Quadra-Fire 32198A User Manual

O-T L

Tested and

Listed by

Beaverton

Oregon USA

OMNI-Test Laboratories, Inc.

C

Cape Cod Woodstove

R

A Division of Hearth Technologies Inc.

CAUTION!

The bafe and kaowool blanket placement is crucial to the optimum performance of the stove. Follow the steps on pg. 33 carefully to ensure prope r placement of bafes and kaowool at time of initial installation and following chimney cleaning.

This manual contains instructions for Installation, Operation & Maintenance

Please read this entire manual before you install and use your new room heater. Failure

to follow instructions may result in property damage, bodily injury, or even death.

IMPORTANT SAFETY NOTES:

1) When installing your stove, particular attention should be paid to re protection. If this room heater is not properly installed, a house re may result. To reduce the risk of re, follow the installation instructions. Contact local building or re ofcials about restrictions and installation inspection requirements in your area.

2) Never use gasoline or gasoline-type lantern fuel, kerosene, charcoal lighter uid, or similar liquids to start or “freshen up” a re in this heater. Keep all such liquids well away from heater while it is in use.

3) During operation, if any part of the stove starts to glow, the stove is in an overred condition. Close the air controls completely until the glowing has stopped. OVERFIRING VOIDS YOUR WARRANTY!

4) Cool ashes should be disposed of carefully, using a metal container.

5) Do not burn wet or green wood. Store wood in a dry location.

6) DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL. Do not burn treated wood, or wood with salt (driftwood, etc.). Burning materials other than wood (including charcoal) under adverse conditions may generate carbon monoxide in the home, resulting in illness or possible death.

7) Do not permit creosote or soot to accumulate excessively in the chimney or inside the rebox.

8) Check your chimney system thoroughly when installing into an existing metal or masonry chimney. Seek professional advice if in doubt about its condition.

9) Do not connect this unit to a chimney ue already serving another appliance.

10) Comply with all minimum clearances to combustibles as shown in this manual for this appliance.

11) Build re on brick rebox oor. Do not use grates, andirons or other methods to support fuel.

12) HOT WHILE IN OPERATION! Keep children, pets, clothing and furniture away. Contact can cause skin burns.

13) Do not connect to any air distribution duct or system

14) RISK OF FIRE! Do not operate with stove door or ash removal system door open.

15) For further information refer to NFPA 211 (US) or CAN/CSA-B365 (Canada).

16) Do not operate without fully assembling all components. Burning your stove without the legs attached (if supplied with unit) will void your warranty, and could present a serious safety hazard.

1445 N. Highway Colville, WA 99114

SAVE THESE INSTRUCTIONS

Part No. 32198A February 15, 2002

www.aladdinhearth.com

Cape Cod Wood Stove

R

NOTES

SERIAL NUMBER:

DATE PURCHASED:

DEALERSHIP:

My new Cape Cod

wood stove....

DEALER PHONE #:

ADDITIONAL INFORMATION

PERTINENT TO YOUR INSTALLATION:

ATTACH SALES RECEIPT &

WARRANTY STUB HERE:

This information will be necessary should your stove require Warranty service.

Page 2

32198A February 15, 2002 32198A February 15, 2002

Cape Cod Wood Stove

R

______________________ Group Vice President

_______________________ Controller

_______________________ Manufacturing Engineer Manager

_______________________ Order Fulfillment Manager

______________________ Vice President Research & Development

______________________ General Manager

_______________________ Central Sales Manager

_______________________ Sr. Purchasing Agent

_____________________ Vice President Marketing & Product Planning

______________________ Quality / Technical Support Manager

______________________ Eastern Sales Manager

______________________ Human Resources & Community Relations

WELCOME

Aladdin Hearth Products welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.

This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and replaces. And yet we are old-fashioned when it comes to craftsmanship. During manufacturing each unit is meticulously fabricated and gold surfaces are hand-nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. Additionally, we feel it is important to offer you several nishing options and accessories to compliment your home’s décor, individualize the use of your appliance, and provide nancial options in acquiring a quality hearth appliance. Ask your Quadra-Fire Dealer for information on these options. From design, to fabrication, to shipping: Our guarantee of quality is more than a word, it’s Quadra-Fire tradition, and we proudly back this tradition with a Lifetime Warranty.

Prior to installation, we ask you to take a few moments to read this manual. It has been our experience that your overall enjoyment of your new appliance will be greatly enhanced by becoming familiar with its’ installation, operation and maintenance requirements. We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.

With warm regards,

Page 3

Cape Cod Wood Stove

R

TABLE OF

CONTENTS

LISTINGS............................................................5

SERIAL LABEL & LOCATON ..........................6

DIMENSIONS.....................................................7

CLEARANCES

TOP VENT INSTALLATIONS .....................8

REAR VENT INSTALLATIONS..................9

FLOOR PROTECTION.................................10

ACCESSORIES...................................................11

INSTALLATION

CHIMNEY HEIGHT REQUIREMENTS .....12

FLUE SYSTEMS ..........................................13

CHIMNEY CONNECTOR ...........................13

MASONRY CHIMNEY ................................14

8" SOLID PACK CHIMNEY WITH

METAL SUPPORTS AS A THIMBLE ......15

TO A MASONRY FIREPLACE....................16

TO A METAL PREFAB CHIMNEY.............19

TO AN INTERIOR METAL

PREFAB CHIMNEY ..................................20

TO AN EXTERIOR METAL

PREFAB CHIMNEY ..................................21

MOBILE HOME INSTALLATION ..............22

ASSEMBLY...................................................23

REVERSIBLE FLUE COLLAR ...................23

FIREBRICK PLACEMENT..........................23

OUTSIDE AIR KIT INSTALLATION ..........24

BLOWER ......................................................25

OPERATION

PRE-USE CHECK.........................................26

BURNING PROCESS...................................26

WOOD SELECTION AND STORAGE........27

AIR CONTROLS..........................................28

OPERATING TIPS ........................................29

HEAT OUTPUT SETTING ...........................29

BUILDING A FIRE .......................................30

BREAK-IN PERIOD.....................................30

ASH REMOVAL ..........................................31

MAINTENANCE ................................................31

CREOSOTE-FORMATION & REMOVAL ..32

CHIMNEY CLEANING ...............................32

GLASS CARE & REPLACEMENT.............34

DOOR & GASKET ......................................35

KAOWOOL BAFFLE BLANKET................35

TROUBLE-SHOOTING

DRAFT PROBLEMS ....................................36

FLUE DRAFT ...............................................37

PARTS..................................................................38

WARRANTY .......................................................39

Page 4

32198A February 15, 2002 32198A February 15, 2002

Cape Cod Wood Stove

R

LISTINGS & CODE APROVALS

These installation instructions describe the installation and operation of the Cape Cod woodstove. This stove meets the U.S. Environmental Protection Agency’s 1990 particulate emission standards.

The Cape Cod is listed by OMNI-Test Laboratories, Inc. to UL Safety Standard 1482, UL 737, and ULC S627 and (UM)84-HUD.

The Cape Cod is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home oor, ceiling and walls must be maintained. The stove must be properly grounded to the frame of the mobile home. Outside Air Kit, part #831-1780 must be installed in a mobile home installation.

Check with your local building code agency before you begin your installation to ensure compliance with local codes, including the need for permits and follow-up inspections. Be sure local building codes do not supersede UL specications and always obtain a building permit so that insurance protection benets

LISTINGS

cannot be unexpectedly cancelled. If any assistance is required during installation, please contact your local dealer.

Inspect and clean vent system frequently in accordance with the instructions contained in this manual. Do not connect this unit to a chimney serving another appliance.

When using optional Blower, part #831-1700, route power cord away from unit. Do not route cord under or in front of appliance.

Do not use grate or elevate re. Build wood re directly on rebrick.

Do not overre - if heater or chimney connector glows, you are overring.

Operate only with the feed doors closed. Open only to add fuel to the re. Operating with the door open can cause hot embers or sparks to fall out and a re may result. Optional Fire Screen, part #834-3610, may be used ONLY in U.S. residential installations with a 6" continuous vertical ue to termination.

WARNING !

DO NOT ATTEMPT TO OPERATE THIS

WOODSTOVE WITHOUT READING AND

UNDERSTANDING THESE OPERATING

INSTRUCTIONS THOROUGHLY. FAILURE

TO OPERATE THIS APPLIANCE PROPERLY

MAY CAUSE A SERIOUS HOUSE FIRE.

WARNING !

THE OUTSIDE SURFACES OF THIS UNIT

WILL BECOME EXTREMELY HOT DURING

USE. ALWAYS KEEP CHILDREN AWAY

WHILE IT IS OPERATING AND DO NOT

LET ANYONE OPERATE THIS APPLIANCE

UNLESS THEY ARE FAMILIAR WITH THESE

OPERATION INSTRUCTIONS.

WARNING!

NEVER DRAW COMBUSTION AIR

FROM A WALL, FLOOR OR CEILING

CAVITY OR FROM ANY ENCLOSED SPACE

SUCH AS AN ATTIC OR GARAGE.

