Quadra-Fire 31ST-ACC, 31M-ACC-NT, 31M-ACC-GT, 31M-ACC-MBK User Manual

T
3100 WOOD STOVE SERIES
Advanced Combustion Control (ACC)
Owner’s Manual
Installation and Operation
Models:
31M-ACC-MBK
31M-ACC-GT 31M-ACC-NT
31ST-ACC
R
US
Oregon USA
ested and
Listed by
C
OMNI- Test Laboratories, I nc.
Step Top Uni-Body Model
(Pedestal Model Shown)
DO NOT DISCARD THIS MANUAL
Important operating and maintenance instructions included.
• Read, understand and follow these instructions for safe installation and operation.
WARNING
If the information in these instruc­tions is not followed exactly, a re may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• Do not overfi re - If heater or chimney con- nector glows, you are overfi ring. Overfi ring will void your warranty.
• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may cause house fi re.
CAUTION
• Keep children away.
• CAREFULLY SUPERVISE children in same room as
• Alert children and adults to hazards of high
• Do NOT operate with protective barriers removed or
• Keep clothing, furniture, draperies and other
Millennium Model
• Leave this manual with party responsible for use and operation.
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
appliance.
temperatures.
door open.
combustibles away.
WARNING
DO NOT
DISCARD
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies recommends NFI certifi ed professionals, or technicians supervised by an NFI certifi ed professional.
www.quadrafi re.com
7033-277C
Fire Risk.
For use with solid wood fuel only. Other fuels may overfi re and generate
poisonous gases (i.e. carbon monoxide).
WARNING
March 2, 2007
3100 Wood Stove Series (ACC)
and Welcome to the Quadra-Fire Family!
Hearth & Home Technologies welcomes you to our tradi­tion of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durabil­ity, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and fi replaces. And yet we are old- fashioned when it comes to craftsmanship. Each unit is
With warm regards,
R
meticulously fabricated and gold and nickel surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. From design, to fabrication, to shipping: Our guarantee of quality is more than a word, it’s Quadra­Fire tradition, and we proudly back this tradition with a Lim­ited Lifetime Warranty.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
___________________________
Alan Trusler
Senior
Vice President
Dealer Channel
t
___________________________
Dan Henry
Vice President
Advanced Technolgies
_________________________
Jason Olmstead Vice President &
General Manager
SAMPLE OF SERIAL NUMBER / SAFETY LABEL
LOCATION: BACK OF APPLIANCE
___________________________
Steve Tate
Quadra-Fire
Brand Manager
Serial No.
Model Name
Test Lab & Report No.
Page 2
SAMPLE
7033-277C
Mfg. Date
March 2, 2007
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3100 Wood Stove Series (ACC)
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. Appliance Certifi cations ......................4
B. Mobile Home Approved ......................4
C. Glass Specifi cations ............................4
D. BTU & Effi ciency Specifi cations ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Fire Safety ..........................................5
C. Negative Pressure ..............................6
D. Flue Draft Considerations ...................7
E. Venting Systems .................................7
F. Tools and Supplies Needed................7
G. Inspect Appliance & Components.......7
H. Typical Stove System .........................8
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................9-10
B. Clearances to Combustibles ...............11
Section 4: Installation Consideration
A. Hearth Requirements .........................12-13
B. Outside Air ..........................................14
C. Blower Installation ...............................15
Section 8: Operating Instructions (Cont’d)
H. Blower Operating Instructions .............29
I. Opacity (Smoke) .................................29
J. Overfi ring ............................................29
K. Frequently Asked Questions...............30
Section 9: Maintaining & Servicing Appliance
A. General Maintenance & Cleaning .......31-32
B. Glass Replacement .............................32
C. Firebrick Replacement ........................33
D. Baffl e Removal ....................................34
E. Snap Disc Replacement .....................34
F. Tube Channel Replacement ...............35
Section 10: Troubleshooting ........................36-37
Section 11: Reference Material
A. Exploded Drawings .............................38-40
B. Service Parts & Accessories...............41-43
C. Service & Maintenance Log ................44
D. Homeowner’s Notes ...........................45-46
E. Warranty Policy ...................................47
F. Contact Information .............................48
Section 5: Chimney Requirements
A. Venting Components ..........................16
B. Chimney Systems ...............................16-18
C. Installing Chimney Components .........18
D. Chimney Termination Requirements ..19
E. 2-10-03 Rule ........................................19
Section 6: Mobile Home ...............................20
Section 7: Appliance Set-Up
(ARS) Installation ...............................21-22
B. Leg Kit & Ash Removal System
A. Pedestal & Ash Removal System
(ARS) Installation...........................23
C. Door Handle Assembly .......................24
D. Blower Speed Adjustment ..................24
Section 8: Operating Instructions
A. Fire Safety ...........................................25
B. Wood Selection & Storage ..................25
C. Burning Process ..................................25-26
D.
E. Air Controls .........................................26-27
F. Burn Rates & Operating Effi ciency .....27
G. Building A Fire .....................................28
Automatic Combustion Control (ACC)
....26
March 2, 2007
7033-277C
Page 3
3100 Wood Stove Series (ACC)
Listing and Code Approvals
1
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A. Appliance Certifi cation
Model:
Laboratory: OMNI Test Laboratories, Inc. Report No & Date: Type: Standard: UL1482 and ULC S627 and (UM)
The Quadra-Fire 3100 Series Wood Stove (ACC) meets the U.S. Environmental Protection Agency’s 1990 particulate emission standards.
3100 Millennium & Step Top (ACC) Uni-Body
061-S-66-6 Wood Stove
84-HUD, Mobile Home Approved.
B. Mobile Home Approved
This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home fl oor , ceiling, and walls must be maintained. The appliance must be properly grounded to the frame of the mobile home and use only listed double-wall connector pipe. Outside Air Kit, part OAK-ACC must be installed in a mobile home installation
D. BTU & Effi ciency Specifi cations
EPA Certifi ed: Effi ciency: BTU Output: Heating Capacity: Vent Size: Firebox Size: Max Wood Length: Fuel: Shipping Weight:
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products, their specifi cations and/or price without notice.
1.1 grams per hour
79.51%
11,800 to 32,000
up to1,800 sq ft
6 inches
2 cubic feet
18 inches
Cord Wood
325 lbs
C. Glass Specifi cations
This stove is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the UL1482,
(UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S627 and CAN/CSA-B365 Installation Codes in Canada.
Page 4
7033-277C
March 2, 2007
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3100 Wood Stove Series (ACC)
2
A
. Design, Installation & Location Considerations
Consideration must be given to:
Safety
Convenience
Traffi c fl ow
• Chimney and chimney connector required It is a good idea to plan your installation on paper, using exact
measurements for clearances and fl oor protection, before actually beginning the installation. If you are not using an existing chimney, place the appliance where there will be a clear passage for a factory-built listed chimney through the ceiling and roof.
We recommend that a qualifi ed building inspector and your insurance company representative review your plans before and after installation
If this appliance is in an area where children may be near it is recommended that you purchase a decorative barrier to go in front of the appliance. away while it is operating and do not let anyone operate this appliance unless they are familiar with these operating instructions.
Service / Maintenance Tip:
In order to replace the tube channel a clearance of 19 inches (483mm) is required on the right side of stove in order to remove the tubes with the stove in place. If space is not available, the stove will have to be disconnected from the chimney to proceed with the tube replacement. See
page 35.
Getting Started
Remember to always keep children
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.
WARNING
B. Fire Safety
To provide reasonable fi re safety, the following should be given serious consideration:
1. Install at least one smoke detector on each fl oor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.
2. A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers.
3. A practiced evacuation plan, consisting of at least two escape routes.
4. A plan to deal with a chimney fi re as follows:
In the event of a chimney fi re:
a. Notify fi re department b. Prepare occupants for immediate evacuation. c. Close all openings into the stove. d. While awaiting fi re department, watch for ignition
of adjacent combustibles from overheated stove pipe, hot embers or sparks from the chimney.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home Technologies.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
• Operating appliance without fully assembling all components.
• Operating appliance without legs attached (if supplied with unit).
• Do NOT Overfi re - If appliance or chimney connector glows, you are overfi ring.
Any such action that may cause a fi re hazard.
Asphyxiation Risk.
March 2, 2007
• Do NOT connect this unit to a chimney fl ue servicing another appliance.
• Do NOT connect to any air distribution duct or system.
May allow fl ue gases to enter the house.
7033-277C
WARNING
Fire Risk.
• Do not operate appliance before reading and understanding operating instructions.
• Failure to operate appliance properly may cause a house fi re.
Page 5
3100 Wood Stove Series (ACC)
C. Negative Pressure
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Draft is the pressure difference needed to vent appliances successfully. Considerations for successful draft include:
• Preventing negative pressure
• Location of appliance and chimney Negative pressure results from the imbalance of air avail-
able for the stove to operate properly . Causes for this imbal­ance include:
• Exhaust fans (kitchen, bath) etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air condi­tioning
• Imbalances of HVAC air handling system
• Upper level air leaks
• Recessed lighting
• Attic hatch opening
• Duct leaks
To minimize the affects of negative air pressure the following must be considered:
• Install the outside air kit. Install the intake on the side of the house towards prevailing winds during the heating season.
• Ensure adequate outdoor air is supplied for combus­tion appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appli­ance,
• Avoid installing the appliance near doors, walkways or small isolated spaces.
• Recessed lighting should be of “sealed can” design; attic hatches weather stripped or sealed; and attic mounted duckwork and air handler joints and seams taped or sealed.
WARNING
Asphyxiation Risk.
Windward
Location
Not
Recommended
Outside Termination Cap
Marginal Location
Recommended
Location
• Negative pressure can cause spillage of com­bustion fumes, soot and carbon monoxide.
• Appliance needs to draft properly for safety.
Recommended
Location
Location NOT
Recommended
Leeward
Multi-level Roofs
Figure 6.1
Page 6
7033-277C
March 2, 2007
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3100 Wood Stove Series (ACC)
D. Flue Draft Considerations
Location of the appliance and chimney will affect perfor­mance. As shown in Figure 6.1 on page 6 the chimney should:
• Be installed through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die down of the fi re.
• Penetrate the highest part of the roof. This minimizes the affects of wind turbulence and down drafts.
• Consider the appliance location in order to avoid oor and ceiling attic joists and rafters.
Exterior conditions such as roof line, surrounding trees, prevailing winds and nearby hills can influence stove performance. Y our local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will easily correct your fl ue problem.
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o be sure that your appliance burns properly, the chimney draft (static pressure) should be approximately -.04 inch water column (W.C.) during a low burn and -.10 inch W.C. during a high burn, measured 6 inches (152mm) above the top of the appliance after one hour of operation at each burn setting.
NOTE: These are guidelines only, and may vary somewhat for individual installations.
E. Venting Systems
The venting system consists of a chimney connector (also known as stove pipe) and a chimney. These get extremely hot during use. Temperatures inside the chimney may exceed 2000°F (1 100°C) in the event of a creosote fi re. To protect against the possibility of a house fi re, the chimney connector and chimney must be properly installed and maintained. An approved thimble must be used when a connection is made through a combustible wall to a chimney . A chimney support package must be used when a connection is made through the ceiling to a prefabricated chimney. These accessories are absolutely necessary to provide safe clearances to combustible wall and ceiling material. Follow venting manufacturer’s clearances when installing venting system.
F. Tools And Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Reciprocating saw Pliers Hammer Phillips Head Screwdriver Flat Blade Screwdriver Plumb Line Level Tape Measure
Framing Material Hi-Temp Caulking Material Gloves Framing Square Electric Drill & Bits (1/4”) Safety Glasses 1/2 in. - 3/4 in. length, #6 or #8 self drilling screws (need 3 per pipe section connection)
G. Inspect Appliance & Components and
Pre-Use Check List
1. Place the appliance in a location near the fi nal installation area and follow the procedures below:
2. Open the appliance and remove all the parts and articles packed inside the Component Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregularities are noticed.
3. All safety warnings have been read and followed.
4. This Owner’s Manual has been read.
5. Floor protection requirements have been met.
6. Venting is properly installed.
7. The proper clearances from the appliance and chim­ney to combustible materials have been met.
8. The masonry chimney is inspected by a professional and is clean, or the factory built metal chimney is installed according to the manufacturer’s instruc­tions and clearances.
9. The chimney meets the required minimum height.
10.
11. Plated surfaces have been wiped clean, if appli-
12. A power outlet is available nearby if installing
All labels have been removed from the glass door.
cable.
optional blower assembly.
March 2, 2007
WARNING
Asphyxiation Risk.
• Do NOT connect this unit to a chimney fl ue servicing another appliance.
• Do NOT connect to any air distributon duct or system.
May allow fl ue gases to enter the house.
7033-277C
WARNING
Fire Risk.
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
Page 7
3100 Wood Stove Series (ACC)
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H. Typical Stove Systems
Stove system with masonry chimney consists of:
• Stove
• Chimney Connector (stove pipe)
• Thimble
• Masonry Chimney
• Hearth Pad Floor Protection
Spark Arrestor Cap
1" (25mm) Clearance With Firestop
Ceiling Joist
Combustible Wall
Thimble, 12" (305mm) Of Brick
Floor Protector
Concrete Cap
Fireclay Flue Liner With Air Space
Rafter
Flashing
Eave
Sheathing
Outside Air Rear Vent
Outside Air Termination Cap
Stove system with prefabricated metal chimney consists of:
• Stove Chimney Connector
• (stove pipe)
• Thimble (for exterior chimney)
• Firestops
• Insulations Shields
• Storm Collar and Flashing
• Termination Cap
• Hearth Pad Floor Protec­tion
Figure 8.1 Masonry Chimney
ListedTerminationCap
Roof Brace (if required)
Trim Collar on Inside Wall
Chimney Connector
Storm Collar
Flashing
Listed Chimney
Insulated " T "
Wall Support
Airtight Cleanout Door
Listed Termination Cap
Storm Collar
Flashing
Listed Chimney
Ceiling Support
Chimney Connector
Page 8
Floor Protector
7033-277C
Floor Protector
Figure 8.3 Interior Prefabricated ChimneyFigure 8.2 Exterior Prefabricated Chimney
March 2, 2007
3
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3100 Wood Stove Series (ACC)
Dimensions and Clearances
A. Appliance Dimensions
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
Millennium Model
30 in. (762mm)
9-15/16 in. (237mm)
15-1/16 in. (383mm)
25 in. (635mm)
C
L
10-15/16 in. (271mm)
18-15/16 in. (475mm)
12-1/2 in. (318mm)
14-15/16 in. (373mm)
Figure 9.1 Front View
26-11/16 in. (668mm)
24-5/16 in. (618mm)
16 in. (406mm)
6-11/16 in. (170mm)
C
L
11-1/2 in. (292mm)
March 2, 2007
Figure 9.2 Side View
20-3/4 in. (527mm)
7033-277C
Page 9
3100 Wood Stove Series (ACC)
Appliance Dimensions (Cont’d)
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3100 Step Top Pedestal Model
25 in. (635mm)
C
12-1/2 in.
9-5/16 in. (237mm)
34-1/4 in. (870mm)
L
18 in.
(457mm
(318mm
)
3100 Step Top Leg Model
)
14-15/16 in.
(379mm)
10-15/16 in.
(278mm)
33-1/8 in. (841mm)
19-1/16 in.
(484mm)
15-1/16 in.
(383mm)
23-7/8 in. (606mm)
Figure 10.1
26-11/16 in.(678mm)
24-5/16 in. (618m m)
15-3/8 in. (391mm )
16 in. (406mm)
11- 1 /2 in.
(292mm)
Figure 10.3
3-11/16 in. (94mm)
6-11/16 in. (170mm)
C
L
Back of Stove to Glass
23-3/8 in. (594mm)
3-1/2 in. (89mm)
10-3/8 in. (264mm)
Figure 10.2
Page 10
20-3/4 in. (527mm)
Figure 10.4
7033-277C
21-1/8 in. (537mm)
March 2, 2007
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A
B
C
D
E
F
E
F
G
H
*
C
D
G
B. Clearances to Combustibles (UL and ULC)
3100 Wood Stove Series (ACC)
BACKWALL / SIDEWALL
NOTE: Clearances may only be reduced by means
ALCOVE SIDE VIEW
approved by the regulatory authority having jurisdiction
A
90° OFF TOP UP & OUT CEILING CLEARANCE
CORNER INSTALLATION
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS In Inches & (Millimeters)
NOTE: All "A" , "C" and "F" Dimensions are to the inside diameter of the flue collar.
A B C D E F G H
INSTALLATION: Full Vertical OR Horizontal with Minimum 2 FT Vertical Off Stove Top
SINGLE WALL PIPE
Flat Top Model 15.25 (387) 11.75 (298) 25.5 (648) 16 (406) 8 (203) 17 (432) 48 (1220) 12 (305) Step-Top Model 12 (305) 8.5 (216) 22 (559) 12.5 (318) 5.5 (140 14.5 (368) 48 (1220) 12 (305)
DOUBLE WALL PIPE Flat Top Model 10.5 (267) 6.5 (165) 22 (559) 13 (330) 6.5 (165) 15.5 (394) 48 (1220) 9 (229) Step-Top Model 10 (228) 6 (152) 20.5 (521) 11 (279) 4 (102) 13 (330) 48 (1220) 9 (229)
INSTALLATION: 90° Elbow Off Top of Stove Through Backwall
STOVE TO CEILING CLEARANCE
G
ALCOVE TOP VIEW
B
SINGLE WALL PIPE Flat Top Model 12 (305) 8.5 (216) 22 (559) 13 (330) 8 (203) 17 (432) 48 (1220) 12 (305) Step-Top Model 10 (254) 6 (152) 20.5 (521) 11 (279) 5.5 (140) 14.5 (368) 48 (1220) 12 (305)
DOUBLE WALL PIPE Flat Top Model 8 (203) 4.5 (114) 17.5 (445) 8.5 (216) 6.5 (165) 15.5 (394) 48 (1220) 9 (229) Step-Top Model 10 (254) 6 (152) 20.5 (521) 11 (279) 4 (102) 13 (330) 48 (1220) 9 (229)
INSTALLATION: ALCOVE factory-built Class "A" chimney, or a masonry chimney. (Mobile Home must be equipped with a spark arrestor). Maximum depth of Alcove shall be no more than 48 inches (1220mm) with a minimum height of 48 inches (1220mm) to top of unit, and the referenced clearances.
*In Canada must comply with CAN/ULC-S269 M87 for the 650
DOUBLE WALL PIPE
Flat Top Model 11.75 (298) 8.25 (210) 23.5 (597) 14.5 (368) N/A N/A 48 (1220) * Step-Top Model 10 (254) 6.5 (152) 20.5 (521) 11 (279) N/A N/A 48 (1220) *
* SEE PIPE MANUFACTURERS CLEARANCES - NOT TESTED
WARNING
Fire Risk.
March 2, 2007
• Comply with all minimum clearances to combustibles as specifi ed.
• Failure to comply may cause house fi re.
Six inch (6") (152mm) diameter listed Double Wall air insulated connector pipe with UL103 HT* listed
o
C Factory-built chimney.
SERVICE / MAINTENANCE TIP
In order to replace the tube channel assembly a clearance of 19 inches (483mm) is required on the right side of stove in order to remove the tubes with the stove in place. If space is not available, the stove will have to be disconnected from the chimney to proceed with the tube replacement.
7033-277C
Page 11
3100 Wood Stove Series (ACC)
Installation
4
A. Hearth Protection Requirements
FLOOR PROTECTION: Floor protector must be non-com-
bustible material, extending beneath heater and to the front, sides and rear as indicated. The fl oor must be non-com- bustible or otherwise adequately protected from radiant heat given off by the unit and from sparks and falling embers. A layer of thin brick or ceramic tile over a combustible fl oor is not suffi cient.
For the Millennium Model In US installations, i essary to install a fl oor protector of a minimum of 3/8 inch (9.5mm) thick metal clad millboard or equivalent a minimum of 16
inches (406mm) in front of glass and 8 inches (203mm) to both sides of the fuel loading door. Open the door and measure 8 inches (203mm) from the side edge of the open­ing in the face of the appliance. *See exception.
t is nec-
Millennium Model
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In Canada, similar fl oor protection must be provided 18 inches (457mm) in front and 8 inches (203mm) from the sides and rear of the stove. *See exception.
*EXCEPTION: Non-combustible fl oor protections must extend beneath the fl ue pipe when installed with horizontal venting and extend 2 inches (51mm) beyond each side.
See Figure 12.4.
WARNING
Fire Risk.
• Hearth pads must be installed exactly as specified.
High temperatures or hot embers may ignite concealed combustibles.
Figure 12.1
203mm
(8 in.)
4-7/8 in.
Fuel loading door
16" from glass
31-5/8 in. minimum
203mm (8 in.)
3-1/8 in."
8 in.
USA
203mm
(8 in.)
39-5/8 in. minimum
1260mm (49-5/8 in.) minimum
49-7/8 in.
Figure 12.3
49-7/8 in.
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27-5/8 in.
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9
3
USA required
Canada recommended
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27-5/8 in.
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USA
Figure 12.2
Page 12
457mm (18 in.)
1041mm (41 in.)
minimum
CANADA
7033-277C
Must extend 2 in. (51mm) beyond
each side of pipe (shaded area)
Figure 12.4
March 2, 2007
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4
3100 Wood Stove Series (ACC)
Step-Top Uni-Body Model
For the Step T op Pedestal Model In US installations, i
t is necessary to install a fl oor protector of a minimum of 3/8 inch (9.5mm) thick metal clad millboard or equivalent a minimum of 16
inches (406mm) in front of glass and 8 inches (203mm) to both sides of the fuel loading door. Open the door and measure 8 inches (203mm) from the side edge of the open­ing in the face of the appliance. *See page 12 for Canadian
clearances and horizontal venting exception.
4-3/4 in.
Fuel loading door
16 in. from glass
3-1/4 in.
39-5/8 in. minimum
8 in.
USA
31-5/8 in.
minimum
Figure 13.1
For the Step T op Leg Model In US installations, i
t is nec­essary to install a fl oor protector of a minimum thickness of 1-1/4 inch (32mm) or 1/2 inch of “k” value of 0.84 thick metal clad millboard or equivalent a minimum of 16
inches (406mm) in front of glass and 8 inches (203mm) to both sides of the fuel loading door. Open the door and measure 8 inches (203mm) from the side edge of the opening in the face of the appliance. *See page 12 for Canadian clearances and
horizontal venting exception.
8 in.
