Quadra-Fire 7051-158B User Manual

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Model:
EDGE60
Natural
ZERO CLEARANCE PELLET FIREPLACE
Owner’s Manual - Installation and Operation
Curved
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instruc­tions included.
EDGE™ 60
NOTICE
Read, understand and follow these instruc­tions for safe installa­tion and operation.
Tested and
Tuscan Studio
Leave this manual with party responsible for use and operation.
O-T L
C
DO NOT
DISCARD
US
Portland
Oregon USA
WARNING
Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.
Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this or any other appliance.
• Do not overfi re - If any external part starts to glow, you are overfi ring. Reduce fl ame height (feed rate). Overfi ring will void your warranty.
• Comply with all minimum clearances to com­bustibles as specifi ed. Failure to comply may cause house fi re.
CAUTION
Tested and approved for wood pellets, shelled fi eld corn, wheat and black oil sunfl ower seeds. Burning of any other type of fuel voids your warranty.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies recommends NFI certifi ed professionals, or technicians supervised by an NFI certifi ed professional.
www.quadrafi re.com
7051-158B
December 6, 2011
EDGE 60 Pellet Fireplace
CAUTION
er, sous certaines conditions,
M1990 Room E AVEC LES
ÉTAIRE POUR
, partie 60,
es : Le Conseil
s Nationaux
r des instructions
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Hearth & Home Technologies welcomes you to our tradition of
excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and perfor­mance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Devel­opment facility then employs the world’s most advanced tech­nology to achieve the optimum operation of our stoves, inserts
and fi replaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance.
Thank you for choosing Quadra-Fire.
LOCATION OF SERIAL NUMBER LABEL: Right Inside Edge of Outer Can (Fig. 2)
Made in U.S.A. of US and
imported parts.
Fabriqué aux
États-Unis-d’Amérique par des
pièces d’origine américaine et
pièces importées.
7051-159C
Tested and Listed by
OMNI-Test Laboratories, Inc.
O-T L
US
C
Report / Rapport #061-F-75-6.2
Portland
Oregon USA
Testing Lab & Report No.
Manufactured by:
1445 Highway North, Colville, WA 99114
Fabriqué par
www.quadrafire.com
:
2012
2013
2014
JAN FEB MAR APR MAY JUNE
JULY AUG SEP OCT NOV DEC
EDGE 60 PELLET
FIREPLACE
Manufacture Date Serial Number
R
007007
LOCATION OF CLEARANCE TO COMBUSTIBLES LABEL: Left Hand Panel of Hopper (Fig. 3)
:
SAFETY LABEL / ÉTIQUETTE DE SÉCURITÉ
F Floor Protection Hearth Extension From Door Opening 6 in (152mm) G Floor Protection to the Side of Door Opening 6 in (152mm)
F Portection du plancer agrandissement du foyer à ouverture du port: 6 in (152mm) G Portection du plancer de côté à ouverture du port: 6 in (152mm)
ALL MATERIAL USED FOR FLOOR PROTECTION MUST BE NON-COMBUSTIBLE
R
Also suitable for Mobile Home
0 in. (0mm)
*
DO NOT REMOVE THIS LABEL
EDGE 60 PELLET FIREPLACE
Appareil de chauffage de combustible solide/de type de boulettes. Accepté dans l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.
Testé à: ASTM #1509-04, ULC S628-93, ULC/ORD-C1482­Heating. Pellet Burning Type, UM) 84-HUD POUR USAG BOULETTES DE BOIS. VOIR LE MANUAL DU PROPRI D’AUTRES OPTIONS DE CARBURANT.
OMNI-Test Laboratories, Inc. a déterminé que cet appareil se conforme avec la norme de l’Association Canadienne de normalisation (CSA) B415.1 ainsi que le Titre 40 du Code Fédéral de Régulations des États-Unis sous-partie AAA. Accréditations OMNI-Test Laboratori Canadien des Normes (CCN/SCC), l’Institue des Standard Américain (ANSI) et l’Agence de Protection Environnemental (EPA).
Puissance de Rendement: 52,000 BTU/HR Puissance Électrique: 115 VAC, 60 Hz, Début 5 Amps, Courir 1.25 Amps, DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service. Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur. Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce. Pou supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres fermées hermétiquement durant l'opération.
I
nstallez et utilisez en accord avec les instructions d'installation et d'opération du fabricant. Contactez le bureau de la construction ou le bureau des incendies au sujet des restrictions et des inspections d'installation dans votre voisinage. Ne pas obstruez l'espace en dessous de l'appareil.
A
VIS - Pour Les Maisons Mobiles: Ne pas installer dans une chambre à coucher.
Un tuyau extérieur de combustion d'air doit être installé et ne doit pas être obstrué lorsque l'appareil est en usage. La structure intégrale du plancher, du plafond et des murs de la maison mobile doit être maintenue intacte. Référez vous aux instructions du fabricant et des codes locaux pour les précautions requises pour passer une cheminée à travers un mur ou un plafond combustibles, et les compensations maximums. Inspectez et nettoyez la cheminée fréquemment. Domaines de la cheminée incorporant les gaines d'air chaud ou froid doivent être enfermés en conformité avec les instructions d'installation du fabricant.
Les composants requis pour tout l'installations. Assemblage d'air extérieur, Numéro de Pièce OAK-3.
Ne pas connecter cet appareil à une cheminée servant un autre appareil.
Utilitsez le syst
ATTENTION: ouvertures d'air de combustion ne doivent pas être obstruées. ATTENTION: Il est nécessaire que ce foyer ont l'air d'un bon fonctionnement. S'il vous plaît
se référer à des propriétaires mannual pour les conséquences possibles d'une mauvaise ventilation.
