Quadra-Fire SANTAFE-B1 Owner's Manual

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Page 1

Owner’s Manual

O-T L

Tested and

Listed by

Portland

Oregon USA

OMNI-Test Laboratories, Inc.

Installation and Operation

Model:

SANTAFE-B1

SANTA FE PELLET STOVE

DO NOT DISCARD THIS MANUAL

•

• Important operating and

maintenance instruc-

tions included.

Read, understand and

follow these instructions for safe installa-

tion and operation.

WARNING

Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.

• Do not store or use gasoline or other am-

mable vapors and liquids in the vicinity of this or any other appliance.

Do not overre - If any external part starts to

• glow, you are overring. Reduce feed rate. Overring will void your warranty.

Comply with all minimum clearances to com-

• bustibles as specied. Failure to comply may cause house re.

CAUTION

• Keep children away.

• CAREFULLY SUPERVISE children in same room as

•

Alert children and adults to hazards of high

•

Do NOT operate with protective barriers open or

•

Keep clothing, furniture, draperies and other

•

Leave this manual with party responsible for use and operation.

HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

appliance.

temperatures.

removed.

combustibles away.

DO NOT

DISCARD

WARNING

CAUTION

Tested and approved for wood pellets and shelled eld corn fuel only. Burning of any other type of fuel voids your warranty.

www.quadrare.com

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

•

Consult local building, re ofcials or authorities having

jurisdiction about restrictions, installation inspection, and permits.

7001-142D

September 1, 2008

Page 2

Santa Fe Pellet Stove

Listed Solid Fuel Room Heater/Pellet T ype Insert.

Also suitable for Mobile Home Installation. This appliance has been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 814-23-909.

T ested to: ASTM E1509, ORD-C-1482-M199 0 Room Heatin g Pellet Burning T ype, APFI, (UM) 84-HUD FOR USE

ONL Y WITH PELLETIZED WOOD OR SHELLED FIELD CORN

FUEL.

Input Rating: 30,000 Btu's/hr Electrical Rating:

115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS .

Route power cord away from unit. Do not route cord under or in front of appliance. DANGER:

Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with 5mm ceramic available from your dealer. T o start, set thermostat above room temperature, the stove will light automaticall y. T o shutdown, set thermostat to below room temperature. For further instruction refer to owner's manual.

Keep viewing and ash removal doors tightly closed during operation.

U.S. ENVIRONMEN TA L PROTECTION AGENC Y

This model is exempt from E P A certification under 40 CFR 60.531 by definition [ Wood Heater (A) "Air-to-Fuel Ratio"] .

2008 2009 2010 JAN FEB MAR APR M A Y JUNE JU L Y AUG SEPT OCT NOV DE C

7001-143

DO NOT REMOVE THIS LABE L / NE P AS ENLEVER L'ÉTIQUETT E

Made in U.S.A./Fait Aux États-Unis

CAUTION

HOT WHILE IN OPERA TION DO NOT TOUCH, KEEP CHILDREN, CLOTHING AND

FURNITURE AWA Y .CONTACTMA Y CAUSESKINBURNS. SEENAMEPL A TEANDINSTRUCTIONS.

Operatethisunitwithfuelhopperlidclosed.Failureto dosomayresultinemissionsproducts'combustionfromthe

hopper under certain conditions. Maintain hopper seal in good condition. Do no over fill the hoppe r.

A TTENTION:

CHAUDLORS DE L'OPÉRA TION.NE P AS T OUCHER. GARDEZLES ENFANTSET LES VÊTEMENTSLOIN DE L'ESP ACEDÉSIGNÉDE L'INST ALL A TION.LE CONT ACT PEUT CAUSERDES BRÛLURESÀ L A PEAU. VOIR L'ÉTIQUETTE ET LESINSTRUCTIONS.

Opérezcetappareilaveclecouvercledelatrémiefermé.Ledéfautde nepassuivreles instructionspeutrésulter,

sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.

T esté à: ASTM E1509-95, ORD-C 1482-M1990 Room Heating. Pellet Burning T ype, APFI, (UM) 84-HUD POUR USAGE A VEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS. Puissance de Rendement: 30,000 Btu's/hr

Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps, Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil. DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service. Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseu r. Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce. Pour des instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres fermées hermétiquement durant l'opération.

Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.

1445 Highway North

Colville, WA 99 114

Manufactured by:Fabriqué par

Santa Fe Pellet Stove

Report / Rapport

061-S-53-2

SERIA L NO.

NUMÉRO DU

If Cast Base is installe d (Part 811-0840 ) use a noncombustibl e floor protecto r, extendin g beneat h heater and to the front/sides/rea r as indicated. Measure front distance (I) from the surface of the glass door. If Cast Base is not installed, the non-combustible floor protector must be 1/4" (6.4mm) minimum thickness ("k" value = 0.84).

G = 2"/51mm H* = 2"/51mm I = 6"/152mm

FLOOR PROTECTION / PROTECTION DU SOL

Non-combustible floor protection must extend beneath the flue pipe when installed with horizontal venting or under the T op Vent Adapter with vertical installation. RECOMMENDED IN USA; REQUIRED IN CANADA

Installezetutilizeretayagedufonte(Pièce811-0840),lepoêledoit êtreplacésur une assisenon combustibles’étendanttoutautourde lui, commelesschémasl’indiquent.Mesurezladistancedu devant (I) de la surface de la porte vitrée. Nepasinstallezétayagedufonte leprotecteurdeplancherdoitêtred'unminimumde1/4"(6.4mm) d'épaisseur, ('k" value = 0.84) de matériel incombustible ou équivalent .

*Un protecteur incombustiblede plancherdoits'étendre sousle conduitde cheminée pour uneinstallationde ventilationhorizontaleou sous un adapteur de ventilation de dessus pou r une instal lation verticale. ÉTATS-UNIS-RE COMMANDÉ ; C ANADA REQUIREN T.

www.quadrafire.co m

007

O-T L

Tested and

Listed by

Portland

Oregon USA

OMNI-Test Laboratories, Inc.

Hearth & Home Technologies welcomes you to our tradi-

tion of excellence! In choosing a Quadra-Fire appliance,

you have our assurance of commitment to quality, durabil-

ity, and performance.

This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of

SAMPLE: CLEARANCE TO COMBUSTIBLES LABEL

LOCATION: Back side of left side panel.

our stoves, inserts and replaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticu-

lously fabricated and surfaces are hand-nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.

Page 2

7001-142D

Serial Number

Model Name

Test Lab & Report No.

Manufactured Date

September 1, 2008

Page 3

Santa Fe Pellet Stove

TABLE OF CONTENTS

Section 1: Listing and Code Approvals

A. Appliance Certications ......................4

B. Mobile Home Approved ......................4

C. Glass Specications ............................ 4

D. Electrical Rating ..................................4

E. BTU & Efciency Specications ..........4

Section 2: Getting Started

A. Design, Installation & Location

Considerations ....................................5

B. Fire Safety ..........................................5

C. Tools & Supplies Needed ...................6

D. Measuring Standards..........................6

E. Inspect Appliance & Components

and Pre-Use Check List ......................6

Section 3: Dimensions & Clearances

A. Appliance Dimensions ........................7

B. Clearances to Combustibles ...............8

C. Hearth Requirements..........................9

Section 4: Vent Information

A. Chimney & Exhaust Connection .........10

B. Venting Termination Requirements ....10

C. Equivalent Feet of Pipe .......................11

D. Pipe Selection Chart ............................11

Section 5: Venting Systems

A. Alcove .................................................12

B. Through the Wall .................................1

C. Vertical ................................................14

E. Masonry ..............................................15

Through the Wall & Vertical ................14

F. Alternate Masonry ............................... 15

Section 9: Troubleshooting ............................25-27

Section 10: Maintaining & Servicing Appliance

A. General Maintenance & Cleaning .......28-1

B. High Ash Fuel Content Maintenance ..2 C. Blower & Snap Disc #2 Replacement .-4

D. Igniter Replacement ............................5

E. Bafe & Brick Removal .......................5

F. Bafe & Brick Replacement ................6

G. Glass Replacement ............................. 7

Section 11: Reference Material

A. Component Functions.........................8-9

B. Component Locations ......................... 40

C. Exploded Drawings ............................. 41-42

D. Service Parts & Accessories ...............4-44

E. Service & Maintenance Log ................45

F. Warranty Policy ...................................46-47

G. Contact Information ............................. 48

Section 6: Mobile Home ..................................16

Section 7: Appliance Set-Up

A. Outside Air Kit .....................................17

B. Top Vent Adapter ................................18

C. Log Set Placement ..............................19

D. Grille & Trim Ring Installation .............20

E. Thermostat Installation ........................21

Section 8: Operating Instructions

A. Fuel Size & Material ............................22

B. General Operation Information ...........22

C. Before Your First Fire .........................2

D. Starting Your First Fire ........................2

E. Fire Characteristics .............................2

F. Feed Rate Adjustment ....................... 2

G. Ignition Cycles ....................................24

H. Frequently Asked Questions...............24

September 1, 2008

7001-142D

Page 

Page 4

Santa Fe Pellet Stove

Listing and Code Approvals

A. Appliance Certication

Model: Santa Fe Pellet Stove Laboratory: OMNI Test Laboratories, Inc. Report No. 061-S-05 Type: Solid Fuel Room Heater/Pellet

Fuel Burning Type

Standard: ASTM E1509-95 and ULC

S627-00, ULC/ORD-C1482M1990 Room Heater Pellet Fuel Burning type and (UM) 84-HUD, Mobile Home Approved.

State of Colorado: Listed 09-1

-2

-05

B. Mobile Home Approved

This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home oor, ceiling, and walls must be maintained. The appliance must be properly grounded to the frame of the mobile home and use only listed pellet vent Class “L” or “PL” connector pipe. A Quadra-Fire Outside Air Kit must be installed in a mobile home installation.

E. BTU & Efciency Specications

Particulate Emissions Rating:

*BTU Output: 8,000 - Heating Capacity: up to 1,500 sq. ft. depending

Hopper Capacity: 52 lbs Fuel: Wood Pellets or Shelled Corn Shipping Weight: 240 lbs

*BTU output will vary, depending on the brand of fuel you use in your stove. Consult your Quadra-Fire dealer for best results.

NOTE: Hearth & Home Technologies, manufacturer of

this appliance, reserves the right to alter its products, their specications and/or price without notice.

0.7 grams/hr

0,000 / hr

on climate zone

C. Glass Specications

This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.

