket, bearing and feed spring (auger). The hollow feed spring (auger) pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the fi repot.
5. Firepot
The fi repot is made of high quality ductile iron and has a cleaning pull-out rod. The fl oor of the fi repot opens for cleaning when you pull out the rod. Be sure that the fl oor returns to a completely closed position or your appliance will not operate properly.
6. Fuse
The fuse is located on the front of the junction box next to the red call light. The fuse will blow should a short occur and shut off power to the appliance.
Santa Fe Pellet Stove
When describing the location of a component, it is always AS YOU FACE THE FRONT OF THE APPLIANCE.
7. Heat Exchangers
The heat exchangers transfer hot air from the exhaust system into convecton air. Remove the stainless steel top baffl e to access the heat exchangers. There are 2 clean out rods located under the heat exchangers.
8. Heat Output Switch The heat output switch is located on the upper right rear panel.
The function of the heat ouput switch is to regulate the burn rates; low, medium and high settings.
9. Hopper Switch
The hopper switch is located in the upper right hand corner of the hopper. This switch is designed to shut down the feed motor whenever the hopper lid is opened.
10. Igniter
The igniter is mounted on the base of the fi repot. Combustion air travels over the red hot igniter creating super heated air that ignites the pellets.
11. Junction Box And Wiring Harness
The junction box is located on the right side of the appliance, behind the right side panel. The junction box and wiring harness are replaced as one component.
12. Power Supply
The power outlet is located behind the control box on the back of the appliance, lower left corner. Check the wall receptacle for 120 volt, 60 Hz (standard current). Make sure the outlet is grounded and has the correct polarity . A good surge protector is recommended.
13. Red Call Light
The red call light is on the side of the junction box, next to the fuse. The function of the red call light is to indicate that the thermostat is calling for heat.
14. Reset Button
The reset button is located on the back of the appliance in the upper right corner below the heat output control switch. The function of the button is to momentarily open the thermostat circuit, which restarts the system.
15. Thermocouple
The thermocouple is located on top of the fi repot inside the thermocouple cover (ceramic protection tube). The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights have been obtained.
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16. Thermostat
The appliance is designed to run on a 12 volt AC thermostat. The heat anticipator should be set on the lowest setting available.
17. Snap Disc #1 (Convection Blower) 110°F
Snap disc #1 is located on the right side of the appliance on the bottom of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at snap disc #1.
Snap Disc #2 (Fuel Delivery Interrupt) 250°F
18.
Snap disc #2 is also located on the back side of the feed drop tube. There are 2 orange wires connected to it. This snap disc will turn off the feed system which will turn off the appliance if an overfi re condition should occur or if the convection blower should fail to operate. If this occurs the snap disc will automatically reset itself.
19.
Snap Disc #3 (Back Burn Protector) 250°F
Snap disc #3 is mounted on the back of the auger tube in the center of the appliance and has a reset button. To access it remove the right side panel. If the fi re tries to burn back into the feed system or push exhaust up the feed tube, this snap disc will shut the entire system off. This disc must be manually reset.
20. Vacuum Switch
The vacuum switch is located on the lower right side of the appliance behind right side panel. This switch turns the feed system on when vacuum is present in the fi rebox. The vacuum switch is a safety device to shut off the feed motor if the exhaust or the heat exchanger system is dirty or plugged or if the fi rebox door is open.
21. Wiring Harness See Figure 41.1 below.
YELLOW
RED ORANGE WHITE BLUE BLACK BLACK YELLOW RED PURPLE GRAY BLUE BLACK BLACK
Figure 41.1
THERMOCOUPLE
IGNITOR
HEAT OUTPUT
SWITCH
CALL
LIGHT
THERMOSTAT
BLOCK
RESET
BUTTON
VACUUM SWITCH
HOPPER SWITCH
SNAP
DISC #2
CAPACITOR FEED
SNAP
DISC #1
SNAP
DISC #3
MOTOR
CONVECTION
BLOWER
COMBUSTION
BLOWER
FUSE
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B. Component Locations
Santa Fe Pellet Stove
Figure 42.1
Red Call Light
Fuse
Junction Box
TERMINAL BLOCK
CENTER 2 SCREWS FOR
THERMOSTAT WIRES
Control
Box
Vacuum
Switch
10 Heat Exchanger Tubes
Cleaning
Rods
Figure 42.2
Figure 42.3
Figure 42.4
POWER OUTLET
Combustion Blower
Reset Button
Convection Blower
Heat Output Switch
High Med Low
Reset
Button
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C. Service And Maintenance Log
Date of Service Performed By Description of Service
November 21, 2011
7050-128F
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Service And Maintenance Log (Cont’d)
Date of Service Performed By Description of Service
Santa Fe Pellet Stove
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D. Warranty Policy
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
logo onto www.quadrafi re.com
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instruc­tions included.
Read, understand and follow these instruc­tions for safe installa­tion and operation.
Leave this manual with party responsible for use and operation.
DO NOT
DISCARD
We recommend that you record the following pertinent
information for your SANTA FE PELLET STOVE
Date purchased/installed: Serial Number: Location on appliance: Dealership purchased from: Dealer phone: Notes:
This product may be covered by one or more of the following patents: (United States) 6830000 and 5582117 or other U.S. and foreign patents pending.
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