B
A
A
*Voir le fabricant pour les espaces libres des conduits enregistré, 1 inch (25mm) minimum
PRÉVENTION DES FEUX DE MAISON
è
me de ventilation de 3 or 4 inch (76-102mm) de diametre de type “L” ou “PL”.
ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES
A Surfaces Mur de arrières 0 in (0mm)
C
B Surfaces Mur de côté 0 in. (0mm) C Surfaces supérieurs à la boutisse 0 in. (0mm) D Du conduits des combustibles E Protection du plancer dessus cheminéel: Ne pas requis
NE PAS ENLEVER L'ÉTIQUETTE
*
7051-148C
'usage
Open Front. Serial Number Label located on right side inside edge of outer can.
Figure 2 - Serial Number Label
Slide fireplace out on the rails. Clearance to Combustible Label located on left side of hopper.
Figure 3 - Clearance to Combustibles Label
HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit only with the fuel hopper lid closed. Failure to do so may result in emissions of products of combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do not
ATTENTION:
CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résult en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
Tested and Listed by
Listed Solid Fuel Room Heater/Pellet Type. Installation. This appliance has been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 814-23-909.
Tested to: ASTM E1509-04, ULC S628-93,
ULC/ORD-C1482-M1990 Room Heating Pellet Burning Type, (UM) 84-HUD FOR USE MANUAL FOR OTHER FUEL OPTIONS.
OMNI-Test Laboratories, Inc. has determined that this appliance complies with Canadian Standards Association (CSA) B415.1 and Title 40 of the U.S. Code of Federal Regulations, Part 60, SubPart AAA.OMNI-Test Laboratories Accrediations: The Standards Council of Canada, the American National Standards Institute, and the U.S. Environmental Protection Agency.
Input Rating: 52,000 BTU/HR. Electrical Rating: DANGER: Servicing Unit. Replace glass only with 5mm ceramic available from your dealer. To start, set thermostat above room temperature, the stove will light automatically. To shutdown, set thermostat to below room temperature. For further instruction refer to owner's manual. Keep viewing & ash removal doors tightly closed during operation.
Install and use only in accordance with manufacturer's installation and operating instructions. Contact local building or fire officials about restrictions and inspection in our area. WARNING: FOR MOBILE HOMES: Do not install appliance in a sleeping room. An outside combustion air inlet must be provided. The structural integrity of the mobile home floor, ceiling and walls must be maintained. Refer to manufacturer's instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling. Inspect and clean vent system frequently in accordance with manufacturer's instructions. Areas of the fireplace incorporating warm or cold air ducts shall be enclosed according to the manufacturer’s installation instructions. Components required for all installations: Outside Air Kit, Part Number OAK-3.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.
Use a 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system.
CAUTION: Combustion air openings are not to be obstructed. CAUTION: It is necessary that this fireplace have air for proper
operation. Please refer to the owners mannual for possible consequences of improper ventilation.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
A Standoff to Back Wall B Standoff to Side Walls 0 in (0mm) C Top Standoff to Header 0 in (0mm) D Vent Pipe to Combustible E Floor Protection under Fireplace None Required
* Use Pipe Manufacturer’s Listed Clearances, 1 inch (25mm) Minimum
G
overfill hopper.
Portland
O-T L
Oregon USA
US
C
OMNI-Test Laboratories, Inc.
ONLY WITH PELLETIZED WOOD. SEE OWNER’S
115 VAC, 60 Hz, Start 5 Amps, Run 1.25 AMPS.
Risk of Electric Shock. Disconnect Power Before
PREVENT HOUSE FIRES
F
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7051-158B
December 6, 2011
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EDGE 60 Pellet Fireplace
Safety Alert Key:
!
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the fi replace or to property.
TABLE OF CONTENTS
Congratulations ...............................................................2
Sample of Safety/Serial Numer Label .............................2
Safety Alert Key ...............................................................3
Limited Warranty .............................................................4-5
Section 1: Listing and Code Approvals
A. Appliance Certifi cations.....................................6
B. Mobile Home Approved.....................................6
C. Glass Specifi cations ..........................................6
D. Electrical Rating ................................................6
E. Outside Air Required .........................................6
F. BTU & Effi ciency Specifi cations ........................6
User’s Guide
Section 2: Operating Instructions
A. Fire Safety .........................................................8
B. Combustible/Non-Combustible Material............8
C. Fuel Material & Fuel Storage ............................8-9
D. General Operation Information..........................9
E. Power Switch ....................................................9
F. Before Your First Fire ........................................9
G. Filling the Hoper with Fuel.................................10
H. Starting Your First Fire ......................................10
I. Ignition Cycles ...................................................10-11
J. Fire Characteristics & Flame Height
Adjustment ........................................................12
K. Battery Back-Up System ...................................12-13
L. Clear Space ......................................................13
Section 3: Maintaining & Servicing Appliance
A. Proper Shutdown Procedures ...........................14
B. Quick Reference Maintenance Chart ................14
C. High Ash Fuel Content Maintenance ................15
D. Accessing Components for Maintenance..........15
E. General Maintenance & Cleaning .....................16-20
Section 4: Troubleshooting for Homeowner
A. Frequently Asked Questions .............................21
B. Wall Control Error Messages ............................22
Installer’s Guide
Section 5: Getting Started
A. Design, Installation & Location
Considerations and Floor Support ....................23
B. Locating Your Thermostat Wall Control ............24
C. Tools & Supplies Needed..................................24
D. Inspect Appliance and Components .................24
E. Checklist to Help Determine Location ...............24
F. Recommended Sequence of Installation ......... 25
G. Items to Verify During Test Burn .......................25
Section 6: Framing & Clearances
A. Recommended Locations ................................26
B. Hearth Extension...............................................26
C. Sealing at Penetration of Building Envelope .....27
D. Frame the Fireplace .........................................27
E. Construct a Chase ............................................28
F. Finishing Material .............................................. 29
G. Door Opening Clearances.................................30-31
H.