NOTE: This installation must conform with local codes.

In the absence of local codes you must comply with the

ASTM E1509-95, ULC S627-00, ULC/ORD-C-1482M1990, (UM) 84-HUD,

D. Electrical Rating

115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps

Page 4

7001-142D

September 1, 2008

Page 5

Santa Fe Pellet Stove

. Design, Installation & Location

Getting Started

Considerations

1. Appliance Location

Consideration must be given to safety, convenience, trafc ow, and the fact that the appliance will need a chimney and chimney connector. It is a good idea to plan your installation on paper, using exact measurements for clearances and oor protection, before actually beginning the installation.

If you are not using an existing chimney, place the appliance in a location to maintain a clear passage for the installation

of any listed and approved pellet venting system. This appli-

ance may be vented vertically or horizontally.

Maintain specied vent clearance to comubstible require-

ments listed by the pellet manufactures venting instructions and all clearance to combustivles listed in this manual.

Check with your local building code agency before you begin

your installation. Be sure local building codes do not super-

sede UL specications and always obtain a building permit so that insurance protection benets cannot be unexpectedly cancelled. If any assistance is required during installation, please contact your local dealer.

We recommend that a qualied building inspector and your insurance company representative review your plans before and after installation.

2. Thermostat Location

The thermostat’s location will have some effect on the appliance’s operation. When the thermostat is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the house comfortable. If the thermostat location is in an adjacent room or on a different oor level, you will notice higher temperatures near the appliance.

B. Fire Safety

Maintain the designated clearances to combustibles. Insulation must not touch the chimney. You must maintain the designated air space clearance around the chimney. This space around a chimney is necessary to allow natural heat removal from the area. Insulation in this space will cause a heat buildup, which may ignite wood

framing. NOTE: Clearances may only be reduced by

means approved by the regulatory authority having jurisdiction.

To provide reasonable re safety, the following should be given serious consideration:

1. Install at least one smoke detector on each oor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.

2. A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers.

. A practiced evacuation plan, consisting of at least

2 escape routes.

4. A plan to deal with a hopper re as follows:

In the event of a hopper re:

a. Evacuate the house immediately. b. Notify re department.

CAUTION

• Do NOT connect this unit to a chimney ue servicing another appliance.

• Do NOT connect to any air distributon duct or system.

September 1, 2008

7001-142D

WARNING

Fire Hazard.

• Do not operate appliance before reading and understanding operating instructions.

• Failure to operate appliance properly may cause a house re.

Page 5

Page 6

Santa Fe Pellet Stove

C. Tools And Supplies Needed

Tools and building supplies normally required for installation, unless installing into an existing

masonry replace:

Reciprocating Saw Channel Locks Hammer Phillips Screwdriver

Safety Glasses Framing Square Electric Drill & Bits (1/4”)

1/4” Self-Tapping Screws Tape Meausre Plumb Line Level Framing Material

May also need:

Vent Support Straps

Venting Paint Hi-temp Caulking Material Gloves

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

WARNING

Fire Risk.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modication of the appliance.

• Installation other than as instructed by Hearth & Home Technologies.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

• Ope r a t i n g ap p l i a nce wi thout fully as sembling all components.

• Operating appliance without legs attached (if supplied with unit).

• Do NOT Overre

D. Inspect Appliance & Components and

Pre-Use Check List

1. Place the appliance in a location near the nal installation area and follow the proce-

dures below:

2. Open the appliance and remove all the parts

and articles packed inside the Component

Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregu-

larities are noticed.



. All safety warnings have been read and fol-

lowed.

4. This Owner’s Manual has been read.

5. Floor protection requirements have been met.

6. Venting is properly installed.

7. The proper clearances from the appliance and

chimney to combustible materials have been met.

8. The masonry chimney is inspected by a profes-

sional and is clean, or the factory built metal

chimney is installed according to the manufac-

turer’s instructions and clearances.

9. The chimney meets the required minimum

height.

10.

11. Plated surfaces have been wiped clean, if

12. Thermostat or remote has been installed.

. A power outlet is available nearby.

All labels have been removed from the glass door.

applicable.

Or any such action that may cause a re hazard.

Page 6

7001-142D

September 1, 2008

Page 7

Santa Fe Pellet Stove

25-7/16 in.

(646 mm)

12-11/16 in.

(322mm)

21-3/16 in.

(538mm)

27-/4 in.

(705mm)

28-5/8 in.

with base

(727mm with

base)

16-7/16 in.

(418mm)

17-5/16 in.

with base

(440mm)

28-9/16 in (726mm)

26-7/16 in (672mm)

25-1/16 in (655mm)

28-/16 in (716mm)

-7/8 in (98mm)

2-5/8 in (66mm)

Dimensions and Clearances

A. Appliance Dimensions

Figure 7.1 - Top View

Figure 7.2- Front View

Figure 7.3 -Side View

September 1, 2008

7001-142D

Figure 7.4 - Side View with Top Vent Adapter

Page 7

Page 8

B. Clearances to Combustibles (UL and ULC)

Santa Fe Pellet Stove

Straight Back Against

Inches Millimeters

Wall

Back Wall to Appliance 2 51

Side Wall to Appliance 6 152

B Corner Installation

Walls to Appliance 2 51

Inches Millimeters

Alcove Installation

Minimum Alcove Height 4

Inches Millimeters

 1092

Minimum Alcove Side Wall 6 152

Minimum Alcove Width 

Maximum Alcove Depth 

Dimension to Corner

Flue Center Line 8-1/2 217

Back of Top Vent Adapter 9-1/8 22

8 965 6 914

Inches Millimeters

Installations with: 3 to 3 inch Top Vent Adapter and 3 to 6 inch Offset Adapter Kit

Vertical Installation

Back Wall to Flue Pipe  76

Side Wall to Cast Top 6 152

Back Wall to Appliance 7 178

F Corner Installation

Walls to Appliance 2 51

Side Wall to Flue Pipe  76

Inches Millimeters

Page 8

7001-142D

WARNING

Fire Risk. Comply with all minimum clearances to

combustibles as specied.

Failure to comply may cause house re.

NOTE:

• Illustrations reect typical installations and are FOR

DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design

preference.

September 1, 2008

Page 9

Santa Fe Pellet Stove

Must extend 2 inches (51mm) beyond each side of pipe (shaded area)

C. Hearth Pad Requirements (UL and ULC)

Use a non-combustible oor protector, extending beneath appliance and to the front, sides and rear as indicated. Measure front distance “M” from the surface of the glass door.

Figure 9.1

Figure 9.2

Hearth Pad Requirements

Sides 2 51

Back 2 51

Front 6 152

*L Exception for Horizontal Installations: USA INSTALLATIONS: If optional Cast Base is installed use

a non-combustible oor protector extending under unit and to the sides, front and back of unit as shown in Floor Protection Diagram. Measure front distance (M) from the surface of the glass door.

If Cast Base is not installed, the non-combustible oor protec-

tor must be 1/4 inch (6mm) minimum thickness (“k” value =

0.84).

non-combustible oor protection extending beneath the

ue pipe is recommended

the top vent adapter with vertical installation. Figure 9.2.

CANADA INSTALLATIONS: A tection extending beneath the ue pipe is r

horizontal venting or under the top vent adapter with vertical installation.

with horizontal venting or under

Inches Millimeters

non-combustible oor pro-

equired

with

September 1, 2008

7001-142D

Page 9

Page 10

Vent Information

A. Chimney and Exhaust Connection

Santa Fe Pellet Stove

B. Venting Termination Requirements

1. Chimney & Connector: Use  or 4 inch (76-102mm)

diameter type "L" or "PL" venting system. It can be vented vertically or horizontally.

2. Mobile Home: Approved for all Listed pellet vent. If

using the  inch (76mm) vertical Top Vent Adapter Kit or the  to 6 inch (76-152mm) Top Vent Offset Adapter, use Listed double wall ue connector. A Quadra-Fire Outside Air Kit must be used with manufactured home installations.

. Residential: The  inch (76mm) vertical Top Vent

Adapter Kit and the  to 6 inch (76-152mm) Top Vent Offset Adapter are tested to use 24 gauge single wall ue connector or Listed double wall ue connector to Class A Listed metal chimneys, or masonry chimneys meeting Internationalt Conference of Building Ofcials (ICBO) standards for solid fuel appliances.

4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE

VENT MANUFACTURER.

5. Secure exhaust venting system to the appliance with at least  screws. Also secure all connector pipe joints with at least  screws through each joint.

NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F [260°C] minimum rated only).

NOTE: If burning shelled eld corn, you must use approved venting specically designed for corn. Follow

the instructions from the venting manufacturer.

WARNING

Fire Hazard.

• Only LISTED venting components may be used.

NO OTHER vent components may be used.

• Substitute or damaged vent components may impair safe operation.

WARNING

Vent surfaces get HOT, can cause burns if touched. Noncombustible shielding or guards may be required.

CAUTION

Do not terminate vent in any enclosed or semi-enclosed

area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.

1. Termination must exhaust above air inlet elevation. It is

recommended that at least 60 inches (1524mm) of verti-

cal pipe be installed when appliance is vented directly through a wall. This will create a natural draft, which will help prevent the possibility of smoke or odor venting into the home during a power outage. It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures. The safest and preferred venting method is to extend the vent vertically through the roof.

2. Distance from doors and opening windows, or gravity or

ventilation air inlets into building:

a. Not less than 48 inches (1219mm) below; b. Not less than 48 inches (1219mm) horizontally from; c. Not less than 12 inches (05mm) above.

. Distance from permanently closed windows;

a. Not less than 12 inches (05mm) below; horizontally

from or above.

4. Distance between bottom of termination and grade should

be 12 inches (05mm) minimum. This is conditional upon plants in the area, and nature of grade surface. The grade surface must be a non-combustible material (i.e., rock, dirt). The grade surface must not be lawn. Distance between bottom of termination and public walkway should be 84 inches (214mm) minimum.

5. Distance to combustible materials must be 24 inches

(610mm) minimum. This includes adjacent buildings, fences, protruding parts of the structure, roof overhang, plants and shrubs, etc.

6. Termination Cap Location (Home Electrical Service)

• Side-to-side clearance is to be the same as minimum clearance to vinyl inside corners.

• Clearance of a termination cap below electrical service

shall be the same as minimum clearance to vinyl sof-

ts.

• Clearance of a termination cap above electrical service will be 12 inches minimum.

• Location of the vent termination must not obstruct or interfere with access to the electrical service.

