Quadra-Fire 3100-I, 51I-ACC-BK Installation Manual

Installation Manual
Installation & Appliance Set-Up
NOTICE: DO NOT DISCARD THIS MANUAL
If the information in these instructions is not
3100-I ACC WOOD INSERT
AUTOMATIC COMBUSTION CONTROL
(ACC)
MODEL(S):
31I-ACC
Do not store or use gasoline or other ammable
Do not over re - If appliance or chimney connector
Comply with all minimum clearances to combustibles
followed exactly, a re could result causing property damage, personal injury, or death.
vapors and liquids in the vicinity of this or any other appliance.
glows, you are over ring. Over ring will void your
warranty.
as specied. Failure to comply may cause house re.
WARNING
Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass and appliance will cause burns.
Do not touch glass until it is cooled
Use leather gloves when reloading fuel
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as appliance.
Alert children and adults to hazards of high
temperatures
High temperatures may ignite clothing or other ammable materials.
Keep clothing, furniture, draperies and other
ammable materials away.
WARNING
Fire Risk.
For use with solid wood fuel only. Other fuels may over re and generate poisonous gases (i.e. carbon monoxide).
NOTE
To obtain a French translation of this manual, please contact
your dealer or visit www.quadrare.com
1 7044-225I August 13, 2018
Pour obtenir une traduction française de ce manuel, s’il vous
plaît contacter votre revendeur ou visitez www.quadrare.com
3100 Insert ACC
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the appliance or to property.
Safety Alert Key:
TABLE OF CONTENTS
1 Important Safety Information ............. 3
A. Insert Certication ...........................3
B. BTU & Efciency Specications ................3
C. Mobile Home Approved.......................4
D. Glass Specications .........................4
E. Non-Combustible Materials ....................4
F. Combustible Materials ........................4
G. Sleeping Room .............................4
H. California - Prop65 ..........................4
2 Getting Started .................................... 5
A. Design and Installation Considerations ...........5
B. Draft......................................5
C. Negative Pressure...........................6
D. Tools And Supplies Needed ...................6
E. Inspection of Appliance and Components.........6
F. Install Checklist .............................7
3 Dimensions and Clearances .............. 8
A. Appliance Dimensions........................8
B. Clearances to Combustibles ...................9
C. Calculating Alternate Floor Protection...........10
4 Chimney Systems ............................. 11
A. Locating Your Appliance & Chimney ............11
B. Chimney Termination Requirements ............12
C. 2-10-3 Rule ..............................12
D. Venting Systems ...........................13
E. Inspections ...............................13
F. Chimney Height / Rise and Run................13
G. Securing Chimney Components ...............13
H. Larger Chimneys...........................13
I. Masonry Chimney...........................14
J. Metal Heat Circulating Masonry................15
K. Prefabricated Metal Chimney .................15
L. Ovalizing Round Stainless Steel Liners..........16
M. Altering The Fireplace .......................16
N. Zero-Clearance Fireplace ....................16
5 Appliance Set-Up .............................. 17
A. Outside Air Kit Installation ....................17
B. Disassemble Firebox & Outer Can .............18
C. Securing Stove Pipe/Liner to Flue Collar ........18
D. Optional Offset Adapter Installation.............18
E. Installing Outer Can & Leveling Bolts ...........19
F. Surround & Trim Kit Installation ................20
G. Installing Firebox into Outer Can ..............20
H. Securing Appliance to Stove Pipe/Liner .........21
I. Leveling Legs ..............................21
J. Snap Disc and Side Panel Installation ...........21
K. Blower Installation ..........................21
L. Blower Cord Installation on Left Side............22
M. Zero Clearance Adjustable Trim Support ........23
6 Mobile Home Installation .................. 24
7 Reference Materials .......................... 25
A. Service and Maintenance Log.................25
B. Accessories List............................27
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
2 7044-225I August 13, 2018
1 Important Safety Information
3100 Insert ACC
A. Insert Certication
Model: 3100-I (ACC) Insert
Laboratory: OMNI Test Laboratories, Inc.
Report No: 061-S-74-6.2
Type:
Standard:
Solid Fuel Type, Listed Room Heater
UL1482 and ULC S628-93 and (UM) 84-HUD, Mobile Home
Approved.