I. Non-Combustible Materials ...............................33
J. Combustible Materials....................................... 33
Combustible Mantel & Fuel Loading Clearance
..32
Section 7: Installation of Fireplace
A. Position the Fireplace........................................34
B. Sub-Floor Material & Securing Fireplace ..........34
C. Junction Box and Wiring Diagram ..................... 35
D. Connecting Wall Control to Fireplace................35
E. Thermostat Wall Control Installation .................35
F. Flue Collar Installation.......................................36-37
Section 8: Vent Information
A. Venting Termination Requirements...................38
B. Avoiding Smoke and Odors ..............................39
C. Negative Pressure.............................................40
D. Draft ..................................................................40
E. Chimney & Exhaust Connection .......................41
F. Equivalent Feet of Pipe .....................................41
G. Pipe Selection Chart .........................................42
H. Outside Air Locations & Considerations............43
I. Outside Air Installation ......................................44
J. Vertical, Interior, Typical Installation .................45
K. Through the Wall & Vertical, Exterior ................45
L. Through the Wall ...............................................46
Section 9: Mobile Home Installation .................. 47
Section 10: Appliance Set-Up
A. Log Set Placement ............................................48
B. Front Installation Instruction ..............................49
Section 11: Replacement Parts
A. Glass Replacement ...........................................50
B. Combustion (Exhaust) Blower ..........................50
C. Convection Blower ............................................51
D. Baffl e Removal & Replacement ........................51
Section 12: Troubleshooting for Installers ........52
Section 13: Reference Materials
A. Fireplace Dimensions........................................53
B. Component Functions ....................................... 54-55
C. Component Locations .......................................56
D. Exploded Drawings ...........................................57
E. Service Parts & Accessories .............................58-62
F. Service & Maintenance Log ..............................63
G. Contact Information ........................................... 64
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EDGE 60 Pellet Fireplace
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EDGE 60 Pellet Fireplace
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EDGE 60 Pellet Fireplace
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1
Listing and Code Approvals
A. Appliance Certifi cation
Model EDGE™ 60 Pellet Fireplace
Laboratory OMNI Test Laboratories, Inc.
Report No. 061-F-75-6.2
Type Solid Fuel Room Heater/Pellet Type
Standard ASTM E1509-04, ULC S627-00 and
ULC/ORD-C1482 Room Heater Pellet Fuel Burning type and (UM) 84-HUD, Mobile Home Approved.
FCC Complies with Part 15 of FCC Rules.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the
ASTM E1509-04, ULC S627-00, (UM) 84-HUD and ULC/ORD-C-1482.
B. Mobile Home Approved
This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is used.
The structural integrity of the mobile home fl oor, ceiling, and
walls must be maintained.
The appliance must be properly grounded to the frame of the mobile home and use only Listed pellet vent Class “L” or “PL” connector pipe.
A Quadra-Fire Outside Air Kit must be installed in a mobile home installation. You must order the Outside Air Kit sepa­rately.
Note: The appliance is also approved for installation into a shop.
C. Glass Specifi cations
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
D. Electrical Rating
F. BTU & Effi ciency Specifi cations
Emissions Rating: EPA Compliance
BTU Input*: 14,620 - 52,000 / hr
Effi ciency: 83.3%
Heating Capacity: 2,400 - 3,800 square feet depend-
ing on climate zone
Hopper Capacity: 120 lbs
Fuels: Pellets, Shelled Field Corn, Wheat
and Black Sunfl ower Seeds
Shipping Weight: 450 lbs (empty hopper)
Weight with Full Hopper:
*BTU will vary, depending on the type of fuel you use in your fi replace. Consult your Quadra-Fire dealer for best results.
WARNING! Risk of Fire! Hearth & Home Technologies dis­claims any responsibility for, and the warranty and agency listing will be voided by the below actions.
DO NOT:
• Install or operate damaged appliance
• Modify appliance
• Install other than as instructed by Hearth & Home Technologies
• Operate the appliance without fully assembling all components
• Overfi re
• Install any component not approved by Hearth & Home Technologies
• Install parts or components not Listed or approved.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
For assistance or additional information, consult a qualifi ed installer, service agency or your dealer.
NOTICE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its prod­ucts, their specifi cations and/or price without notice.
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
add approximately 120 lbs
115 VAC, 60 Hz, Start 5 Amps, Run 1.25 Amps
E. Outside Air Kit
Outside Air is required on all installations. You must order the Outside Air Kit separately.
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7051-158B
December 6, 2011
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EDGE 60 Pellet Fireplace
User’s Guide
2
Operating Instructions
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
WARNING! Do not operate appliance before reading and
understanding the operating instructions in both of the
Owner’s and Thermostat Wall Control manuals. Failure to
operate appliance according to operating instructions could cause
fi re or injury.
CAUTION
Use only approved fuel. This unit was tested and approved for wood pellets, shelled fi eld corn, wheat and black oil sunfl ower seeds. Burning of any other type of fuel voids your warranty.
December 6, 2011
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EDGE 60 Pellet Fireplace
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A. Fire Safety
To provide reasonable fi re safety, the following should be given serious consideration:
• Install at least one smoke detector and CO monitor on each fl oor of your home.