BURNING YOUR STOVE WITHOUT THE

LEGS ATTACHED WILL VOID YOUR WAR-

RANTY AND COULD PRESENT A SERIOUS

SAFETY HAZARD.

Page 5

Cape Cod Wood Stove

R

M

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*If

H

e

a

r

t

h

L

e

g

kit is

u

s

ed

in re

a

r

v

e

n

t

in

s

t

a

l

a

ti

o

n

,

Fl

o

r

P

rote

c

t

or

m

u

s

t

exte

n

d

1

8" in

f

r

on

t

of th

e

fe

e

d do

o

r opening

.

G

*

I

8"

M

ax

G

I

H

F

O

R

T

O

P VE

N

T

I

N

S

T

A

L

A

T

I

O

N

S

:

A B C

D E F

G H

I

SINGLE

WALL PIPE

16

(

4

06

)

16

(

4

06

)

31.5

(

8

0

)

2

(

5

8

)

1

6

(

4

06

)

21(53

3

)

5

(

1397)

1

8

(

4

57)

16

(

4

06

)

DOUBLE WALL PIPE

12

(

3

0

5)

12(3

0

5

)

2

7

.5

(

6

9

8

)

18

(

4

57)

12

(3

0

5

)

17

(

4

31)

5

(

1397)

18

(

4

57

)

12

(

3

0

5)

6

(

1

5

2)

*

INSTALLATION: ALCOVE -

Six inch (6") (152mm) diameter listed DOUBLE W

ALL air insulated connector pipe with UL

103 HT

listed factory-built Class "A" chimne

y,

or a masonry chimney. (M

obile

H

ome must be equipped wi

th a spark

arrestor.) Maximum depth of Alcove shall

be no more than 38"(965mm) with a minimum heigh

t of 55" (1397mm) to top of

unit, and the referenced clearances.

NOTE

A

:

A

wall protect

or must be a minimu

m

of 24 gauge sheet metal wi

th a 1" (25mm) air space between sheet metal

and combus

t

ible wall

. Sheet metal may then be cove

red with brick or tile

.

A B C

D E

F G H

I

DOUBLE

WALL PIPE

14

(

35

5

)

14

(

356

)

2

7

.5

(

6

98

)

18

(

4

57)

N/A

5

(1397)

18

(

4

57)

14

(

356

)

FOR REAR

VENT INSTALLATIONS:

IN A MASONR

Y FIREPLACE OR

T

HROUGH THE

WALL:

Six inch (6") (

152mm) diameter listed double wall air

insu

lated connector pipe with UL

103 HT

listed factory-built Cla

ss

"

A" chim

n

ey

,

or a masonry chim

n

ey. (Mobile Home

must be equipped wi

th a spark arrest

or).

Additiona

l

specifications include a maximum

8" deep mantel wi

thout heat shield

and the followi

ng clearances.

A B C D

E F

G H I

N/A

2

7

.5

(

6

98

)

18

(

4

57)

N/A

41/1

5

*

N/A

12/6

*

(104

1/381

)

(3

0

5/

1

5

2)

*(I) with 52"

high

x 42" wide wall

protec

t

ion spaced 1" (25mm) from

combus

t

ible surf

ace.

SEE NOTE

A

above.

**

(G) with shie

l

d spaced 1" (25mm) away

from bot

t

om mantel surf

ace

1

6"

f

r

om

g

l

a

s

8"

U

S

A

Fu

e

l

lo

a

di

ng

do

o

r

5-13/16

2-3/1

6

5

-

1

3/16

2-3/

1

6

36

-

3/

4

39-1/

4

C

A

N

A

D

A

2

0

3

m

(

8

"

)

2

0

3

m

(

8

"

)

2

0

3

m

(

8

"

)

457m

m

(

18

"

)

12

5

1

m

(

4

9-1/4"

)

1080

m

(

3

2

-1/2

"

)

S

E

R

IA

L

N

O

.

Cape Co

d

SAFETY LABEL

LABEL LOCATION:

BACK OF STOVE

Page 6

32198A February 15, 2002 32198A February 15, 2002

Cape Cod Wood Stove

R

26-1/2

27"

27-1/2"

8-1/4"

29"

16"

29-3/4"

16-1/4"

22-1/2"

24-1/4"

FRONT VIEW

DIMENSIONS

SIDE VIEW

Page 7

Cape Cod Wood Stove

R

A

B

C

D

E

F

G

I

H

CLEARANCES

TOP VENT INSTALLATIONS

MINIMUM CLEARANCES TO COMBUSTIBLES (In inches and millimeters.)

FIGURES 1, 2 & 3

SINGLE WALL: Six inch (6") diameter single wall, minimum 24 MSG black or blued steel connector pipe, with a listed factory-built chimney suitable for use with solid fuels, or a masonry chimney, and the following clearances:

A B C D E F G H I 16"(406) 16"(406) 31.5"(800) 22"(558) 16"(406) 21"(533) 55"(1397) 18"(457) 16"(406)

DOUBLE WALL & MOBILE. HOME: Six inch (6") diameter double wall air insulated connector pipe with listed factorybuilt Class “A” chimney, or a masonry chimney, (Mobile Home must be equipped with a spark arrestor), and the following clearances: Use double wall pipe by Dura-Vent DVL, Selkirk Metalbestos DS or Security DL double wall connector pipe. (Mobel Home must equipped with a spark arrestor), and teh following clearances:

A B C D E F G H I 12"(305) 12"(305) 27.5"(698) 18"(457) 12"(305) 17"(431) 55"(1397) 18"(457) 12”(305) /6"*(152)

IN AN ALCOVE: Six (6") inch diameter double wall air insulated connector pipe with listed factory-built Class “A” chimney, or a masonry chimney. (Mobile Home must be equipped with a spark arrestor.) Additionally, maximum depth of alcove shall be no more than 38"(965mm), and a minimum of 55"(1397mm) high above stove top to a combustible. The following clearances apply:

A B C D E F G H I 14"(355) 14"(355) 27.5"(698) 18"(457) N/A N/A 55"(1397) 18"(457) 14"(355)

*With 52" high x 42" wide wall protection spaced 1" from combustible surface. .

WALL PROTECTOR SPECIFICATIONS: MUST BE A MINIMUM OF 24 GAUGE SHEET METAL WITH A 1" (25MM) AIR SPACE BETWEEN SHEET METAL AND COMBUSTIBLE WALL. SHEET METAL MAY THEN BE COVERED WITH BRICK OR TILE.

Page 8

FIGURE 1

FIGURE 2

FIGURE 3

32198A February 15, 2002 32198A February 15, 2002

Cape Cod Wood Stove

R

G

I

Max 8"

C

L

26-5/8"

REAR VENT INSTALLATIONS

CLEARANCES

MINIMUM CLEARANCES TO COMBUSTIBLES

(In inches and millimeters)

FIGURE 4

In a Masonry Fireplace OR Through the Wall: Six inch (6") diameter listed double wall air insulated connector pipe with listed factory-built Class “A” chimney or a masonry chimney. (Mobile Home must be equipped with a spark arrestor.) Additional specications include a maximum 8" deep mantel without heat shield and the following clearances:

A B C D E F G H I N/A N/A 27.5"(698) 18"(457) N/A N/A 41"(1041) / 15"**(381) N/A 12" (305), 6"*(152)

*With 52" high x 42" wide wall protection spaced 1"

from combustible surface..

WALL PROTECTOR SPECIFICATIONS: MUST BE A MINIMUM OF 24 GAUGE SHEET METAL WITH A 1" (25MM) AIR SPACE BETWEEN SHEET METAL AND COMBUSTIBLE WALL. SHEET METAL MAY THEN BE COVERED WITH BRICK OR TILE.

**Maximum 8" deep mantel with heatshield spaced 1" from bottom mantel surface.

CAUTION! The baffle and kaowool blanket placement is crucial to the optimum performance of the Cape Cod. Follow the steps on pages 32 & 33 (Chimney

FIGURE 4

Cleaning), carefully to ensure proper placement of bafes and kaowool at time of initial installation and following chimney cleaning.

If further clearances are needed, obtain requirements for construction of a protected wall from

your local building code authorities and their allowable reductions of the listed clearances.

Page 9

Cape Cod Wood Stove

R

16" from glass

8"

USA

Fuel loading door

5-13/16

2-3/16

36-3/4

39-1/4

CANADA

203mm (8")

203mm

(8")

203mm

(8")

457mm (18")

1251mm (49-1/4")

1080mm (32-1/2")

CLEARANCES

NOTE: Additional oor protection is required on rear vent installations. For this type of installation the oor protector must extend the length of the ue and 2" to each side of the ue. Floor protection can consist of a U.L. Listed oor protector, or the site fabricated hearth protector described below.

FIGURE 5A

FLOOR PROTECTION

The oor must be non-combustible or otherwise adequately protected from radiant heat given off by the unit and from sparks and falling embers. A layer of thin brick or ceramic tile over a combustible oor is not sufcient.

In US installations, it is necessary to install a oor protector of 1" (k value = .45) thick metal clad millboard or equivalent at least 16" in front and 8" to both sides of the loading door. See Figures 5A & 5C.