Page 10

7001-142D

September 1, 2008

Page 11

Santa Fe Pellet Stove

3 in. or 4 in. (76mm or 102mm) Diameter Pipe

Equivalent Pipe

Length In Feet

ALTITUDE IN THOUSANDS OF FEET

1 2 3 4 5 6 7 8 9 10

4 in. (102mm) Diameter Pipe Only

2 ft.

 ft.

2 ft.

C. Equivalent Feet of Pipe

The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size.

Figure 11.1.

Example of 3 Elbow-Rear Vent Termination Calculaton

Pellet Venting

Component

Elbow or Tee

Elbow

Horizontal Pipe

Vertical Pipe

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer

to the owner’s information manual provided with this appli-

ance. For assistance or additional information consult a qualied installer, service agency or your dealer.

# of

Elbows

Feet of

 X 5 15

Note: This is a generic example and is not intended to represent any specic fuel type.

Multipled ByEquivalent

Pipe

X 3 7 X 1 7 2 X 0.5 1

Total Equivalent Feet 23

Feet

Components

Equivalent Feet

Figure 11.1

D. Pipe Selection Chart

The chart will help you in determing proper vent-

ing size according to the equivalent feet of pipe calcuated above and the altitude above sea level

of this installation. Figure 11.2.

Locate the calculated equivalent feet of pipe on the vertical left side of the chart. Move to the right horizontally on the chart until you reach your altitude above sea level.

If you fall below the diagonal line,  or 4 inch (76 to 102mm) pipe may be used. If it is anywhere

above the diagonal line, a 4 inch (102mm) diam-

eter pipe is required.

The chart reveals that a 90° elbow is 5 times as restrictive to the ow of exhaust gases under positive pressure as 1 foot of horizontal pipe, and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe.

Figure 11.2

September 1, 2008

7001-142D

Page 11

Page 12

A. Alcove

Santa Fe Pellet Stove

Venting Systems

Figure 12.1

Minimum Maximum

Inches Millimeters Inches Millimeters

Height 4 1092 n/a n/a

Width 8 965 n/a n/a

Depth n/a n/a 6 914

To Side Wall 6 152 n/a n/a

All minimums listed are to a combustible surface.

NOTE:

• Illustrations reect typical installations and are FOR

DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design

preference.

Page 12

7001-142D

September 1, 2008

Page 13

Santa Fe Pellet Stove

Wall

Illustration shows venting going in both directions. Choose which one is best for your installation.

Wall Thimble

Illustration shows venting going in both directions. Choose which one is best for your installation.

2 in. (51mm) Minimum

12 in. (305mm) Minimum

12 in. (305mm)

Minimum

12 in. (305mm) Minimum

Non-combustible Hearth Pad

Wall Thimble

Horizontal Termination Cap

2 in.

(51mm)

Minimum

6 in. (152mm) Minimum

From Glass

B. Through The Wall

Horizontal termination cap must be a minimum of 12 inches.

(05mm) from the wall. Approved for mobile home instal-

lations. Must use  or 4 inch (76-102mm) “L” or “PL” listed pellet venting or listed double wall pipe and a Quadra-Fire Outside Air Kit in mobile homes.

Straight Out

NOTE:

In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B

65

Figure 13.1

45 Degree

Figure 13.2

September 1, 2008

7001-142D

Page 1

Page 14

C. Vertical

Firestop

Flashing

Rain Cap

6 in.

(152mm)

Min.

Non-combustible Hearth Pad

 in. (76mm) Min.

Cleanout Cover

24 in. (610mm) Minimum

Ceiling Support

6 in. (152mm) Flue Connector

6 in. (152mm) Class A Chimney Connector Adapter

 in. to 6 in. (76-152mm) Top Vent Kit

Non-combustible Hearth Pad

Cleanout Cover

Tee

Wall Thimble

Support Bracket every 60 in. (1524mm)

24 in. (610mm) minimum

Rain Cap

Flashing

2 in. (51mm) minimum

6 in. (152mm) minimum

Santa Fe Pellet Stove

We recommend a minimum of 60 in. (1524mm) vertical, however above the eave is preferred.

Both installations are approved for mobile home installations. Must use  or 4 inch (76 to 102mm) “L” or “PL” Listed pellet venting or Listed double wall pipe and Quadra-Fire Outside Air Kit in mobile homes. Single

wall pipe is approved for residential instal-

lations only.

Figure 14.1

D. Through The Wall & Vertical

Figure 14.2

Page 14

7001-142D

September 1, 2008

Page 15

Santa Fe Pellet Stove

Non-combustible Hearth Pad

Airtight Cleanout Door

Cleanout cover

Sheathing

3 in. (76mm) minimum

1 in. (25mm) clearance

Flashing

Fireclay flue liner with airspace

Concrete Cap

1 in. (25mm) clearance with firestop

6 in. (152mm) minimum

Non-combustible Hearth Pad

Airtight cleanout door

Sheathing

2 in. (51mm) minimum

Flashing

1 in. (25mm) clearance

1 in. (25mm) clearance with firestop

6 in. (152mm) minimum

Fireclay Flue Liner with airspace

Concrete Cap

E. Masonry

WARNING

Fire Risk Inspection of Chimney:

Masonry chimney must be in good condition.

•

• Meets minimum standard of NFPA 211

• Factory-built chimney must be 6 inch (152mm) UL10 HT.

F. Alternate Masonry

Figure 15.1

Figure 15.2

September 1, 2008

7001-142D

Page 15

Page 16

Mobile Home

Spark Arrestor Cap

Roof Flashing

Storm Collar

Joist Shield/Firestop

Approved Class “L” or “PL” Pellet Vent

A. Mobile Home Installation

You must use a Quadra-Fire Outside Air Kit for installation in a mobile home.

1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke alarms.

2. The combustion air duct system must be made of metal. It must permit zero clearance to combustible construction and prevent material from dropping into the inlet or into the area beneath the dwelling and contain a rodent screen.

. The appliance must be secured to the mobile home

structure by bolting it to the oor (using lag bolts). Use the same holes that secured the appliance to the shipping pallet.

4. The appliance must be grounded with #8 solid copper grounding wire or equivalent, terminated at each end with an NEC approved grounding device.

Santa Fe Pellet Stove

CAUTION

Maintain structural integrity of mobile home:

• Floor, wall, ceiling and/or roof. Do NOT cut through:

•

Floor joist, wall, studs or ceiling trusses.

• Any supporting material that would affect the structural integrity.

CAUTION

Never draw outside combustion air from:

• Wall, oor or ceiling cavity

• Enclosed space such as an attic or garage

5. Refer to Clearances to Combustibles and oor pro-

tection requirements on pages 8 & 9 for listings to

combustibles and appropriate chimney systems.

6. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterior of the structure.

7. Follow the chimney manufacturer’s instructions when installing the vent system for use in a mobile home.

8. Installation shall be in accordance with the Manufactur-

ers Home & Safety Standard (HUD) CFR 280, Part

24.

WARNING

Installation must comply with Manufactured Home and Safety Standard (HUD), CFR 280, Part 24.

WARNING

Never install in a sleeping room.

Figure 16.1

Page 16

7001-142D

September 1, 2008

Page 17

Santa Fe Pellet Stove

Flex Hose

Hose Clamp

Collar Assembly

Trim Ring

Termination Cap Assembly

Hose Clamp

Air Intake Channel

Appliance Set-Up

A. Outside Air Kit Instructions

Parts Included in Kit: 1 piece of 2 inch x  foot ex hose,

2 hose clamps, 1 collar assembly, 1 termination cap assem-

bly, 1 trim ring, 12 screws. (Discard collar assembly and air channel, collar assembly already on appliance).

Tools Needed: Phillips head screwdriver; wire cutters; hole

saw or jig saw.

1. Measure distance from oor to air vent opening in stove and mark location on wall.

saw to cut opening in wall. Cut a 2-1/2 to  inch

Use (64-76mm) opening on inside wall and a  to -1/2 inch (76-89mm) opening on outside of house.

2. Use hose clamp to secure ex pipe to collar assembly.

. Slide trim ring over ex pipe and run pipe through wall.

4. Attach hose to outside termination cap with second hose clamp.

5. Secure termination cap to outside surface.

6. Secure trim ring to interior wall.

CAUTION

Never draw outside combustion air from:

• Wall, oor or ceiling cavity

• Enclosed space such as an attic or garage

Figure 17.4

September 1, 2008

7001-142D

Page 17

Page 18

B. Top Vent Adapter Installation

Use hole on each side as

drilling guide

 to 6 in.

Offset

Adapter

Silicone

Rear Exhaust

Outlet

 to  in. Top Vent

Adapter

Drill holes in back of stove and secure with 4 screws, 2 on each side

Clean-Out Cover

3 to 3 inch Top Vent Adapter 3 to 6 inch Top Vent Offset Adapter

Installing the Top Vent Adapter

1. Put a layer of high temperature silicone on the 

inch (76mm) exhaust outlet. Figure 18.1

2. Slide the top vent adapter onto the rear exhaust outlet and adjust the assembly to a vertical position.

Figure 18.1

. Drill 4 holes with #26 drill bit (provided) into the

back of the appliance using the outer shield as a pattern (make sure the assembly is vertical).

Figure 18.2

Santa Fe Pellet Stove

Figure 18.2

4. Install the 4 mounting screws.

5. Drill 2 holes with #26 drill bit through the rear exhaust outlet using the 2 holes already in the short horizontal pipe in the top vent adapter as a guide.

Install the 2 screws. Figure 18.1

6. Install the vent pipe into the top vent adapter (be sure to silicone all joints).

7. To clean the top vent adapter open the clean-out

cover. Figure 18.2.

C. Rear Vent and Rear Vent to Top Vent

Adapter Installation

Figure 18.3 - Rear Vent Adapter

Figure 18.1

Page 18

1. Put a layer of high temperature silicone on the  inch

2. Slide the adapter onto the rear exhaust outlet and adjust

. Install the vent pipe into the adapter (be sure to silicone

7001-142D

Figure 18.4 - Rear to Top Vent Adapter - 90o

(76mm) exhaust outlet. Figure 18.1.

the assembly to the appropriate position.

all joints)

September 1, 2008

Page 19

Santa Fe Pellet Stove

Drop Tube

Notch

Thermocouple

Cover

D. Optional Log Set Placement Instructions

CAUTION

Logs are FRAGILE. Use extreme care when handling or cleaning logs.

NOTE:

Due to the abrasive nature of a pellet appliance re, the

logs are not covered under warranty. Any placement varia-

tion other than shown here can cause excessive heat and shall void the appliance warranty.