• Locate detectors away from the heating appliance and close to the sleeping areas.
• Follow the detector’s manufacturer’s placement and installation instructions and maintain regularly.
• Conveniently locate a Class A fi re extinguisher to contend with small fi res.
• In the event of a hopper fi re:
• Evacute the house immediately.
• Notify fi re department.
B. Combustible/Non-Combustible Materials
Combustible Material
Material made of or surfaced with wood, compressed
paper, plant fi bers, plastics, or any material capable of igniting and burning, whether fl ame-proofed or not, plastered or unplastered.
Non-combustible Material
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate, glass or plasters, or any combination thereof.
Non-combustible Sealant Material
Sealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #63, Rutland 76R, Nufl ex 304, GE RTV106 or GE RTB116 (or equivalent).
C. Fuel Material and Fuel Storage
Pellet fuel quality can greatly fluctuate. The EDGE 60 appliance has been designed to burn a wide variety of fuels, giving you the choice to use the fuel that is most economical in your region.
Hearth & Home Techonologies strongly recommends only using Pellet Fuel Institute (PFI) certifi ed fuel.
Fuel Material
• Made from sawdust or wood by-products
• Shelled fi eld corn & other biomass fuels
• Depending on the source material it may have a high or low ash content.
Higher Ash Content Material
• Hardwoods with a high mineral content
• Fuel that contains bark
• Standard grade pellets, high ash pellets, corn and other biomass fuels
Lower Ash Content Material
• Softwoods
• Fuels with low mineral content
• Premium grade pellets
Shelled Field Corn
• Must be 15% or less moisture content.
• Must be clean and free from debris
• Never burn corn straight from the fi eld
• Stalk parts, excessive fi nes and cob remnants, etc. will clog the auger mechanism
• Corn with excessive grain dust must be screened by sifting with 3/16 inch (4.7mm) mesh screening
CAUTION! Do not burn fuel that contains an additive;
(such as soybean oil).
• May cause hopper fi res
• Damage to product may result
Read the ingredients list on the package. If you are buying corn or wheat the only ingredient that should be listed is corn or wheat.
WARNING! Risk of Chemical Poisoning!
Do NOT burn treated seed corn
• Chemical pesticides are harmful or fatal if swallowed
• Burning treated seed corn will void your warranty
Clinkers
Minerals and other non-combustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated in the fi repot.
Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others.
Moisture
Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.
Size
Pellets are either 1/4 inch or 5/16 inch (6-8mm) in diameter
• Length should be no more that 1-1/2 inches (38mm)
• Pellet lengths can vary from lot to lot from the same
manufacturer
• Due to length variations, the fl ame height (feed rate) may
need adjusting occasionally. See page 12 for instructions.
Performance
• Higher ash content requires the ash drawer to be emptied
more frequently
• Hardwoods require more air to burn properly
• Set wall control to “Utility Pellet” if the fi repot and ash pan
are fi lling quickly. This will cause the auto-clean system to empty the fi repot more often.
• Premium wood pellets produce the highest heat output.
• Burning pellets longer than 1-1/2 inches (38mm) can cause
an inconsistent fuel feed rate and/or missed ignitions.
We recommend that you buy fuel in multi-ton lots whenever possible. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.
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7051-158B
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EDGE 60 Pellet Fireplace
CAUTION! Tested and approved for wood pellets, shelled fi eld corn, wheat and black oil sunfl ower seeds. Burning of any other type of fuel voids your warranty.
Changing to Different Fuel Type
• Empty the hopper of the previous fuel
Thoroughly vacuum hopper before fi lling with the new
fuel
• Select the appropriate setting on the FUEL SELECTION screen on the thermostat wall control
The burn rate, BTU content and heat output will all vary depending on the fuel selected.
Storage
• Wood pellets should be left in their original sealed bag until using to prevent moisture absorption.
• Shelled corn, wheat or sunfl ower seeds should be stored in a tight container to prevent it from absorbing moisture from damp or wet fl oors.
• This will also prevent rodents from becoming a problem
• Do not store any pellet fuel within the clearance requirements or in an area that would hinder routine cleaning and maintenance.
D. General Operating Information
2. Thermostat Wall Control - Manual Setting
When you select “Manual” on the AUTO/MANUAL screen the appliance will still automatically turn on and off according to the temperature setting.
However, you will be able to manually control the heat output levels. Adjust the heat output levels by using the HEAT OUTPUT LEVEL screen. Figure 9.2.
Medium
Figure 9.2
3. Auto-Clean Firepot System
Your appliance is equipped with an automatic fi repot cleaning system that will change the frequency of cleaning based on the fuel being burned.
The auto-clean system will clean itself immediately on initial
.
plug in. If there is a power outage, as soon as power is restored it will recycle and clean itself if there is no fi re in the fi repot.
NOTE: User is responsible for removing the ash from the ash drawer.
Read and understand the Thermostat Wall Control manual for detailed operating instructions. The wall control is an intregal part of how to operate this appliance.
1. Thermostat Wall Control - Automatic Setting
The appliance is like most modern furnaces; when the thermostat wall control calls for heat, your appliance will automatically light and deliver heat.
When the room is up to temperature and the wall control is satisfi ed the appliance will shut down.
In the automatic setting the heat output level is controlled by the wall control. Select “Automatic” on the AUTO/MANUAL screen. Figure 9.1.
Automatic
Manual Off
Figure 9.1
E. Power Switch
The power switch is located at the bottom right hand corner of the fi replace. It turns the power on and off to the fi replace.