In Canada, similar floor protection must be provided 18" in front and 8" from the sides and rear of the stove. See Figures 5B & 5C.

FIGURE 5C

Non-combustible decorative

covering or .018 min. sheet metal.

USA MINIMUM FLOOR PROTECTOR:

36-3/4" WIDE x 39-1/4" DEEP If Hearth Leg kit is used in rear vent installation, Floor Protector must extend 18” in front of the fuel loading door.

FIGURE 5B

CANADIAN MINIMUM FLOOR PROTECTOR:

ADDITIONAL FLOOR PROTECTOR REQUIREMENT: Part #842-3950, provided with stove, must be placed beneath

ash catcher extending lengthwise towards front of stove.

32-1/2" WIDE x 49-1/4” DEEP

Insulation min. R value 2.2

Required

Thickness “k” Value MICORE 300 1" .45

(Thermal Conductivity) “k” = BTU in./hr. ft2 F (based on 1" thickness)

To substitute alternate insulation material, you need to know the “k” factor for that material. To calculate the required thickness for the alternate material use the

following formula:

“k” of Alternate material x .50 = Thickness of alternate- .45 material (inches)

EXAMPLE: The “k” value of brick = 5

5 x .50 = 5.5 inches of brick is .45 required to meet the requirement.

Page 10

32198A February 15, 2002 32198A February 15, 2002

Cape Cod Wood Stove

R

ACCESSORIES

The Cape Cod has several options available for installation and appearance. These options are packaged

and sold separately and are listed below.

It is a good idea to plan your installation on paper, using exact measurements for clearances and oor protection, before actually beginning the installation. If you’re not using an existing chimney, place the stove where there will be a clear passage for a factory-built listed chimney through the ceiling and roof.

AVOID FIRE: Maintain the designated clearances to combustibles. Insulation must not touch the

chimney. You must maintain the designated air space clearance around the chimney. This space around a chimney is necessary to allow natural heat removal from the area. Insulation in this space will cause a heat buildup, which may ignite wood framing. NOTE: Clearances may only be reduced by means approved

by the regulatory authority having jurisdiction.

We also recommend that you have a qualied building inspector and your insurance company representative review your plans before installation.

Part Number

831-1700 160 cfm Electric Blower 831-1780 Outside Air Kit 844-7980 Gold Brackets w/mitten rod 844-7970 Black Brackets w/mitten rod 834-3610 Fire Screen (US Installations ONLY) Warming Shelves 834-3531 Matte Black WS3-2 MBK 834-3551 Porcelain Creme , WS3-2 PCR 834-3561 Porcelain Green, WS3-2 PGR 834-4110 Porcelain Majolica, WS3-2 PMJ 834-4120 Porcelain Blue/Black, WS3-2 PBB 842-3950 Canadian Floor Protector *Hearth Legs 834-3800 Matte Black, MBK 834-3820 Porcelain Creme, PCR 834-3830 Porcelain Green, PGR 834-4130 Porcelain Majolica, PMJ 834-4140 Porcelain Black/Blue, PBB

Description

*If you install Hearth Legs please note that you can install an Outside Air Kit or Blower but not both.

Page 11

Cape Cod Wood Stove

R

3 ft Min (91cm)

2 ft Min (61cm)

10 ft Min (305cm)

2-10-3 RULE

INSTALLATION

A masonry chimney or a factory-built chimney must be the required height above the roof and any other nearby obstructions. The chimney must be at least three feet higher than the highest point where it passes through the roof and at least two feet higher than the highest part of the roof or structure that is within ten feet of the chimney, measured horizontally. See Figure 6. These

are safety requirements and are not meant to assure proper ue draft.

We recommend using a minimum total system height of 12' (365.7 cm), not including the chimney cap, measured from the stove ue collar to the top of the chimney.

CHIMNEY HEIGHT REQUIREMENTS

FIGURE 6

INSTALLATION MATERIALS NEEDED FOR YOUR SAFETY

CHIMNEY CONNECTOR (also known as ue pipe or stove pipe): The chimney connector joins the stove to

the chimney (see page 10). It must be 6” (152mm) minimum diameter 24 MSG black or blued steel, or an approved air-insulated double wall venting pipe. THIMBLE: A manufactured or site-constructed device installed in combustible walls through which the chimney connector passes to the chimney (see page 12). It is intended to keep the walls from igniting. CHIMNEY SYSTEMS: A. APPROVED MASONRY (see specications on page 11) with at least 5/8” (16mm) re clay lining joined with

refractory cement or other listed system suitable for use with wood stoves.

B. PREFABRICATED 6" (152mm) listed high temperature (UL 103 HT or ULC S629M) chimney. Components

required by manufacturers for installation such as the chimney support base, restop (as appropriate), attic insulation shield, insulated tee, etc., are necessary to assure a safe chimney installation. Use only components manufactured for the chimney. Chimney installation must meet NFPA 211 standards.

FIRE SAFETY: To provide reasonable re safety, the following should be given serious consideration:

1. Install at least one smoke detector on each oor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.

2. A conveniently located Class A re extinguisher to contend with small res resulting from burning embers.

3. A practiced evacuation plan, consisting of at least two escape routes.

4. A plan to deal with a chimney re as follows:

In the event of a chimney re:

A. Notify re department B. Prepare occupants for immediate evacuation. C. Close all openings into the stove. D. While awaiting re department, watch for ignition of adjacent combustibles from overheated stove

pipe, hot embers or sparks from the chimney.

Page 12

32198A February 15, 2002 32198A February 15, 2002

Cape Cod Wood Stove

R

FLUE

GAS

DIRECTION

TOWARDS

STOVE

FLUE & VENTING SYSTEMS

INSTALLATION

WARNING: ALWAYS FOLLOW CHIMNEY CONNECTOR MANUFACTURER’S INSTRUCTIONS FOR PROPER

INSTALLATION.

CHIMNEY CONNECTOR IS TO BE USED ONLY WITHIN THE ROOM, BETWEEN THE STOVE AND CEILING WALL, NEVER PASSING THROUGH A COMBUSTIBLE CEILING OR WALL. THE CONNECTOR SHALL NOT PASS THROUGH AN ATTIC OR ROOF SPACE, CLOSET OR SIMILAR CONCEALED SPACE, OR A FLOOR, OR CEILING. MAINTAIN MINIMUM CLEARANCES TO COMBUSTIBLES AS REFERENCED ON PAGES 9, 10 & 11.

WARNING: IF INSTALLING THIS MODEL TO A MASONRY CHIMNEY, ALWAYS BE SURE THE CHIMNEY IS IN

GOOD CONDITION AND THAT IT MEETS THE MINIMUM STANDARDS OF THE NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) STANDARD 211. A FACTORY BUILT CHIMNEY MUST BE 6” UL 103 HT.

THIS APPLIANCE IS MADE WITH A 6 INCH/152mm DIAMETER CHIMNEY CONNECTOR AS THE FLUE COLLAR ON THE UNIT. CHANGING THE DIAMETER OF THE CHIMNEY CAN AFFECT DRAFT AND CAUSE POOR PERFORMANCE. IT IS NOT RECOMMENDED TO USE OFFSETS OR ELBOWS AT ALTITUDES ABOVE 4000 FEET ABOVE SEA LEVEL OR WHEN THERE ARE OTHER FACTORS THAT AFFECT FLUE DRAFT.

VENTING SYSTEM

The venting system consists of a chimney connector and a chimney. These get extremely hot during use. Temperatures inside the chimney may exceed 2000°F (1100°C) in the event of a creosote re. To protect against the possibility of a house re, the chimney connector and chimney must be properly installed and maintained. An approved thimble must be used when a connection is made through a combustible wall to a chimney. A chimney support package must be used when a connection is made through the ceiling to a prefabricated chimney. These accessories are absolutely necessary to provide safe clearances to combustible wall and ceiling material. Follow venting manufacturer’s clearances when installing venting system.

This stove may be connected to a lined masonry chimney or a listed high temperature prefabricated approved metal chimney. Do not connect it to a chimney serving another appliance. To do so will affect the safe operation of both appliances.

There are two separate and different parts to a ue system: the chimney connector and the chimney itself.

A. Single wall connector or stovepipe. This must be at least 24 gauge

B. Factory-built listed chimney connector (vented). A listed connector

mild steel or 26 gauge blue steel. The sections must be attached to the stove and to each other with the crimped (male) end pointing toward the stove. See Figure 7. All joints, including the connection at the stove collar, should be secured with three sheet metal screws. Make sure to follow the minimum clearances to combustibles as set out on pages 8 and 9 of this manual. Where passage through the wall, or partition of combustible construction is desired, the installation shall

conform to CAN/CSA-B365.

(vented) must be used when installing this unit in a mobile home. A Listed chimney and Listed connector must be used. It must be the same brand as the listed chimney to ensure a proper t and seal.

CHIMNEY CONNECTOR

FIGURE 7

Page 13

Cape Cod Wood Stove

R

Thimble Assembly: 12" (305mm) of brick separation between clay liner and combustibles.

Fireclay liner 5/8" (16mm) Minimum or Equivalent.

Sill support

Header

Wood Stud 2" (51mm) Clearance from chimney wall

Fireclay liner 5/8" (16mm) Minimum or Equivalent.