B. BTU & Efciency Specications
EPA Certication #: 960-14
EPA Certied Emissions: 2.0 grams per hour
*LHV Tested Efciency: 78.3 %
**HHV Tested Efciency: 72.5 %
***EPA BTU Output: 11,500 to 31,800 / hr.
****Peak BTU/Hour
Output:
Vent Size: 6 inches
Firebox Size: 1.9 cubic feet
Recommended Wood
Length:
Fuel Orientation: Side-to-Side
* Weighted average LHV efciency using Douglas Fir dimensional lumber and data collected during EPA emissions test.
**Weighted average HHV efciency using Douglas Fir dimensional lumber and data collected during EPA emissions test.
***A range of BTU outputs based on EPA Default Efciency and the burn rates from the low and high EPA tests, using Douglas Fir dimensional lumber.
****A peak BTU out of the unit calculated using the maximum rst hour burn rate from the High EPA Test and the BTU content of cord wood (8600) times the efciency.
53,600
16 inches
Fuel Seasoned Cord Wood
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the UL1482,
(UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S628-93 and CAN/CSA-B365 Installation Codes in Canada.
The Quadra-Fire 3100 Wood Insert (ACC) meets the U.S. Environmental Protection Agency’s crib wood emission limits
This wood appliance needs periodic inspection and repair for proper operation. Consult the owner’s manual for further information. It is against federal regulations to operate this wood heater in a manner inconsistent with the operating instructions in the owner’s manual.
August 13, 2018 7044-225I 3
for wood heaters sold after May 15, 2015.
Approved for ZC reboxes.
3100 Insert ACC
C. Mobile Home Approved
This appliance is approved for mobile home installations; when not installed in a sleeping room and when an outside combustion air inlet is provided.
The structural integrity of the mobile home oor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of the mobile home with #8 copper ground wire.
Outside Air Kit, part OAK-ACC must be installed in a mobile home installation.
D. Glass Specications
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
E. Non-Combustible Materials
Material which will not ignite and burn, composed of any combination of the following:
- Steel
- Plaster
- Brick
- Iron
Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Vertical Tube Furnace
of 750° C.
- Concrete
- Tile
- Glass
- Slate
F. Combustible Materials
Material made of/or surfaced with any of the following materials:
- Wood
- Compressed Paper
- Plant Fibers
Any material that can ignite and burn: ame proofed or not,
plastered or non-plastered.
- Plastic
- Plywood/OSB
- Sheet Rock (drywall)
G. Sleeping Room
When installed in a sleeping room it is recommended that a smoke and/or CO alarm be installed in the bedroom. The size of the room must be at least 50ft³ per 1,000 Btu/hr stove input, if the stove exceeds the room size, out air must be installed.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
Installation and use of any damaged appliance.
Modication of the appliance.
Installation other than as instructed by Hearth &
Home Technologies.
Installation and/or use of any component part not approved by Hearth & Home Technologies.
Operating appliance without fully assembling all components.
Operating appliance without legs attached (if supplied with appliance).
Do NOT Over re - If appliance or chimney connector glows, you are over ring.
Any such action that may cause a re hazard.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualied
installer, service agency or your dealer.
NOTE: Hearth & Home Technologies, manufacturer
of this appliance, reserves the right to alter its
products, their specications and/or price without
notice.
Hearth & Home Technologies WILL NOT warranty appliances that exhibit evidence of over-ring. Evidence of over-ring includes, but is not limited to:
Warped air tube
Deteriorated refractory brick retainers
Deteriorated bafe and other interior components
H. California - Prop65
WARNING
This product and the fuels used to operate this product (wood), and
the products of combustion of such fuels, can expose you to
chemicals including carbon black, which is known to the State of
California to cause cancer, and carbon monoxide, which is known to
the State of California to cause birth defects or other reproductive
harm. For more information go to: WWW.P65Warnings.ca.gov
4 7044-225I August 13, 2018
2 Getting Started
3100 Insert ACC
Install Guide
A. Design and Installation Considerations
CAUTION
Check building codes prior to installation.
Installation MUST comply with local, regional, state and national codes and regulations.