4 PIECE LOG SET INSTALLATION

1. Place the right rear log as shown. There is a notch in the

bottom of the log for clearance for the thermocouple and

thermocouple cover (ceramic protection tube). Figure

19.1.

2. Continue placing the last  logs around the repot as

show in Figures 19.2, 19.3 and 19.4. Be careful not to block the drop tube in the back of the rebox where pel-

lets feed into the repot.

Figure 19.1

Figure 19.3

Figure 19.4

OPTIONAL TOP LOG

Place the top log over the repot. It will be about

1/2 inches (64mm) above the repot when in place. Notice the position of the top log as it rests on the  logs in a stable position to prevent it from falling into the repot.

The charred area on the back of the top log faces

the back, not the front. Figure 19.5.

Figure 19.2

September 1, 2008

Figure 19.5

7001-142D

Page 19

Page 20

Santa Fe Pellet Stove

Rib

Face

Grille

Door

Remove 2 screws

Rib

Locating screws on rib are the 2 outside holes on each side

Start with straight edge

Lift up so top rib can clear the door

Slide face down until locating screws are out of door

E. Optional Gold or Nickel Grille & Trim Ring

1. Installing the Grille

Included in Kit: (1) Grille Tools Required: Phillips head screwdriver

While holding door to face, remove 2 screws from

grille and remove existing grille. Figure 20.1.

Install new grille using screws removed in step 1. Ensure that screws are inserted through the grille, rib and door.

. Lay the face, face-down on a protective coating to avoid



scratching.

4. Remove the 6 nuts from the back side of the face and discard the stud and nuts.

5. Turn the face over so it is front side up. Locate studs on the trim ring. Starting with one straight side of trim ring, insert the studs into the holes in the face. After the rst 2 studs have dropped into their holes, carefully lay the trim ring down until all of the studs are in place.

Figure 20.3.

6. Hold the trim ring in place and turn the face over to

expose the back side. Figure 20.4.

7. Place 8-2 nuts, included in the kit, on all 6 studs and gently tighten them.

8. Reverse steps 1 and 2 to re-install face and the grille.

Figure 20.1

2. Installing the Trim Ring

Included in Kit: (1) Trim Ring, (6) 8-2 nuts Tools Required: Phillips head screwdriver, 11/2”

wrench or nut driver

1. Face can be removed with the door on or off the appli-

ance. Remove the grille before removing face to prevent it from falling foward and potentially causing damage.

2. Tilt the top of the face foward until the top rib clears the door, then slide the face down until the locating screws on the bottom rib are completely out of the door.

Figure 20.2.

Figure 20.2

Figure 20.3

Page 20

7001-142D

Figure 20.4

September 1, 2008

Page 21

Santa Fe Pellet Stove

TERMINAL BLOCK

CENTER 2 SCREWS FOR

THERMOSTAT WIRES

POWER OUTLET

F. Thermostat Installation

1. A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermo-

stat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat anticipator. The current rating is .05 amps. The anticipator needs to be adjusted to the lowest setting available.

2. When mounting a thermostat on a wall, be sure to follow your thermostat installation instructions carefully.

NOTE: Thermostat must be mounted level for accu-

rate readings. The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air.

NOTE: If the thermostat is located too close to the

appliance, you may need to set the temperature setting slightly higher to maintain the desired temperature in your home.

. There is a 4 screw terminal block located on the back

lower left corner of the stove directly above the power cord inlet. The center 2 screws are for the thermostat wires.

Shock hazard.

• Do NOT remove grounding prong from plug.

• Plug directly into properly grounded  prong receptacle.

• Route cord away from appliance.

•

Do NOT route cord under or in front of appli-

ance.

CAUTION

Figure 21.1

September 1, 2008

7001-142D

Page 21

Page 22

Operating Instructions

Fire Risk.

WARNING

• High ash fuels, or lack of maintenance, can cause the ﬁrepot to ﬁll with ash and clinker. If the ﬁrepot ﬁlls to the top, immediately shut down the unit and clean.

• Failure to do so could result in smoking, sooting and possible hopper ﬁres.

High

Med

Low

Heat Output Switch

Reset Button

A. Fuel Size And Material

1. Wood Pellets

Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals and other noncombustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated to the extreme temperatures our repot reaches. This is what forms clinkers in the bottom of the repot. Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others. Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and

should be no more than 1-1/2 inches (38mm) in length. Pellet

lengths may even vary by lot from the same manufacturer which

is why the feed rate may need to be adjusted occasionally. If you

burn pellets longer than 1-1/2 inches (38mm) you may have an inconsistent fuel feed rate and/or missed ignitions.

Pellet fuel quality can greatly uctuate. We recommend using premium grade fuel with ash content less than 1%. Even in some fuel labeled “premium” ash content can vary from bag to bag and possibly exceed 1%. High ash fuel, or lack of maintenance, can cause the repot to ll up and thus create a potential for smoking, sooting and possible hopper res.

Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.

We recommend that you buy fuel in multi-ton lots whenever possible. Buying large quantities of fuel at once will greatly reduce the number of times the feed adjustments will need to be made. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.

Santa Fe Pellet Stove

B. General Operating Information

1. Thermostat Calls For Heat

The appliance is like most modern furnaces; when the

thermostat calls for heat, your appliance will automatically

light and deliver heat. When the room is up to temperature and the thermostat is satised, the red call light will go off and the appliance will shut down.

2. Heat Output Controls

This appliance is equipped with a heat output control switch that has three settings or burn rates; low, medium and high. The appliance will turn on and off as the thermostat demands. When the thermostat calls for heat, the appliance will start up at the burn rate for which it is set. If the appliance is set at one of the lower settings, it will run quieter but take longer to heat up an area than if it were set at a higher burn rate. Regardless of the burn rate, when the area is warm enough to satisfy the thermostat, the appliance will shut off.

2. Shelled Field Corn

Extensive factory and eld testing has demonstrated shelled eld corn to be an efcient and very economical fuel. We recommend the use of a 50-50 blend of corn and wood pellets. The only change in operation is that the feed rate may require a slight adjustment. The BTU output of the appliance varies slightly compared to pellets, depending on the quality of the corn used. In cases where it is acceptable for the appliance to run full time, 100% corn will work after the re has been started using wood pellets.

Page 22

Figure 22.1

7001-142D

WARNING

Fire Hazard. Keep combustible materials, gasoline and other ammable vapors and liquids clear of appliance.

• Do NOT store ammable materials in the appliance’s vicinity.

Do NOT use gasoline, lantern fuel, kerosene, charcoal

• lighter uid or similar liquids to start or “freshen up” a re in this heater.

• Keep all such liquids well away from the heater while it is in use.

•

Combustible materials may ignite.

September 1, 2008

Page 23

Santa Fe Pellet Stove

Feed Adjustment Control Rod

Set Screw

Wing Nut

Red Call Light

C. Before Your First Fire

1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the re protection, venting and thermostat installation instructions.

2. Double check that the ash drawer and firebox are empty!

. Check the position of the thermocouple, located above

the repot, and make sure that it protrudes approximately /4 inch (19mm) into the repot.

4. Close the front door.

IMPORTANT DETAIL: The tip of the thermocouple must be in contact with the inside end of the thermocouple cover.

D. Starting Your First Fire

1. A thermostat is required for proper operation of this appliance, except for corn. At this time, ll the hopper with pellets, set the thermostat to its lowest setting. Plug the power cord into nearby outlet.

2. The exhaust blower will stay on for approximately 18 minutes even though the thermostat is not calling for heat. This is normal.

. L

ocate the heat output control switch mounted on the back

of the appliance in the upper right corner. See Figure 22.1 on page 22. Turn it to the “high” setting by pushing the

top of the control switch in and then adjust the thermostat to its highest setting. Open the right side panel and the red call light located to the left of the control box will be

on. Figure 23.1. This indicates the thermostat is calling

for heat.

The fuel feed system and the igniter should

5. For your rst re it will be necessary to press the reset button once approximately 2 minutes after start up and again in 5 minutes. This will ll the feed system and allow the appliance to begin dropping pellets. The appliance will continue to run as long as the thermostat is calling for heat.

6. Once the appliance has ignited, let it burn for approximately 15 minutes, then set the thermostat to the desired room temperature. Adjust the heat output control switch to the desired setting.

now

be on.

E. Fire Characteristics

A properly adjusted re with the heat output control switch set on “high” has a short active ame pattern that extends out of the repot approximately 4 inches (102mm). If the re has tall ames with black tails and seems somewhat lazy, the feed rate will need to be reduced. This is done by sliding the fuel adjustment control rod down, which will reduce the feed. If the re is not 4 inches (102mm) tall, slide the fuel adjustment control rod up to increase the feed. A medium and low setting will give a shorter ame. The ame will rise and fall somewhat. This is normal.

F. Feed Rate Adjustment Instructions

The feed adjustment control rod is factory set, and should be adequate for most fuels. However, if the flame height is too high or too low, you will need to adjust the feed rate. Wait until the appliance has been burning for 15 minutes before making your adjustments and a adjustment to take effect.

1. Loosen the set screw 1/4 to 1/2 turn during set-up of appliance. This will allow movement of the feed adjustment control rod. Do not re-tighten set screw.

Loosen the wing nut.

. Adjust the feed adjustment control rod upward towards the

"+" symbol to increase the feed rate and ame height or down towards the "-" symbol, to decrease the feed rate and ame height.

4. Re-tighten the wing nut.

llow 15 minutes for feed

Figure 23.1

September 1, 2008

Figure 23.2

7001-142D

Page 2

Page 24

Santa Fe Pellet Stove

Back side of Firepot

Firepot floor left open

G. Iginition Cycles

1. During each ignition cycle, it is normal to see some smoke in the rebox. The smoke will stop once the re starts.

2. The convection blower will automatically turn on after your appliance has been burning for approximately 10 minutes. This blower transfers heat from your appliance into the room, and will continue to run after the thermostat has stopped calling for heat until the appliance has cooled down.

. Occasionally the appliance may run out of fuel and shut

itself down. When this happens, the red call light will

be on. See Figure 23.1, page 23. To restart it, ll the hopper and press the reset button. See Figure 22.1, page 22. When you press the reset button the red call

light will go out. Release the button and the light will come back on. You should see a re shortly. If not,

follow the instructions on page 23, of “Starting Your

First Fire”.

CAUTION

Odors and vapors released during initial operation.

• Curing of high temperature paint.