INSTALLATION

For optimal performance, masonry chimneys used to vent this appliance should be lined with a 6" stainless steel liner. Installations into a clay flue without a stainless steel liner may reduce efciency, cause the glass to darken, and produce excessive creosote.

Ensure that a masonry chimney meets the minimum standards of the National Fire Protection Association (NFPA) Standard 211. It must have at least a 5/8" (16mm) re clay liner or a listed chimney liner system. See Figure 8. Make sure there are no cracks, loose mortar or other signs of deterioration and blockage. It is best to have the chimney inspected by a professional and be sure to have the chimney cleaned before the stove is installed and operated.

MASONRY CHIMNEY

is not too large for the stove. NFPA 211 allows the cross-sectional area of the ue to be no more than 3 times the cross-sectional area of the ue collar of the stove (28 x 3 = 84 square inches). It is recommended that a chimney with a larger diameter be relined, since the oversized ue can cause poor performance and contribute to the accumulation of creosote. (See page 36 for more information about troubleshooting draft problems).

to any chimney.

tible wall to a masonry chimney, special methods are needed. There are several ways to make this connection, including the construction of a masonry thimble. This installation shall conform to CAN/CSA-B365. Check with your local building authorities or consult the National Fire Protection Association (NFPA 211). Refer to Figure 9 (on page 15) and Figures 10 & 11 (on page 17).

The ue should be checked to determine that it

NOTE; Never install more than one appliance

When connecting the stove through a combus-

FIGURE 8

Page 14

32198A February 15, 2002 32198A February 15, 2002

Cape Cod Wood Stove

R

FLOOR PROTECTOR

THIMBLE, 12" OF BRICK

CEILING JOIST

COMBUSTIBLE WALL

1" CLEARANCE

AIRTIGHT CLEANOUT DOOR

FIRECLAY FLUE LINER WITH AIR SPACE

SHEATHING

EAVE

1" CLEARANCE WITH FIRESTOP

RAFTER

FLASHING

CONCRETE CAP

EIGHT INCH SOLID PACK CHIMNEY

WITH METAL SUPPORTS AS A

THIMBLE

INSTALLATION

FIGURE 9

Page 15

Cape Cod Wood Stove

R

Center of Hole

Wall

Center Line

Opening

Center Line

INSTALLATION

For the method of installation to a masonry chimney shown in Figures 10 & 11, (on page 17), it will be necessary to purchase an 8 inch inside diameter, 12 inch long section of prefabricated listed solid pack chimney to use as a thimble. Purchase a wall spacer, trim collar and a wall band manufactured to t the chimney section you purchase.

The safety features of this system are twofold:

1) A 2" air space between the chimney section and combustible wall; and, 2) The 1" air space around the chimney connector as it passes through the chimney section to the chimney.

The location of the opening through the wall to the chimney must leave a minimum 18" vertical clearance between the connector pipe and the ceiling to prevent the ceiling from catching re.

Measure as shown in Figure A below and cut an opening in the wall large enough to accommodate the outside dimension of the chimney section plus the minimum air space specied by its manufacturer. It may be necessary to cut the wall studs and install a header and a sill frame to maintain the wall support. The hole in the chimney must have at least an 8" diameter re clay liner or equivalent secured with refractory mortar. If it is necessary to cut a hole in the chimney liner, use extreme care to keep it from shattering.

MASONRY CHIMNEY

First, make the frame for the thimble, ensuring it is no smaller than 14" square, to maintain a 2" air space around the chimney section. Attach the wall spacer to the chimney side of the frame. Then insert the frame into the opening, toe nailing it to the wall studs. Install the wall band in the framing to secure the chimney section in place. Insert a single section of chimney connector into the chimney through the wall band, being sure it does not protrude into the chimney beyond the edge of the chimney ue lining. Apply high temperature furnace cement to the end of the chimney section and install it over the connector, through the wall spacer. Tighten the wall band to hold the chimney section rmly in place and against the chimney. Install the trim collar on the outside of the opening. Check to ensure there is a 1" air space between the connector and the chimney section. During installation ensure that a 2" air space to the wood framing is maintained. Do not ll this space with insulation. Insulation in this air space will cause a heat buildup which may ignite the wood framing.

FIGURE A

Page 16

Add center-line measurement to the depth of your floor protector. Mark this combined measurement at the correct wall location for your installation, maintaining minimum clearance to combustibles, and mark the wall for a 10" x 10" (254mm x 254mm) square hole. The center of the square hole should line up with the centerline of the rear vent ue pipe, as shown in Figure A above.

32198A February 15, 2002 32198A February 15, 2002

Cape Cod Wood Stove

R

Chimney Flue Liner

Fireclay Liner

or Equivalent

Masonry Chimney

Constructed to

NFPA 211

Wall Spacer

Wall Band

Trim Collar

Chimney

Connector

1" (25mm) Air Space

to Chimney Section

Min. Clearance

2" (51mm)

Min. Chimney Clearance

to Wall Spacer and

Combustibles - 2" (51mm)

Chimney Section

Trim Collar

Chimney Section with 2"

(51mm) Clearance to

Combustibles

Chimney Connector

Fire Clay Flue Liner

with Airspace

Masonry

Chimney

Wall Band to Secure

Chimney Section

Wood Studs Used for Framing -

Spaced 2" (51mm) clearance

from Masonry Chimney

Wall Spacer

MASONRY CHIMNEY, CONT.

INSTALLATION

FIGURE 10

Page 17

Cape Cod Wood Stove

R

6

Support Plate & Clamp

Listed Rigid Stainless Liner

Stainless Steel Flex Section

Stainless Connector Pipe

Carry Stovepipe Above the Liner

Damper Plate is Removed or Fastened in Open Position

Use Damper Adapter or Seal With Sheetmetal and Sealant

Cleanout

Stainless Tee with Cleanout

Fireclay liner 5/8" (16mm) Minimum or Equivalent.

CONNECTION TO A MASONRY

INSTALLATION

There are several kits available to connect the stove to a masonry replace. Look for a listed kit. The kit is an adapter which is installed at the location of the replace damper. The existing damper may have to be removed to allow installation of the kit. The key points of this type of stove connection are that the connector pipe must extend up the chimney above where the re clay liner starts, and the areas of the kit installation and penetration should t tightly and be sealed with high temperature furnace cement unless the kit’s instructions state otherwise. (See Figure 12). The tight tting installation aids the proper draw of the chimney.

FIREPLACE

FIGURE 12

Page 18

32198A February 15, 2002 32198A February 15, 2002

Cape Cod Wood Stove

R

CONNECTION TO A METAL

PREFABRICATED CHIMNEY

When a metal prefabricated chimney is used, the manufacturer’s installation instructions must be followed precisely. It will be necessary to install the ceiling support package or wall pass through, and “T” section package, restops (when needed), insulation shield, roof flashing, chimney cap, and any other materials deemed necessary by the instructions of manufacturer of the prefabricated chimney. Maintain the proper clearance to the structure as recommended by the manufacturer. This clearance is usually a minimum of 2", although it may vary by manufacturer or for certain components. Follow the manufacturers’ instructions carefully.

There are basically two methods of metal chimney installation. One method is to install the chimney inside the residence through the ceiling and the roof. Install an attic insulation shield to maintain the specified clearance to insulation. Insulation in this air space will cause a heat buildup which may ignite the ceiling joists. This method of installation requires, at minimum, a ceiling support package, an insulation shield and roof ashing. See Figures 13 and 14.

INSTALLATION

The other method is to install an exterior chimney that runs up the outside of the residence. See Figures 15 and 16. (The components illustrated may not look exactly like the system you purchase, but they demonstrate the basic components necessary for a proper and safe installation.)

The chimney must be the required height above the roof or other obstruction for safety and for proper draft operation. The requirement is that the chimney must be at least 3' higher than the highest point where it passes through the roof and at least 2' higher than the highest part of the roof or structure that is within 10' of the chimney, measured horizontally. (See Figure 6, page. 12)

LISTED FACTORY-BUILT CHIMNEY: Your Cape Cod requires a 6" diameter pipe. Follow the installation instructions provided by the chimney manufacturer and maintain the specified clearances to combustibles.

When using a factory-built chimney, make sure it is safety listed, Type UL103 HT CLASS “A” or conforming to CAN/ULC-S629M, STANDARD FOR 650°C FACTORY-BUILT CHIMNEYS.

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Cape Cod Wood Stove

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Combustible Wall

Floor Protector

Chimney Connector

Ceiling Support

Listed Chimney

Maintain 2" (51mm)

Listed Cap

Storm Collar

Flashing

*

* Refer to Clearances to Combustibles

Combustible Ceiling Joists

Chimney Connector

To Stove

Ceiling

Specified Clearance

Attic Insulation Shield

Listed Chimney

INSTALLATION

FIGURE 13

CONNECTION TO AN INTERIOR

METAL PREFABRICATED CHIMNEY

FIGURE 14

IMPORTANT ! FOLLOW THE MANUFACTURERS’ INSTALLATION INSTRUCTIONS AND MAINTAIN CLEARANCES AS SPECIFIED ON PAGES 8, 9 & 10.