Before servicing the fi replace this power switch must be in the off position. When the power switch is OFF there will be no display on the wall control screen.
Power Switch
Power Switch
= ON
I
0
= OFF
Figure 9.3
F. Before Your First Fire
• First, make sure your appliance has been properly installed and that all safety requirements have been met.
• Pay particular attention to the fi re protection, venting and thermostat wall control installation instructions.
• Double check that the ash pan, hopper and fi rebox are empty and then close the fi rebox door.
December 6, 2011
NOTICE:
inside end of the thermocouple cover or missed ignitions can occur.
The tip of thermocouple must be in contact with the
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EDGE 60 Pellet Fireplace
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G. Filling the Hopper with Fuel
Check the hopper and make sure it is empty before fi lling
with fuel.
• Open the front to expose the hopper door. Pull down on the hopper door to open and fi ll with fuel. The hopper door can now serve as a shelf to support the bag of fuel
• Do not over fi ll the hopper. The hopper door must be com­pletely closed to maintain proper vacuum and for the feed motor to operate. An error ICON will appear on the wall control if the hopper door is not properly closed.
• Do not leave any part of the fuel bag on the appliance after fi lling hopper.
NOTICE: RAISED PLATFORM INSTALLATIONS
Consideration must be given for fi lling the hopper with fuel when determining the height of the raised platform. It must not be so high that it interferes with the safety of fi lling the hopper with fuel.
H. Starting Your First Fire
1. Fuel Selection
To start your fi rst fi re, you must:
• Select the appropriate fuel on the FUEL SELECTION screen on the thermostat wall control to match the fuel you have chosen to burn.
• If the proper fuel is not selected your appliance will not operate properly.
• For example, if you have selected wood pellets and you are burning corn, the appliance may not light, it may go out or overfeed. Figure 10.1.
NOTE: If you are lighting your appliance for the fi rst time:
• The feed tube will be empty and it can take some time to fi ll it with fuel before you will see a fi re
• Put a handful of fuel in the fi repot (priming) to speed up the process. You can also do this when you have run com­pletely out of fuel.
FUEL SELECTION
Corn Utility Pellet Softwood Pellet Sunflower Seeds
Wheat Hardwood Pellet
DONE
Figure 10.1
2. Comfort Level Selection
Once your fuel is selected, select the temperature at the desired setting on the SET COMFORT LEVEL screen. Figure 10.2.
SELECT
3. Automatic or Manual Setting
The automatic setting will control the heat output based on the comfort level selection. The manual setting allows you to manually control the heat output settings.
I. Ignition Cycles
The fi replace engine is controlled by the digital thermostat wall control. The digital display on the wall control will tell you what your appliance is doing in the upper left corner (System Status). Figure 10.3.
System Status
READY
12:30 PM
Set at: 73
73
MENU
Figure 10.3
Every time the thermostat calls for heat, the appliance steps through fi ve cycles:
1 Start-Up Cycle 4 Shutdown Cycle
2 Soft-Start Cycle 5 Auto-Clean Cycle
3 Heating Cycle
The duration and characteristics of these cycles may be dif­ferent with each type of fuel selected.
WARNING! RISK OF FIRE!
Do NOT operate appliance:
• With appliance door open
• With fi repot fl oor open
• With ash pan removed
• Without the two slide rail attachment bolts secured to fi replace
1. Start-Up Cycle
During this cycle:
• Igniter turns on for 90 seconds to heat up the air in the
fi repot
• Combustion blower starts
• Vacuum switch comes on
• Feed motor turns on adding fuel to the fi repot and the
appliance waits for the fi re to start
The duration of start-up depends on the type and quality of fuel used. It is normal to see some smoke during the ignition process as moisture evaporates and the fuel lights. The smoke will stop once the fi re starts.
HEAT OUTPUT
Page 10
Figure 10.2
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EDGE 60 Pellet Fireplace
2. Soft Start Cycle (SS-Low / SS-Med)
Once the fi re is lit:
• The appliance moves into the low soft-start cycle as it continues to build the fi re
• More fuel will be added
• As the fi re builds, the appliance will change to medium soft-start mode
• The heating cycle begins
3. Heating Cycle ( Auto / Man - L, ML, M, MH, H)
There are two choices in the Automatic / Manual menu of how your appliance will operate:
Automatic Mode
• The wall control will turn the heat output level up or down depending on how far the room temperature is from the desired temperature
• The digital display will read AUTO:M, i.e. automatic-me­dium level
• As the room temperature approaches the desired tem­perature, the appliance will turn down to lower settings
• When the home reaches your set temperature, the appli­ance will go into the shutdown cycle
Manual Mode
• Set the heat output setting from the main screen
• The right bottom button will read HEAT OUTPUT
• You can operate the appliance from any of the 5 levels
• On the lowest level (MAN: L) the appliance will stay on
longer, burn less fuel per hour, and will take longer to bring the home up to your desired temperature
• On the highest setting (MAN:H) the appliance will burn
more fuel per hour, and bring your home up to tempera­ture more quickly
In Manual mode the heat output does not change but
will stay at the setting you chose until the comfort level is reached (meaning the thermostat has been satisfi ed). Turn to OFF to stop operation.
5. Auto-Clean Cycle
The fi repot auto-clean system will cycle:
• When the appliance is fi rst plugged in
• When the house reaches temperature and the appliance shuts down
• At prescribed intervals, depending on the type of fuel se­lected
• When starting up after an electrical interruption
If your appliance is running and the auto-clean cycle is initi­ated, the appliance will revert to shutdown cycle.