•

Open windows for air circulation.

Odors may be irritating to sensitive individuals.

WARNING

Fire Risk Do NOT operate appliance:

• With appliance door open.

• Firepot oor open.

• Cleaning slide plates open. Do NOT store fuel:

•

Closer than required clearances to com-

bustibles to appliance

• Within space required for loading or ash removal.

Figure 24.1 - DO NOT LEAVE FIREPOT FLOOR OPEN

H. Frequently Asked Questions

ISSUES SOLUTIONS

1. Metallic noise. 1. Noise is caused by metal expanding and contracting as

it heats up and cools down, similar to the sound pro-

duced by a furnace or heating duct. This noise does not affect the operation or longevity of your insert.

2. Ash buildup on glass. 2. This is normal. Clean the glass.

. Glass has turned dirty. . Excessive build up of ash. The lower burn settings will

Fire has tall ames with black tails and is lazy. 4. The feed rate needs to be reduced or the repot needs

Smokey start-up or puffs of smoke from the airwash. 5. Either the repot is dirty or there is too much fuel at

Large ame at start-up. 6. This is normal. Flame will settle down once the re is

produce more ash, the higher burn settings produce

less. The more it burns on low the more frequent clean-

ing of the glass is required.

cleaning. Heat exchanger or exhaust blower needs cleaning.

start-up and not enough air. Close down feed rate 1/4 inch at a time until this no longer happens.

established.

Page 24

7001-142D

September 1, 2008

Page 25

Santa Fe Pellet Stove

Troubleshooting

With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualied service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualied service technician.

Symption

Plug in appliance - No response.

Call light on. No re. No fuel in repot.

Call light on. No re. Partially burned fuel in repot.

Call light on. No re. Unburned pellets in repot.

Possible Cause Corrective Action

No current to outlet.

.7 amp fuse defective.

# snap disc tripped or defective.

Control box defective.

Out of fuel.

#2 snap disc may be defective.

Vacuum switch not closing, no vacuum.

Control box defective.

Firepot clean-out plate not closed.

Firepot is dirty (missed ignition).

Firepot clean-out plate not closed.

Firepot is dirty.

Ignition hole blocked.

Check circuit breaker at service panel.

Replace fuse.

Reset or replace snap disc.

Replace control box.

Check hopper. Fill with fuel.

Replace snap disc.

Check exhaust blower is plugged in and operating. Check vacuum switch is plugged in. Check vacuum hose is in good condition, clear and connected at both ends. Check thermocouple is in good condition and plugged in properly. Make sure venting system is clean. Make sure front door is closed.

Replace control box.

Check that repot clean-out plate is fully closed.

Clean repot. Make sure there is no clinker in the repot.

Clinkers may have to be broken up with repot scraper tool or other means.

Check that repot clean-out plate is fully closed.

Clean repot. Make sure there is not a clinker in the repot. Clinkers may have to be pushed out of repot with repot scraper tool or other means.

Scrape with solid piece of wire.

Igniter not working.

Control box defective.

Slow or smoky start-up. Firepot clean-out plate not closed.

Firepot is dirty.

Excessive amount of fuel at start-up.

September 1, 2008

7001-142D

Remove ash drawer to see if igniter is glowing red on start-up. Check igniter wires for good connection. Replace igniter using 1/4 inch male /female spade connectors.

Replace control box.

Check that repot clean-out is fully closed.

Clean repot. Make sure there is not a clinker in the repot. Clinkers may have to pushed out of repot with repot scraper tool or other means.

Reduce feed rate using feed rate adjust-

ment control rod located inside hopper.

Page 25

Page 26

Santa Fe Pellet Stove

Symptom Possible Cause Corrective Action

Slow or smoky start-up

(Cont’d)

Feed system fails to start.

Dirty exhaust and/or venting system. Check for ash build up in unit, includ-

ing behind rear panels, rebox, heat exchanger, exhaust blower and venting.

Out of fuel.

#2 snap disc may be defective.

Check hopper, ll with fuel.

Replace snap disc. Firebox door must be closed securely.

No call light. Unit does not begin start sequence.

Vacuum switch not closing. No vacuum.

Feed system jammed or blocked.

Feed spring not turning with feed motor.

Feed motor defective or not plugged in.

Thermostat not set to a high enough tempera-

ture.

Snap Disc #

 tripped.

No power.

Fuse blown.

Connections at thermostat and/or appliance not making proper contact.

Defective thermostat or thermostat wiring.

NOTE: High winds blowing into the vent-

ing system can pressurize the rebox causing loss of vacuum.

Empty hopper of fuel. Use a wet/dry vacuum cleaner to remove remaining fuel, from hopper, including feed tube. Check feed chute for obstructions. Loosen 2 screws and jiggle feed assembly.

Check that set screw is tight on feed spring shaft at end of feed motor.

Check connections on feed motor, replace if defective.

Adjust thermostat above room tempera-

ture.

Reset snap disc.

Connect to power.

Replace fuse.

Check connections at thermostat and appliance.

Replace thermostat or wiring. NOTE: To test thermostat and wiring, use a jumper wire at the thermostat block on the unit to by-pass thermostat and wiring.

Control box defective.

Unit fails to shut off. Call light on. Turn thermostat off.

Page 26

7001-142D

Replace control box.

If call light does not go out, disconnect thermostat wires from unit. If call light does go out, thermostat or wires are defective.

September 1, 2008

Page 27

Santa Fe Pellet Stove

Symptoms Possible Cause Corrective Action

Convection blower fails to start.

#1 snap disc defective.

Blower not plugged in.

Replace snap disc.

Check that blower is plugged into wire har-

ness.

Blower is defective.

Control box is defective.

Exhaust blower fails to

Blower not plugged in.

start or does not shut off.

Blower is clogged with ash.

Blower is defective.

Control box is defective.

Large, lazy ame, orange color. Black ash on glass.

Dirty appliance. Poor fuel quality, high ash content.

Firepot clean-out plate not completely closed.

Excessive amount of fuel.

Nuisance shutdowns. Low ame.

Replace blower.

Replace control box.

Check that blower is plugged into wire har-

ness.

Clean exhaust system.

Replace blower.

Replace control box.

Clean unit, including repot, heat exchang-

ers and venting system. Remove stainless steel bafe from rebox to clean ash from on top of bafe. Clean behind rear brick panels. Change fuel brand to premium.

Check that repot clean-out plate is fully closed.

Reduce feed rate using feed rate adjustment control rod located inside hopper.

Increase feed by opening feed rate adjust-

ment control rod located inside hopper.

Appliance calls for heat. Call light illuminates. Exhaust blower starts. No feed or igniter.

Sawdust buildup in hopper.

Feed motor is reversing.

Defective thermocouple.

Defective control box.

Firepot more than 1/2 full.

Thermocouple is defective or not properly plugged in.

Defective control box

Clean hopper, see page 30.

Check for good connections between feed motor and wire harness.

Replace thermocouple.

Replace control box.

See page 32 for detailed instructions for

“High Ash Fuel Content Management”

Check connections on thermocouple or replace if defective. A ashing yellow light on the control box indicates a problem with the thermocouple.

Replace control box.

September 1, 2008

7001-142D

Page 27

Page 28

Maintaining & Servicing Your Appliance

Clinker

Santa Fe Pellet Stove

A. Proper Shutdown Procedure

CAUTION

Shock and Smoke Hazard

• Turn down thermostat, let appliance completely cool and exhaust blower must be off. Now you can unplug appliance before servicing.

•

Smoke spillage into room can occur if appliance

is not cool before unplugging.

Risk of shock if appliance not unplugged before

• servicing appliance.

Follow the detailed instructions found in this section for each step listed as referenced in the chart below.

B. Quick Reference Maintenance Chart

C. General Maintenance

1. Types of Fuel

Depending on the type of fuel you are burning will dictate how often you have to clean your repot.

If the fuel you are burning has a high dirt or ash content or you are burning shelled eld corn, it may be necessary to clean the repot more than once a day.

Dirty fuel will cause clinkers to form in the repot. A clinker is formed when dirt, ash or a non-burnable substance is heated to 2000°F

“C” page 32 in this section for more details on fuels with

high ash content.

(109°C) and becomes glass-like. See

Figure 28.1 - Clinker

Cleaning or Inspection

Ash Pan Every 5 bags of fuel OR X

Ash Removal from Firebox More frequently depending on

the fuel type or ash build-up

Beneath Heat Exchanger Every 1 ton of fuel OR X

Blower, Combustion (Exhaust) More frequently depending on

the fuel type

Blower, Convection More frequently depending on

the fuel type

Door Latch Inspection Prior to heating season OR X

Exhaust Path More frequently depending on

Firebox - Prepare for Non-Burn Season At end of heating season OR X

Firepot - Burning pellets Every

Firepot - Burning Corn Every 1 bag OR X

Glass When clear view of repot

Heat Exchanger & Drop Tube Every 1 ton of fuel OR X

Hopper Every 1 ton of fuel or when

Top Vent Adapter More frequently depending on

Venting System More frequently depending on

ash build-up

becomes obscure

changing fuel types

the fuel type or ash build-up

the fuel type

Frequency Daily Weekly Monthly Yearly

OR X

 bags OR X

OR X

Page 28

7001-142D

September 1, 2008

Page 29

Santa Fe Pellet Stove

2. Cleaning Firepot with Cleaning Rod & Firepot Scraper

• Frequency: Daily or more often as needed

• By: Homeowner

a. The appliance must be in complete shutdown and cool

and the exhaust blower off. If you are just cleaning the repot, there is no need to unplug the appliance.

b. Pull repot cleaning rod OUT a couple of times to help

shake debris loose. If rod is hard to pull, it may be necessary to use your repot clean-out tool to chip away material that has built up on the bottom plate of the repot and to push out any clinkers. Larger clinkers may have to be removed from the top of the repot. Corn clinkers can be especially difcult to break up.

c. The firepot floor plate must be fully closed when

nished. Figure 24.1 on page 24.

WARNING

Fire Risk

• NEVER pull repot cleaning rod or cleaning slide plates out when appliance is operating.

The cleaning slide plates must be fully

• CLOSED when appliance is operating.

•. Hot pellets may fall into ashpan and start a re or mis-starts due to lack of vacuum.

3. Ash Removal from Firebox

• Frequency: Weekly or more frequently depending on

ash build-up.

• By: Homeowner

a. Allow the appliance to completely cool down. There

must not be any hot ashes in the firebox during

cleaning. Turn the thermostat on and then immediately

off to start the exhaust blower on its cycle time. It will pull y ash out the exhaust instead of into the room.

b. Frequent cleaning of the ash in the rebox will help

slow down the build-up of ash in the exhaust blower and vent system.

c. Open cast hinged face. Directly underneath the

rebox door and to the left and right of the repot are 2 cleaning slide plates. Pull both slide plates out and then open the glass door. Sweep the remaining ash from the rebox into the 2 open holes. A paint brush works well for this. Close slide plates.

c. Directly underneath the rebox door and to the left and

right of the repot are 2 cleaning slide plates. Pull both slide plates out and then open the glass door. Sweep the remaining ash from the rebox into the 2 open holes. A paint brush works well for this. Close slide plates.

d. This ash is deposited in the same ash pan as the

repot debris. The ash pan should be emptied every time you clean the rebox. Remember to place the ash and debris into a metal or non-combustible

container. See Disposal of Ashes.

WARNING

Fire Hazard.

• The cleaning slide plates must be fully CLOSED when appliance is operating. Hot pellets may fall into ashpan and start a re.

4. Cleaning Ash Pan

• Frequency: Weekly or every 5 bags of fuel

• By: Homeowner

Locate the ash pan underneath the repot. Open the

bottom ash door and slide the ash pan straight out. Empty into a non-combustible container and re-install

ash pan. See Disposal of Ashes.

5. Disposal of Ashes

• Frequency: As needed

• By: Homeowner

Ashes should be placed in a metal container with a tight-tting lid. The closed container of ashes should be placed on a non-combustible oor or on the ground, well away from all combustible materials, pending nal disposal.

If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled.

WARNING

Disposal of Ashes

• Ashes should be placed in metal container with tight tting lid.

• Ashes should be retained in closed container until all cinders have thoroughly cooled.

September 1, 2008

7001-142D

Page 29

Page 30

Santa Fe Pellet Stove

Vacuum inside

Exhaust Venting

Cleaning Rods

10 Heat Exchanger Tubes

6. Cleaning Heat Exchanger Chambers & Drop Tube

• Frequency: Monthly or every 1 ton of fuel

• By: Homeowner

WARNING

Heat exchanger cleaning rods may be warm to the touch. For safety purposes wear gloves.

Do not pull heat exchanger cleaning rods while appliance is operating.

Push cleaning rods IN when done, DO NOT leave cleaning rods OUT. Injury can occur.

The amount of ash buildup in the repot will be a good guide to determine how often you should clean the heat exchangers.

a. Allow the appliance to completely cool down before

pulling the cleaning rods. Turn the thermostat on and then immediately off to start the exhaust blower on its cycle time. It will pull y ash out the exhaust instead of into the room. Open the cast hinged face to access

the 2 cleaning rods. Figure 30.1.

b. Locate the 2 rods directly underneath the heat

exchanger tubes. Rods are bent at a 90° angle for easy handling.

c. To clean, pull the rods straight out until it stops,

approximately 5-1/2 inches (140mm). Slide the rods OUT and IN a couple of times.

7. Cleaning Beneath Heat Exchanger (Cont’d)

The ash will be resting on the back of the bafe. This will

require removing the cast bafe. Please refer to page

35 for a detailed explanation of removing the bafe.

NOTE:

There are heavy duty vacuum cleaners specically

designed for solid fuel appliance cleaning.

8. Cleaning the Exhaust Path

• Frequency: Yearly or more frequently depending on

ash build-up.

• By: Homeowner

a. Appliance must be completely cool.

b. Open cast hinge face. Remove right brick and

thoroughly vacuum the area and continue throughout the rest of the rebox.

c. Replace right brick and close cast hinge face.

Figure 30.1

7. Cleaning Beneath Heat Exchanger

• Frequency: Monthly or after burning 1 ton of fuel

• By: Homeowner

a. Be sure the appliance is allowed to cool, has been

unplugged and the exhaust blower is off

b. A more thorough cleaning is needed to remove the

excess ash that is left behind from the use of the cleaning rods for the heat exchanger tubes.

Page 0

9. Cleaning the Hopper

• Frequency: Monthly or after burning 1 ton of fuel

• By: Homeowner

b. Empty the hopper of any remaining pellets.

c. Vacuum the hopper and feed tube.

7001-142D

Figure 30.2

After burning approximately 1 ton of fuel you will need to clean the hopper to prevent sawdust build-up.

A combination of sawdust and pellets on the auger reduces the amount of fuel supply to the repot. This can result in nuisance shutdowns and mis-starts.

The appliance must be in complete shutdown.

Allow the appliance to completely cool down.

September 1, 2008

Page 31

Santa Fe Pellet Stove

Clean Out Cover

10. Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System.

• Frequency: Yearly or more frequently depending on

ash build-up.

• By: Qualied Service Technician/Homeowner

Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off.

The products of combustion will contain small particles of y ash. The y ash will collect in the exhaust venting system and restrict the ow of the ue gases.

At start-up if there is incomplete combustion, or if there is a shutdown or incorrect operation of the appliance it will lead to some soot formation. This will collect in the exhaust venting system.

The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections. Ash will build up more quickly in the horizontal sections.

11. Cleaning the Glass

• Frequency: When clear view of the repot becomes

obscure

• By: Homeowner

a. Appliance must be completely cool before cleaning

glass.

b. Use a damp paper towel or any non-abrasive glass

cleaner. Wipe off with dry towel.

12. Door Latch Inspection

• Frequency: Prior to heating season

• By: Homeowner

The door latch is non-adjustable but the gasketing between the glass and rebox should be inspected periodically to make sure there is a good seal.

13. Cleaning Exhaust Blower - Requires No Lubrication

• Frequency: Yearly or as needed

• By: Qualied Service Technician

• Task: Contact your local dealer

14. Cleaning Convection Blower - Requires No Lubrication

• Frequency: Yearly or as needed

• By: Qualied Service Technician

• Task: Contact your local dealer.

15. Cleaning the Top Vent Adapter

a. The appliance must be in complete shutdown and the

exhaust blower should be off. Allow the appliance to completely cool down.

b. Open the clean out cover. See Figure 31.1.

c. Sweep out any ash build-up.

NOTE: There are heavy duty vacuum cleaners speciically

designed for solid fuel appliance cleaning.

CAUTION

Handle glass assembly with care.

When cleaning glass:

Avoid striking, scratching or

• slamming glass.

• Do NOT clean glass when hot.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white lm.

• Refer to maintenance instructions.

WARNING

Handle glass with care.

• Inspect the gasket to ensure it is undamaged.

• Do NOT

• Do NOT operate appliance with glass assembly removed.

• Do NOT operate with glass cracked, broken or scratched.

strike, slam or scratch glass.

Figure 31.1

16. Preparing Firebox for Non-Burn Season

• Frequency: Yearly

• By: Homeowner

a. Be sure the appliance is allowed to cool, has been

unplugged and the exhaust blower is off.

Remove all ash from the rebox and vacuum thoroughly.

c. Paint all exposed steel, including cast-iron.

•

Use the Touch-Up paint supplied with the appliance; or;

• Purchase paint from your local dealer.

• Must use a high-temperature paint made speci-

cially for heating appliances.

September 1, 2008

7001-142D

Page 1

Page 32

B. High Ash Fuel Content Maintenance

Correct Flame Size, Yellow/White in Color

Correct

Ash Build Up in Firebox

Pellets Back Up In Feed Tube

Firepot Overfills

Tall, Lazy Flame, Orange in Color

Incorrect

Fire Risk.

WARNING

• High ash fuels, or lack of maintenance, can cause the ﬁrepot to ﬁll with ash and clinker. If the ﬁrepot ﬁlls to the top, immediately shut down the unit and clean.

• Failure to do so could result in smoking, sooting and possible hopper ﬁres.

• Frequency: As needed

• By: Homeowner

Poor quality pellet fuel, or lack of maintenance, can create conditions that make the repot ll quickly with ashes and clinkers.

This condition makes the appliance susceptible to overlling the repot with pellets which may result in smoking, sooting

and possible hopper res. Figure 32.1 shows an example

where the repot overlls, pellets back up into the feed tube and ash has accumulated in the rebox.

An inefcient and non-economical method of burning of fuel

caused by poor quality pellet fuel is shown in Figure 32.2.

The correct ame size when good quality, premium pellet

fuel is burned is shown in Figure 32.3.

If the ash buildup exceeds the half way point in the repot

IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.

Santa Fe Pellet Stove

Figure 32.1

Figure 32.2

Figure 32.3

Page 2

7001-142D

September 1, 2008

Page 33

Santa Fe Pellet Stove

Remove lower

right side curtain

Flex curtain and snap brackets into attachment holes

Back of Stove

Pull blower up of the locating pins and pull towards you.

Convection Blower

Exhaust Blower

Tabs at bottom of upper rear screen

Remove 2 screws, 1 on each side

Junction Box

Screws

Metal Strip inside Hopper

Lower Rear Screen

C. Blower Replacement

1. Convection Blower Replacement

a. Turn down the thermostat, let appliance completely cool

and then unplug appliance before servicing.

b. The Convection Blower is located on the oor at the

rear of the appliance.

c. Remove the right lower side curtain by releasing bracket

from attachment holes in the back and then swing it to the front and lift off of the appliance. When re-installing

ex curtain to re-attach. Figure 33.1.

d. Cut the tie wire holding the wires togehter and then dis-

connect the yellow and purple wires.

e. Re-install in reverse order.

f. Attach new tie wire to hold wires together.

2. Exhaust Blower Replacement

a. Turn down the thermostat, let appliance completely cool

and then unplug appliance before servicing.

b. Remove both lower side curtains. Figure 33.1.

c. Remove the lower rear screen and lay at, leaving all

wires still attached.

Remove the upper rear screen from the appliance by removing 2 screws at the top, 1 in the center and 2 screws on the sides at the top. Leave both upper side curtains still

hinged in place to the rear screen. Figure 33.3.

e. Remove the 2 screws holding the vacuum switch in place.

Disconnect vacuum hose and blue and white wires from the vacuum switch.

f. Remove the 2 screws holding the junction box in place.

e. Disconnect the white and blue wires from the exhaust

blower.

f. There is a removable plate on the exhaust blower. Using

a 1/4” nutdriver loosen the 6 screws in the keyhole shaped

holes and rotate the plate. Figure 33.4

g. Remove the exhaust blower and gasket.

i. Re-install in reverse order.

Figure 33.1

Figure 33.2

September 1, 2008

7001-142D

Figure 33.3

Figure 33.4

Page 

Page 34

Santa Fe Pellet Stove

Convection Cover

Hook

Remove 2 screws at each end

Wing Nut

Bracket

Disconnect

Wires

Loosen Wing Nut to relieve pressure

Shaded area inserted in hole in Feed Tube

Rotate bracket counterclockwise once pressure is relieved

With bracket in rotated position, reach behind bracket and remove and replace Snap Disc

3. Snap Disc #2 Replacement

NOTE: Combustion Blower Gasket is also required. Sold

separately under Part Number 240-0812.

a. Turn down the thermostat, let appliance completely cool

and then unplug appliance before servicing.

b. Remove the 2 side curtains by removing the 8 screws in

the top and bottom hinges on both sides. Note that the right side curtain has a caution label on the inside, the left side curtain does not.

c. Disconnect vacuum hose and red and orange wires from

the vacuum switch. Disconnect the white and blue wires from the exhaust blower.

Remove the upper rear screen from the appliance by removing 2 screws at the top, 1 in the center and 2 screws on the sides at the top. Inside the hopper is a metal strip that the top 2 screws penetrate. Be careful not to drop the

metal strip into the hopper. See Figure 33.3 on page 33.

e. Remove the right lower side curtain by releasing bracket

from attachment holes in the back and then swing it to

the front and lift off of the appliance. See Figure 33.1

on page 33.

f. Remove the lower rear screen and lay at, leaving all

wires still attached.

g. Remove 2 screws at each end of the the convection

cover and then slide the hooks to the left and remove

with the exhaust blower still attached. Figure 34.1.

h. Remove the combustion blower gasket and discard.

i. Disconnect wires from snap disc #2. Figure 34.2. j. Loosen wing nut to relieve the pressure on snap disc

from the bracket. The shaded area of the snap disc is inserted into a hole in the feed tube. NOTE: You may

need pliers to start the wing nut. Figure 34.3.

When bracket is loose enough, rotate the bracket coun-

terclockwise and away from feed tube. Figure 34.4.

l. Reach behind bracket and remove old snap disc.

Install new snap disc and rotate back to original posi-

tion ensuring the snap disc is inserted in the hole in the feed tube. Tighten the wing nut and re-attach the wires to the new snap disc.

m. Install new combustion blower gasket and blower.

Align hooks on the convection cover with slots and slide to the right to snap in place. Re-connect the white & blue wires to the exhaust blower.

n. Install the lower rear screen and then the upper rear

screen. Re-connect the vacuum switch wires and vacuum hose.

o. Re-install the lower side curtains by placing them on

the front studs rst, ex the curtain and snap brackets into attachment holes in the back.

Figure 34.2

Figure 34.1

Page 4

7001-142D

Figure 34.3

Figure 34.4

September 1, 2008

Page 35

Santa Fe Pellet Stove

Thumb Screw

Igniter

Firepot

Hook on

left side

Tab on

right side

D. Igniter Replacement

Figure 35.1

1. Shut down the appliance by turning down the thermostat and let the appliance completely cool down. After the

appliance has cooled down, unplug it and remove the ash drawer.

2. The wire leads to the igniter are connected to the wire harness with 1/4 inch male / female spade connectors. Disconnect the spade connections and remove the igniter from the chamber. Loosen thumb screw and slide igniter out.

. Install new igniter into the chamber and tighten thumb

screw. Re-connect the wires to the 2 leads with the spade connectors.

4. Double check that the igniter wires are clear of any movement, i.e. ash drawer, firepot cleaning rod, cleaning slide plates, etc.

5. Re-install the ash drawer and side panel and re-connect the power.

E. Bafe & Brick Removal

1. Appliance must be completely cool.

Open door and locate the bafe at top of inside of rebox

.

The bafe is secured to the right bracket. A tab on the bafe is inserted into a notch on the right bracket. Lift the

bafe up, out of the notch and towards you. Figure 35.2.

The left side of the bafe has a hook that rests on the top edge of the brick. This side will just lift off.

4. Remove right brick by pulling up and then towards you to

expose the exhaust venting for cleaning. Figure 35.3.

Figure 35.2

September 1, 2008

7001-142D

Figure 35.3

Page 5

Page 36

F. Bafe & Brick Replacement

Right Brick Installed

Brick is flush against back wall

Brick in front of clip and Notches exposed

Lift Brick, pull forward at an angle and drop down into notches

Opening at left side of Baffle

Tabs

Do not remove rope from center brick

Insert Baffle Tab into Slot

1. Place right brick in behind the right bracket and then slide to the left so the tabs are behind the center brick.

Figure 36.1.

The brick will be ush against the back wall and the

braket’s notches will be exposed. Figure 36.2.

. Pull the right edge of the brick forward and slide the

brick into the notches both top and bottom of right

bracket. Figure 36.3.

4. Repeat for left brick.

5. Insert bafe into top front of rebox and then raise up the bottom end and insert bafe tab into notch on the

right bracket to lock into place. Figure 36.5. Place the

left side hook of the bottom bafe over the top of brick for stability.

6. The bafe does not completely cover the top of the rebox. There is an opening as shown in Figure 36.6.

Santa Fe Pellet Stove

Figure 36.3

Figure 36.1

Figure 36.2

Page 6

Figure 36.6

7001-142D

Figure 36.4

Figure 36.5

September 1, 2008

Page 37

Santa Fe Pellet Stove

Rope Retainer

Rods

Slide this end

in first

Crimped end at

the bottom

Crimped end

must be

parallel with

the glass

Glass

G. Glass Replacement

WARNING

• Glass is 5mm thick high temperature heatresistant ceramic glass.

• DO NOT REPLACE with any other material.

• Alternate material may shatter and cause injury.

Open the face and remove door from the appliance by

lifting door off of hinge pin and lay on a at surface face down.

2. Using a screwdriver, tap the bottom of the rope retainer rod to push it up out of the hole. The top end of the rod will slide up. Swing the rod toward you from the bottom and remove the rod. Repeat for other side.

. Remove old glass and replace with new glass.

4. Slide the retainer rod into the top hole rst, and then line up the bottom crimped end with the hole in the door. The crimped end must be paralle with the glass

in order to insert it into place. Figure 35.1.

Figure 37.1

September 1, 2008

7001-142D

Page 7

Page 38

Reference Materials

A. Component Function

1. Control Box

a. The control box is located on upper right side of

appliance, behind the right side panel and above the vacuum switch.

b. There is a light located inside of the control box. The

internal light will turn green when the appliance has reached a temperature of 200oF (9°C) in the repot. and will turn red when it reaches 600oF (15°C).

c. There is also an internal blue light located in the upper

left corner of the control box. When you plug in the appliance the blue light will automatically start blinking 6 times in a row for 60 seconds and then will stop.

NOTE:

Do NOT open the control box. This will void the

warranty. If you need to plug in or remove the control

box you must rst unplug the appliance.

2. Convection Blower

The convection blower is mounted at the bottom rear of the appliance. There are 2 impellers, one on each side of the motor. The convection blower pushes heated air through the heat exchange system into the room.

3. Exhaust Blower

The exhaust blower is mounted on the right side of the appliance. The exhaust blower is designed to pull the exhaust from the appliance and push it out through the venting system.

4. Feed System

The feed system is located on the right side of the appliance and can be removed as an entire assembly. The assembly includes the feed motor, mounting bracket, bearing and feed spring (auger). The hollow feed spring (auger) pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the repot.

5. Firepot

The repot is made of high quality ductile iron and has a cleaning pull-out rod. The oor of the repot opens for cleaning when you pull out the rod. Be sure that the oor returns to a completely closed position or your appliance will not operate properly.

6. Fuse

The fuse is located on the front of the junction box next to the red call light. The fuse will blow should a short occur and shut off power to the appliance.

Santa Fe Pellet Stove

When describing the location of a component, it is always AS YOU FACE THE FRONT OF THE APPLIANCE.

7. Heat Exchangers

The heat exchangers transfer hot air from the exhaust system into convecton air. Remove the stainless steel top bafe to access the heat exchangers. There are 2 clean out rods located under the heat exchangers.

8. Heat Output Switch

The heat output switch is located on the upper right rear panel. The function of the heat ouput switch is to regulate the burn rates; low, medium and high settings.

9. Igniter

The igniter is mounted on the base of the repot. Combustion air travels over the red hot igniter creating super heated air that ignites the pellets.

10. Junction Box And Wiring Harness

The junction box is located on the right side of the appliance, behind the right side panel. The junction box and wiring harness are replaced as one component.

11. Power Supply

The power outlet is located behind the control box on the back of the appliance, lower left corner. Check the wall receptacle for 120 volt, 60 Hz (standard current). Make sure the outlet is grounded and has the correct polarity. A good surge protector is recommended.

12. Red Call Light

The red call light is on the side of the junction box, next to the fuse. The function of the red call light is to indicate that the thermostat is calling for heat.

13. Reset Button

The reset button is located on the back of the appliance in the upper right corner below the heat output control switch. The function of the button is to momentarily open the thermostat circuit, which restarts the system.

14. Thermocouple

The thermocouple is located on top of the repot inside the thermocouple cover (ceramic protection tube). The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights have been obtained.

15. Thermostat

The appliance is designed to run on a 12 volt AC thermostat. The heat anticipator should be set on the lowest setting available.

Page 8

7001-142D

September 1, 2008

Page 39

Santa Fe Pellet Stove

B 3/C

D 5/E

F 7/H

M 12/N

Thermocouple

Heat Output

Switch

Thermostat

Block

Vacuum

Switch

Snap

Disc #2

Capacitor Feed

Motor

Snap

Disc #1

Convection

Motor

Combustion

Blower

Call

Light

Reset

Button

Snap

Disc #3

Fuse

Igniter

EMI Filter

250V 3A

Green

Yellow

Red

Orange

White

Black Black

Yellow

Red

Purple Gray Blue

Black Black

Blue

16. Snap Disc #1 (Convection Blower) 110°F

Snap disc #1 is located on the right side of the appliance on the bottom of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at snap disc #1.

17.

Snap Disc #2 (Fuel Delivery Interrupt) 250°F

Snap disc #2 is also located on the back side of the feed drop tube. There are 2 orange wires connected to it. This snap disc will turn off the feed system which will turn off the appliance if an overre condition should occur or if the convection blower should fail to operate. If this occurs the snap disc will automatically reset itself.

18.

Snap Disc #3 (Back Burn Protector) 250°F

Snap disc # is mounted on the back of the auger tube in the center of the appliance and has a red reset button. To access it remove the right side panel. If the re tries to burn back

into the feed system or push exhaust up the feed tube, this snap disc will shut the entire system off. This disc must be manually reset.

19. Vacuum Switch

The vacuum switch is located on the lower right side of the appliance behind right side panel. This switch turns the feed system on when vacuum is present in the rebox. The vacuum switch is a safety device to shut off the feed motor if the exhaust or the heat exchanger system is dirty or plugged or if the rebox door is open.

20. Wiring Harness See Figure 39.1 below.

Figure 39.1

September 1, 2008

7001-142D

Page 9

Page 40

B. Component Locations

Red Call Light

Fuse

Control

Box

Vacuum

Switch

Junction Box

High

Med

Low

Heat Output Switch

Reset Button

Reset

o n

Convection

Blower

Exhaust Blower

Button

Cleaning Rods

10 Heat Exchanger Tubes

TERMINAL BLOCK

CENTER 2 SCREWS FOR

THERMOSTAT WIRES

POWER OUTLET

Figure 40.1

Santa Fe Pellet Stove

Figure 40.2

Figure 40.3

Figure 40.4

Page 40

7001-142D

September 1, 2008

Page 41

Santa Fe Pellet Stove



5



0

Glass Size

17-1/4”

11-5/8”

C. Exploded Views

Item Description Part Number

1 Door Latch Assembly 7001-042 2 Rope Retainer Rod 7001-192

 Glass Assembly 7001-0

8

5 Hinge, Female 450-2910 6

Screw, 10-2 x 1/4 PH PHL MS ZC

7021-006

7 Screw, #8 x 1/2 SMS-S-Grip 12460



0 Door Assembly 7001-0

5

57 Grille Assembly not sellable 58 Face 7001-026

Figure 41.1 - Door, Face, Glass & Door Latch Assembly

Item Description Part Number

2 Thermocouple Cover 812-1

22

5 Igniter SRV7000-462

55 Firepot SRV414-5200 56 Firepot Cleaning Pull Rod 7001-010 60 Igniter Bracket not sellable 61 Thumb Screw 7000-22 62 Thermocouple Clamp 7001-20

/24



6 Thermocouple, 14” 812-4470

Figure 41.2 - Firepot Assembly

September 1, 2008

7001-142D

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Page 42

Santa Fe Pellet Stove

Figure 42.1

Item Nbr

30 Door Assembly 40 Pedestal Back (not sellable) 50 Hopper Lid 31 Ash Clean-Out Plate 41 Blower, Exhaust 51 Top, Cast 32 Thermocouple Cover 42 Vacuum Switch 52 Curtain, Pedestal, Side

Description

Item Nbr

Description

Item Nbr

Description

33 Ash Drawer Assembly 43 Control Box 53 Bafe Assembly 34 Base, Cast 44 Back (not sellable) 54 Brick (pieces sold sep.) 35 Igniter 45 Top Vent Kit 3 to 3 inches

55 Firepot

(optional accessory item)

36 Snap Disc #1, 110 degree 46 Top Vent Offset Adapter 3 to 6 in

56 Firepot Cleaning Pull Rod

(optional accessory item)

37 Snap Disc #2, 250 degree 47 Exhaust Transition 57 38 Curtain, Side 48 Feed Motor Assembly 58 Face Assembly

Grille Assy (Accessory Item Gold or Nickel)

39 Blower, Convection 49 Snap Disc #3, 250 degree 59 Trim Ring (Gold or Nickel)

Page 42

7001-142D

September 1, 2008

Page 43

Santa Fe Pellet Stove D. Service Parts and Accessories

IMPORTANT: THIS IS DATED INFORMATION. When requesting a part for your appliance please pro-

vide model name/number and serial number to ensure correct part. All parts listed may be ordered from an authorized dealer

Item # Service Parts Description Part Nbr

 Ash Drawer Assembly 7001-004

 Bafe Assembly UK-

9 Blower, Convection 812-4900

41 Blower, Exhaust with housing 812-4400

 Control Box SRV7000-205



8 Curtain, Side, Assembly with magnet 7001-02

0 Door Assembly 7001-0

58 Face Assembly, No Grille 7001-026

48 Feed Motor & Spring Assembly 812-4760

56 Firepot Pull Rod Assembly 7001-010

50 Hopper Lid 7001-129

5 Igniter, Loop SRV7000-462



6 Snap Disc #1, 110 degrees 2

7 Snap Disc #2, Autol Reset, 250 degrees SRV7000-268

49 Snap Disc #

51 Top Assembly 7001-016 42 Vacuum Switch 7000-166

Ash Catcher 7001-116

0KPEL

Brick, Center 414-0260 Brick, Left & Right, (interchangeable) 414-0270 Component Pack 7001-012

Curtain, Pedestal 7001-169



5

Door Latch Assembly, Bottom Air Wash 7001-042

Feed Motor Only w/capacitor 812-4421

Feed Spring SRV7001-046

Firepot, EZ Clean SRV414-5200

Gasket, Tadpole, 10 feet 842-51

Glass Assembly 7001-0

Heat Ouput Switch (Rocker Switch) 812-

0

8

500

Hopper Lid Assembly 7001-007

Hopper Lid Hinge, Cast 7001-1

1

Junction Box & Wiring Harness SRV7001-194

Power Cord 812-1180

0-1220

, Manual Reset, 175 degrees 20-1960

Thermocouple Cover 812-1

22

Thermocouple Cover 10 pack 812-4920

Thermocouple, 14 inches 812-4470

September 1, 2008

7001-142D

Page 4

Page 44

Santa Fe Pellet Stove

IMPORTANT: THIS IS DATED INFORMATION. When requesting a part for your appliance please pro-

vide model name/number and serial number to ensure correct part. All parts listed may be ordered from an authorized dealer

Grille, Louver, Gold LVGRL-SF-GD

Grille, Louver, Nickel LVGRL-SF-NL

Log Set, 4 pieces 811-0852

Log, Top, 1 piece (to cover repot) 811-0900

Outside Air Kit 811-0872

Pedestal Base, Cast Iron 811-0840

Rear Vent Adapter 811-0620

Rear to Top Vent Adapter 811-0610

op Vent Adapter,  to  inch 811-0890

op Vent Offset Collar  to 6 inch 812-570

Thermostat, Mechanical 812-

Thermostat, Programmable 811-0520

Trim Ring, Door, Gold DT-SF-GD

Trim, Ring, Door, Nickel DT-SF-NL

Accessory Description Part Number

760

Page 44

7001-142D

September 1, 2008

Page 45

Santa Fe Pellet Stove

E. Service And Maintenance Log

Date of Service Performed By Description of Service

September 1, 2008

7001-142D

Page 45

Page 46

Santa Fe Pellet Stove

F. Warranty Policy

Hearth & Home Technologies LIMITED WARRANTY

Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.

Warranty Period Parts Labor Gas Wood Pellet

HHT Manufactured Appliances and Venting

EPA

Wood

Electric Venting

Components Covered

All Parts and Material Except

1 Year X X X X X X

as covered by Conditions, Exclusion, and Limitations

listed

Igniters, Electronic Compo-

nents, and Glass

2 years

X X X X X X Blowers

X Molded Refractory Panels

years X Firepots



5 years  years X X Castings & Bafes

7 years 

years

years X X X

1 year X

Firebox, HHT Chimney, Termi-

nation & Heat Exchanger

Burners, Logs & Refractory

Limited Lifetime

1 year X

Firebox & Heat Exchanger

90 Days X X X X X X All Replacement Parts

See Conditions, Exclusions, and limitations. 9-01-08

CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY

 This warranty applies to the original owner and is transferable up to two years from date of purchase to the new

homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.

 The maximum amount recoverable under this warranty is limited to the purchase price of the product.

 In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.

 Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home

is not covered under this warranty.

 This limited warranty does not extend to or include surface nish on the appliance or terminations, door gasketing,

glass gasketing, glass discoloration, rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, bafes, repots, doors, or rebox area are not covered by this warranty.

4021-645A 09-01-08

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7001-142D

September 1, 2008

Page 47

Santa Fe Pellet Stove

Hearth & Home Technologies LIMITED WARRANTY (Cont’d)

 Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to

this noise are not covered by this warranty.

 HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or

maintenance of the appliance not in accordance with the installation instructions; operating instructions and the

listing agent identication label furnished with the appliance; (2) installation which does not comply with local build-

ing codes; () shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specied in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modication of the appliance not expressly authorized and approved by HHT in writing.

 This warranty does not apply to non-HHT venting components, hearth components or other accessories used in con-

junction with the installation of this product.

 This warranty is void if the appliance has been over-red or operated in atmospheres contaminated by chlorine,

uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

 HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship

during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.

 Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may

not apply to you. This warranty gives you specic rights; you may also have other rights, which vary from state to state.

 EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE

WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.

This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all war-

ranties currently in existence.

If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide neces-

sary parts or components, contact the nearest authorized HHT dealer or supplier.

4021-645A 09-01-08

September 1, 2008

7001-142D

Page 47

Page 48

CONTACT INFORMATION:

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer

logo onto www.quadrare.com

CAUTION

Do NOT discard this manual.

• Important operating and maintenance instructions included.

• Read, understand and follow these instruc-

tions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

Your Records for Model:

SANTA FE PELLET STOVE

WHERE PURCHASED:

SERIAL NUMBER: __________________

DATE PURCHASED: __________________

DATE INSTALLED: __________________

This product may be covered by one or more of the following patents: (United States) 459510, 4686807, 4766876, 47922, 481154, 5000162, 5016609, 5076254, 51184, 5191877, 521895, 526471, 52856, 541794, 54798, 5429495, 5452708, 5542407, 560107, 561487, 564740, 5688568, 5762062, 5775408, 5890485, 591661, 594127, 5947112, 5996575, 600674, 6019099, 6048195, 605165, 6145502, 6170481, 627588, 6296474, 674822, 641079, 649226, 6484712, 654698, 6550687, 6601579, 6672860, 668802B2, 6715724B2, 6729551, 6761, 6748940, 6748942, 6769426, 6774802, 679602, 6840261, 6848441, 686064, 6866205, 6869278, 6875012, 6880275, 690809, 6919884, D20652, D445174, D46246; (Canada) 1297749, 2195264, 2225408, 21972; (Australia) 780250, 78040, 1418504 or other U.S. and foreign patents pending.

______________________________________

_______________________________________

TELEPHONE: __________________

Page 48

7001-142D September 1, 2008