* REFER TO CLEARANCES TO COMBUSTIBLES ON PAGES 8, 9 & 10.

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Floor Protector

Chimney

Combustible Ceiling

Combustible Wall

Insulated "T"

Flashing

Listed Cap

Maintain 2" (51mm) Clearance Through Eave

*

Listed Chimney Pipe

Chimney Connector

To Stove

Trim Collar

on Inside

Wall

Combustible Outside Wall

2" Clearance

Listed Chimney

Insulated "T"

Wall Support

Wall Spacer on Outside Wall

*Refer to Clearances to Combustibles

CONNECTION TO AN EXTERIOR

METAL PREFABRICATED CHIMNEY

FIGURE 15

INSTALLATION

FIGURE 16

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Spark Arestor Cap

Roof Flashing

Storm Collar

Joist Shield/Firestop

Listed Chimney

Floor Protector

Outside Air Kit Connector

Outside Air Floor Vent

MOBILE HOME INSTALLATION

INSTALLATION

1. An outside air inlet must be provided for combustion and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a re. Smoke spillage can also set off smoke alarms.

2. Unit must be secured to the mobile home structure by bolting pedestal through hearth pad and into oor.

3. Unit must be grounded with #8 copper grounding wire or equivalent and terminated at each end with N.E.C. approved grounding device.

4. Stove must be installed with an approved UL103 HT ventilated chimney connector, UL103 HT chimney, and terminal cap with spark arrestor. Never use a single wall connector (stove pipe) in a mobile home installation. Use only double-wall connector pipe, Dura-Vent DVL, Selkirk metalbestos DS or Security DL double wall connector.

You must use Outside Air Kit 831-1780 for

installation in a mobile home. Use of alternative

material will void your warranty.

WARNING: NEVER DRAW COMBUSTION AIR FROM A WALL, FLOOR OR CEILING CAVITY OR FROM ANY ENCLOSED SPACE SUCH AS AN ATTIC OR GARAGE.

WARNING: DO NOT INSTALL IN A SLEEPING ROOM.

CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED (i.e., DO NOT CUT THROUGH FLOOR JOIST, WALL STUD, CEILING TRUSS, ETC.)

5. Refer to page 6 of this manual or the Serial Number label on the back of the stove for clearances to combustibles.

6. Floor protections requi rements on page 10 must be followed precisely.

7. In Canada, this appliance must be connected to a 6” (152mm) factory-built chimney conforming to CAN/ULC-629M, STANDARD FOR FACTORY BUILT CHIMNEYS. Floor protection referenced on page 10 must be followed, as well as use of Canadian Floor Protector, Part 842-3950 provided with stove.

8. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure.

9. Follow the chimney and chimney connector manufacturer’s instructions when installing the ue system for use in a mobile home.

NOTE: Offsets from the vertical, not exceeding 45°, are allowed per Section

905(a) of the Uniform Mechanical Code (UMC). Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run does not exceed 75% of the vertical height of the vent. Construction, clearance and termination must be in compliance with the UMC Table 9C. This installation also complies with NFPA 211.

NOTE: Top sections of chimney must be removable to allow maximum clearance of 13.5’ (411cm) from ground level

for transportation purposes.

10. Burn wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).

11 If unit burns poorly while house exhaust blower is on in home, increase combustion air to the stove.

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9.00

8.25

4.50

3.75

9.00

8.50

1.35

9.00

7.50

4.50

3.00

6.31

1.35

9.00

4.50

6.00

4.50

2.00

6.00

2.50

1

12

2

3

4

5

6

7

8

9

10

11

13

14

15

16

17

18

j

k

l

m

n

o

p

q

r

s

11

12

13 14

15

16

17

18

ASSEMBLY

INSTALLATION

1 Place the unit in a location near the nal installation area and follow the procedures below: 2 Open the stove and remove all the parts and articles packed inside. Inspect all the parts and cast iron body for

shipping damage. Contact your dealer if any irregularities are noticed.

3 Install oor protection if the heater is being placed on a combustible oor. Refer to the section on oor protectors

for required materials and sizes on page 10.

4 REMOVE ANY LABELS FROM GLASS. 5 DO NOT TILT THE UNIT ON THE CAST IRON LEGS: Lift the unit upright and place it into position

on the oor protector.

6 Ensure that the kaowool insulation is positioned snugly against the rear of the unit, (see page 33, for kaowool blanket

location). This eliminates any unburned gases from escaping prior to burning.

REVERSIBLE FLUE COLLAR

The Cape Cod ue collar is reversible for either a top or rear venting installation. The unit is shipped with the ue collar in the top vent position. For rear vent installations adjust the ue collar as follows:

1. Remove 6 Phillips head screws from the vent collar shield, remove shield and discard.

2. Remove bolts from each side of the ue transition (2 total). (Place your free hand in ue opening to locate and retrieve nuts attached to bolts.)

3. Turn vent. Replace bolts and nuts.

FIREBRICK PLACEMENT

Ensure that the rebricks are correctly positioned as referenced by diagram below, and that the rebox does not contain any broken brick prior to operating the unit.

Part Numbers

834-3870 Brick Set

832-0550 Individual Brick

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OUTSIDE AIR

TERMINATION CAP

(contains rodent screen)

FLEX FLANGE

OUTSIDE AIR KIT INSTALLATION

INSTALLATION

NOTE 1: An outside air kit is required for Mobile Home Installation.

Use Part #831-1780

NOTE 2: If you plan to install the optional blower and the outside air kit,

complete installation of the outside air kit rst.

NOTE 3: When using Hearth Legs you can install an Outside Air Kit or

Blower but not both.

Included in Kit: 1 ex ange; 2 cable ties; oustide air termination cap; mounting screws (Discard

the remaining parts).

Items Needed for Installation: UL181 approved 4" (76mm) diameter ex pipe in the length

as required for your installation; Phillips screwdriver; Silicone sealant; Drills and saws necessary for cutting holes through the wall or flooring in your home. (Obtain sufficient length for installation).

1. Remove all materials from packing box.

2. Mount the ex ange (with pipe tting

extending out), over the intake air opening at the rear of stove using the four mounting screws supplied with kit.

3. Cut a 4” minimum hole in the oor or wall to accommodate outside air piping. Use 4” metal flex or rigid piping to directly connect outside air to the unit or into vented crawl space. (Do not put ex into a non-vented crawl space). If using ex tubing attach cable ties to secure tubing at both ends. Use the supplied termination cap with a rodent screen. Seal between the oor or wall and the pipe with silicone to prevent moisture penetration.

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Blower mounting plate

Rear Shield

Mounting bar

BLOWER INSTALLATION & OPERATION

Part 831-1700

INSTALLATION

The blower is shipped fully assembled and ready for installation.

1. Remove the three Phillips head screws and the mounting bar from the outer shield at the lower back of the stove.

2. Align holes in mounting bar with those on mounting plate of blower in order to sandwich the blower mounting plate between the rear shield and the mounting bar.

3. Align screws with holes in rear shield and tighten, securing blower to stove.

4. Do not remove ground prong from plug. Plug blower cord into a grounded outlet. Route power cord away from stove in such a manner to avoid heat from the stove, trafc, or other damage. Do not route cord over or in front of stove.

BLOWER OPERATING INSTRUCTIONS

1. Initial (cold) start-up: Leave blower off until your stove is hot and a good coalbed is established. The blower can be turned on approximately 30 minutes after loading the stove with fuel.

2. High burn setting: The blower may be left on throughout the burn.

3. Medium burn setting: The blower should be left off until a good burn is established, then turned on at a medium or high rate.

4. Low burn setting: The blower tends to cool off the stove. Leave blower off until burn is well established. Then turn on at your desired rate.

5. The highest blower speed is obtained by turning the speed control on and then adjusting back towards off as far as possible without turning the blower off. For a low blower speed, turn the control knob clockwise as far as possible.

ADJUSTING THE BLOWER SPEED

CONTROL, IF NECESSARY*

NOTE: When the speed control is turned clockwise, it

will click on to high speed. Turn the speed control clockwise to decrease the speed. At full clockwise, the blower should blow gently, but should not stop.

1. With the unit plugged in, turn the speed control knob to slow (full clockwise).

2. With a small screwdriver, adjust the blower speed by turning the adjustment mechanism through the hole on the side of the speed control.

3. Adjust the speed so the blower runs slowly, but does not stop. Turn clockwise to slow the blower and counterclockwise to increase the speed.

*The blower speed control for this unit is adjusted

at the factory, and normally does not require further adjustment.

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OPERATION

PRE-USE CHECK

Use the following checklist as a guide to ensure a correct and complete installation:

All safety warnings have been read and fol-

lowed.

Floor protection requirements have been met.

Chimney connector is properly installed.

The proper clearances from the stove and

chimney to combustible materials have been met.

The masonry chimney is inspected and clean,

or the factory built metal chimney is installed according to the manufacturer’s instructions and clearances.

The chimney meets the required minimum

height.

This Owner’s Manual has been read.

All labels have been removed from the glass

doors.

Gold trim has been wiped clean.