• The fl oor of the fi repot will open and dump the ash into the ash pan
• It takes approximately 2 minutes to complete the auto­clean cycle
• The fl oor will then shut, and if the thermostat is still call­ing for heat, the fi re will start again
• During this auto-clean cycle, the convection blower may continue to run. The combustion blower will continue to run.
Additional Screen Messages:
READY It is telling you that the home is up to temperature
and doesn’t need any heat.
- - - - - The screen will show 5 dashes when the wall
control and the control board are NOT communicating with each other. Check that the wiring on the thermostat is prop­erly connected.
MAINTENANCE BURN This indicates the appliance is operating on battery backup, prior to the auto-clean. The maintenance burn will keep the system from shutting down as the appliance will not automatically re-light in battery back-up mode.
OFF The AUTO/MANUAL SETTING screen has been set to OFF. Set the appliance to OFF when performing periodic maintenance to prevent an unexpected startup.
BLANK SCREEN The ON/OFF switch may in OFF posi­tion. Turn to ON position.
4. Shutdown Cycle
Once your home has reached your set temperature:
• Appliance will stop feeding fuel and allow the fi re to dimin­ish
• Convection blower will continue to run until the appliance cools to appropriate temperature
• Appliance will begin the auto-clean cycle
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CAUTION
Tested and approved for wood pellets, shelled fi eld corn, wheat and black oil sunfl ower seeds. Burning of any other type of fuel voids your warranty.
Page 11
EDGE 60 Pellet Fireplace
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J. Fire Characteristics and Flame Height
(Feed Rate) Adjustment
A properly adjusted fi re will have an active fl ame pattern and the fl ame will rise and fall somewhat. This is normal.
• On HIGH setting, the fl ame will extend approximately 203mm out of the fi repot. If it is not 203mm tall, in­crease the fl ame height.
• On MEDIUM or LOW setting the fl ame will be shorter.
• Reduce the fl ame height if the fi re has tall fl ames with black tails and seems somewhat lazy. This may also indicate that the fi repot and/or heat exchanger needs to be cleaned. Refer to Section 3 for Maintenance and Cleaning Instructions.
Adjusting the Flame Height (Feed Rate)
• Set your appliance to “MANUAL” mode on the wall control.
• Set the heat output level to HIGH.
• Adjust the fl ame height using the “FLAME HEIGHT ADJUST” screen on the wall control. Figure 12.1.
Figure 12.1
K. Battery Back-up System (Optional)
CAUTION!
• Hook up to battery terminals BEFORE you plug battery
into appliance.
• Damage to internal electronic components may occur.
The appliance has been designed to operate on an optional battery back-up system.
If you have frequent power outages in your region, hook the appliance up to a 12 volt battery and it will automatically switch to battery power in the event of a power failure. The 12 volt power cord, sold as a separate accessory, does not charge the battery.
WARNING! Risk of Injury!
• Do not operate in the battery back-up mode with the
appliance pulled out on the slide rails.
• Blowers may continue to run and would be exposed to
human contact.
Instructions to Hook Up to Battery Back-Up
Open Front to expose battery plug on bottom left side of fi replace. Plug in the battery. Figure 12.2. Be sure the bolts securing the unit in place are installed and secured.
Left Side
Firebox Door
Battery Plug In
Ash Door
Figure 12.2
Operating on Battery Back-Up
A battery icon appears on your wall control to let you
know you are now operating on battery power. Figure
12.3
• The fi re must be manually lit as the appliance will no longer automatically light. Follow the instructions in the Wall Control Manual.
Use only approved fi re starting gel to start the fi re.
• The high burn rate is no longer available on battery back-up.
• Each level drops down one level, i.e the high burn be- comes medium-high burn and so on.
• If the battery charge falls below 10 volt it can no longer sustain the appliance operation and the appliance will shut down. You must disconnect and reconnect the bat­tery to start it up again.
Recommended Battery
• 12 volt deep cycle battery, (i.e., marine or RV type).
A 12 volt battery cable is available through your local
dealer.
13 Volts
12 Volts 11 Volts
Battery
Below
10 Volts
Figure 12.3
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K. Battery Back-up System (Cont’d)
Wall Control Display
The wall control will display the battery icon when operating in the battery back-up mode. Figure 13.1.
“Maint Burn” will display when the thermostat has reached the set room temperature and will run on low until it reaches its auto-clean cycle time.
EDGE 60 Pellet Fireplace
MAINT BURN
12:30 PM
Set at: 73
73
MENU
Battery icon.
Figure 13.1
L. Clear Space
WARNING! RISK OF FIRE! Do NOT place combustible objects in front of the appliance. High temperatures may ignite clothing, furniture or draperies. Maintain a minimum clearance of 3ft in front of appliance.
Mantel:
objects on mantel or hearth. Heat may damage these objects.
Avoid placing candles and other heat-sensitive
HEAT OUTPUT
NOTICE: Clearances may only be reduced by means ap- proved by the regulatory authority having jurisdiction.
WARNING! RISK OF FIRE! Keep combustible materials,
gasoline and other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s
vicinity.
• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fl uid or similar liquids to start or “freshen up” a fi re in this heater.
Keep all such liquids well away from the heater while it is in use as combustible materials may ignite.
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EDGE 60 Pellet Fireplace
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3
Maintaining & Servicing Your Appliance
A. Proper Shutdown Procedure
• Set wall control to OFF on AUTOMATIC / MANUAL SET­TING screen. Figure 14.1.
• Wall control screen will scroll through the following mes­sages after setting to OFF.