49-7/
o
8 in.
9-7/
o
Figure 13.3
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27-5/8 in.
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a
e
n
g
o
i
a
t
r
p
o
ve
co
27-5/8 in.
.
n
e
i
g
a
6
r
1
ve
co
d
e
r
i
u
.
n
i
8
/
7
-
5
1
.
n
i
8
/
3
-
11
USA
USA required
Canada recommended
203mm (8 in.)
203mm
(8 in.)
203mm
(8 in.)
1254mm (49-3/8 in.) minimum
457mm (18 in.)
CANADA
1041mm (41 in.)
minimum
Figure 13.2
NOTE:
Illustrations and photos re ect typical installations and are FOR DESIGN PURPOSES ONLY.
Figure 13.4
Must extend 2 in. (51mm) beyond
each side of pipe (shaded area)
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design preference
Hearth & Home Technologies reserves the right to alter its products.
March 2, 2007
7033-277C
Page 13
3100 Wood Stove Series (ACC)
o
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B. Outside Air Kit Installation
A source of air (oxygen) is necessary in order for combus­tion to take place. Whatever combustion air is consumed by the fi re must be replaced. Air is replaced via air leak- age around windows and under doors. In homes that have tightly sealed doors and windows, an outside air source is needed. An optional Outside Air Kit is avail
Included in OAK-ACC: Termination cap, (2) wire ties, flex
adapter, and fasteners
Included in SRV7033-041: Cover plate and sealing rope (see
Floor Installation Alternative below,
Figure 14.2)
Items Needed for Installation (not supplied)
• 4 inch fl ex aluminum pipe, or if using alternate material, then it shall be made from durable, non-combustible, heat resistant material up to 350oF. Cut the pipe to the required length for your installation.
• Phillips head screw driver
• Silicone sealant
• Drills and saws necessary for cutting holes through the wall or fl ooring in your home.
able.
WARNING
Fire Risk. Asphyxiation Risk.
Do not draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
• Close proximity to exhaust vents or chimneys
Fumes or odor may result
WARNING
Asphyxiation Risk.
Outside air inlet must be located to prevent block­age from:
• Leaves
Snow or ice
• Other debris Block may cause combustion air starvation Smoke spillage may set off alarms or irritate sensi-
tive individuals.
1. Remove all materials from packing box.
2. Using a #2 Phillips screw driver attach the fl ex adapter to the stove using 4 screws. Figure 14.1
3.
Remove circular” knock-out” in the base of the pedestal.
4. Floor & Rear Installation: Cut a 4 inch (102mm) hole in outside wall or fl oor to accommodate outside air piping. Use 4 inch (102mm) aluminum metal fl ex or rigid piping to directly connect outside air to appliance intake. Use the supplied termination cap with a rodent screen. Seal between the wall (or fl oor) and the pipe with silicone to prevent moisture penetration.
Flex Adapter
Wire Tie
Remove circular “knock-out” in base of pedestal.
Flex Line
Wire Tie
WARNING
Asphyxiation Risk.
Length of outside air supply duct shall NOT exceed the length of the vertical height of the exhaust fl ue.
Fire will not burn properly
Smoke spillage occurs when door is opened due
to air starvation.
5. Floor Installation Alternative: In some instances you may not be able to install the fl ex pipe as show in Figure
14.1. If that is the case, you will need to order SRV7033­041 which includes a cover plate and sealing rope as shown in Figure 14.2. The goal is to seal the pedestal so no room air can leak into the pedestal.
Terminati Cap
Rope to Seal Pedestal
Cover Plate
Figure 14.1 - Floor & Rear Installation
Page 14
7033-277C
Figure 14.2 - Floor Installation Alternative
March 2, 2007
Do not remove
.
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C. Blower (Optional)
1. Remove the 3 bolts (1/4”-20 Phillips head) on the outer skin at the bottom rear of appliance.
2. Align holes in mounting fl ange of blower with bolt holes in appliance. Blower should be positioned at bottom of rear outer skin as shown in Figure 15.1.
3. Re-insert and tighten bolts, securing blower onto outer wall of appliance.
4.
Place the bracket containing the snap disc and magnet
under the bottom left rear corner as shown in Figure 15.1.
See page 29 for detailed operating instructions for the
blower and snap disc.
3100 Wood Stove Series (ACC)
CAUTION
Shock Risk.
• Do NOT remove grounding prong from plug.
• Plug directly into properly grounded 3 prong receptacle.
• Route cord away from appliance.
Do NOT route cord under or in front of appliance.
Secure wires with wire tie.
Snap Disc Bracket with Magnet
FAN
HIGH
MANUAL
AUTO
OFF
LOW
MANUAL: Over-rides the Snap Disc
AUTO: Fan will turn ON/OFF Automatically by the Snap Disc
Controls the Fan Speed
Figure 15.1
March 2, 2007
7033-277C
Page 15
3100 Wood Stove Series (ACC)
Chimney Requirements
5
A. Venting Components
Chimney Connector:
It is also known as fl ue pipe or stove pipe. The chimney connector joins the stove to the chimney . It must be a 6 inch (152mm) minimum diameter 24 gauge mild steel black or 26 gauge blued steel, or an approved air-insulated double wall venting pipe.
Thimble: A manufactured or site-constructed device installed in
combustible walls through which the chimney connector passes to the chimney. It is intended to keep the walls from igniting. Site constructed thimbles must meet NFPA 211 Standards. Prefabricated must be suitable for use with selected chimney and meet UL103 Type HT Standards. Follow instructions provided by the manufacturer for manufactured thimbles for masonry chimney and prefabricated chimneys.
Chimney: The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements specifi ed in Section 5B.
R
B. Chimney Systems
Prefabricated Metal Chimney
Must be a 6 inch (152mm) diameter (ID) high temperature chimney listed to UL 103 HT (2100oF) or ULC S629M.
Must use components required by the manufacturer for installation.
Must maintain clearances required by the manufacturer for installation.
Refer to manufacturers instructions for installation.
NOTE: In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100 conforming to CAN/ULC-S629M, STANDARD FOR 650
FACTORY-BUILT CHIMNEYS.
Listed Termination Cap
o
F) CLASS “A” or
Storm Collar
Flashing
o
C
ListedTerminationCap
Roof Brace ( if required)
Trim Collar on Inside Wall
Chimney Connector
Floor Protector
Storm Collar
Flashing
Listed Chimney
Insulated " T "
Wall Support
Listed Chimney
Ceiling Support
Chimney Connector
Floor Protector
Figure 16.1 Prefabricated Exterior Chimney
Page 16
7033-277C
Figure 16.2 - Prefabricated Interior Chimney
March 2, 2007
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Thimble
Site constructed for masonry chimney installation:
Components
• A minimum length of 12 inches [305mm] (longer for thicker walls) of solid insulated factory-built chimney length constructed to UL 103 Type HT 8 inch (203mm) inside diameter. Chimney needs to extend a minimum of 2 inches (51mm) from the interior wall and a mini­mum of 1 inch (25mm) from the exterior wall.
• Wall spacer, trim collar and wall band to fi t solid pack chimney selected.
• Minimum 8 inch (203mm) diameter clay liner section (if not already present in chimney) and refractory mortar.
Air Clearances
• Masonry chimney clearance must meet NFPA 211 mini­mum requirement of 2 inches (51mm) to sheet metal supports and combustibles.
• Minimum of 1 inch (25mm) clearance around the chim­ney connector.
• Top of wall opening is a minimum of 13-1/2 inches (343mm) from ceiling or 4-1/2 inches (114mm) below minimum clearance specifi ed by chimney connector manufacturer. NFPA 211 minimum vertical clearance of 18 inches (457mm) from chimney connector and ceil­ing or minimum recommended by chimney connector manufacturer. Figure 17.1.
Instructions:
1. Open inside wall at proper height for the chimney con­nector to entry the masonry chimney. Figure 17.1
2. Entry hole to masonry chimney must be lined with an 8 inch (203mm) minimum diameter clay liner, or equiva­lent, secured with refractory mortar.
3. Construct a 17 inch x 17 inch (432mm x 432mm) out­side dimension frame from 2 x 2 framing lumber to t into wall opening. Inside opening of frame should be no less than 14 inch x 14 inch (356mm x 356mm).
Figure 17.1.
4. Attach the wall spacer to the chimney side of the frame.
5. Nail the frame into the wall opening. The spacer should be on the chimney side.
6. Insert the section of the solid insulated chimney into the outer wall of the masonry chimney.
7. T ightly secure the length of the solid insulated chimney with the wall band to the masonry chimney.
8. Insert a section of chimney connector into the chimney. Make sure it does not protrude past the edge of the clay chimney liner inside the chimney.
9. Seal the end of the chimney connector to the clay liner with refractory mortar.
10.
Install trim collar around the sold pack chimney section
.
3100 Wood Stove Series (ACC)
C
L
ceiling
13.5” below ceiling to top of opening
Wall
or top of opening is a min.of
4.5” below min.clearance specified by connector mfg.
1.5 2x2 framing stud
2.0 min air clearance
1.0 min air clearance
4.5
1.5”
1.5”
2.0”
2.0”
1.0”
1.0”
C
L
17.0” OD
Center of Hole
Minimum18.0”
NFPA 211
14.0” ID
Thimble
Include depth of hearth pad
8.0”
Figure 17.1
Solid Pack Chimney with Metal Supports as a Thimble
Fire Clay Flue
Liner
with Airspace
Masonry
Trim Collar
Chimney Section
with 2 inch
(51mm)
Clearance to
Combustibles
Figure 17.2
Chimney
Connector
for Framing - Spaced
Chimney
Wall Spacer
Wall Band to
Secure Chimney
Section
Wood Studs Used
2 inch (51mm)
clearance from
Masonry Chimney
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles between spacers.
• ALWAYS maintain specifi ed clearances around vent- ing and spacers.
• Install spacers as specifi ed.
Failure to keep insulation or other material away from vent pipe may cause fi re.
March 2, 2007
7033-277C
Page 17
3100 Wood Stove Series (ACC)
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Solid Pack Chimney with Metal Supports as a Thimble (Cont’d)
Min. Chimney Clearance to
Wall Spacer and
Combustibles - 2 inch (51mm)
Chimney Flue
Liner
Fireclay Liner or
Equivalent
Masonry Chimney
Constructed to NFPA 211
Figure 18.1
Min. Clearance
2 inch (51mm)
1 inch (25mm) Air
Space to Chimney
Section
Chimney
Connector
Chimney Section
Trim Collar
Wall Band
Wall Spacer
Chimney Height / Rise and Run
This product was designed for and tested on a 6 inch (152mm) chimney, 14 to 16 feet (420-480cm) high, (includes stove height) measured from the base of the appliance. The further your stack height or diameter varies from this confi guration, the possibility of performance problems exists.
Chimney height may need to be increased by 2 - 3% per each 1000 feet above sea level. It is not recommended to use offsets or elbows at altitudes above 4000 feet above sea level or when there are other factors that affect fl ue draft.
C. Installing Chimney Components
Chimney Connector
Single wall connector or stove pipe. This must be at least 24 gauge mild steel or 26 gauge blue
steel. The sections must be attached to the appliance and to each other with the crimped (male) end pointing toward the stove. All joints, including the connection at the fl ue collar, should be secured with 3 sheet metal screws. Make sure to follow the minimum clearances to combustibles. Where passage through the wall, or partition of combustible con­struction is desired in Canada, the installation shall conform to CAN/CSA-B365.
Factory-built listed chimney connector (vented). A listed connector (vented) must be used when installing this
unit in a mobile home. The listed connectors must conform to each other to ensure a proper fi t and seal.
Crimped
End
Toward
Stove
Secure pipe sections with a
minimum of 3 screws
Figure 18.2 Chimney Connector (Stove Pipe)
Flue Gas
Direction
Page 18
WARNING
Fire Risk.
Inspection of Chimney:
• Chimney must be in good condition.
• Meets minimum standard of NFPA 211
• Factory-built chimney must be 6 inch (152mm) UL103 HT.
WARNING
Asphyxiation Risk.
• Do NOT connect this unit to a chimney fl ue servicing another appliance.
• Do NOT connect to any air distribution duct or system.
May allow fl ue gases to enter the house.
7033-277C
WARNING
Fire Risk.
Follow Chimney Connector Manufacturer’s Instructions for Proper Installation.
ONLY use connector:
• Within the room, between appliance and ceiling or wall. Connector shall NOT pass through:
• Attic or roof space
• Closet or similar concealed space
• Floor or ceiling Maintain minimum clearances to combustibles
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appli­ance. For assistance or additional information consult a qualifi ed installer, service agency or your dealer.
March 2, 2007
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3100 Wood Stove Series (ACC)
D. Chimney Termination Requirements
Follow manufacturers instructions for clearance, securing, ashing and terminating the chimney.
Must have an approved and listed cap
Must not be located where it will become plugged by
snow or other material
• Must terminate at least 3 feet (91cm) above the roof and at least 2 feet (61cm) above any portion of the roof within 10 feet (305cm).
• Must be located away from trees or other struc­tures
E. 2-10-3 Rule
These are safety requirements and are not meant to assure proper fl ue draft.
2 ft. (61cm)
10 ft. (305cm) To Nearest R oof l ine
3 ft. (91cm)
Minimum
NOTE:
• Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions affect performance.
• Chimney height may need adjustment if smoking or overdraft occurs.
Less than 10 ft. (305cm )
2 ft. (61cm)
3 ft. (91cm)
Minimum
Figure 19.1
3 ft. (91cm)
Minimum
Figure 19.2
2 ft. (61cm)
Pitched Roof
10 ft. (305cm) To Nearest R oof l ine
Pitched Roof
Less than 10 ft. (305cm)
2 ft. (61cm)
3 ft. (91cm)
Minimum
March 2, 2007
7033-277C
Page 19
3100 Wood Stove Series (ACC)
Mobile Home Installation
6
You must use a Quadra-Fire Outside Air Kit Part OAK-ACC and (depending on fl oor installation, Part SRV7033-041) for installation in a mobile home.
1. An outside air inlet must be provided for combustion See page 14 for installation information.
2. Appliance must be secured to the mobile home structure by bolting the pedestal through hearth pad and into oor.
3. Appliance must be grounded with #8 solid copper grounding wire or equivalent and terminated at each end with N.E.C. approved grounding device.
4. Appliance must be installed with an approved UL103 HT ventilated chimney connector, UL103 HT chimney, and terminal cap with spark arrestor. Never use a single wall connector (stove pipe) in a mobile home installation. Use only double-wall connector pipe, Dura-Vent DVL, Selkirk metalbestos DS or Security DL double-wall connector or any listed double-wall connector pipe.
In Canada, this appliance must be connected to a 6 inch
5. (152mm) factory-built chimney conforming to CAN/ULC­629M, STANDARD FOR FACTORY BUILT CHIMNEYS.
6. Follow the chimney and chimney connector manufacturer’s instructions when installing the fl ue system for use in a mobile home.
7. Maintain clearance to combustibles.
8. Floor protection requirements must be followed precisely.
9. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure.
NOTE: Offsets from the vertical, not exceeding 45°, are allowed per Section 905(a) of the Uniform Mechanical Code (UMC). Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run does not exceed 75% of the vertical height of the vent. Construction, clearance and termination must be in compliance with the UMC T able 9C. This installation must also comply with NFP A
211. NOTE: Top sections of chimney must be removable to allow
maximum clearance of 13.5 feet (411cm) from ground level for transportation purposes.
10. Burn wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).
11. If unit burns poorly while an exhaust blower is on in home, (i.e., range hood), increase combustion air.
12. Installation shall be in accordance with the Manufacturers Home & Safety Standard (HUD) CFR 3280, Part 24.
SparkArestor Cap
Storm Collar
Roof Flashing
Joist Shield/Fire stop
Floor Protector
Outside Air Floor Vent
Figure 20.1
Double wall connector pipe
OutsideAir RearVent
CAUTION
Maintain structural integrity of mobile home:
• Floor, wall, ceiling and/or roof. Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural integrity.
WARNING
Asphyxiation Risk.
Never install in a sleeping room. Consumes oxygen in the room.
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Page 20
7033-277C
March 2, 2007
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Appliance Set Up
7
A. Pedestal Assembly and Ash Removal
System (ARS) Installation for Step Top Uni-body
NOTE: The Ash Removal System, must be installed fi rst before installing the pedestal.
Included in Kit: Door assembly, door handle & magnet,
ash grate, ash grate channel, ash drawer, fastener package. A cover plate that is required for a fl oor outside air instal- lation on a pedestal model is also included, If not needed, discard.
Tools Required: Phillips head screw driver, 7/16 socket wrench, 3/32 and 5/36 Allen wrench.
Figure 21.1
3100 Wood Stove Series (ACC)
2
2
Remove for installation and then re-install
Begin installing the ARS System.
1. Remove 2 bricks as shown in Figure 21.1 Lay body of stove on its back on a protective pad or pallet.
2.
3. Remove the 2 nuts and 2 bolts holding the grate in place and set the grate aside. Discard the 2 nuts. I gasket over the 4 protruding screws. Figure 21.2.
4. Install ash door assembly by sliding the rod at an angle into the slot on the left side and sliding over the 4 screws protruding from the bottom of the stove. Secure with nuts provided. Figure 21.2.
5. Install magnet using a Phillips head screw driver. This magnet will hold the door handle in an open position which in turn holds the ash door open so ashes can be brushed into the ash drawer. Figure 21.2.
6. Install door handle by placing over rod and sliding to the right. While in an open position, line up the set screw with the fl at side of the rod and tighten the set screw using a 3/32 Allen wrench. The set screw needs to be snug.
Figure 21.3.
nstall the
WARNING
Do NOT operate before fully assembling components. Burning your stove without a pedestal or leg kit
attached:
Will void your warranty.
May result in property damage or personal injury.
Door Handle
Gasket
Lay stove flat on protective padding or pallet
Magnet
Slide rod at an angle into slot
Ash Door Assembly
Figure 21.2
Set Screw
(align with flat
side of rod)
Ash Door Rod shown in installed position
Door handle must be in open position to tighten set screw
March 2, 2007
7033-277C
Figure 21.3
Page 21
3100 Wood Stove Series (ACC) Pedestal and Ash Removal System (Cont’d)
Installing Pedestal Assembly
1. Remove screws on adapter and slide pedestal over adapter on bottom of stove. Figure 22.1.
2. Line up holes in sides of pedestal with holes in adapter.
3. Securely tighten pedestal into place.
4. Carefully stand stove up and place in desired location.
5. Slip wooden decorative strips onto pedestal edges.
Finishing the ARS Installation
1. The ARS channel is already installed on the stove. S the grate into the ARS channel and secure with 2 bolts previously removed. Replace the 2 front cut bricks. Figure 22.2.
2. Install the ash drawer.
3.
Check to make sure baffl e boards and ceramic blanket are in their proper locations (see page 28).
NOTE: If installing a fl oor installation of an outside air kit on a
Step T op model with a pedestal assembly you must attach the enclosed cover plate to the back of the stove. Other wise you may discard this piece. See Figure 22.3.
et
R
Grate
ARS
Channel
Replace both bricks
back into firebox
Figure 22.2
Figure 22.1
Adapters
Ash Removel
Drawer
Cover Plate
Figure 22.3
Oak
Pedestal
Trim
Page 22
7033-277C
March 2, 2007
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B. Leg Kit and Ash Removal Installation
(ARS) for Step Top Uni-Body
NOTE: The Ash Removal System, must be installed fi rst before installing the legs.
Begin installing the ARS System.
1. Follow steps 1 through 6 on page 21.
Installing Leg Kit
1.
Remove leg mounting brackets packaged inside fi rebox.
2. Attach
3. Loosely assemble bolts into the corner of the mounting brack-
4. Slide legs onto mounting brackets and tighten. Make sure the
5. Carefully stand stove up and place in desired location. Do NOT
6. Use leveling bolts on legs to stabilize and level stove.
the 2 bottom screws of the mounting brackets to the bottom of the stove with 1/4”-20 Phillips screws. These screws are located in the component pack. Leave the bottom 2 screws loose so you can slide the ash pan assembly bottom slots over the screw heads. This allows the weight of the ash pan to rest on the screws while you are attaching the top 2 screws. Once the ash pan is attached, tighten all screws.
ets for leg attachment.
legs are up against the bracket. There are leveling bolts in 2 legs. These leveling legs should be in opposite corners.
tilt up on the cast iron legs, it could damage the legs.
3100 Wood Stove Series (ACC)
Lay stove flat on its back on protective padding or pallet
Leg Brackets
Figure 23.2
Ash Drawer
Insert 2 bottom screws loosely
CAUTION
Do NOT tilt the unit on the cast iron legs.
Tilting could lead to property damage.
Lift the unit upright and place it into position on the oor protector.
Finishing the ARS Installation
1.
Follow steps 1 through 3 on page 22. See also Figure 22.2.
Leg Mounting Brackets are packaged inside firebox.
Leveling Legs at opposite corners
Figure 23.1
March 2, 2007
7033-277C
Page 23
3100 Wood Stove Series (ACC)
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C. Door Handle Assembly
1. Install washer on door handle shaft.
2. Slide door handle through door.
3. Install second washer(s) as shown.
4. Install key in groove.
5. Align groove in latch cam with key; slide latch cam over shaft
6. Install locknut but do not overtighten as the door handle needs to move smoothly.
7. Install spring handle turning in a counter-clockwise motion to desired location on door handle rod.
CAUTION
• Do NOT overtighten lock nut.
• Door handle needs to move smoothly.
D. Adjusting The Blower Speed Control
The blower speed control for this unit is adjusted at the factory , and normally does not require further adjustment.
N
OTE: When the speed control is turned clockwise,
it will click on to high speed. Continue to turn the speed control clockwise to decrease the speed. At full clockwise, the blower should blow gently, but should not stop.
1. With the appliance plugged in, turn the speed control knob to slow (full clockwise).
2. With a small screwdriver, adjust the blower speed by turning the adjustment mechanism through the hole on the side of the speed control.
3. Adjust the speed so the blower runs slowly, but does not stop. Turn clockwise to slow the blower and counterclockwise to increase the speed.
Locknut
Figure 24.1
Latch Cam
Door Cross Section (example)
Spacing Washers
Spring
Handle
Door Handle
Page 24
7033-277C
March 2, 2007
8
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3100 Wood Stove Series (ACC)
Operating Instructions
A. Fire Safety
To provide reasonable fi re safety, the following should be given serious consideration:
1. Install at least one smoke detector on each fl oor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.
2. A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers.
3. A practiced evacuation plan, consisting of at least two escape routes.
4. A plan to deal with a chimney fi re as follows:
In the event of a chimney fi re:
a. Notify fi re department b. Prepare occupants for immediate evacuation. c. Close all openings into the stove. d. While awaiting fi re department, watch for ignition
of adjacent combustibles from overheated stove pipe, hot embers or sparks from the chimney.
B. Wood Selection & Storage
Burn only dry seasoned wood. Store wood under cover, out of the rain and snow. Dry and well-seasoned wood will not only minimize the chance of creosote formation, but will give you the most effi cient fi re. Even dry wood contains at least 15% moisture by weight, and should be burned hot enough to keep the chimney hot for as long as it takes to dry the wood out - about one hour. It is a waste of energy to burn unseasoned wood of any kind.
Dead wood lying on the forest fl oor should be considered wet, and requires full seasoning time. Standing dead wood can be considered to be about 2/3 seasoned. To tell if wood is dry enough to burn, check the ends of the logs. If there are cracks radiating in all directions from the center, it is dry. If your wood sizzles in the fi re, even though the surface is dry, it may not be fully cured.
Splitting wood before it is stored reduces drying time. Wood should be stacked so that both ends of each piece are exposed to air, since more drying occurs through the cut ends than the sides. This is true even with wood that has been split. Store wood under cover, such as in a shed, or covered with a tarp, plastic, tar paper, sheets of scrap plywood, etc., as uncovered wood can absorb water from rain or snow, delaying the seasoning process.
WARNING
Fire Risk
Do NOT store wood:
• Closer than required clearances to com­bustibles to appliance
• Within space required for loading or ash removal.
Do NOT operate appliance:
• With appliance door open.
• With ash removal system door open.
WARNING
Fire Risk.
Do NOT burn wet or green wood.
Store wood in dry location.
Stack wood so both ends are exposed to air.
Wet, unseasoned wood can cause accumulation of creosote.
C. Burning Process
In recent years there has been an increasing concern about air quality. Much of the blame for poor air quality has been placed on the burning of wood for home heating. In order to improve the situation, we at Quadra-Fire have developed cleaner-burning woodstoves that surpass the requirements for emissions established by our governing agencies. These woodstoves, like any other appliances, must be properly operated in order to insure that they perform the way they are designed to perform. Improper operation can turn most any wood stove into a smoldering environmental hazard.
1. Kindling or First Stage
It helps to know a little about the actual process of burning in order to understand what goes on inside a stove. The fi rst stage of burning is called the kindling stage. In this stage, the wood is heated to a temperature high enough to evaporate the moisture which is present in all wood. The wood will reach the boiling point of water (212°F) and will not get any hotter until the water is evaporated. This process takes heat from the coals and tends to cool the appliance.
Fire requires three things to burn - fuel, air and heat. So, if heat is robbed from the appliance during the drying stage, the new load of wood has reduced the chances for a good clean burn. For this reason, it is always best to burn dry, seasoned fi rewood. When the wood isn’t dry, you must open the air controls and burn at a high burn setting for a longer time to start it burning. The heat generated from the re should be warming your home and establishing the fl ue draft, not evaporating the moisture out of wet, unseasoned wood, resulting in wasted heat.
March 2, 2007
7033-277C
Page 25
3100 Wood Stove Series (ACC)
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2. Second Stage
The next stage of burning, the secondary stage, is the period when the wood gives off fl ammable gases which burn above the fuel with bright fl ames. During this stage of burning it is very important that the fl ames be maintained and not allowed to go out. This will ensure the cleanest possible fi re. If the ames tend to go out, it is set too low for your burning condi­tions. The air control located at the upper right hand corner is used to adjust for burn rates. This is called the Burn Rate Air Control. Figure 26.1.
3. Final Stage
The fi nal stage of burning is the charcoal stage. This occurs
when the fl ammable gases have been mostly burned and only charcoal remains. This is a naturally clean portion of the burn. The coals burn with hot blue fl ames.
It is very important to reload your appliance while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood. It is best to open the Burn Rate Air and Start-Up Air Controls before reloading. This livens up the coalbed and reduces excessive emissions (opacity/smoke). Open door slowly so that ash or smoke does not exit appliance through opening. You should also break up any large chunks and distribute the coals so that the new wood is laid on hot coals.
Air quality is important to all of us, and if we choose to use wood to heat our homes we should do so responsibly . To do this we need to learn to burn our stoves in the cleanest way possible. Doing this will allow us to continue using our wood stoves for many years to come.
The second function of the Start-Up Air Control is operation of the rear air system. The rear air is used primarily during a High Burn Rate. However, in some instances rear air is desired during normal operation to help with combustion of fuel towards the back of the fi rebox particularly when burning hardwoods. The rear air is controlled independently from the ACC system. Slide the Start-Up Air Control between the fi rst and third marker as indicated on the label to allow rear air to enter the fi rebox. Figure 26.1.
2. Manual Timer Over-Ride
If you need to shut the ACC system off before it shuts itself off after 25 minutes (i.e. overfi re situation), reach down to the bottom right rear corner and pull the lever toward you.
Figure 26t.2.
HIGH
Burn Rate Air Control
MED LOW
D. Automatic Combustion Control (ACC)
Typically , when you build a fi re, you open the air controls fully and monitor the fi re to prevent it from going into an overfi re situation and/or burning your wood up too quickly before you shut down the air controls to the desired burn rate. With the Automatic Combustion Control (ACC) system, you do not have to continually monitor the fi re. Once you set the ACC system it will control the fi re for you. Follow the instructions below to learn how to operate your stove with ease.
E. Air Controls
1. Start-Up Air Control
The Start-Up Air Control has two primary functions. The rst function is to activate the Automatic Combustion Control system (ACC). This function is performed by sliding the con­trol all the way back until it stops at the “HI” indicator on the label and then pulling forward to the front of the stove until it stops. This activates the ACC system and opens the front air channel and allows air to enter the front of the stove for approximately 25 minutes. The front air channel gradually shuts down until it is completely closed at the end of the 25 minutes. The fi re is now controlled by the air supplied by the Burn Rate Air Control. This function should be performed each time you reload the stove. Figure 25.1.
Figure 26.1
Figure 26.2
Start-Up Air Control
Pull Forward to Shut Down
Manual
Timer (ACC)
Shut Down
Page 26
7033-277C
March 2, 2007
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3100 Wood Stove Series (ACC)
2. Burn Rate Air Control
This air supply enters at the upper front of the fi rebox, near the top of the glass door. This preheated air supplies the neces­sary fresh oxygen to mix with the unburned gases, helping to create second, third and fourth combustions. This air is regulated by the Burn Rate Air Control. There are four settings High, Medium-High, Medium-Low and Low. When the control is raised all the way up it is on the High setting and when pushed all the down it is on the Low setting. Figure 27.1.
F. Burn Rates and Operating Effi ciency
For maximum operating effi ciency
1. This appliance has a timer system (ACC) that operates the stove at its maximum effi ciency removing any guess work for the homeowner. Follow the instructions below for each burn rate for the Start-Up Air Control and Burn Rate Air Control. Figure 27.1.
2. Burn dry, well-seasoned wood.
Burn Rates
1. Starting a Fire and Reloading
Open both controls fully by raising the Burn Rate Air Control all the way up until it stops and slide the Start-up Air Control back until it stops. After loading the stove with wood and starting the fi re, set both controls to the desired setting by following the burn rate instructions below.
NOTE:
type of wood or chimney draft. Due to altitude and other environmental circumstances, this operational information is a guideline only.
2. High Burn Rate - Maximum Heat
These are approximate settings, and will vary with
Raise the Burn Rate Air Control all the way up until it stops (top marker) to a fully open position. Slide the Start-Up Air Control all the way back until it stops (HI marker) and leave it there. This setting over-rides the timer system (ACC) so you must monitor the fi re closely while in this setting.
4.
Medium-Low Burn Rate* - 10,000 to 15,000 BTU/hr
Raise the Burn Rate Air Control up to the bottom of the middle marker and stop. Slide the Start-Up Air Control all the way back until it stops (HI marker) and then pull forward until it stops. This activates the timer system (ACC).
5. Low Burn Rate* - Below 10,000 BTU/hr
Leave the Burn Rate Air Control at the bottom marker . Slide the Start-Up Air Control all the way back until it stops (HI marker) and then pull forward until it stops. This activates the timer system (ACC).
HIGH
Shown with Side Shield Removed
LOW
Low (Closed)
High (Open)
Burn Rate Air Control
Front Air Channel
Operated by Timer
Start-UpAir Control
RearAir Channel
Operates independently
fromTimer
ST AR T-UP
REARAIR
HI
Timer
Timer Manual
Shut-off
WARNING
Risk of Fire.
When set on High Burn Rate and over-riding the Automatic Combustion Control system an overfi re situation can occur and may result in a chimney fi re.
Overfi ring will void the stove warranty.
3.
Medium-High Burn Rate* - 15,000 to 30,000 BTU/hr
Raise the Burn Rate Air Control all the way up until it stops (top marker) to a fully open position. Slide the Start-Up Air Control all the way back until it stops (HI marker) and then pull forward until it stops. This activates the timer system (ACC).
March 2, 2007
Figure 27.1
NOTE: Operate appliance on High Burn 15 minutes a
day to help keep fl ue/chimney clean.
7033-277C
“HI” setting
over-rides
Timer
Closed
Wide Open
After activating the timer (ACC), if the control is placed within the rear air section on the label it will allow rear air to enter the fi rebox. This will not interfere with the timer gradually closing the front air channel in 25 minutes. If control is set on “HI” it over-rides the timer (ACC).
Page 27
3100 Wood Stove Series (ACC)
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G. Building A Fire
Before lighting your fi rst fi re in the stove:
1. Confi rm the baffl e is correctly positioned. It should be even with the front tube and resting on all tubes. Figure
28.1.
2. Follow instructions on page 32 for cleaning plated sur­faces, if applicable.
3. Remove all labels from glass.
There are many ways to build a fi re. The basic principle is to light easily-ignitable tinder or paper, which ignites the fast burning kindling, which in turn ignites the slow-burning rewood. Here is one method that works well:
Open the Burn Rate Air and Start-Up Air Controls fully.
1.
2. Place several wads of crushed paper on the fi rebox fl oor. Heating the fl ue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum.
3. Lay small dry sticks of kindling on top of the paper.
4. Make sure that no matches or other combustibles are in the immediate area of the appliance. Be sure the room is adequately ventilated and the fl ue unobstructed.
5. Light the paper in the appliance. NEVER light or rekindle re with kerosene, gasoline, or charcoal lighter fl uid; the results can be fatal.
6. Once the kindling is burning quickly, add several full­length logs 3 inches (76mm) or 4 inches (102mm) in diameter. Be careful not to smother the fi re. Stack the pieces of wood carefully; near enough to keep each other hot, but far enough away from each other to allow adequate air fl ow between them.
7. Set the Burn Rate Air Control and activate the timer system (ACC).
8. When ready to reload, It is best to fully open both the Burn Rate Air and Start-up Air Controls before reload- ing. This livens up the coalbed and reduces excessive emissions (opacity/smoke). Open door slowly so that ash or smoke does not exit appliance through opening. Large logs burn slowly , holding a fi re longer. Small logs burn fast and hot, giving quick heat.
9.
As long as there are hot coals, repeating steps 6 through 8 will maintain a continuous fi re throughout the season.
Baffle Board even with front tube & resting on all tubes
Ceramic Blanket on Top
Tube Channels
Figure 28.1
Burn Rate Air Control
Start-Up
Air
Control
2 pc Baffle Board
NOTE:
• Build fi re on brick fi rebox fl oor.
• Do NOT use grates, andirons or other methods to support fuel.
It will adversely affect emissions.
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3100 Wood Stove Series (ACC)
H. Blower Operating Instructions
NOTE: If your Quadra-Fire wood stove is equipped with an
optional blower, you should follow these guidelines:
1. Initial (cold) start-up and all Burn Settings The blower can be plugged in and turned on right away .
The blower fan is turned on and off by a snap disc. When your stove has reached a certain temperature the blower will turn on and when your stove has cooled down to a certain temperature it will turn off.
NOTE: The blower can still be left on at all burn rates even if you have deactivated the snap disc with the manual over-ride knob. See page 15.
2. The blower is equipped with a speed control. Adjust the fan speed by turning the speed control clockwise to “Low” or counterclockwise to “High”.
3. Snap Disc Location If you fi nd the blower coming on and off at undesirable
temperatures, relocate the snap disc to another location in the designated zone on the back of the appliance. Figure 29.1 There is a manual over-ride switch to deactivate the snap disc, if necessary. See page 15.
I. Opacity (Smoke)
This is the measure of how cleanly your appliance is burn­ing. Opacity is measured in percent; 100% opacity is when an object is totally obscured by the smoke column from a chimney , and 0% opacity means that no smoke column can be seen. As you become familiar with your appliance, you should periodically check the opacity. This will allow you to know how to burn as nearly smoke-free as possible (goal of 0% opacity).
J. Overfi ring
Do not overfi re. Using ammable liquids or too much wood,
burning trash in the appliance, or allowing too much air into the fi re may result in overfi ring. If the chimney connector (stove pipe) or appliance glows red or even worse, white, it is overfi red. This condition may ignite creosote in the chimney , which can be dangerous, possibly causing a house fi re. If you overfi re, immediately close the air controls and door, if open, to reduce the air supply to the fi re. Over ring will
void the stove warranty.
WARNING
Fire Risk.
Do NOT burn garbage or ammable uids
such as gasoline, naptha or engine oil.
Do NOT burn treated wood or wood with salt (driftwood).
May generate carbon monooxide if burn material other
than wood.
May result in illness or possible death.
Figure 29.1
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
• Open windows for air circulation.
Odors may be irritating to sensitive individuals.
March 2, 2007
7033-277C
WARNING
Fire Risk.
Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s vicinity.
• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fl uid or similar liquids to start or “freshen up” a re in this heater.
• Keep all such liquids well away from the heater while it is in use.
• Combustible materials may ignite.
Page 29
3100 Wood Stove Series (ACC)
K. Frequently Asked Questions
ISSUES SOLUTIONS
Odor from appliance When fi rst operated, this appliance may release an odor for the fi rst several hours. This is
caused by the curing of the paint and the burning off of any oils remaining from manufacturing.
Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.
Whirring sound If the optional blower has been installed, the blower produces a whirring sound which
increases in volume as the speed is increased.
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Maintaining & Servicing Your Appliance
9
A. General Maintenance
1. Creosote (Chimney) Cleaning
• Frequency: Annually before lighting stove or once every 2
months during heating season.
• By: Homeowner / Chimney Sweep
• Task: See the following instructions.
Remove all ash from the fi rebox and extinguish all hot embers before disposal. Allow the appliance to cool completely. Disconnect fl ue pipe or remove baffl e and ceramic blanket from appliance before cleaning chimney. Otherwise residue can pile up on top of the baffl e and ceramic blanket and the appliance will not work properly. (See Baffl e Removal on page 34). Close the door tightly. The creosote or soot should be removed with a brush specifi cally designed for the type of chimney in use. Clean out fallen ashes from the fi rebox. A chimney sweep can perform this service.
It is also recommended that before each heating season the entire system be professionally inspected, cleaned and repaired if necessary.
Inspection: Inspect the system at the appliance connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimney from the top as well as from the bottom.
Formation and Need For Removal: When wood is burned slowly, it produces tar and other organic vapors which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney ue of a newly-started or a slow-burning fi re. As a result, creosote residue accumulates on the fl ue lining. When ignited, this creosote creates an extremely hot fi re which may damage the chimney or even destroy the house. The chimney connector and chimney should be inspected once every 2 months during the heating season to determine if a creosote or soot buildup has occurred. If creosote or soot has accumulated, it should be removed to reduce the risk of a chimney fi re.
WARNING
Fire Risk.
Prevent creosote buildup.
• Inspect chimney connector and chimney once every two months during heating season.
• Remove creosote to reduce risk of chimney fi re.
• Ignited creosote is extremely HOT.
WARNING
Fire Risk.
• Do not use chimney cleaners or fl ame colo-
rants in your appliance.
Will corrode pipe.
3100 Wood Stove Series (ACC)
3. ARS Operating and Cleaning
• Frequency: As necessary
• By: Homeowner
• Task: See the following instructions.
CAUTION
Injury Risk.
• Gloves recommended
• May have sharp edges
1. The stove and ashes must be completely cooled down before using the Ash Removal System. Reach down and locate the ash removal door handle under the left side of the stove in the center. Squeeze the handle and push all the way back. A magnet will hold the handle in place which in turn holds the ash door open.
2. Clean ash down through the ash removal system grate into the drawer below. If there are large pieces in the ashes, you can remove the grate before brushing the ash into the drawer. Be sure to replace the grate before operating the stove. Remember to leave 1/4 to 1/2 inch (6-13mm) of ash on the fi rebox fl oor to act as a natural grate, allowing air to fl ow freely underneath wood.
3. Close the door handle, you will hear a “click” when it closes. The ash drawer will not pull out if the door handle is left in the open position. Wear gloves to remove the drawer. Dispose of the ashes following the directions below.
3. Disposal of Ashes
• Frequency: As necessary
• By: Homeowner
• Task: See the following instructions.
Ashes should be placed in a metal container with a tight fi tting lid. The closed container of ashes should be placed on a non-combustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.
WARNING
Fire Risk.
Disposal of Ashes
• Ashes should be placed in metal container with tight tting lid.
• Do not place metal container on combustible surface.
• Ashes should be retained in closed container until all cinders have thoroughly cooled.
March 2, 2007
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3100 Wood Stove Series (ACC)
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4. Glass Cleaning
• Frequency: As necessary
• By: Homeowner
• Task: See the following instructions.
Clean glass with a non-abrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack. If the deposits on the glass are not very heavy, normal glass cleaners work well. Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner. After using an oven cleaner, it is advisable to remove any residue with a glass cleaner or soap and water. Oven cleaner left on during the next fi ring can permanently stain the glass and damage the fi nish on plated metal surfaces.
A portion of the combustion air entering the fi rebox is defl ected down over the inside of the door glass. This air fl ow “washes” the glass, helping to keep smoke from adhering to its surface. When operated at a low burn rate, less air will be fl owing over the glass and the smokey, relatively cool condition of a low fi re will cause the glass to become coated. Operating the appliance with the Burn Rate Air Control and Start-Up Air Control all the way open for 15-20 minutes should remove the built up coating.
CAUTION
Handle glass assembly with care.
Glass
Assembly
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
• Use commerical oven cleaner on heavier deposits.
• Remove all residue of oven cleaner or will permanently stain glass on next fi ring.
Refer to maintenance instructions.
When cleaning glass:
• Avoid striking, scratching or slamming glass.
• Do NOT clean glass when hot.
5. Cleaning Plated Surfaces
• Frequency: As necessary
• By: Homeowner
• Task: See the following instructions.
Clean all the fi ngerprints and oils from plated surfaces BEFORE fi ring the appliance for the fi rst time. If not cleaned properly before lighting your fi rst fi re, the oils can cause permanent markings on the plating. After the plating is cured, the oils will not affect the fi nish and little maintenance is required. Wipe clean as needed.
CAUTION
• Do not use polishes with abrasives. It will scratch plated surfaces.
B. Glass Replacement
1. Ensure that the fi re is out and the appliance is cool to the touch.
2. Protect a table or counter top with padding or towels. Protect your hands and wear gloves to prevent injury.
3. Remove the door with the broken glass by lifting the door up and off of the hinges.
4.
Lay door face down on a table or counter making sure the handle hangs over the edge so the door lays fl at, on a soft surface.
5. Remove the screws from each glass retainer and remove the glass. (If screws are diffi cult to remove, soak with penetrating oil fi rst).
6. Center the glass with edges evenly overlapping the opening in the door, (i.e. same space top and bottom, left and right sides).
7. Replace the glass retainers. Be careful not to cross thread the screws.
8. Tighten each retainer just a few turns until each is secured. Check again for centering of glass in door frame. Continue to tighten each retainer alternately , a few turns at a time, until the glass is secure. DO NOT OVERTIGHTEN.
9. Replace the door on the appliance.
Quadra-Fire stoves are equipped with ceramic super heat-resistant glass, which can only be broken by impact or misuse. Do not slam stove door or impact the glass. When closing door, make sure that logs do not protrude against the glass. Inspect glass regularly. If you fi nd a crack or break, immediately put the fi re out and return the door to your dealer for replacement of glass before further use.
WARNING
Handle glass with care.
Glass
Assembly
• Do NOT operate with glass cracked, broken or scratched.
• Inspect the gasket to ensure it is undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass & door assembly removed.
WARNING
Fire Risk. Injury Risk.
• Use only glass specifi ed in manual.
• DO NOT REPLACE with any other material. Glass breakage will occur.
Page 32
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March 2, 2007
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C. Firebrick Replacement
Replace the fi rebrick if they become crumbly and/or if there is a 1/4 inch (6.35mm) gap between the bricks.
The fi rebox is lined with high quality fi rebrick, which has exceptional insulating properties. There is no need to use a grate; simply build a fi re on the fi rebox fl oor. Do not operate appliance without fi rebrick.
1. After the coals have completely cooled, remove all old brick and ash from unit and vacuum fi rebox.
2. Remove new brick set from box and lay out to diagram shown.
3. Lay bottom bricks in unit.
4. Install rear bricks on the top of the bottom bricks. Slide top of bricks under clip on back of fi rebox wall and push bottom of brick back.
5. Install side bricks. Slide top of brick under clips on side of fi rebox and push the bottom of the brick until it is fl ush with the side of the unit.
3100 Wood Stove Series (ACC)
2
1-1/4 in.
1
1
1
4
2
9 in.
3
1
1
3
1-1/4 in.
1
1
1
1
5
2
2
4-1/2 in.
1
No brick, ARS
4
Grate Location
2
6 in.
6 in.
8 in.
1
1
1
1
4
1
1
2
2
1
1
1
1
2
2
1
Figure 33.2 - 3100 Step Top Brick Assembly
1
3
No. Brick Size Qty
1-1/4 in.
4
2 in.
5 in.
3 in.
2 in.
1 9 x 4-1/2 x 1-1/4 10
9 in.
2
4-1/2 in.
1-1/4 in.
3
1-1/4 in.
2 6 x 4-1/2 4 3 9 x 4-1/2 with angle 1 4 4-1/2 x 4-1/2 x 1-1/4 2 5 9 x 3 with angle 1
2 in.
Use Part 832-0550 when ordering individual brick. Provide brick
8 in.
2 in.
5 in.
dimension or copy this page, mark the desired brick and take it
1-1/4 in.
4
3 in.
to your authorized dealer.
Figure 33.1 - 3100 Millennium Brick Assembly
No. Brick Size Qty
1 9 x 4-1/2 x 1-1/4 12 2 6 x 4-1/2 4 3 9 x 4-1/2 with angle 1 4 9 x 3 with angle 1
March 2, 2007
7033-277C
NOTE: The Ash Removal System is only available for the Step Top Model only and not for the Millennium Model.
Page 33
3100 Wood Stove Series (ACC)
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D. Baffl e Removal
1. Remove all ash from the fi rebox, and extinguish all hot embers before disposal into a metal container.
2. The baffl e board has 2 pieces. With the ceramic blanket still in place, slide one baffl e piece over the top of other one and pull out top piece through the door opening and then remove bottom baffl e piece. Figure 34.1
3. Remove the ceramic blanket.
4. Re-install the baffl e pieces one piece at a time. Be sure the baffl e boards are even with the front manifold tube and is resting on all tubes. Figure 28.1 on page 28.
5. To re-install the ceramic blanket, it is easier to fold it in half fi rst. Place on top of baffl e board, open up and fl atten and smooth out the blanket. Re-check the baffl e board for correct positioning. Figure 34.2.
E. Snap Disc Replacement
1. Locate the snap disc bracket assembly at the bottom left rear corner of the stove. Figure 34. 3
2. A magnet holds the bracket to the stove. Pull the bracket down away from the stove to expose the snap disc.
3. Pull the snap disc and spade connectors up and out of bracket as shown in Figure 34.4.
4. Using a Phillips head screw driver, remove the 2 screws from the snap disc and then remove the snap disc from the spade connectors. Replace with new snap disc and re-connect to spade connectors.
5. Push the snap disc and spade connectors back inside bracket and re-attach the bracket to the stove.
Figure 34.1 - Baffl e
Figure 34.2 - Ceramic Blanket
Snap Disc Location
Figure 34.3
Snap Disc
Magnet
Spade
Connectors
Figure 34.4
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3100 Wood Stove Series (ACC)
F. Tube Channel Assembly Replacement
Removing Tube Channel Assembly
1. Remove the right side shield by removing 2 screws in the back using a Phillips head screw driver.
2. Remove 4 screws from channel access cover and remove cover.
3. Locate 2 channel nuts inside of chamber and remove using a 7/16 socket wrench. Slide out tube channel assembly.
NOTE: Soak the bolts with penetrating oil for at least 15 min-
utes before trying to remove them.
Replacing Tube Channel Assembly
1. Slide the tube channel assembly into side of fi rebox and insert each tube into the corresponding hole in the tube channel rack starting with the back hole fi rst.
2. Make sure tube channel assembly is fl ush against the side of the stove and secure with channel nuts.
3. Re-install channel cover and side shield.
SERVICE / MAINTENANCE TIP
In order to replace the tube channel assembly a clear­ance of 19 inches (483mm) is required on the right side of stove in order to remove the tubes with the stove in place. If space is not available, the stove will have to be disconnected from the chimney to proceed with the tube replacement.
Figure 35.1
Tube Channel Rack
Channel Access Cover
Tube Channel Assembly
Channel Cover Screws (4)
Remove 2 Screws
Channel Nuts (2)
Side Panel
March 2, 2007
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Page 35
3100 Wood Stove Series (ACC)
With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do experience a prob-
Troubleshooting
10
lem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken.
1. If I can’t get a good fi re going, what am I doing wrong?
Diagnostic Question Possible Causes of Condition Solutions
Are the air controls open? • No draft
• No combustion air Is there enough paper? Insuffi cient heat to ignite kindling Use more paper Is there enough kindling?
Is the kindling dry? Is there enough or too much wood?
Is it too large? Is it dry enough?
Insuffi cient heat to ignite fuel Use drier kindling
• Insuffi cient heat to establish draft
• Insuffi cient air passage
• Insuffi cient surface area
• Ignition temperature high due to
moisture
R
Open air controls
Use small split wood that is well sea­soned (split, covered on top minimum 6 months, preferably a year)
Are there adequate air spaces between fuel pieces?
Is the chimney pre-warmed? Exposed, cold chimney downdrafting Use lighted rolled newspaper at fl ue
Is there smoke in the house? • Obstruction in chimney
Does the kindling wood not ignite? Condition, amount, arrangement of
Does the kindling ignite, but the fuel doesn’t?
Does the fuel ignite, but not burn well? • Draft problem
Insuffi cient combustion air and exposed surface area
• Downdraft from chimney tem-
perature or from negative house pressure
kindling and fuel
• Amount of kindling
• Condition of fuel
• Condition of fuel
Arrange kindling and wood for air move­ment
opening to start upward air movement
• Have chimney checked if it workd previously
• Pre-warm chimney
• Shut off exhaust devices
• Open window slightly
Use more, drier, well-spaced kindling and fuel.
• Use more kindling
• Use smaller, dry wood
• Use well-seasoned wood and suf­ cient amount
• Turn exhaust fans off
• Open window slightly
2. I smell smoke in the house after we have had a fi re. What is the cause/what can I do?
Diagnostic Question Possible Causes of Condition Solutions
Is the chimney clean? No: Creosote odor Have chimney cleaned
3. I smell smoke in the house during operation. What is causing it?
Page 36
Diagnostic Question Possible Causes of Condition Solutions
Do fi res start and burn well? No:
• Chimney obstruction
• Not enough kindling and/or fuel to establish draft
• Inadequate combustion air
• Air controls not open
Yes: Competition with exhaust devices
No:
• Check & clean chimney if needed
• Use adequate kindling & fuel
• Open air controls
• Open window
• Check for need for balanced air make-up (Outside Air)
Yes:
• Do not use exhaust fans during startup
• Check for need for balanced air make-up (Outside Air)
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4. I don’t get enough/any heat. What can I do about it?
Diagnostic Question Possible Causes of Condition Solutions
How much wood is used for fi re? Insuffi cient fuel Make larger fi res How well seasoned is the wood? Condition of fuel Burn seasoned wood: (split, covered
Did you install a blower? Snap disc may be faulty Replace snap disc
3100 Wood Stove Series (ACC)
on top minimum 6 months, preferably a year)
How much heat ouput do you expect? • Unrealistic expectations
• Heat output too low for square foot­age
How are air controls set? Operational problems Follow manufacturer’s instructions
5. The wood burns too fast. What can I do?
Diagnostic Question Possible Causes of Condition Solutions
What is the condition of the wood? Extremely dry wood Mix in less seasoned wood after fi re
How are air controls set? Operational problems Follow manufacturer’s instructions
Replace appliance with one with greater heat output
established
March 2, 2007
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Page 37
3100 Wood Stove Series (ACC)
Reference Materials
11
A. Exploded view
48
30
40
31
29
41
42
Glass Size: 15-1/2” wide x 13-3/8” high
Figure 38.1 - Door, Glass And Door Handle Assembly
47
46
44
43
45
Beginning Manufacture Date: Millennium Model: July, 2006 Step Top Model: August, 2006
Item Description Part No.
44 Cam Latch 430-1141 31 Door, Cast 430-1173 40 Door Handle 430-1131 43 Glass Replacement 7000-012 48 Glass Frame Assembly (set) 832-0350 47 Glass Frame Screws Qty (1) 220-0490
Qty (10) 832-0860
30 Hinge Pins Gold: 832-0250
Nickel: 430-5320 46 Key, Cam Latch 430-1151 45 Nut, Locking 226-0100 29 Spring Handle, 1/2 inch Gold: 832-0620
Nickel: 250-8330 42 Trim Ring for Door (Trim
Door Assembly only)
41 Washer, Spacing Qty (1) 222-0010
Gold: 430-2682
Nickel: 430-5340
Qty (3) 832-0990
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12
13
11
10
14
7
15
4
5
Figure 38.2 - Burn Rate Air & Start-Up Air Controls
Item Description Part No.
6 Air Control Rod Guide,
Start-Up
9
8
6
13 Burn Rate Air Control Assem-
bly 7 Control Arm Assy, Rear Air 7033-035 8 Control Rod, Timer 7033-213
15 Door Assembly, Front Air 7033-022 11 Door Assembly, Rear Air 7033-024 12 Gasket, Front & Rear Air
Timer Doors 4 Knob, Start-Up Air Control 7000-343 5 Magnet for Snap Disc Bracket 229-0631
Snap Disc, F125 F-20 230-0470
14 Spring Handle, 1/4 inch Gold: 250-0692
10 Timer Arm Assembly 7033-034
9 Timer Assembly 480-1940
7033-210
7033-023
7033-246
Nickel: 250-8340
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3100 Wood Stove Series (ACC)
27
28
30
29
31
26
32
25
33
34
24
14
15
23
13
22
12
21
11
7
6
4
5
10
9
8
16
3
20
19
18
17
1
SIZES
(#33) Baffl e Board: 9-1/2” w x 13-3/4” h, each (#29) Ceramic Blanket: 19” w x 13-3/4” h, 1/2” thick
Figure 39.1
Item Description Item Description
1 Oak Strip for Pedestal 18 Panel Assembly, Side, Right 2 Pedestal Base 19 Tube Channel Access Cover (Top) 3 Pedestal Riser 20 Tube Channel Assembly 4 Knob, Start-Up Air Control 21 Air Channel, Convection 5 Magnet 22 Bracket, Convection Mount 6 Air Control Rod Guide, Start-Up 23 Air Supply, Back 7 Control Arm Assembly, Rear Air 24 Flue Collar 8 Control Rod, Timer 25 Panel Assembly
9 Timer, Mechanical 26 Air Channel Assembly, Rear 10 Timer Arm Assembly 27 Brick, Set 11 Door Assembly, Rear Air 28 Tube Support Rack 12 Gasket, Front & Rear Air Doors 29 Blanket, Ceramic 13 Burn Rate Air Control Assembly 30 Hinge Pin 14 Spring Handle, 1/4 inch 31 Door Assembly 15 Door Assembly, Front Air 32 Spring Handle, 1/2 inch 16 Label for Burn Rate Air Control 33 Baffl e Fiberboard, (2 pc) 17 Label for Start-Up Air Control 34 Brick Retainer
2
Millennium Model
, Side, Left
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28
30
41
29
32
31
26
25
33
34
40
42
39
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43
15
23
13
22
4
12
11
21
10
9
8
20
19
18
5
7
6
38
16 17
37
1
SIZES
(#33) Baffl e Board: 9-1/2” w x 13-3/4” h, each (#29) Ceramic Blanket: 19” w x 13-3/4” h, 1/2” thick
Figure 40.1
Item Description Item Description
1 Oak Strip for Pedestal 23 Air Supply, Back 4 Knob, Start-Up Air Control 25 Panel Assembly, Side, Left 5 Magnet 26 Air Channel Assembly, Rear 6 Air Control Rod Guide, Start-Up 28 Tube Support Rack 7 Control Arm Assembly, Rear Air 29 Blanket, Ceramic 8 Control Rod, Timer 30 Hinge Pin
9 Timer, Mechanical 31 Door Assembly 10 Timer Arm Assembly 32 Spring Handle, 1/2 inch 11 Door Assembly, Rear Air 33 Baffl e Fiberboard, (2 pc) 12 Gasket, Front & Rear Air Doors 34 Brick Retainer 13 Burn Rate Air Control Assembly 35 Pedestal, Ash Removal System 14 Spring Handle, 1/4 inch 36 Legs, Queen Anne 15 Door Assembly, Front Air 37 Ash Pan, Ash Removal System 16 Label for Burn Rate Air Control 38 Bracket, Leg Mount, Right 17 Label for Start-Up Air Control 39 Flue Collar 18 Panel Assembly, Side, Right 40 Cover Plate, Ash Removal System 19 Tube Channel Access Cover (Top) 41 Brick, Set 20 Tube Channel Assembly 42 Cover Mount Plate, Ash Removal System 21 Air Channel, Convection 43 Bracket, Leg Mount, Left 22 Bracket, Convection Mount
36
35
Step Top Uni-Body Model
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3100 Wood Stove Series (ACC)
B. Service Parts & Accessories IMPORTANT: THIS IS DATED INFORMA TION. The most current information is located on the Quadra-
Fire web site at www.quadrafi re.com. When ordering, supply serial and model numbers to ensure correct service parts.
ITEM # ACCESSORIES PART NO.
Blower Assembly BK-ACC 31 Door Assembly, Black 832-1092 31 Door Assembly, Gold Trim 832-1912 31 Door Assembly, Nickel Trim DR-31/43NL
Leg Kit & Ash Removal System, Cast Legs LEG-3143-BK
Leg Kit & Ash Removal System, Gold Legs LEG-3143-GD
Leg Kit & Ash Removal System, Nickel Legs LEG-3143-NL
Outside Air Kit, Floor & Rear (termination cap, wire ties, fl ex adapter, fasteners OAK-ACC
see pg 14 Outside Air Back Cover Plate & Sealing Rope, (1 inch x 4 ft) Floor Only SRV7033-041
Pedestal Assembly & Ash Removal System PED-3143
ITEM # SERVICE PARTS PART NO.
26 Air Channel Assembly, Rear 7033-002 21 Air Channel, Convection 7033-144
Air Control Rod Guide, Start-Up Air 7033-210
37 Ash Pan, Front Assembly, Leg, Step Top 7033-008
Ash Pan, Pedestal 7033-010 Ash Pan, Leg, Step Top 7033-050
33 Baffl e, Fiberboard (2 pieces) SRV7033-209
Blower (Motor Only) Replacement 812-4900
29 Blanket, Ceramic 1/2” thick, fi eld cut to size, 19” wide x 13-3/4” high 832-3390
Blower Control Box with Switch 7000-194
38,43 Bracket, Leg Mount, Left & Right (Set), Step Top SRV7033-183
Bracket, Snap Disc 7033-036
Brick, Individual 832-0550 27 Brick, Set, Millennium SRV7033-006 41 Brick, Set, Step-Top SRV7033-032
Brick, Uncut, (Set of 6) 832-3040 13 Burn Rate Air Control Assembly 7033-033 44 Cam Latch (Door Handle) 430-1141
Channel, Ash Removal System 7033-172
Component Pack, Black and Gold, (includes Touch-up Paint, Gold Spring Handles
1/2” and 1/4” (1) each, Trimount Plug, Owner’s Manual, Warranty Card, Consumer
View Card)
Component Pack, Nickel (includes Touch-up Paint, Nickel Spring Handles 1/2” and
1/4” (1) each, Trimount Plug, Owner’s Manual, Warranty Card, Consumer View
Card)
Component Pack, Step-Top (includes Touch-up Paint, Owner’s Manual, Warranty
Card, Consumer View Card) Spring Handles are included with Door Packaging
7 Control Arm Assembly , Rear Air 7033-035
7033-027
7033-029
7033-043
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3100 Wood Stove Series (ACC)
ITEM # SERVICE PARTS PART NO.
Component Pack, Door, Black & Gold (includes Gold Spring Handles 1/2” & 1/4” 1 each, 2 Gold Hinge Pins, Quadra-Fire Logo
Component Pack, Door, Nickel (includes Nickel Spring Handles 1/2” & 1/4” 1 each, 2 Nickel Hinge Pins, Quadra-Fire Logo
Component Pack, Leg, Step Top (includes Gasket for Ash Removal, Magnet & Fasteners)
Component Pack, Pedestal, Step Top (includes Gasket for Ash Removal, Magnet & Fasteners)
8 Control Rod, Timer 7033-213 42 Cover, Mount Plate, Ash Removal System 7033-120 40 Cover Plate, Ash Removal System 7033-119
1 1 Door Assembly, Rear Air 7033-024
15 Door Assembly, Front Air 7033-022
Door Handle Assembly 832-0540 Gasket, Ash Removal 7033-185 Gasket, (Tape) Glass, 5 ft 832-0460
12 Gasket, Front & Rear Air Timer Doors 7033-246
Glass Assembly 7000-012
Glass Frame, Set (4 pc) 832-0350 30 Hinge Pins, Gold (2) 832-0250 30 Hinge Pins, Nickel (2) 430-5320 46 Key, Cam Latch, (Door Handle) 430-1151
4 Knob, Start-Up Air Control 7000-343 16 Label for Burn Rate Air Control 7033-160 17 Label for Start-Up Air Control 7033-166
Latch, Handle Assembly, Ash Removal 7033-047 Logo, Quadra-Fire, Gold 200-3180 Logo, Quadra-Fire, Nickel 200-3240
5 Magnet for Snap Disc Bracket 229-0631
Magnet, Round 7000-140 45 Nut, Locking (Door Handle) 226-0100 45 Nut, Locking (Door Handle) Pkg 24 226-0100/24
Outside Air Shield 33271
Paint, Touch-Up, Matte Black 7000-304 25 Panel Assembly, Side, Left, Step Top 7033-038 18 Panel Assembly, Side, Right, Step Top 7033-037 35 Pedestal, Ash Removal System 7033-011
Pedestal (only) Assembly 7033-013
2 Pedestal Base 7033-163 3 Pedestal Riser 7033-207
Rope, Door, 3/4” x 84”, fi eld cut to size 832-1680 47 Screws, Glass Frame, tabs are not required Qty (1) 220-0490
25 Panel Assembly, Side, Left 7033-019 18 Panel Assembly, Side, Right 7033-017
436-5350
436-5360
7033-048
7033-045
Qty (10) 832-0860
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3100 Wood Stove Series (ACC)
ITEM # SERVICE PARTS PART NO.
Snap Disc, F125 F-20 230-0470
Snap Disc Cover Box 7033-261 14 Spring Handle, Burn Rate Control, 1/4”, Gold 832-0630 14 Spring Handle, Burn Rate Control,1/4”, Nickel 250-8340 32 Spring Handle, Door, 1/2”, Gold 832-0620 32 Spring Handle, Door, 1/2”, Nickel 250-8330 10 Timer Arm Assembly (ACC) 7033-034
9 Timer Replacement (ACC) 480-1940 42 Trim Ring, Door, Gold 430-2682 42 Trim Ring, Door, Nickel 430-5340
1 Trim, Oak Strips for Pedestal (2) 832-0560 19 Tube Channel Access Cover (Top) 7033-237 20 Tube Channel Assembly (Manifold Tubes) SRV7033-023 28 Tube Support Rack 7033-148 41 Washer, Spacing (Door Handle) Qty (1) 222-0010
Qty (10) 832-0990
Wire Harness for Blower & Snap Disc 7033-262
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3100 Wood Stove Series (ACC)
C. Service And Maintenance Log
Date of Service Performed By Description of Service
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D. Homeowner’s Notes
3100 Wood Stove Series (ACC)
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3100 Wood Stove Series (ACC)
D. Homeowner’s Notes (Cont’d)
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3100 Wood Stove Series (ACC)
C. Warranty Policy
Lifetime Warranty
LIMITED LIFETIME WARRANTY
The Hearth & Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home Technologies will repair or replace them. These items include but are not limited to steel and cast iron components, all gas burners, gas logs, combustion chambers, heat exchanger systems, stainless steel fi rebox components, plating, doors, glass damaged by thermal breakage, steel baffl e supports, steel and ceramic baffl es and manifold tubes. Labor is for the fi rst fi ve years.
THREE YEAR WARRANTY
Our EZ Clean fi repots are covered under Hearth & Home Technologies three-year warranty program. Labor is for 3 years.
TWO YEAR WARRANTY
All electrical components such as but not limited to blowers, wiring, vacuum switches, speed controls, control boxes, thermodisc switches, pilot assembly, gas valves, thermostats and remotes are covered under Hearth & Home Technologies two-year warranty program. Effective April, 2005 igniters are also covered under the two year warranty. Labor is for two years.
ONE YEAR WARRANTY
Porcelain and Powder Coat fi nishes are warranted against manufacturer defects for one year. Labor to repair or replace these parts is covered for one year, reimbursed per our warranty service fee schedule.
CONDITIONS
This warranty is non-transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized dealer of Hearth & Home Technologies. It must be installed and operated at all times in accordance with the Installa­tion and Operating Instructions furnished with this product, as well as any applicable local and national codes. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.
Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the fi rst fi ve years per our warranty service fee reimbursement schedule. Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appli­ance up to a maximum of ten (10) years after Hearth & Home Technologies discontinues the model and two (2) years for optional accessories. Adjustments, regular maintenance, cleaning and temporary repairs do not qualify for a service call fee and will not be covered. The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee, and will not be covered.
This limited Lifetime Warranty does not extend to or include surface fi nish on the appliance, door gasketing, glass gasketing, glass, rebrick, pellet logs, kaowool or other ceramic insulating materials. It does not cover installation or operational-related problems such as overfi ring, use of corrosive driftwood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive offsets, or negative air pressures caused by mechanical systems such as furnaces, fans, clothes dryers, etc.
Any installation, construction, transportation, or other related costs or expenses arising from defective part(s), repair, replacement, etc., will not be covered by this warranty, nor will Hearth & Home Technologies assume responsibility for them. Further, Hearth & Home Technologies will not be responsible for any incidental, indirect, or consequential damages, except as results in damage to the interior or exterior of the building in which this appliance is installed. This limited Lifetime Warranty does not apply to the venting components, hearth components or other accessories used in conjunction with the installation of this product not manufactured by Hearth & Home Technologies
This warranty is void if the stove has been overfi red or operated in atmospheres contaminated by chlorine, fl uorine, or other dam- aging chemicals, the stove is subjected to prolonged periods of dampness or condensation, or there is any damage to the stove or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. Hearth & Home Technologies may, at its discretion, fully discharge all obligations with respect to this warranty by either repairing or replacing the unit, or refunding the wholesale price of the defective part(s).
This limited Lifetime Warranty is effective on all appliances sold after May 1, 2002 and supersedes any and all warranties currently in existence.
Policy 250-8620 Rev J
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_______________________________________
_______________________________________
_______________________________________
__________________
__________________
__________________
__________________
CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer,
log onto www.quadrafi re.com
CAUTION
Do NOT discard this manual.
• Important operating and maintenance instructions included.
• Read, understand and follow these instruc­tions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
Your Records for Model:
3100 Wood Stove Series (ACC)
DEALERSHIP WHERE PURCHASED:
SERIAL NUMBER:
DATE PURCHASED:
DATE INSTALLED:
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
__________________
__________________
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_______________________________________
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DEALER TELEPHONE:
__________________
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