BURNING PROCESS

In recent years there has been an increasing concern about the quality of our air. Much of the blame for poor air quality has been placed on the burning of wood for home heating. In order to improve the situation, we at Aladdin Hearth Products have developed cleaner burning wood stoves that surpass the stringent requirements for emissions established by our governing agencies.

Properly operated and maintained your Cape Cod wood stove will obtain the peak efciency and lowest emissions possible, resulting in better air quality for your community and more heat output per pound of wood. Improper operation and maintenance may cause any wood burning unit to release more particulate and adversely affect the environment.

It helps to know a little about the actual process of burning in order to understand how to operate the stove for best performance.

The rst stage of burning is called the kindling stage. In this stage, the wood is heated to a temperature high enough to evaporate the moisture which is present in all wood. The wood will reach the boiling point of water (212°F) and will not get any hotter until the water is evaporated. This process takes heat from the coals and tends to cool the stove.

Page 26

Fire requires three things to burn: fuel, air and heat. If heat is robbed from the stove during the drying stage, the new load of wood has reduced the chances for a good clean burn. For this reason, it is always best to burn dry, seasoned rewood. When the wood isn’t dry, you must open the air controls and burn the stove at a high burn setting for a longer time to initiate the burn.

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OPERATION

BURNING PROCESS, CONT.

The next stage of burning, the secondary stage, is the period when the wood gives off ammable gases which burn above the fuel with bright ames. During this stage of burning it is very important that the ames be maintained and not allowed to go out. This will insure the cleanest possible re. If you are adjusting your stove for a low burn rate, you should close down the air to the point where you can still maintain some ame. If the ames tend to go out, the stove is set too low for your burning conditions. The primary air control slide in the center of the stove, beneath the ashcatcher, is the one used to adjust burn rates.

The nal stage of burning is the charcoal stage. This occurs when the flammable gases have been mostly burned and only charcoal remains. This is a naturally clean portion of the burn. The coals burn with hot blue ames. It is very important to reload your stove while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood. It is best to open the air controls for a short while before reloading. This livens up the coal bed. Open the door slowly to prevent ash or smoke from exiting. You should also break up any large chunks and distribute the coals so that the new wood is laid on hot coals.

WOOD SELECTION AND STORAGE

Burn only dry seasoned wood! This will not only minimize the creation of creosote formation, but also provide the most efcient heat output. Even dry wood contains at least 15% moisture by weight and should be burned hot enough to keep the chimney hot for as long as it takes to maintain particulate (smoke) burning. It is a waste of energy to burn unseasoned wood of any variety.

Dead wood lying on the forest oor should be considered wet, and requires full seasoning time. Standing dead wood can be considered to be about two-thirds seasoned. To tell if wood is dry enough to burn, check the ends of the logs. If there are cracks radiating in all directions from the center, it is dry. If your wood sizzles in the re, even though the surface is dry, it may not be fully cured. Splitting wood before it is stored reduces drying time. Wood should be stacked so that both ends of each piece are exposed to air, since more drying occurs through the cut ends than the sides. This is true even with wood that has been split. Store wood under cover, such as in a shed, or covered with a tarp, plastic, tar paper, sheets of scrap plywood, etc., as uncovered wood can absorb water from rain or snow, delaying the seasoning process.

Following these standards for operation and maintenance is a responsible action for the choice to heat your home with wood. In addition, you will also extend the life of your wood stove for many years of use and enjoyment.

WARNING

ALWAYS OPERATE THIS APPLIANCE WITH

THE DOOR CLOSED AND LATCHED EXCEPT

DURING START-UP AND RE-FUELING OR WHEN

USING THE FIRESCREEN.

CAUTION! DO NOT STORE WOOD CLOSER THAN THE REQUIRED CLEARANCE TO COMBUSTIBLES OF THE STOVE OR WITHIN THE SPACE REQUIRED FOR CHARGING AND ASH REMOVAL

WARNING ! DO NOT LEAVE THE FIRE UNAT-

TENDED WHEN THE DOOR IS UNLATCHED OR WHEN USING FIRESCREEN. CARELESSLY PLACED FIREWOOD COULD FALL OUT OF THE FIREBOX CREATING A FIRE HAZARD TO YOUR HOME.

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OPERATION

AIR CONTROLS

PRIMARY AIR SYSTEM

The primary air enters below the ash catcher and is directed to the upper front of the rebox, near the top of the glass door, and to the lower front of rebox. This preheated air supplies the necessary fresh oxygen to mix with the unburned gases, helping to create secondary, tertiary and quaternary combustions.

The primary air slide control is located at the front of the stove, beneath the ash catcher. Sliding the control towards your left opens the control allowing more air to reach the re. Sliding it to your right closes the control.

START-UP AIR SYSTEM

The start-up combustion air enters at the rear of the rebox through the rear air tubes. To start your fire, push control in. After 5 to 15 minutes, when fire is well established, pull control out.

The start-up control is located on the right side of the stove. It is used only during the kindling stage of the burn and should be closed (pulled out) for lower burns.

OPACITY: This helps to determine how cleanly your stove is burning. Opacity is measured in percent; 100% opacity is when an object is totally obscured by the smoke column from a chimney, and 0% opacity means that no smoke column can be seen. As you become familiar with your stove, you should periodically check the opacity of the smoke column emitted from your chimney. This will allow you to know how to burn your stove as nearly smoke-free as possible (aim for a goal of 0% opacity).

BURN RATES

HIGH: Start re with both controls fully open. Close start-up control after approximately 5 to 15 minutes,

when re is established. Leave primary air in fully open position (slide control to far left side).

MEDIUM: After a wood load has been burning on high for at least 15 minutes (longer for very large pieces of wood), close the primary control by sliding it to the right. The start-up control should be closed (pulled out) after approximately 5 to 15 minutes.

LOW: After a wood load has been burning on high for at least 15 minutes (longer for very large pieces of wood), gradually close the primary control sliding it to the right ensuring that ames in the stove are maintained. It is very important to maintain ames in your stove during the rst few hours of a low burn, to avoid excessive air pollution.

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OPERATING TIPS

OPERATION

Here are a few tips on operating your Cape Cod stove to obtain maximum efficiency with lowest

emissions:

1. When initially loading the stove, burn your Cape Cod with the primary air control wide open for a minimum of 15 minutes, and the start-up air control open for 5 to 15 minutes. Then adjust for your desired heat output.

2. Regulate burn rate (heat output) by using the primary air slide control (center, under ashcatcher). The start-up air control (on the right) is used only for initial start-up.

3. Heat output settings: See TABLE A below. These are approximate settings, and will vary with type of wood or chimney draft. Always burn dry, well-seasoned wood.

NOTE: If you have installed a blower, please see pg. 25 for operating considerations.

CAUTION! If the door handle is left on the stove during operation, it may

overheat and cause burns to your hand, either remove the handle during

operation, or wear protective gloves. Also, use care when operating the draft

control knobs as they also become hot during operation.

TABLE A: HEAT OUTPUT SETTINGS

Following a minimum of 5 to 15 minutes burning with both controls wide open:

BTU/Hr. Start-Up Control Primary

Below 10,000 Closed after 5 - 15 minutes Pull to stop 10,000-15,000 Closed after 5 - 15 minutes  - 1 inch open 15,000-40,000 Closed after 5 - 15 minutes 1 - 2 inch open Maximum heat Closed after 5 - 15 minutes Full open

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OPERATION

Before lighting your first fire in the stove, make certain that the kaowool blanket is correctly positioned (see page 33 for kaowool blanket position), remove any labels from the glass and ensure that the protective cover is removed from the griddle.

There are many ways to build a re. The basic principle is to light easily-ignitable tinder or paper, which ignites the fast burning kindling, which in turn ignites the slow-burning rewood. Here is one method that works well:

1. Place several wads of crushed paper on the firebox floor. Heating the flue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum. DO NOT use a

grate or otherwise elevate the re.

2. Lay small dry sticks of kindling on top of the paper.

3. Open start-up and primary controls fully.

4. Make sure that no matches or other combustibles are in the immediate area of the stove. Be sure the room is adequately ventilated and the ue unobstructed.

5. Light the paper in several places, starting at the back of the firebox and working towards the front. NEVER light or rekindle stove with

kerosene, gasoline, or charcoal lighter uid; the results can be fatal.

6. Once the kindling is burning quickly, place three or four small pieces of rewood, 2 - 3 inches in diameter on the re. Close the door.

7. Maintain the fire by adding small pieces of rewood periodically until a uniform re bed has been established.

8. After establishing the firebed, and the small rewood is burning briskly, add a minimum of three average sized pieces of rewood in such a manner to allow combustion air and ames between them.

9. Close the start-up and adjust the primary air control for your desired heat output. See TABLE A, on previous page.

BUILDING A FIRE

CAUTION !

REMOVE ALL LABELS FROM GLASS

FRONT BEFORE LIGHTING THE FIRST FIRE.

10. To re-fuel, open the primary air control. Wait a few seconds and then open the door slowly. Depending on the size of the remaining re, add either kindling or logs. (If kindling is added to a coal bed, you may need to open the start-up air control). Leave the primary air control full open for 10-20 minutes after re-fueling to re-establish a moderately high ring rate and bring the stove back up to operating temperature.