• Shutdown
• Auto-Clean
• Off
Approximately 45 minutes after setting the wall control to OFF, the appliance should be cool enough to touch. If so, now you can turn the power switch to OFF and pull the appliance foward on the rails.
There is an interlock switch next to the power switch that as you slide the appliance out it will ensure the auto-clean system and the auger will not run, but the blowers will operate.
After servicing, restart with the AUTO/MANUAL SETTINGS screen. Figure 14.1.
B. Quick Reference Maintenance Chart
Before Servicing Your Appliance
CAUTION! SHOCK AND SMOKE HAZARD!
• Proper Shutdown Procedure must be followed.
• Smoke spillage into room can occur if appliance is not cool before turning off power switch.
• Risk of shock if appliance is not turned off before servic­ing appliance.
Automatic Manual
Off
Figure 14.1
Follow the detailed instructions found in this section for each step listed in the chart below.
Cleaning or Inspection
Frequency Daily Weekly Every 2
Monthly Yearly
Weeks
Ash Pan - Burning Wood Pellets Every 5 bags of fuel OR X
Ash Pan - Burning Alternate Fuels Every 1 bag of fuel OR X
Ash Removal from Firebox More frequently depending on the
fuel type or ash build-up
Auto-Clean Inspection More frequently depending on the
fuel type
Blower, Combustion (Exhaust) More frequently depending on the
fuel type
Blower, Convection More frequently depending on the
operating environment
Door Latch Inspection Prior to heating season OR X
Firebox - Prepare for Non-Burn Season At end of heating season OR X
Firepot - Burning Softwood Pellets Every 5 bags OR X
Firepot - Burning Hardwood Pellets Every 3 bags OR X
Firepot - Burning Alternate Fuels Every 1 bag OR X
Glass When clear view of fi repot
becomes obscured
Heat Exchanger & Drop Tube Every 1 ton of fuel OR X
Hopper Every 1 ton of fuel or when chang-
ing fuel types
Venting System More frequently depending on the
fuel type
OR X
OR X
OR X
OR X
OR X
OR X
OR X
Page 14
NOTICE: These are recommendations. Clean more frequently if you encounter heavy
build-up of ash at the recommended interval or you see soot coming from the vent. Not properly cleaning your appliance on a regular basis will void your warranty.
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EDGE 60 Pellet Fireplace
C. High Ash Fuel Content Maintenance
• Frequency: When the ash build-up exceeds the half
way point in the fi repot
• By: Homeowner
If the ash build-up exceeds the half way point in the fi repot before it automatically cleans, then the fi repot is not being cleaned often enough.
Another symptom is if clinkers are adhering to the sides of the fi repot.
Double check the wall control to ensure the proper setting has been selected for the fuel you are burning. If that is cor­rect, change the setting to “Utility Pellet”.
NOTE: You will need to empty the ash pan more fre­quently if using the “Utility Pellet” setting.
WARNING! Risk of Fire and Smoke!
• High ash fuels or lack of maintenance can cause fi repot to overfi ll. Follow proper shutdown procedure if ash buildup exceeds half way point in fi repot.
• Failure to do so could result in smoking, sooting and pos­sible hopper fi res.
Pull fireplace toward you until fully extended
Slide Rails
Figure 15.3
Attachment brackets shown in open position. Fireplace is not secure and can roll forward on the rails. Also the exhaust gaskets are not sealed properly and combustion leakage will occur.
Pellets Back-Up in Feed Tube
Firepot Overfills
Ash Build-Up in Firebox
Figure 15.1
D. Accessing Components for Maintenance
Follow the proper shutdown procedure found on page 14.
1.
2. Remove the Front. Lay it on a soft surface to prevent scratching.
3. Remove both bolts located on each lower side of the fi re­place with a Phillips head screwdriver or socket wrench and set aside. Figure 15.2.
4. Pull the fi replace towards you until fully extended. Figure
15.3.
One bolt located on each side of fireplace
Figure 15.2
Brackets separated
Figure 15.4
Attachment brackets are tightly fastened to one another so fireplace is secure and will not roll forward on the rails. It also ensures the exhaust gaskets are sealed properly to prevent combustion leakage.
Figure 15.5
5. Components are now exposed for service.
6. Slide the fi replace back into the outer can. Re-attach the bolts ensuring that the attachment brackets are securely fastened. This will prevent the fi replace from unexpect­edly sliding out on the rail system. Figures 15.4 and
15.5.
7. Double check the bolts and brackets are correctly positioned to ensure the exhaust gaskets are prop­erly sealed to prevent combustion leakage.
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EDGE 60 Pellet Fireplace
E. General Maintenance and Cleaning
1. Auto-Clean System Inspection & Cleaning
• Frequency: Monthly or every ton (aprx. 50 bags) or
more frequently depending on the type of fuel
• By: Homeowner
a. Be sure the wall control screen says OFF, the appliance
is allowed to cool and the power switch is in the OFF position.
b. Open the Front and fi rebox door. Inspect the auto-clean
springs: (See item #33 on Figure C on page 57 for the location of the springs).
• Inspect for any degradation or deformation
• As the springs heat up and cool down they can lose tension
• If there is a gap showing above the fi repot bottom, approximately 1/16 inch (1.59mm) or more, it means the springs have lost their tension
• Lost tension can not keep the fl oor in the proper position causing ignition problems and fuel falling into the ash pan.
• Call your dealer to replace the springs.
c. Inspect the holes in the fi repot fl oor for any debris.
• The holes must be kept clear.
• Burning corn will cause the holes to fi ll with particles and will need to be removed.
d. How often the fi repot cleans itself depends on:
• The type of fuel you selected on the thermostat wall control
• How long the apliance burns before satisfying set point on the the wall control.