Consult insurance carrier, local building, re ofcials
or authorities having jurisdiction about restrictions, installation inspection, and permits.
Before installing, determine the following:
Type of chimney connector to be used
- Single wall, 6 inch (152mm) diameter, stainless steel, or
- Double wall, 6 inch (152mm) diameter, stainless steel
Consult page 28 for clearances to combustibles
Power outlet located close by for optional blower
WARNING
Asphyxiation Risk.
Do NOT connect this appliance to a chimney ue servicing another appliance.
Do NOT connect to any air distribution duct or system.
May allow ue gases to enter the house.
B. Draft
Draft is the pressure difference needed to vent appliances
successfully. When a appliance is drafting successfully, all combustion byproducts are exiting the home through the chimney.
Considerations for successful draft include:
Preventing negative pressure
Location of appliance and chimney
To be sure that your appliance burns properly:
During a low burn, the chimney draft (static pressure) should be approximately -.04 inch water column (W.C.)
During a high burn the chimney draft should be approximately -.10 inch (W.C.)
Measure the W.C at 6 inches (152mm) above the top of the appliance after one hour of operation at each
burn setting.
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the appliance system caused by:
Inadequate draft due to environmental conditions
Down drafts
Tight sealing construction of the structure
Mechanical exhausting devices
Over drafting caused by excessive chimney heights
Ideal performance is with height of chimney between
14-16 feet (4.26-4.88m) measured from the base of
the appliance.
August 13, 2018 7044-225I 5
3100 Insert ACC
C. Negative Pressure
WARNING
Asphyxiation Risk.
Negative pressure can cause spillage
of combustion fumes, soot and carbon monoxide.
Appliance needs to draft properly for safety.
Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be
strongest in lower levels of the house.
Causes include:
Exhaust fans (kitchen, bath, etc.)
Range hoods
Combustion air requirements for furnaces, water
appliances and other combustion appliances
Clothes dryers
Location of return-air vents to furnace or air conditioning
Imbalances of the HVAC air handling system
Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the effects of negative air pressure:
Install optional outside air kit with the intake facing prevailing winds during the heating season
Ensure adequate outdoor air for all combustion
appliances and exhaust equipment
Ensure furnace and air conditioning return vents are
not located in the immediate vicinity of the appliance
Avoid installing the appliance near doors, walkways or small isolated spaces
Recessed lighting should be a “sealed can” design
Attic hatches weather stripped or sealed
Attic mounted duct work and air handler joints and
seams taped or sealed
Basement installations should be avoided
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
Installation and use of any damaged appliance.
Modication of the appliance.
Installation other than as instructed by Hearth &
Home Technologies.
Installation and/or use of any component part not approved by Hearth & Home Technologies.
Operating appliance without fully assembling all components.
Operating appliance without legs attached (if supplied with appliance).
Do NOT Over re - If appliance or chimney connector glows, you are over ring.
Any such action that may cause a re hazard.
D. Tools And Supplies Needed
Before beginning the installation be sure the following tools and building supplies are available:
Reciprocating saw
Framing material
Pliers
High temp caulking material Hammer
Gloves Phillips screwdriver
Framing square 1/2-3/4 in. length, #6 or #8 self-drilling screws
E. Inspection of Appliance and Components
Remove appliance and components from packaging and inspect for damage.
Report to your dealer any parts damaged in shipment.
Read all the instructions before starting the installation. Follow these instructions carefully
during the installation to ensure maximum safety and benet.
Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tape measure
Misc. screws and nails
7/16 socket or wrench
6 7044-225I August 13, 2018
WARNING
Fire Risk.
Inspect appliance and components for damage. Damaged parts may impair safe operation.
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
Report damaged parts to dealer.
3100 Insert ACC
ATTENTION INSTALLER:
F. Install Checklist
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjuction with, not istead of, the instructions contained in this installation manual.
Customer: Date Installe: Lot / Address: Location of Appliance: Installer: Dealer / Distributor Phone #: Serial #: Model:
WARNING! Risk of Fire or Exposion!
_________________________________________________________________________________
______________________________________________________________________________ ______________________________________________________________________________
________________________________________________________________________
___________________________________________________________________________________
___________________________________________________________________
___________________________________________________________________________________
____________________________________________________________________________________
Failure to install appliance according to these instruction can lead to a fire or explosion.
Appliance Install
Verified clearances to combustibles. Appliance is leveled and connector is secured to appliance. Hearth extension size/height decided. Outside air kit installed. Floor protection requirements have been met. If appliance is connected to a masonry chimney, it should be cleaned and inspected by a professional. If installed to a factory built metal chimney, the chimney must be installed according to the manufacturer’s instructions and clearances.
Chimney
Chimney configuration complies with diagrams. Chimney installed, locked and secured in place with proper clearance. Chimney meets recommended height requirements (14-16 feet). Roof flashing installed and sealed. Terminations installed and sealed.
YES IF NO, WHY?
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
Clearances
Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Protective hearth strips and hearth extension installed per manual requirements.
______________________________________ ______________________________________ ______________________________________ ______________________________________
Appliance Setup
All packaging and protective materials removed. Firebrick, baffle and ceramic blanket installed correctly. All labels have been removed from the door. All packaging materials are removed from inside/under the appliance. Manual bag and all of its contents are removed from inside/under the appliance and given to the party responsible for use and operation.
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your file.
• That this checklist remain visible at all times on the appliance until the installtion is complete.
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible ____________________________ by _____________________ on ___________
(Builder / Gen. Contractor) (Installer) (Date)
______________________________________ ______________________________________ ______________________________________ ______________________________________ ______________________________________
August 13, 2018 7044-225I 7
3100 Insert ACC
6”
[152]
21-1/2”
[546]
22-1/2”
[572]
8-1/2” [216]
20-1/2”
[521]
4-1/4” [108]
3 Dimensions and Clearances
A. Appliance Dimensions
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
28-5/8” [727]
23-7/8” [606]
Figure 8.1 Top View with Steel Surround
43” [1092]
14-1/4”
[362]
12-1/2”
[318]
51” [1295]
31”
[787]
15-1/8” [384]
11”
[279]
Figure 8.2 Front View will Small Steel Surround (SP-31IACC-
STD and TRIMKIT-4331)
Figure 8.3 Side View with Steel Surround
8 7044-225I August 13, 2018
34”
[864]
Figure 8.4 Front View with Large Steel Surround (SP-31IACC-
LRG and TRIMKIT-5134)
12” [305]
25-3/4”
[654]
24-1/4”
[616]
Figure 8.5 Side View with Steel Surround and Optional Offset
Adapter (OFFSET-ADAPT)
3100 Insert ACC
SIDE TRIM
SIDE WALL
TOP TRIM
27-1/4 in (692mm)
32-1/4 in (819mm)
HEARTH
EXTENSION
USA 16-3/4 in (171mm)
CANADA
24-3/4 in (629mm)
40-11/16 in
(1033mm)
FIREPLACE FRONT SURFACE
USA 23-1/2
CANADA 25-1/2 (648mm)
HEARTH EXTENSION
51 7/16
1306mm
12in max
MANTEL
See next page for thermal protection
calculations
Optional
Mantel
Deflector
FIREPLACE FRONT SURFACE
USA 23-1/2
CANADA 25-1/2 (648mm)
HEARTH EXTENSION
41 7/16
1052mm
12in max
MANTEL
See next page for thermal protection
calculations
C
D
A
B
B. Clearances to Combustibles
NOTE: If trim measurement is over 3/4 in (19mm)
in depth use mantle or side clearances to combustibles.
United States and Canada (UL and ULC)
Minimum Opening Dimensions Inches Millimeters
A Height
B Front Width
C Back Width
D Depth
22-3/4 578
28-7/8 733
24-1/8 613
14-1/2 368
NOTE: Minimum opening dimensions include a 1/4”
(6mm) clearance around unit.
Without Mantel Deector With Mantel Deector
In USA a minimum 5 ft length (1.82m), 6 inch (152mm) diameter ue liner is required as per UL 1482.
In Canada a full length 6 inch (152mm) S635 ue liner required as per ULC S628.
WARNING
Fire Risk.
Comply with all minimum clearances to combustibles as specied.
Failure to comply may cause house re.
August 13, 2018 7044-225I 9
NOTE: Clearances may only be reduced by means
approved by the regulatory authority having
jurisdiction
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