BREAK-IN PERIOD

Build your rst few res small to allow the high

temperature paint on your stove to cure. Excessive

temperatures during this break-in period may damage the paint.

Open windows and/or doors in the vicinity to allow adequate ventilation to dissipate smoke and odor that may come from the paint during curing.

WARNING ! NE VER USE GAS OLINE, GASOLINE-TYPE LA NTERN F UE L, KEROSENE, CHARCOA L LIGHTER FLUID, OR SIMILAR LIQUIDS TO START OR ‘FRESHEN UP’ A FIRE IN THIS APPLIANCE. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE APPLIANCE WHILE IT IS IN USE.

WARNING ! DO NOT OVER FIRE! IF ANY PART OF THE STOVE OR FLUE SYSTEM IS GLOWING, THE STOVE IS OVERFIRED. OVERFIRING VOIDS YOUR WARRANTY.

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ASH REMOVAL

MAINTENANCE

The Cape Cod is equipped with an ash removal system. We recommend emptying the ash pan at least once a week when the stove is in constant operation. The amount of ash is dependent on the type of wood being burned. DO NOT ALLOW ASHES TO BUILD UP IN THE ASHPAN UNTIL THEY REACH THE GRATE. THIS WILL LEAD TO PREMATURE DETERIORATION OF THE GRATE AND MAKE IT DIFFICULT TO EMPTY THE ASH PAN.

To empty the ash pan and dispose of ashes:

1. Allow the stove to cool completely.

2. CAUTION ! Ash coals can remain extremely hot for several days. Protect your hands with

gloves when removing the ash pan.

3. DO NOT OPERATE WITH ASH PAN DOOR OPEN OR WITH ASH PAN REMOVED. Open ash drawer beneath the stove. The hinged door will swing open. Pull ash pan out carefully.

4. Ashes should be placed in a metal container with a tight tting lid. The closed container of ashes should be placed on a noncombustible oor or on the ground, well away from all combustible materials, pending nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

5. Replace ash pan and close ash door.

Swings Open

Ash Door

Handle

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MAINTENANCE

CHIMNEY CLEANING

CREOSOTE -- FORMATION AND NEED

FOR REMOVAL

When wood is burned slowly, it produces tar and other organic vapors which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a newly-started or a slow-burning re. As a result, creosote residue accumulates on the ue lining. When ignited, this creosote creates an extremely hot re which may damage the chimney or even destroy the house. The chimney connector and chimney should be inspected at least twice monthly during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated, it should be removed to reduce the risk of a chimney re.

Inspection:

The chimney connector and chimney should be inspected at least once twice monthly during the heating season to determine if soot or creosote buildup have occurred. Inspect the system at the stove connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimney from the top as well as from the bottom.

1. Remove all ash from the rebox and extinguish all hot embers before disposal. Allow the stove to cool completely.

2. Remove the hotplate as follows:

a. Use a 7/16 inch socket to loosen the 3 bolts

on the underside of the griddle and turn the brackets to the side.

b. With your hands inside the firebox, push

the front of the griddle up, lift out and set aside.

3. With the hotplate removed, gently lift the kaowool blanket out of the stove. Take care not to crush or make hard bends in the fabric as this will cause rapid deteriorization.

4. Open door and insert both your arms inside the rebox. Push up on the rear bafe and gently shift it towards the front setting it on top of the middle bafe. This creates an opening for the chimney ash & creosote to fall directly into the rebox for removal.

5. Temporarily set the hotplate loosely into place to prevent ash dust from coming into your living area while the chimney is cleaned. Close the door tightly and proceed with sweeping the chimney.

Removal:

If soot or creosote have accumulated, it should be removed to reduce the risk of a chimney fire. The creosote should be removed with a brush specically designed for the type of chimney in use. A chimney sweep can perform this service. It is also recommended that before each heating season the entire system be professionally inspected, and cleaned and repaired if necessary.

Prior to brushing the chimney clean, follow these steps to ensure that the accumulation of ash and creosote falls directly into the rebox for removal.

Page 32

6. Sweep the collected ashes into the ash removal box, and empty. Clean out the remaining ashes from rebox.

7. Remove hotplate; replace rear bafe; replace kaowool ensuring that its edges are rmly seated

and tucked in around the sides and especially at the rear of the ue to ensure proper operation of your stove.

8. Replace hotplate, turn brackets and tighten bolts.

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Kaowool Blanket

4 Manifold Tubes

3 Baffle Plates

CHIMNEY CLEANING, CONT.

HOTPLATE

MAINTENANCE

CAUTION! The baffle and kaowool blanket placement is crucial to the optimum performance of the Cape Cod. Follow these steps carefully to ensure proper placement of bafes and kaowool at time of initial installation and following chimney cleaning.

Loosen bolts here on underside of hotplate located inside rebox

REAR BAFFLE

MIDDLE BAFFLE

FRONT BAFFLE

View of bafes after removal of griddle and kaowool.

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MAINTENANCE

The Cape Cod stove is equipped with ceramic, heat-resistant glass, which can only be broken by impact or misuse. Do not slam the stove door or impact the glass. When closing the door, make sure that logs do not protrude against the glass.

Inspect the glass regularly for cracks or breaks. If you detect a crack or break, extinguish the re immediately and contact your Dealer for replacement.

A portion of the combustion air entering the rebox is deected down over the inside of the door glass. This air flow “washes” the glass, helping to keep smoke from adhering to its surface. When operated at a low burn rate, less air will be owing over the glass and the smokey, relatively cool condition of a low re will cause the glass to become coated. Operating the stove with the primary air control all the way open for 15-20 minutes should remove the built up coating. If the deposits on the glass are not very heavy, normal glass cleaners work well. Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner. After using an oven cleaner, it is advisable to remove any residue with a glass cleaner, or soap and water. Oven cleaner left on during the next ring can permanently stain the glass and damage the nish on plated metal surfaces.

Do not clean the glass with abrasive materials that may scratch or otherwise damage the glass. Scratches on the glass can develop into cracks or breaks. Never attempt to clean the glass while a re is in the unit. The best method for maintaining clean glass is to operate the stove efciently by using dry well seasoned wood and burning moderate to hot res.

GLASS CARE & REPLACEMENT

NOTE: Remove all labels from glass prior to

lighting the rst re.

1. Ensure that the re is out and the appliance is

cool to the touch.

2. Protect a table or counter top with padding or

cardboard.

3. Remove door with broken glass from the appli-

ance by lifting door up and off of the hinges.

4. Remove handle and lay door face down on a

table or counter. Hang the handle attachment

knob over the edge of the table top so door

lays at.

5. Remove the screws from each glass retainer.

6. Remove the glass.

7. Use only 5mm ceramic Glass, Part 834-3930

8. Position the glass with the gasketing towards

the door and the edges evenly overlapping the

opening in the front door.

9. Replace the glass retainers. Be careful not to

cross thread the screws.

10. Tighten each retainer just a few turns until each is

secured. Then continue to tighten each retainer

alternately, a few turns at a time, until the glass

panel is tightened snugly.

11. Replace the door on the appliance.

WARNING ! DO NOT OPERATE THE WOODSTOVE IF THE DOOR GLASS IS BROKEN OR MISSING. DANGEROUS OVERFIRING CAN OCCUR WHICH CAN DAMAGE THE APPLIANCE OR IGNITE CREOSOTE IN THE CHIMNEY, POSSIBLY CAUSING A HOUSE FIRE.

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32198A February 15, 2002 32198A February 15, 2002

Cape Cod Wood Stove

R

Locknut

Door Cross Section (example)

Latch Cam

Spacing Washers

Square Key

Handle

Teflon Washer

DO NOT REMOVE

25.00

13-3/4"

9.0"

2-1/4

104.0°

18-3/16"

DOOR & GASKET

MAINTENANCE

Periodically check the door gasket for proper seal. As the gasket compresses or “seats” during use, it may become necessary to adjust or tighten the door latch either by removing spacer washers, shown below (at least one washer must be left in place) or, by replacing the gasket material as wear or damage to the gasket material can cause air leakage into the rebox resulting in overring and loss of efciency. A replacement gasket, part #23434A, is available from your Dealer.

KAOWOOL INSULATING BAFFLE BLANKET

832-3390

Kit Includes: One 1/2” thick blanket 24" x 25" cut to t.

1. Lay Kaowool Blanket on a at, protected surface, to prevent scratching the surface when you cut the blanket.

2. Measure and mark the dimensions on the Kaowool Blanket. (see Figure A).

3. Place straight edge on the blanket, and using your razor knife, cut through the blanket.

Tools Required: Straight edge, measuring tape, razor knife, gloves, safety glasses and dust mask.

Figure A

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TROUBLE-

SHOOTING

DRAFT PROBLEMS

The Cape Cod woodstove requires a minimum ue draft of .10 inches of water column on High, and .04 inches of water column on Low, as measured with a draft meter. Most woodstove dealers have draft meters available to measure your ue draft if you suspect a problem.