• Burning biomass fuels may require a more thorough cleaning during the burn season.
e. Excessive clinkers will eventually jam the auto-clean
system and generate an error message on the wall control.
R
2. Cleaning Ash Pan
• Frequency: Wood Pellets: Weekly or every 3-5 bags
Alternate Fuel: Daily or every 1 bag
• By: Homeowner
a Locate the ash pan underneath the fi repot.
b. Slide the ash pan straight out.
c. Empty into a non-combustible container and re-install ash
pan.
d. When replacing ash pan push it back until it catches on
the 2 side latches.
e. Clinkers fi lling the ash pan will have to be cleaned out
more often than ash. See Disposal of Ashes.
3. Disposal of Ashes
• Frequency: As needed
• By: Homeowner
a. Ashes should be placed in a metal container with a tight-
fi tting lid.
b. The closed container of ashes should be placed on a
non-combustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal.
c. If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled.
WARNING! RISK OF FIRE! Keep combustible materials,
gasoline and other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s
vicinity.
• Never use gasoline, gasoline-type lantern fuel, kerosene charcoal lighter fl uid or similar liquids to start or “freshen up” a fi re in this heater.
Keep all such liquids well away from the heater while it is in use as combustible materials may ignite.
WARNING! RISK OF FIRE!
Do NOT store fuel:
• Closer than required clearances to combustibles to ap­pliance.
• Within space required for loading or ash removal.
Figure 16.1
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7051-158B
WARNING
Handle glass doors with care.
• Inspect the gasket to ensure it is undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass door removed, cracked, broken or scratched.
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4. Cleaning Heat Exchanger, Drop Tube & Exhaust
• Frequency: Monthly or every 1 ton of fuel (aprx. 50
bags).
• By: Homeowner
NOTE:
There are heavy duty vacuum cleaners specifi cally
designed for solid fuel appliance cleaning.
WARNING! Hopper Fire Risk!
For trouble free use of your pellet appliance you must per­form cleaning as called for in these instructions. Not doing so will result in:
• Poor operating performance
• Smoke spillage into the home
• Overheating of components
Not properly cleaning your appliance on a regular basis will void your warranty.
Tools Needed: A Shop Vac and generic micro cleaning kit; fl at head and Phillips screwdriver; 11/32 Nut-driver or wrench.
EDGE 60 Pellet Fireplace
Figure 17.2
3.
Assemble the crevice tool from the micro cleaning kit to attach to a Shop Vac. Figure 17.3.
Shop Vac* Example
Micro Cleaning Kit*
Example
* Can be purchased at your local hardware store.
1. It is necessary to remove the baffl e to gain access to the heat exchanger. Follow instructions for baffl e removal on page 50.
2. Vacuum the ash from the heat exchanger with an upholstery brush to remove the majority of the ash. Be sure to vacuum the back of the baffl e also. Inspect the drop tube and remove any residue build-up in the drop tube. Figure 17.1.
Figure 17.3
4.
U
se the crevice tool to fi nish cleaning the heat exchanger fi ns. It is critical that the 2 exhaust exits at the back of the fi rebox fl oor (left and right) be thoroughly cleaned. Figure
17.4. There are several ways this can done.
a. Use the crevice tool.
b. Attach a hose 1/2 inch (12.7mm) in diameter and
approximately 2 feet (607mm) in length to your vacuum hose.
c. Use a bottle brush and push the ash down to the
bottom. Remove the combustion (exhaust) blower and then vacuum out the ash.
Figures 18.1 and 18.2
on page 18.
Figure 17.1 - Example of a dirty heat exchanger
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7051-158B
2 exhaust exits (left and right side) must be thoroughly cleaned. Each exit is approximately 4 inches wide, 1 inch across and 3 inches deep.
Figure 17.4
Page 17
EDGE 60 Pellet Fireplace
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Cleaning Heat Exchanger, Drop Tube & Exhaust (Cont’d)
5. The combustion blower must be removed to clean the exhaust path. Follow the instructions on page 49 however you do not need to disconnect the wires.
a Vacuum out the exhaust area. Figure 18.2. You
may need to replace the gasket at this time also. See Parts List for part number.
Use a brush to clean out the exhaust transition
b.
path.
5. Cleaning Firepot with Firepot Clean-Out Tool
• Frequency: Softwood Pellets: Weekly or every 5 bags Hardwood Pellets: Weekly or every 3 bags
Alternate Fuel: Daily or every 1 bag
• By: Homeowner
a. Be sure the wall control screen says OFF, the appliance
is allowed to cool and the power switch is in the OFF position.
b. It may be necessary to use your fi repot clean-out tool
to chip away material that has built up on the sides of the fi repot and to push out any clinkers.
• Larger clinkers may have to be removed from the top of the fi repot.
• If the clinker adheres to the sides of the fi repot, you
c. After power is restored, the auto-clean system will
d. The firepot floor plate must be fully closed when
Corn clinkers can be especially diffi cult to break up
will need to manually clean the fi repot.
recycle and then clean itself.
fi nished.
.
Figure 18.1
Figure 18.2
Vacuum out the exhaust area.
Clinker
Figure 18.3 - Large Clinker
6. Ash Removal from Firebox
• Frequency: Weekly or more frequently depending on
ash build-up
• By: Homeowner
Be sure the wall control screen says OFF, the appliance is allowed to cool and power switch is in the OFF position.
There must not be any hot ashes in the fi rebox during cleaning.
Frequent cleaning of the ash in the fi rebox with a vacuum cleaner will help slow down the build-up of ash in the exhaust blower and vent system.
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