If the re is difcult to start, and smoke spills out of the door, or you nd it hard to establish and maintain a moderately high burn rate, then the ue draft is too low and corrective measures must be taken.

TROUBLESHOOTING CHECKLIST

1. Is combustion air available?

2. Is dry and well seasoned wood being used?

3. Is the re being built as explained on page 30 of this manual?

4. Is ue system installed correctly?

a. Proper diameter & height? b. All chimney connector sections are

properly installed and the joints sealed tightly?

c. The chimney and chimney connectors

are clean; free of creosote build-up?

d. If utilizing an existing chimney, is it

free of debris from animals, nearby trees or creosote?

e. Are overhanging trees and branches

cut back to within 10 feet of the top of chimney?

f. If chimney cap is equipped with a

spark arrestor screen, is it clean and free of build-up of soot or creosote?

g. Is the kaowool blanket in the proper

position?

If you still suspect you have a low draft problem, it may be necessary to increase the volume of air in your flue system. Since the diameter of your flue system is matched with the size of the ue collar and should not be changed, the height of the system will need to be increased. Add chimney a little at a time until the draft improves.

In some cases, regardless of what you do, it can still be difcult to establish the proper ue draft. This is especially evident when using an exterior factorybuilt chimney or exterior masonry chimney which is likely to have too large of a ue. Try placing several sheets of crumpled paper on top of your kindling as close to the ue outlet of the stove as possible. Light this paper rst then the paper under the kindling. The heat generated from the rapidly burning paper on top of the kindling should help get the draft established.

Still other factors can effect how well your ue system performs. Neighboring structures, high winds, tall trees, even hillsides can affect air currents around the chimney. Ask your local dealer about other designs available in chimney caps including wind directional caps, and even draft inducing caps that may be of help. Your local dealer is the expert in your geographic area and can usually make suggestions or discover problems that will easily correct your ue draft problem, allowing your woodstove and its ue system to operate correctly and provide safe and economical heat for your home.

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32198A February 15, 2002 32198A February 15, 2002

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FLUE DRAFT

Cape Cod Wood Stove

TROUBLE-

SHOOTING

A proper amount of flue draft is required to assure the safe and efcient operation of the Cape Cod woodstove. Flue draft is measured as negative pressure in the chimney. The amount of negative pressure determines the strength of the draft. This draft performs two important roles in the operation of the woodstove. It draws the combustion air into the rebox, and pulls the smoke out of the chimney.

There are three basic criteria essential in establishing and maintaining the ue draft:

1. Availability of combustion air

2. Heat generated from the re

3. Diameter & height of the ue system

These three factors work together as a system to create the ue draft. Increasing or decreasing any one of them will affect the other two and thus change the amount of draft in the entire system.

1. Availability of combustion air: A source of air (oxygen) is necessary in order for combustion to take place. The combustion air in the Cape Cod enters the rebox through two openings in the body of the stove. These openings are regulated by the Primary and Rear start-up air controls, (see page 28 for operation of these controls). It is important to realize that whatever combustion air is consumed by the fire must be replaced. If you are using room air, the air is replaced via air leakage that occurs around windows and under doors, etc. However, in most newly constructed houses, mobile homes, or even existing homes that are tted with tightly sealed doors and windows, the area from which the combustion air is taken is relatively air tight. In these cases, an outside air source must be made available to feed combustion air from outside the home into the stove. An outside air kit is available for the Cape Cod as an option. The kit is a requirement for mobile home installations. (See Accessories on page 11).

2. Heat generated from the re. Most of the heat produced from the re is transferred into the heat exchanger of the insert, then into the room. However, part of this heat escapes up the chimney taking smoke and other combustion gases with it. The Cape Cod extracts heat so efciently that the amount escaping through the ue is minimal. (Refer also to Operating Tips, Opacity, on page 28). This is one reason for the importance in burning dry, seasoned wood. The heat generated from the re should be warming your home and establishing the ue draft, not evaporating the moisture out of wet, unseasoned wood. resulting in wasted heat.

3. Diameter and height of ue system. A specic volume of air, determined by the diameter and height of the chimney connector and chimney, is contained within the ue system. As heat from the re enters the ue, it warms this air causing it to rise. The air moving up the ue draws smoke and more heated air from the re with it, thus establishing draft. The amount of draft depends on the temperature of the heated air and the volume of air that is contained in the ue system.

Page 37

Cape Cod Wood Stove

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PLEASE CONTACT YOUR

PARTS

DEALER TO ORDER

REPLACEMENT PARTS.

PART NO. DESCRIPTION

20637B Door Gasketing only 32084 Door Cam latch only 834-3850 Complete Door Handle Assembly (includes: cam latch, gasketing;

porcelain black handle; screw adapter and gold door handle).

Current Door Style Replacement 844-9640 Door Frame, Left, Matte Black 844-9650 Door Frame, Left, Porcelain (specify color on order) 844-9680 Door Frame, Right, Matte Black 844-9690 Door Frame, Right, Porcelain (speciy color on order)

Previous Door Style Replacement 844-9620 Door Frame, Left, Matte Black 844-9630 Door Frame, Left, Porcelain (specify color on order) 844-9660 Door Frame, Right, Matte Black 844-9670 Door Frame, Right, Porcelain (speciy color on order)

The above door frame are serial number driven. You must provide the serial number at time of order to ensure receiving the proper door. You must order glass and gasketing separately along with the door frame replacement.

434-0470 Door Hinge (2) Left, (specify matte black or procelain color on order) 434-0480 Door Hinge (2) Right, (specify matte black or procelain color on order) 834-3870 Firebrick Set 832-0550 Firebrick, Individual (mark desired brick on diagram found on

page 23 and attach diagram to your order).

23434A Glass Gasketing only 834-3930 Glass Panel only (1 piece) 834-3350 Manifold Tube Set (includes front, middle front & rear and rear). 832-3390 Kaowool Blanket, 1/2”, cut to t (see diagram on page 35 for size).

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32198A February 15, 2002 32198A February 15, 2002

Cape Cod Wood Stove

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LIMITED LIFETIME WARRANTY

The Aladdin Hearth Products limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Aladdin Hearth Products will repair or replace them. These items include but are not limited to steel and cast iron components, all gas burners, gas logs, combustion chambers, heat exchanger systems, stainless steel firebox components, gold plating, doors, glass damaged by thermal breakage, steel baffle supports, steel and ceramic baffles and manifold tubes. Labor is for the first five years.

THREE YEAR WARRANTY

Our EZ Clean firepots are covered under Aladdin Hearth Products three-year warranty program. Labor is for 3 years.

TWO YEAR WARRANTY

All electrical components such as but not limited to blowers, wiring, vacuum switches, speed controls, control boxes, thermodisc switches, pilot assembly, gas valves, thermostats and remotes are covered under Aladdin Hearth Products two-year warranty program. The igniter is not covered by any warranty, expressed or implied.

ONE YEAR WARRANTY

Porcelain finishes are warranted against manufacturer defects for one year. Labor to repair or replace these parts is covered for one year, reimbursed per our warranty service fee schedule.

CONDITIONS

This warranty is non-transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized dealer of Aladdin Hearth Products. It must be installed and operated at all times in accordance with the Installation and Operating Instructions furnished with this product, as well as any applicable local and national codes. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.

Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the first five years per our warranty service fee reimbursement schedule. Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of ten (10) years after Aladdin Hearth Products discontinues the model. Adjustments, regular maintenance, cleaning and temporary repairs do not qualify for a service call fee and will not be covered. The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee, and will not be covered.

This limited Lifetime Warranty does not extend to or include surface finish on the appliance, logs for oil or pellet stoves, door gasketing, glass gasketing, thermocouple covers, firebrick, kaowool or other ceramic insulating materials. It does not cover installation or operational-related problems such as overfiring, use of corrosive driftwood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive offsets, or negative air pressures caused by mechanical systems such as furnaces, fans, clothes dryers, etc.

Any installation, construction, transportation, or other related costs or expenses arising from defective part(s), repair, replacement, etc., will not be covered by this warranty, nor will Aladdin Hearth Products assume responsibility for them. Further, Aladdin Hearth Products will not be responsible for any incidental, indirect, or consequential damages, except as results in damage to the interior or exterior of the building in which this appliance is installed. This limited Lifetime Warranty does not apply to the venting components, hearth components or other accessories used in conjunction with the installation of this product not manufactured by Aladdin Hearth Products.

This warranty is void if the stove has been overfired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals, the stove is subjected to prolonged periods of dampness or condensation, or there is any damage to the stove or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. Aladdin Hearth Products may, at its discretion, fully discharge all obligations with respect to this warranty by either repairing or replacing the unit, or refunding the wholesale price of the defective part(s).

This limited Lifetime Warranty is effective on all Quadra-Fire appliances sold after May 1, 2002 and supersedes any and all warranties currently in existence.

REV C

Lifetime Warranty

WARRANTY

Page 39

Cape Cod Woodstove

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ATTENTION INSTALLER:

PLEASE RETURN THESE

INSTRUCTIONS TO THE STOVE

OWNER WHEN INSTALLATION IS

COMPLETED.

32198A February 15, 2002

Quadra-Fire 32198A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual