Protherm Panther 24 KTV, Panther 24 KOV, 24(12) KTO, Panther 12 KTO, Panther 12 KOO Operation And Installation Manual

...
Operation and
Installation Guide
24 KTV / v.18
24 KOV / v.18
24(12) KTO / v.18
24(12) KOO / v.18
Wall-hang gas boiler
Possibility of equithermal control
Panther
xxxxxxxxxx_00 - v.1 1/2007
EN
version
1
Panther 24 KTV / 24 KOV / 24(12) KTO / 24(12) KOO
The boiler’s Serial no. is shown on the plate which is attached to the front side of the
control panel. The control panel is accessible after removing the front cover.
In the section “Operating Instructions” you will fi nd description of the boiler’s main functions and guidelines on how to handle the boiler safely. The section “Installation Instructions”
is for skilled workers only.
Obsah
Table of contents
Introduction ........................................... 2
OPERATING INSTRUCTIONS
Controls and signals ............................. 4
Selecting Read mode ........................... 5
Selecting Setup mode .......................... 5
Error codes ........................................... 7
Schematic diagram of boiler control ..... 8
Starting up and shutting down boiler .... 9
Boiler control ......................................... 9
Protection functions ............................. 10
Service and maintenance .................... 11
Warranty and warranty conditions ....... 12
Technical specifi cations ....................... 13
Connection dimensions ....................... 17
Usable overpressure into system ....... 18
INSTALLATION INSTRUCTIONS
Schematic diagram of boiler ............... 19
Introduction .......................................... 21
Delivery completeness ........................ 23
Preparing for boiler installation ............ 25
Installing the boiler ............................... 27
Air and combustion gas
passages (KTV, KTO) .......................... 30
Electrical connection of boiler .............. 35
Connection of boiler to hot water tank . 36
Converting to different fuel .................. 37
Electrical wiring diagram..................... 38
2
1. The boiler and all the associated equipment must be installed and used in accordance with the installation design, all the corresponding valid legal prescriptions and technical norms and with the manufacturer’s instructions.
2. The boiler may be installed only in an environment for which it is designed.
3. After installation, the boiler may be put into operation by an authorised service organisation only.
4. The boiler complies with the prescripti­ons valid in the Slovak Republic. When used in the conditions of other count­ries, any applicable deviations must be identifi ed and addressed.
5. In the event of a defect call the manufacturer’s service organisation – any unauthorised intervention may damage the boiler (and possibly also associated equipment!).
6. The service technician putting the boiler into operation for the fi rst time is obliged to familiarise the user with the safety ele­ments of the boiler, their characteristics and with the relevant required response of the user, with the fundamental parts of the boiler and manner of use of the boiler. If this technician is also delivering the boiler, he/she must ensure that the original packaging of the boiler is availa­ble for potential further transport thereof until the moment of launch into operati­on.
7. Check whether the delivery is comple­te.
8. Check whether the model and type supplied corresponds to the type required for use, i.e. check whether the data relating the boiler settings stated on the plate correspond with the data relating to the local network supplying fuel (gas) to the place of installation, or
have this performed by a professional technician who shall install the boiler or put it into operation.
9. Whenever you are not suffi ciently certain of how to control the boiler, seek out and study all the corresponding instructions in this Operation and Installation Guide carefully and proceed accordingly.
10. Never remove or damage any markings and signs on the boiler. Also store the original packaging of the boiler in an undamaged condition for potential fur­ther transport in the case that the boiler is not put into operation.
11. When performing any repairs, only ori­ginal parts may be used. It is prohibited to make any changes to the boiler’s internal installation, or to interfere with this in any way.
12. When shutting the boiler down for a longer period of time, we recommend that you close the gas supply and dis­connect the boiler from the electricity network. This recommendation applies in conjunction with the general condi­tions stipulated in this Operation and Installation Guide.
13. At the end of its useful life, the boiler or its parts must be disposed of ecologi­cally, in a manner which avoids causing any harm to the environment.
14. The manufacturer is not liable for and provides no warranty for damages cau­sed by the failure to abide by:
the conditions stipulated in this Operati­on and Installation Guide;
prescriptions and norms;
proper installation and operation proce­dures;
conditions stated in the Warranty Certi­fi cate and the Service Book.
15. If the boiler is delivered to the user by
Introduction
3
the technician who also installs the boi­ler, this technician is also obliged to pre­sent to the user all the accompanying documentation for the boiler (in particu­lar the Operation guide, Service Book etc.). If the boiler is not put into opera­tion, the original packaging of the boiler must be available for the potential fur­ther transport thereof.
Safety of equipment and people
• According to the fi ndings of the SZÚ Brno (National Testing Institute), the boi­ler (as well as all its optional accesso­ries) complies with the requirements of European Directive 90/396/EEC on gas­fuelled appliances and European Directi­ve 92/42/EEC on effi ciency, the Euro­pean Directive 2006/95/EC on electrical means of operation for use in certain voltage ranges and the European Directi­ve 89/336/EEC on electromagnetic com­patibility.
• The appliance is also approved accor­ding to the European norms EN 677, EN 625, EN 60335-01, EN 50165, EN 55014, EN 61000-3-2 and EN 61000-3-
3.
• In order to operate and handle the boiler in accordance with the purpose for which it is designed in actual conditions of use (hereafter referred to only as use), it is necessary to abide also by additional conditions – the most essential of which (i.e. those which must not be omitted) are found in the following regulatory documents:
- in the design area: STN 06 0310 and STN 06 0830;
- in the fi re safety area: STN 92 0300;
- for installation and fi tting (and repairs): STN EN 1755 or STN 38 6460, as appli­cable STN 38 6462, Decree no. 48/1982 Coll. (as amended by the later prescripti­ons) and the binding occupational health regulations;
- in time of running and operation: STN 38
6405;
- in the area of discharge of combustion gases and air infl ow STN EN 483, com­pany material – “catalogue of dual piping for discharge of combustion gases and infl ow of combustion air designated for type C gas appliances, i.e. in closed “TURBO” version.
• In addition to the above mentioned docu­ments, it is necessary when using the boiler to proceed in accordance with this Operation and Installation Guide and the accompanying boiler manufacturer’s documentation. During use of the boiler any handling by children, persons under the infl uence of intoxicating substances, non-certifi ed persons, etc. must be pre­vented.
In practice situations may arise in which
the following essential measures must be adopted:
• prevent the boiler from (even accidental­ly) being switched on while conducting inspections or working on the combusti­on gases fl ue route or gas and water dis­tribution pipes by disconnecting the boi­ler from electrical power supply also by other means than only using the main switch (e.g. by pulling the power cord plug out of the power socket);
• shut the boiler down every time when there are any (even temporary) fl amma­ble or explosive fumes present in the area from which combustion air is supplied to the boiler (e.g. from paint when painting, laying and spraying mol­ten substances, from gas leaks, etc.);
• if it is necessary to drain water from the boiler or from the whole system, the water must not be dangerously hot;
• in the case of a water leak from the boiler’s heat exchanger or when the exchanger is clogged up with ice, do not attempt to start up the boiler until normal operating conditions have been resto­red;
4
Operating instructions
Operating instructions
Controls and signals
Main switch
The main switch (Fig. 1, Position 1) is used to switch the boiler on or off. The main switch is situated in the lower half of the boiler control panel.
Caution:
The boiler must be put into ope­ration and switched on for the fi rst time by an authorised service organisation!
Control panel
On the boiler’s control panel you can moni­tor current values and set the required parameters.
The control panel has the following control elements (Fig.1):
2.
Heating water LED – indicates hea­ting water temperature setting or display mode
Fig. 1
1
2
3
4
5
6
7
8
9
1110
3.
Hot water LED – indicates hot water
temperature setting or display mode
4.
Heating water pressure LED – indicates
that pressure is being displayed
5.
Boiler malfunction indicator
6.
Flame indicator – LED lit when burner
fl ame is active.
7.
MODE button – used to switch to diffe­rent reading or value setting modes and to confi rm the set values
8.
(+) button – used to increase the value of the parameter being set
9.
RESET button – to unblock errors
10.
Display – displays the values of pres­sure, temperature, service parameters and error messages
11.
(-) button – used to decrease the value of the parameter being set
5
Selecting Read mode
Selecting Setup mode
Setting heating water temperature
Press the
MODE
button for approx. 2 seconds, then press the
MODE
button as many times as necessa-
ry until the LED by the symbol
starts
Displaying heating water temperature
After turning the boiler on with the main switch, the current heating water temperature will appear on the
display. This status is indicated by the lit LED underneath the symbol
.
Indication of hot water use
In the case of hot water fl ow (min. 1,5 l/min) the required /set tem­perature of the
taken hot water is displayed on the control panel display. This status is indicated by the lit LED by the symbol
.
Note:
It is valid only for combinated boi-
lers 24 KTV and 24 KOV. If the boiler (types 24 KTO and 24 KOO)
is connected to an external hot water tank with NTC sensor, you can show the current temperature of the hot water in the tank by pressing „+“ button for 2 seconnds. After 30 seconds display is switched to heating water temperature display automaticaly.
Please note:
The current hot water tem­perature in the tank is displayed only if NTC sensor is connected. On other case the hot water temperature is not not dis-
played.
Caution:
Upon heating the Hot Water tank (KTO and KOO versions) this status is indicated by the diodes by the symbol – the diode is lit and at the same time the point fl ashes in the lower right hand cor­ner of the display.
Displaying heating water pressure
By pressing the
MODE
button for approx. 2 seconds, the pressure in the heating water system will be dis-
played for 30 seconds. At the same time the LED by the symbol
is lit.
Low heating water pressure alert
When the hea­ting water pres­sure either drops below 0.6 bar or exceeds 2.8 bar, the heating water
pressure appears on display and the LED by the symbol will start fl ashing. The boiler remains functional, but the water pressure must be adjusted to the recom­mended value of 1 – 2 bar. If the value of the heating water pressure drops below
0.3 bar the boiler is switched off.
fl ashing. Use the “+” and “-“ buttons to set the parameter of the heating water tempe­rature. The setting range is --, 35 to 87°C (ascending by 1 degree). On setting the parameter -- the boiler warms only the hot water in the tank – the boiler works in
“summer mode”
.
6
Setting hot water temperature
Press the
MODE
button for approx. 2 seconds, then press the
MODE
button as many
times as necessa­ry until the LED by the symbol starts fl ashing. Use the “+” and “-“ buttons to set the parameter of the hot water temperature. The setting range is --, 35 to 63°C (ascen­ding by 1 degree). On setting the parameter
-- the boiler warms only the heating water.
Note:
In versions 24 KTO and 24 KOO set­ting hot water temperature is possible only if an external hot water tank is connected to the boiler.
„Permanent comfort HoW preparation“ function (only for types 24 KTV and 24 KOV)
Using of this func­tion is possible to reach more quick hot water delivery. In this mode boi-
ler heat hot water exchanger for 65 °C on the fl y. The boiler is activated this function frequently if tem­perature decrease below 50 °C.
Setting: Push the
MODE
buton for 2
seconds. Then press the
MODE
button as many times as necessary until the para­meter P1 or P0 starts display.
For activation of „permanent comfort hot water preparation“ function use the “
+
and “-“ buttons to set parameter P1. For deactivation of „permanent comfort
hot water preparation“ function use the “
+
and “-“ buttons to set parameter P0. Permanent function of the preheating is
active only:
- in „
SUMMER
“ mode (heating to the sys-
tem is switched off
- in range, when the boiler is switched off by the room thermostat.
The factory setting of this parameter is P0
- function is switched off.
„Simple comfort HoW preparation“ function (only for types 24 KTV and 24 KOV)
This function is active only if we make short delive­ry of the hot water (range between
tap opening and closing is 2 - 5 seconds), when boiler is not heating. On the case if range is smal­ler 2 or higher 5 seconds, the boiler is con­troled by hot water request (after closing the tap, hot water is not prepared).
Setting: Push the
MODE
buton for 2
seconds. Then press the
MODE
button as many times as necessary until the para­meter C1 or C0 starts display.
For activation of „permanent comfort hot water preparation“ function use the “
+
and “
-
“ buttons to set parameter C1.
For deactivation of „permanent comfort hot water preparation“ function use the “
+
and “
-
“ buttons to set parameter C0.
The factory setting of this parameter is C0
- function is switched off.
Note:
This function is possible to activate
only if paremeter P0 is set.
7
Error codes
Displaying of malfunctions
In the case of malfunction the malfunction symbol alternately appears on the boiler display:
F. and malfunction number (e.g. 01).
At the same time the malfunction indicator appears by the symbol - LED is lit.
Boiler overheated – F.20
Boiler has overheated. The boiler is automa­tically shut down and waits for the
temperature to drop. After the water has cooled to the operational level, the boiler restarts it­self. If code F.20 appears repeatedly, call authorised service.
Insufficient water quantity – F.22
Insuffi cient quan-
tity of water in
heating water
system. Boiler is
automatically shut
down. Add the required quantity of water into the heating water circuit (page 10 – Filling water into heating system). Press RESET button. If code appears repeatedly, call authorised service.
Ignition malfunction – F.28
Burner not ignited on starting boiler. Check gas cock under the boiler and press RESET. If the malfunction
persists call authorised service.
Note:
The boiler will attempt to start itself 5 times, if ignition fails malfunction F.28 will appear on the display.
Annual service check required
When this code is displayed it is necessary to con­tact authorised service for the
performance of a preventive “annual” check. This type of code is not a factory setting. Upon request it is possible to activate this function via an authorised service, which will set the leng­th of the service interval. The length of the service interval is calculated in hours and is derived from the time of activity of the boiler burner.
Note:
A message on performance of a preventive “annual” check is indicated by display of the “SE” message alternating with display of standard information (e.g. temperature of heating water in boiler).
Other error codes
In the case of display of other error codes, attempt to restart running of the boiler using the RESET button. If malfunction persists contact authorised service.
8
LED flashes
Recommended pressure
value 1.2 – 2 bar
.
Boiler switched off if pressure
drops below 0.3 bar
LED flashes
Setting range 35-87°C
Setting interval 1°C
- off / SUMMER
mode
Proceed according to instructions
LED flashes
Setting range 37 – 63°C
P1 = on
Select P1 or P0 using (+)
or (-) buttons
P0 = off
Setting interval 1°C
- off
Start
HeW
temperature
Water pressure
in boiler
Heating water
temperature setting
Hot water
temperature settings
HoW preparation mode
- permanent COMFORT
Notification of heating water
pressure drop
Error display
Service message
Attempt to restart running of
boiler using RESET button.
If malfunction persists call
authorised service.
Information about service
message displayed after elapse
of set interval. Function must be
activated by service technician.
in versions KTO and KOO only if
outside hot water tank and NTC
sensor is connected
valid only for KTV
and KOV versions
C1 = on
Select C1 or C0 using (+)
or (-) buttons
C0 = off
HoW preparation mode
- simple COMFORT
Fig. 2
Schematic diagram of boiler control
9
Starting up the boiler
Important:
Putting the boiler into operati­on and starting it up for the fi rst time must be performed by an authorised service only!
If you wish to start the boiler up after it has been put into operation, make sure that:
1 the boiler is connected to the electrical
power supply;
2 all isolation valves (heating water, hot
water, gas) underneath the boiler are opened;
3 the heating water pressure is within the
recommended range of 1 – 2 bar Turn the main switch (Fig. 1, position 1). After a short time the heating water tem­perature appears on the display and the LED by the
symbol is lit (Fig. 1, position
2). After ignition of the burner the LED by the symbol
is lit (Fig. 1, position 6).In the event of a safety boiler shutdown the red malfunction LED
is lit on the
control panel (Fig. 1, position 5), and an
error code appears on the boiler display. Unblock the boiler by pressing the RESET button (Fig 1, position 9). If safety shut­down recurs after a short time again, or if the boiler cannot be unblocked by pres­sing the RESET button, call an authorised service organisation.
Shutting the boiler down
Switch off the main switch (Fig. 1, position
1). If the boiler is to remain shut down for a
longer period of time, close all cocks (hea­ting water, hot water, gas) underneath the boiler. Shutting down the boiler must be performed taking into account the heating water temperature in the boiler and the surrounding environmental temperatu­re in the given season of the year. In the case of danger that the boiler may freeze, discharge the water from the boiler, hea­ting system and hot water distributors.
Starting up and shutting down boiler
Boiler control
Using the boiler without a room control unit
When running in this mode, the boiler maintains the selected heating water temperature. No room control unit is con­nected, the terminals for its connection must be mutually interconnected (stan­dard factory setting).
Setting procedure:
• turn the main switch to the ON position;
• set the required heating water tempera­ture on the control panel.
Operation of boiler with room control unit
In the case that a room control unit is used, it is necessary to set the maximum Heating Water temperature for which your
heating system has been designed, and which is capable of covering the thermal loss of the building even at low outside temperatures, on the control panel of the boiler (in order to prevent damage to the system). The process of heating the heating water can then be controlled by a control unit only up to the maximum value of the heating water you have set on the control panel of the boiler.
Note:
Thermostatic valves should not be fi tted on the radiators in the room where the control unit is installed
Caution:
The manufacturer does not accept responsibility for damage caused by faulty setting of the boiler or room con­trol unit.
10
On/OFF regulator
The boiler maintains the selected Heating Water temperature. Operation of the boiler is interrupted (switched on/off) according to the internal temperature of the room where the room control unit is installed.
Regulator with selected output modulation function
The room control unit regulates the out­put of the boiler into the heating system continuously on the basis of the internal temperature.
Operation of boiler with equithermal regulation
The boiler regulates the Heating Water temperature on the basis of changes in the outside temperature. In the case of this type of regulation it is necessary to use a regulator with an equithermal regu­lation function (Protherm Thermolink B,
Thermolink P or Thermolink RC) and con­nect an outside temperature sensor.
Caution:
By setting the maximum tempe­rature of the heating water on the control panel of the boiler you may infl uence the activity of equithermal regulation. In addi­tion, the temperature of the heating water selected on the control panel of the boiler is also the limit temperature. In its require­ment, the room regulator cannot exceed the temperature limit of the maximum permitted temperature of the heating water as set on the control panel of the boiler. Appropriate setting of the heating water temperature on the control panel of the boiler is one of the means of pro­tection against exceeding the maximum permitted temperature into the heating system (fl oor heating). Nevertheless, we recommend installation of the heating system with an additional safety armature, which shall prevent undesirable increases in temperature.
Protection functions
Setting boiler output
The factory setting of the boiler is to maxi­mum output. In case of necessity it is possible to adjust the output of the boiler according to requirement (with regard to the properties of the boiler).
Important:
Change of setting of boiler output must be performed only by an authorised technician.
Protection against freezing
The boiler has inbuilt antifreeze protecti­on, which prevents the boiler (but not the heating system and hot water distributors) from freezing. When the temperature of the heating water drops below 8°C, the pump is automatically started without regard to the requirement of the room control unit or without regard to the setting of sum­mer mode. If the temperature of the hea­ting water in the boiler rises and reaches
10°C, the pump is automatically switched off. If the temperature of the heating water continues to drop and reaches the tempe­rature of 5°C, the boiler is started up and heats the heating water to 35°C.
Important:
During active function of anti­freeze protection, the three-way valve is switched to central position, thus activa­ting heating of the heating water and hot water.
Protection of hot water tank against freezing (for types KTO and KOO with connected external hot water tank)
When the hot water in the tank drops below 10°C, the boiler is automatically started and heats the tank to 15°C. This function is active only in the case of con­nection of an external tank equipped with an NTC sensor.
11
Pump protection
Switching the pump on for a short time (approx. 20 s) when it has been in the room continuously for 23 hours ensures protection against blocking or sedimenta­tion when the pump has been idle for a longer period of time.
Important:
This function of the boiler can-
not be blocked.
Running down of pump
After heating of the hot water, the running down time of the pump is set at 30 s.
During heating of the heating water the running down time of the pump is set at 3 min. The maximum settable run down time of the pump is 60 min.
Important:
This function is active only in
the case of a boiler with mains voltage.
Anti-cycling
The boiler is equipped with an anti-cycling function. The time after which the boiler is switched back on is automatically calcu­lated by the control panel with regard to the conditions in the boiler.
Disconnection of boiler from mains
Disconnect the boiler from the power supply only during service interventions or when boiler is idle for longer periods (see chapter “Shutting the boiler down” on page 8). Upon disconnection of the boiler from the power supply all protective func­tions of the boiler are deactivated.
Power failure
Power failure will turn the boiler off. When power supply is restored, the boiler will automatically restart itself without losing any of the operating parameters settings.
If the red LED (Fig. 1, position 5) is lit on the control panel after electrical power supply restoration, proceed according to the instructions in the section Starting up and shutting down boiler.
Note:
The boiler may be blocked as a consequence of overheating caused by the pump being switched off as a result of power failure. Rectify this fault by pressing the RESET button on the boiler control panel. If the fault persists call an authori­sed service.
Safety valve
The boiler is equipped with a safety valve with an opening pressure of 3 bar. DO NOT TOUCH THE SAFETY VALVE! Whenever the safety valve starts releasing heating water, switch off the boiler, disconnect if from the electrical power supply and call a service organisation. If the heating system repeatedly loses pressure, consult your service organisation.
Important:
All the mentioned electro­nic protection functions are enabled only when the boiler is connected to power supply (the power cord plug is inserted into a power socket and the main switch is in the ON position (I).
Service and maintenance
Toping up water to the heating system
Water to the heating system (only in small quantities) can be topped up through the boiler’s top-up valve (Fig. 3).
When topping up water, the following con­ditions must be met:
1. Pressure of the water being supplied to the boiler must be always higher than the pressure of the water inside the hea­ting system.
2. When toping up water, the boiler must be cold (water temperature must not be higher than 30°C).
12
3. Recommended water pressure inside the cold boiler (temperature not more than 30˚C) is within the range of 1 – 2 bar.
Important: If the pressure in water mains is lower or equal to the pressure of the water inside the heating system, the hea­ting water may run into the water mains, which is forbidden. This danger is reduced by a built-in reverse valve installed behind the top-up valve.
However, the manufacturer disclaims responsibility for any damages caused by incorrect manipulation with the top-up valve and a failure to abide by the condi­tions specifi ed above. Such damages and defects are not covered by the boiler’s warranty.
Procedure of topping up heating water to the boiler:
• make sure that the boiler is connected to power supply and the main switch is in the ON position
• if the boiler display indicates that the heating water pressure is below 0.6 bar, information with the current pressure value appears on the display, and the red LED by the symbol (Fig. 1, positi­on 4) fl ashes on the boiler control panel
• turn-open the top-up valve (Fig. 3). Observe the pressure increase on the control panel display
• fi ll the system with water, pressure should be within the range of 1.2 – 2 bar
• when the pressure has reached the required value, close the top-up valve manually.
• bleed all radiators carefully (water must
be running out smoothly and continuous­ly, without any air bubbles);
• check whether the pressure shown on the display is within 1.2 and 2 bar. If necessary, top up the system more.
Cleaning
The boiler cover can be cleaned with a moist cloth and afterwards dried and polis­hed with a dry cloth. Do not use abrasive detergents or solvents.
Important: Before cleaning turn the boiler off with the main switch.
Regular service
To assure continuous and safe running of your boiler, we recommend that the boiler is checked and serviced in regular yearly intervals. These inspections are not cove­red by the boiler’s warranty. The works to be done are specifi ed in the Service Book and must be performed by an authorised service.
Warranty and warranty conditions
The PROTHERM Panther is covered by the warranty defi ned in the Warranty Cer­tifi cate, the Service Book and by other
Fig. 3
Top up valve
closed
open
conditions specifi ed in this Operation Gu­ide and Installation Guide (chapters Intro­duction and Boiler installation).
13
Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
2H3P
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B
11BS
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronic
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G20 . . . . . . . . . . . . . G31
Max. thermal input. . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 26,9. . . . . . . . . . . . . 25,5
Min. thermal input . . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 9,6 . . . . . . . . . . . . . 10,4
Max. thermal output . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . .24,6 . . . . . . . . . . . . . 23,0
Min. thermal output . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 8,4 . . . . . . . . . . . . . 8,9
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . [%] . . . . . . . . . . . . . . .91,5 . . . . . . . . . . . . . 90,2
Gas consumption (Q max. / Q min.) . . . . . . . . . . . . . . . . .2,83 / 1,01 [m3/h]. . . 2,14 / 0,87 [kg/h]
Gas pressure
Supply pressure . . . . . . . . . . . . . . . . .[mbar] . . . . . . . . . . . . . . . 20 . . . . . . . . . . . . . .37
Jet pressure min./max. . . . . . . . . . . . . [mbar] . . . . . . . . . . . . 1,7 / 12,9 . . . . . . . . . 6,2 / 35,2
Jet diameter . . . . . . . . . . . . . . . . . . . . . [mm] . . . . . . . . . . . . . . . 1,2 . . . . . . . . . . . . . 0,7
Heating
Max. operating pressure . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 3
Min. operating pressure . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . 0,6
Recommended operating pressure . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . 1 – 2
Temperature range . . . . . . . . . . . . . . . . . [°C] . . . . . . . . . . . . . . . . . . . . . . 38 – 85
Expansion vessel . . . . . . . . . . . . . . . . . . . [l] . . . . . . . . . . . . . . . . . . . . . . . . . 7
Max. quantity of heating water in system . [l] . . . . . . . . . . . . . . . . . . . . . . . . 90
Max. pressure in expansion vessel . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hot water
1)
Max. supply pressure . . . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 6
Min. supply pressure . . . . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . 0,5
Minimum hot water flow quantity . . . . . [l/min] . . . . . . . . . . . . . . . . . . . . . . . . 1,5
Adjustable temperature range
(flow-dependent) . . . . . . . . . . . . . . . . . . . [°C] . . . . . . . . . . . . . . . . . . . . 37 – 63 (1)65)
Max. quantity of heating water - at Δt 30 °C [l/min] . . . . . . . . . . . . . . . . . . . . . . 12
Electrical data
Voltage . . . . . . . . . . . . . . . . . . . . . . . . [V/Hz] . . . . . . . . . . . . . . . . . . . . . . . 230/50
Input (max.) . . . . . . . . . . . . . . . . . . . . . . . [W] . . . . . . . . . . . . . . . . . . . . . . . . 85
Prot. cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 45
Current . . . . . . . . . . . . . . . . . . . . . . . . . . . [A] . . . . . . . . . . . . . . . . . . . . . . . . 0,38
Extraction of combustion gases - method
. . . . . . . . . . . . . . . . . . . . . into chimney
Flue diameter . . . . . . . . . . . . . . . . . . . . [mm] . . . . . . . . . . . . . . . . . . . . . . . . 126
Combustion gases temperature . . . . . . . [°C] . . . . . . . . . . . .78,8 - 101,4 . . . . . . 84,2 - 109,1
Combustion flow mass . . . . . . . . . . . . . [g/s] . . . . . . . . . . . . . . . . . . . . . . . . 23
Min. required stable chimney thrust . . . .[Pa] . . . . . . . . . . . . . . . . . . . . . . . . . 2
Noise level (1m from the boiler at 1.5m height) [dB] . . . . . . . . . . . . . . . . . . . . . up to 55
NOx class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dimensions – height / width / depth . . . [mm] . . . . . . . . . . . . . . . . . . .
740 / 410 / 330
Weight without water . . . . . . . . . . . . . . . . [kg] . . . . . . . . . . . . . . . . . . . . . . . . 32
Technical parameters 24 KOV / 24 KOO
1)
For type 24 KOO only in the case of connection of hot water tank
14
Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
2H3P
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C
12
, C32, C42, C52, C62, C
82
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronic
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G20 . . . . . . . . . . . . . G31
Max. thermal input. . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 26,6. . . . . . . . . . . . . 24,4
Min. thermal input . . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 10,4. . . . . . . . . . . . . 10,4
Max. thermal output . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . .24,6 . . . . . . . . . . . . . 22,4
Min. thermal output . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 8,9 . . . . . . . . . . . . . 8,8
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . [%] . . . . . . . . . . . . . . .92,5 . . . . . . . . . . . . . 91,8
Gas consumption (Q max. / Q min.) . . . . . . . . . . . . . . . . .2,78 / 1,09 [m3/h]. . . 2,04 / 0,87 [kg/h]
Gas pressure
Supply pressure . . . . . . . . . . . . . . . . .[mbar] . . . . . . . . . . . . . . . 20 . . . . . . . . . . . . . .37
Jet pressure min./max. . . . . . . . . . . . . [mbar] . . . . . . . . . . . . 1,7 / 13,3 . . . . . . . . . 6,3 / 35,4
Jet diameter . . . . . . . . . . . . . . . . . . . . . [mm] . . . . . . . . . . . . . . . 1,2 . . . . . . . . . . . . . 0,7
Heating
Max. operating pressure . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 3
Min. operating pressure . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . 0,6
Recommended operating pressure . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . 1 – 2
Temperature range . . . . . . . . . . . . . . . . . [°C] . . . . . . . . . . . . . . . . . . . . . . 38 – 85
Expansion vessel . . . . . . . . . . . . . . . . . . . [l] . . . . . . . . . . . . . . . . . . . . . . . . . 7
Max. quantity of heating water in system . [l] . . . . . . . . . . . . . . . . . . . . . . . . 90
Max. pressure in expansion vessel . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hot water
2)
Max. supply pressure . . . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 6
Min. supply pressure . . . . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . 0,5
Minimum hot water flow quantity . . . . . [l/min] . . . . . . . . . . . . . . . . . . . . . . . . 1,5
Adjustable temperature range
(flow-dependent) . . . . . . . . . . . . . . . . . . . [°C] . . . . . . . . . . . . . . . . . . . . 37 – 63 (
2)
65)
Max. quantity of heating water - at Δt 30°C [l/min] . . . . . . . . . . . . . . . . . . . . . . 12
Electrical data
Voltage . . . . . . . . . . . . . . . . . . . . . . . . [V/Hz] . . . . . . . . . . . . . . . . . . . . . . . 230/50
Input (max.) . . . . . . . . . . . . . . . . . . . . . . . [W] . . . . . . . . . . . . . . . . . . . . . . . . 140
Prot. cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 45
Current . . . . . . . . . . . . . . . . . . . . . . . . . . . [A] . . . . . . . . . . . . . . . . . . . . . . . . 0,61
Extraction of combustion gases - method
. . . . . . . . . . . . . . . . . . . . . . . . turbo
Flue diameter . . . . . . . . . . . . . . . . . . . . [mm] . . . . . . . . . . . . . . . . . . .100 / 60 (80 / 80)
Max. length of concentric flue Ø 60/100 [Em] . . . . . . . . . . . . . . . . . . . . . . . . . 6
Max. length of concentric flue Ø 80/125 [Em] . . . . . . . . . . . . . . . . . . . . . . . . 12
Max. length of separated flue Ø 80 + 80 [Em] . . . . . . . . . . . . . . . . . . . . . . .17 +17
Combustion gases temperature . . . . . . . [°C] . . . . . . . . . . . . .107 - 130 . . . . . . . . 112 - 132
Combustion flow mass . . . . . . . . . . . . . [g/s] . . . . . . . . . . . . . . . . . . . . . . . 17,86
Noise level (1m from the boiler at 1.5m height) [dB] . . . . . . . . . . . . . . . . . . . . . up to 55
NOx class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dimensions – height / width / depth . . . [mm] . . . . . . . . . . . . . . . . . . .
740 / 410 / 330
Weight without water . . . . . . . . . . . . . . . . [kg] . . . . . . . . . . . . . . . . . . . . . . . .35,5
Technical parameters 24 KTV / 24 KTO
2)
For type 24 KTO only in the case of connection of hot water tank
15
Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
2H3P
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B
11BS
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronic
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G20 . . . . . . . . . . . . . G31
Max. thermal input. . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 13,8. . . . . . . . . . . . . 11,3
Min. thermal input . . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 4,2 . . . . . . . . . . . . . 4,4
Max. thermal output . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . .12,4 . . . . . . . . . . . . . .10
Min. thermal output . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 3,4 . . . . . . . . . . . . . 3,6
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . [%] . . . . . . . . . . . . . . . .90 . . . . . . . . . . . . . .88
Gas consumption (Q max. / Q min.) . . . . . . . . . . . . . . . . .1,47 / 0,45 [m3/h]. . . 0,91 / 0,36 [kg/h]
Gas pressure
Supply pressure . . . . . . . . . . . . . . . . .[mbar] . . . . . . . . . . . . . . . 20 . . . . . . . . . . . . . .37
Jet pressure min./max. . . . . . . . . . . . . [mbar] . . . . . . . . . . .1,65 - 2 / 15,5 . . . . . .6,2 - 6,6 / 36
Jet diameter . . . . . . . . . . . . . . . . . . . . . [mm] . . . . . . . . . . . . . . 1,25. . . . . . . . . . . . . 0,73
Heating
Max. operating pressure . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 3
Min. operating pressure . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . 0,6
Recommended operating pressure . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . 1 – 2
Temperature range . . . . . . . . . . . . . . . . . [°C] . . . . . . . . . . . . . . . . . . . . (20*) 38 – 85
Expansion vessel . . . . . . . . . . . . . . . . . . . [l] . . . . . . . . . . . . . . . . . . . . . . . . . 7
Max. quantity of heating water in system . [l] . . . . . . . . . . . . . . . . . . . . . . . . 90
Max. pressure in expansion vessel . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hot water
1)
Max. supply pressure . . . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 6
Min. supply pressure . . . . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . 0,5
Minimum hot water flow quantity . . . . . [l/min] . . . . . . . . . . . . . . . . . . . . . . . . 1,5
Adjustable temperature range
(flow-dependent) . . . . . . . . . . . . . . . . . . . [°C] . . . . . . . . . . . . . . . . . . . . . . 37 – 65
Max. quantity of heating water - at Δt 30°C [l/min] . . . . . . . . . . . . . . . . . . . . . . 12
Electrical data
Voltage . . . . . . . . . . . . . . . . . . . . . . . . [V/Hz] . . . . . . . . . . . . . . . . . . . . . . . 230/50
Input (max.) . . . . . . . . . . . . . . . . . . . . . . . [W] . . . . . . . . . . . . . . . . . . . . . . . . 85
Prot. cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 45
Current . . . . . . . . . . . . . . . . . . . . . . . . . . . [A] . . . . . . . . . . . . . . . . . . . . . . . . 0,5
Extraction of combustion gases - method
. . . . . . . . . . . . . . . . . . . . . into chimney
Flue diameter . . . . . . . . . . . . . . . . . . . . [mm] . . . . . . . . . . . . . . . . . . . . . . . . 110
Combustion gases temperature . . . . . . . [°C] . . . . . . . . . . . . . .70 - 96 . . . . . . . . . . 72 - 93
Combustion flow mass . . . . . . . . . . . . . [g/s] . . . . . . . . . . . . . . 15,02 . . . . . . . . . . . . 13,32
Min. required stable chimney thrust . . . .[Pa] . . . . . . . . . . . . . . . . . . . . . . . . . 2
Noise level (1m from the boiler at 1.5m height) [dB] . . . . . . . . . . . . . . . . . . . . . up to 55
NOx class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dimensions – height / width / depth . . . [mm] . . . . . . . . . . . . . . . . . . .
740 / 410 / 330
Weight without water . . . . . . . . . . . . . . . . [kg] . . . . . . . . . . . . . . . . . . . . . . . . 32
Technical parameters 12 KOO
1)
For type 12 KOO only in the case of connection of hot water tank
* in case of equithermal control
16
Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
2H3P
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C
12
, C32, C42, C52, C62, C
82
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronic
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G20 . . . . . . . . . . . . . G31
Max. thermal input. . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 13,8. . . . . . . . . . . . . 11,1
Min. thermal input . . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 4,4 . . . . . . . . . . . . . 4,5
Max. thermal output . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . .12,6 . . . . . . . . . . . . . 9,9
Min. thermal output . . . . . . . . . . . . . . . . [kW] . . . . . . . . . . . . . . . 3,5 . . . . . . . . . . . . . 3,5
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . [%] . . . . . . . . . . . . . . .91,5 . . . . . . . . . . . . . .89
Gas consumption (Q max. / Q min.) . . . . . . . . . . . . . . . . .1,46 / 0,45 [m3/h]. . . 0,91 / 0,36 [kg/h]
Gas pressure
Supply pressure . . . . . . . . . . . . . . . . .[mbar] . . . . . . . . . . . . . . . 20 . . . . . . . . . . . . . .37
Jet pressure min./max. . . . . . . . . . . . . [mbar] . . . . . . . . . . .1,65 - 2 / 15,5 . . . . . .6,2 - 6,6 / 36
Jet diameter . . . . . . . . . . . . . . . . . . . . . [mm] . . . . . . . . . . . . . . 1,25. . . . . . . . . . . . . 0,73
Heating
Max. operating pressure . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 3
Min. operating pressure . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . 0,6
Recommended operating pressure . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . 1 – 2
Temperature range . . . . . . . . . . . . . . . . . [°C] . . . . . . . . . . . . . . . . . . . . (20*) 38 – 85
Expansion vessel . . . . . . . . . . . . . . . . . . . [l] . . . . . . . . . . . . . . . . . . . . . . . . . 7
Max. quantity of heating water in system . [l] . . . . . . . . . . . . . . . . . . . . . . . . 90
Max. pressure in expansion vessel . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hot water
2)
Max. supply pressure . . . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . . 6
Min. supply pressure . . . . . . . . . . . . . . . [bar] . . . . . . . . . . . . . . . . . . . . . . . . 0,5
Minimum hot water flow quantity . . . . . [l/min] . . . . . . . . . . . . . . . . . . . . . . . . 1,5
Adjustable temperature range
(flow-dependent) . . . . . . . . . . . . . . . . . . . [°C] . . . . . . . . . . . . . . . . . . . . . . 37 – 65
Max. quantity of heating water - at Δt 30°C [l/min] . . . . . . . . . . . . . . . . . . . . . . 12
Electrical data
Voltage . . . . . . . . . . . . . . . . . . . . . . . . [V/Hz] . . . . . . . . . . . . . . . . . . . . . . . 230/50
Input (max.) . . . . . . . . . . . . . . . . . . . . . . . [W] . . . . . . . . . . . . . . . . . . . . . . . . 110
Prot. cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 45
Current . . . . . . . . . . . . . . . . . . . . . . . . . . . [A] . . . . . . . . . . . . . . . . . . . . . . . . 0,61
Extraction of combustion gases - method
. . . . . . . . . . . . . . . . . . . . . . . . turbo
Flue diameter . . . . . . . . . . . . . . . . . . . . [mm] . . . . . . . . . . . . . . . 100 / 60 (125 / 80, 80 / 80)
Max. length of concentric flue Ø 60/100 [Em] . . . . . . . . . . . . . . . . . . . . . . . . . 9
Max. length of concentric flue Ø 80/125 [Em] . . . . . . . . . . . . . . . . . . . . . . . . 12
Max. length of separated flue Ø 80 + 80 [Em] . . . . . . . . . . . . . . . . . . . . . . 10 + 10
Combustion gases temperature . . . . . . . [°C] . . . . . . . . . . . .94,5 - 121,5 . . . . . . . 100 - 122
Combustion flow mass . . . . . . . . . . . . . [g/s] . . . . . . . . . . . . . . 10,10 . . . . . . . . . . . 11,41
Noise level (1m from the boiler at 1.5m height) [dB] . . . . . . . . . . . . . . . . . . . . . up to 55
NOx class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dimensions – height / width / depth . . . [mm] . . . . . . . . . . . . . . . . . . .
740 / 410 / 330
Weight without water . . . . . . . . . . . . . . . . [kg] . . . . . . . . . . . . . . . . . . . . . . . .35,5
Technical parameters 12 KTO
2)
For type 12 KTO only in the case of connection of hot water tank
* in case of equithermal control
17
200
105
53
Ø
42
205 (229)
205 (181)
740
410
Ø
53
1.12
Ø
53
125.5
65
66
50 65
83.6
25
24
1
2
3
4
5
143
330
(86.6)
Connection dimensions of boiler 12/24 KTV(KTO)
1 - Heating water output G3/4” 2 - Hot water output G3/4” 3 - Gas input G3/4” 4 - Hot water input G3/4” 5 - Heating water input G3/4”
Fig. 3a
values in brackets are used in 12KTO version
18
25
25
Ø
126
126
Ø 126 (110)
22,7
130
205 205
410
330
740
41
328
38
26,6
143
65
506665,483,2
1
2
3
4
5
(110)
(110)
Connection dimensions of boiler 12/24 KOV(KOO)
1 - Heating water output G3/4” 2 - Hot water output G3/4” 3 - Gas input G3/4” 4 - Hot water input G3/4” 5 - Heating water input G3/4”
Fig. 3b
Připojovací rozměry kotle
Usable overpressure into system
Fig. 4
0
10
20
30
40
50
0 200 400 600 800 1000
(kPa)
1
2
3
4
1
2
3
4
Pump speed 2, bypass shut (35 kPa)
Usable pressure to heating system
(100kPa = 1m/H
2
O)
Flow through heating system (l/h)
Pump speed 1, bypass shut (35 kPa)
Pump speed 2, bypass – factory setting (25 kPa)
Pump speed 1, bypass – factory setting (25 kPa)
values in brackets are used in 12KOO version
19
Fig. 5
1*. Combustion gases thermostat 7. Pump 15. Gas inlet
1. Air manostat 8. Safety valve 16. Bypass
2*. Thrust breaker 9. Case for 3-way valve 17. Heating water pressure sensor
2. Fan 10. Draining valve 18. Filter
3. Combustion gas collector 11. Heating water inlet 19. Gas valve
4. Heating water heat exchanger 12. Heating water inlet from tank** 20. NTC sensor – HeW inlet
5. Expansion vessel 13. Heating water outlet to tank** 21. NTC sensor – HeW outlet
6. Burner 14. Heating water outlet
M
kPa
1
2
3
4
5 6
7
8
9
10
1112
1314
15
16
17
18
19
20
21
1*
2*
24(12) KTO
24(12) KOO
**
used only in case of connection of hot water tank
Schematic diagram of boiler 24(12) KTO / 24(12) KOO
*
valid for 24 KOO
20
Fig. 6
1*. Combustion gases thermostat 9. 3-way motor valve 19. Heating water outlet
1. Air manostat 10. Hot water heat exchanger 20. Gas inlet
2*. Thrust breaker 11. Draining valve 21. Bypass
2. Fan 12. Backfl ow clack valve 22. NTC hot water sensor
3. Combustion gas collector 13. Top up valve 23. Heating water pressure sensor
4. Heating water heat exchanger 14. Hot water fl ow sensor 24. Filter
5. Expansion vessel 15. Filter 25. Gas valve
6. Burner 16. Heating water inlet 26. NTC sensor – HeW inlet
7. Pump 17. Hot water inlet 27. NTC sensor – HeW outlet
8. Safety valve 18. Hot water outlet
Schematic diagram of boiler 24 KTV / 24 KOV
3
kPa
M
1*
2*
1
2
3
4
5 6
7
8
9 10
11
12
14
13
15
16 17 18 19 20
21
22
23
24
25
27
26
24 KTV
24 KOV
*
valid for 24 KOV
21
circumstances be acidic, i.e. its pH factor must be greater than 7 and must have a minimal carbonate hardness).
The requirements for utility water pro­perties are defi ned in STN 83 0616 (for drinking water STN 75 7111). If the water has a combined calcium and magnesium concentration greater than 1.8 mmol/l, it is useful to implement other “non-chemical” measures against incrustation (e.g. use of magnetic water treatment combined with a desludging device).
In the case of clogging of the system with dirt from the heating system or incrusta­tion sediments or problems caused by other clogging (e.g. clogging of the heat exchanger, pump defects), such defects are not covered by the boiler’s warranty.
The distance from fl ammable materials (e.g. PVC, chipboard, polyurethane, syn­thetic fi bres, rubber and others) must be suffi cient so that the surface temperature of these materials does not exceed 80˚C.
The PROTHERM Panther 24 KTV, 24 KOV, 24(12) KTO and 24(12) KOO boilers are compatible with common types of hot water heating systems and heating radi­ators.
Important:
The PROTHERM boilers must be put into operation only by authorised organisations according to the Czech Bureau of Occupational Safety and Czech Safety Inspectorate Notice No. 21/1979 (in the wording of Public Notice No. 554/1990 Coll.).
The boiler must be put into operation and warranty and post-warranty service must be performed by the manufacturer’s con­tracted service organisation, which meets the above specifi ed requirements.
The boiler is designed to work in a normal AA5/AB5 environment according to STN 33 2000-3 and STN 33 2000-5-51 (i.e. within a temperature range of +5 to +40˚C and humidity depending on temperature up to maximum 85%).
The 24 KTV, 24 KOV, 24(12) KTO and 24(12) KOO boilers are suitable for zones 1, 2 and 3, i.e. in rooms with a bath tub or shower according to STN 33 2000-7­701; they must not be installed in zone 8 (Fig 8.). Upon installation in the above conditions they must be protected against impact of electrical current in accordance with the same norm.
The boiler is suitable (in accordance with Public Notice no. 13/1977 Coll., i.e. noise level act) with placement in residential and social areas.
The boilers are designed to run with hea­ting water compliant with STN 07 7401 (above all this water must not under any
Installation instructions
Installation instructions
Introduction
Fig. 7
Zones
22
400 mm above elbow
600 mm
400 mm
300 mm
300 mm
Important:
The surface temperature of the upper parts of the boiler (particularly the side walls and the cover) may exceed the ambient temperature by up to 50°C.
A minimum manipulation (free) space maintained around the immediate vicinity of the boiler must be suffi cient for a per­son to work on it safely with bare hands and with common hand tools (we recom­mend a minimum distance of 300 mm on all sides and min. 600 mm in front of the boiler).
In the 24 KTV and 24(12) KTO models, combustion gases must be always remo­ved and fresh air supplied through dual ducting specially designed for this purpo­se. Practically any required dual ducting route can be constructed from standard components supplied by the manufacturer. The exhaust route must be constructed in such a way that condensed water vapour contained in the combustion gases can be removed from the ducting. This is imple­mented using special components which can be built into the exhaust route. Pro­blems caused by condensate penetration are not covered by the boiler’s warranty. Because of the considerable variety of particular solutions, the dual ducting is not part of the boiler delivery and is not included in the price. Principles for route construction are described in the chapter Air supply and combustion gases removal ducting.
The type 24 KOV and 24(12) KOO is desi­gned for combustion gases to be removed and discharged into a chimney (through a chimney inlet) with a minimum stabilised thrust of 2 Pa. The boiler is connected to the chimney inlet by a fl ue of a diameter corresponding to the size of the boiler’s gas exhaust outlet. It is forbidden to pla­ce inside the combustion gases exhaust ducting any objects which impair the com­bustion gases fl ow (e.g. various types of heat exchangers to utilise their residual
heat). The combustion gases exhaust ducting is not part of the boiler accesso­ries.
Construction of the combustion gases exhaust ducting as well as that of the chimney must comply with the require­ments of ČSN 06 1610 and ČSN 73
4201. Compliance with the requirements specifi ed by these standards will prevent undesirable phenomena from occurring, such as excessive cooling of the combus­tion gases, penetration of dampness into brickwork and fl uctuations in the chimney thrust, and thus prevent undesirable ef­fects on the boiler’s functioning.
The boiler takes combustion air from the space in which it is installed. Air must be supplied in suffi cient quantity in accordan­ce with applicable regulations.
Installation distances
Fig. 8
23
Delivery completeness
Fig. 9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Content of delivery
24
Content of boiler delivery
PROTHERM Panther 24 KTV, 24 KOV, 24 KTO and 24 KOO boilers are supplied completely assembled and functionally tested.
The delivery includes (Fig. 9):
1.Boiler
2. bolt - 2 x
3. Fastener - 2 x
4. Seal
5. Connection end pieces of boiler ­5 ×
(24KTV/KOV)
6. Hot water fi lter
(24KTV/KOV)
7. Flow limiter with sealing ring
(24KTV/KOV)
8. Top up valve control lever
(24KTV/
KOV)
9. Screw - 1 × (24KTV/KOV)
10. Operation and Installation Guide
11. Warranty certifi cate
Fig. 10
64,5
129,5
116,5
246
65
51,5
65
G3/4
G3/4
G3/4
G1/2
G1/2
12. List of service centres
13. Service Book
14. NTC sensor (24KTO/KOO, 12KTO/ KOO)
15. Template
16. Combustion gas diffuser (orifi ce plate) with internal diameter 43 mm (only for 12KTO)
Special delivery
On request the following selected acces­sories can be ordered:
1. Connecting ramp, Order No. 0020038446 (Fig. 10)
2. Thermolink S room control unit – two­state regulation, order no. 0020035407
3. Thermolink B room control unit – eBus regulation, order no. 0020035406 or Thermolink P – eBus regulation, order no. 0020035408
4. Outdoor sensor for equithermal control, order no. 0020040797
Connecting ramp
25
Distribution pipes
Nominal pipe internal diameter is chosen in the usual way, using the pump charac­teristic. Distribution pipes are designed according to the requirements for the system performance, not according to the boiler’s maximum output. However, mea­sures must be taken in order to ensure suffi cient fl ow so that the water tempe­rature difference in the supply and the return pipe is less than or equal to 20˚C. Minimum fl ow must be 400 l/h.
The piping system construction must pre­vent air bubbles from developing, making permanent bleeding of the system easier. Bleeding valves should be situated on all high points of the system and on all radi­ators.
It is recommended to install upstream the boiler a set of heating water, hot water and gas isolation valves.
At the lowest point of the heating system we recommend installation of an exhaust valve, which shall also serve for fi lling of the heating system.
Before fi nal installation of the boiler, the heating distribution system pipes must be fl ushed a few times with pressurised water. In old, already used systems, the fl ushing must be done in the direction opposite to the fl owing heating water.
Important:
Before connecting the boiler to the heating system, remove the plas­tic plugs located inside all connection outlets.
Heating system cleanliness
Before installing a new boiler, it is essen­tial to clean the system thoroughly. In old systems it is necessary to remove all sludge settled at the bottom of radiators (predominantly gravity system).
In new systems it is necessary to remove all conservation material used by majority
of radiator manufacturers. It is recommended to install upstream
the boiler (i.e. on the heating water return pipe) a sludge separator. The sludge separator should be constructed in such a way that it is easy to empty at regular time intervals without the necessity to drain a large quantity of water from the heating system. The separator can be combined with a fi lter, but a fi lter with a sieve alone is not suffi cient protection. The fi lter and sludge separator must be checked and cleaned regularly.
Heating water circulation
Although the boiler is equipped with a bypass, we recommend designing the heating system so that the heating water fl ows through at least some of the radia­tors constantly.
Note:
In the case of connection to a fl oor heating system we recommend addition of a safety valve against overheating to the heating system.
Use of antifreeze compounds
We do not recommend the use of anti­freeze compounds because of their unsuitable properties for the boiler. This concerns particularly their reduced heat transfer, large volume expansion, ageing and above all damage to heating water heat exchangers.
Important:
Any defects of the boiler cau­sed by use of antifreeze compounds will not be covered by the boiler’s warranty.
Thermostatic radiator valves
If a room control unit is installed, at least one of the radiators in the reference room must be left without a thermostatic valve. For improved temperature comfort we recommend that all radiators in the room containing the room control unit are left without a thermostatic valve.
Preparing for boiler installation
26
Hot water system
Pressure inside the hot water system must be within the range of 1 to 6 bar. If the pressure exceeds 6 bar, a pressure redu­ction valve must be fi tted on the supply
side, combined with a safety valve. In areas with very hard water we recom-
mend to implement suitable measures to reduce the water hardness.
Fig. 11
Mounting procedure
K
O
L
P
S
T
R
M
W
27
Installing the boiler
Mounting the boiler on the wall
When mounting the boiler on the wall, pro­ceed in accordance with the installation design conditions (e.g. wall load bearing properties, chimney inlet, pipe inlet and outlet connections).
The mounting procedure (Fig. 11):
1. Take the paper template (M) and attach it (for instance by adhesive tape) to the place of installation (W). When positio­ning the template, user a plumb line or a spirit level.
2. Using the marked points on the templa­te, drill all necessary holes (mounting bar, connecting ramp).
Please note:
If a connecting ramp (R) is installed - not part of the boiler delivery – the connecting end pieces of the boiler (T) must not be used.
3. If combustion gas discharge is to be directly via the building’s façade, project and mark a point for a pass of the con­centric ducting (O).
4. Remove paper template (M).
5. Drill the required holes, respecting the diameters shown in the template.
6. Insert wall plugs into the holes for the mounting bar (L) and then fasten the bar properly with the screws provided.
7. Hang the boiler (K) on the mounting bar (L).
8. Install the combustion gases removal ducting (O) onto the boiler. Fill-in the gaps between the ducting and the wall opening with a non-fl ammable material.
9. Remove the plastic plugs from the boiler outlets.
10. Install the sealing ring, fl ow limiter and protective fi lter on the boiler hot water inlet (S).
11. Install the connecting end pieces of the boiler (T).
Note:
If connection ramp (R) is not at-
tached.
12. Install the protective fi lter to the heating water inlet (not part of delivery).
13. Mount isolation valves on all outlets from the boiler (not part of delivery).
14. Connect heating water, hot water and gas distribution pipes to the isolation val­ves.
15. Install lever for topping up water (P) into the heating system.
16. Run boiler (see page 10).
17. Perform check of tightness of all con­nections.
Mounting boiler with connecting ramp
1. If a connection ramp is used, proceed according to points 1 – 6 of the prece­ding chapter “mounting the boiler on the wall”.
2. Assemble connecting ramp (R) accor­ding to instructions stated on the ramp packaging.
3. Attach connecting ramp (R) to wall using fasteners and screws.
4. Install protective fi lter (not part of delive­ry) to end of heating water inlet.
Note:
For reasons of easier maintenance install a further isolation valve behind the protective fi lter of the heating water (not part of delivery)
5. Attach heating water, hot water and gas distribution pipes.
6. Remove plastic plugs and securing clips from all isolation valves and remove sup­porting frame of connecting ramp (R).
7. Install sealing ring, fl ow limiter and pro­tective fi lter (S) on hot water inlet to boi­ler.
8. Mount boiler (K) on wall and attach it to isolation valve.
9. Install combustion gas removal ducting (O). Fill-in the gaps between the ducting and the wall opening with a non-fl amma­ble material.
10. Install lever for topping up water (P) into the heating system.
11. Run boiler (see page 10).
12. Perform check of tightness of all con­nections.
28
Connecting the boiler to heating water, hot water and gas distribution pipes
The boiler pipe connection pieces must not be subjected to any forces from the heating water, hot water or gas piping system. This requires precise positioning of all connection pipes, both vertically (height) as well as the distance from the wall and mutual distances between inlets and outlets.
We recommend designing the heating system in such a way that when perfor­ming repairs, it will be possibly to drain the boiler only.
After reconstructions, in unfavourable buil­ding dispositions etc., it is possible to con­nect the boiler to the heating system, the hot water system as well as the gas mains by means of fl exible hoses, but only those designed for this purpose. Flexible com­ponents should be as short as possible, must be protected against mechanical and chemical loads and damage, and must be replaced with new ones before the end of their useful life or before their reliability to meet their nominal parameters (as stated by their manufacturers) is diminished.
Note:
The manufacturer recommends at­tachment of an external utility water fi lter to the boiler inlet.
Heating system operating pressure
The heating system (measured on the boiler) must be fi lled up to a minimum hydraulic pressure of 1 bar (corresponds to hydrostatic water column of 10 m). We recommend to maintain the pressure within the range 1.2 and 2 bar. The boiler’s expansion vessel is suffi cient for a heating system with not more than 110 litres of heating water (at temperature 75°C).
Expansion vessel
Before fi lling up the heating system, check pressure in the expansion vessel. The ini­tial pressure inside the expansion vessel should be 0.2 bar higher than the as­sumed pressure in the heating system.
If the heating system is already fi lled up, it is necessary to shut the heating water valves located underneath the boiler and, using the draining valve, relieve the boi­ler from pressure. Then you can check the expansion vessel pressure and if necessa­ry increase the pressure.
The valve for increasing pressure of the expansion vessel is located on the right side (Fig. 12).
Important:
Make sure that the expansion vessel capacity is suffi cient for the volu­me of water in the heating system (see installation design documentation).
Safety valve
At the bottom of the boiler among the hyd­raulic group is on the right side located a safety valve (Fig. 13). When the maxi­mum pressure in the system is exceeded, water or steam can be discharged from
Increasing pressure of exp. vessel
Fig. 12
29
the safety valve, therefore we recommend attachment of a hose to the safety valve, discharging the water into the building’s water waste system.
Important:
Under no circumstances may anyone manipulate with the safety valve while the boiler is in operation. It is also prohibited to use the safety valve for discharging water from the boiler or hea­ting system. A safety valve clogged up wi­th impurities from the heating system is not covered by the warranty.
Connecting gas supply
The Panther version of the boiler is desi­gned to be fuelled by natural gas with a nominal pressure in the gas mains of 2 kPa, for which the calorifi c value is most commonly stated as being between 9 and 10 kWh/cu.m. The indoor gas distributi­on pipes and the gas meter must be of adequate size, taking into account also the user’s other gas appliances.
All gas distribution pipes must be installed in accordance with STN EN 1775.
Important:
We recommend sealing the boiler’s gas connection point by tightening the screw cap on the head of the nozzle over the corresponding sealing (see boiler delivery).
After completing the gas supply connecti­on to the boiler, the air-tightness of the implemented coupling must be thoroughly checked.
Topping up boiler with water
Topping up water in the boiler is described in the part “Operating instructions – Servi­ce/Maintenance”.
Draining water from the boiler
The draining valve’s main function is to relieve water pressure in the boiler during repairs. Water from the boiler can be drai­ned using this valve only partially.
Complete draining of water either from the boiler only or from the whole heating sys-
Fig. 13
Poistný ventil
Vypúšťací ventil
Fig. 14
tem and refi lling it again must be done th­rough a fi ll-up (discharge) point situated in a suitable location in the heating system.
Draining and fi lling up the heating sys­tem water and the subsequent operations (bleeding, adjusting expansion vessel) are not covered by the boiler’s warranty.
If there is a danger that the hot water sys­tem water inside the boiler or the distri­bution pipes may freeze, measures must be implemented to prevent this from hap­pening.
Note: The draining valve is located on the right side of the boiler by the pump (Fig.
14).
30
Em
Fig. 16
In the KTV and KTO models, combustion gases must be removed and air supplied only through a dual ducting specially desi­gned for this purpose.
Horizontal ducting sections must have a gradient allowing condensate to be discharged to the outside space or to the condensate removal fi ttings. An option to slightly bend the joint of straight section and elbow is used to create small deviati­on from square position. Vertical sections must be always fi tted with condensate removal fi ttings. These must be whenever possible installed in the immediate vicinity of the boiler’s combustion gases dischar­ge outlet. Defects caused by condens­ate penetrations are not covered by the boiler’s warranty.
Air supply/combustion gases removal methods (according to EN 483) and permitted ducting route lengths
Unless stated otherwise for the indivi­dual following dual ducting route design methods and their termination outlets, the ducting route lengths (from the boiler connection point to the termination outlet) may be as follows – see Table 1.
Please note:
1 Em is considered to be either 1m of straight section or one 90˚ elbow.
Important:
When the lengths specifi ed in Table 1 are exceeded, it is necessary to remove the combustion gases diffuser (aperture) from the fan outlet (Fig. 16).
The following methods of air supply and combustion gases removal are permitted for this boiler:
Method C12 – vhorizontal routes with
horizontal termination outlets discharging combustion gases to free space.
When using separate ducting (80 mm) in horizontal routes with horizontal termina­tion outlets, the air supply inlet and the combustion gases outlet from the same boiler must both be situated inside a squa­re with a side length of 0.5m.
An example of a dual horizontal ducting route – method C
12
(according to STN EN
483) is illustrated by Fig. 16.
Method C
32
– vertical routes with vertical termination outlets into free space. For termination outlet of separate ducting, the same applies as for method C12. An example of a dual vertical ducting route – method C32 (according to STN EN 483) is illustrated by Fig. 17.
Method C
42
– connection to common dual chimneys. Dual ducting from each boiler (individual routes) may be terminated in common chimneys; the chimney’s trans-
Fig. 15
Air supply and combustion gases removal system for KTV and KTO boilers
Combustion gases diffuser
Method C
12
31
portation suffi ciency is assessed from the data stated by the manufacturer of the used chimney fl ue. If the routes are terminated in the chimney in two mutual­ly perpendicular directions, the minimum vertical distance between them must be
0.45 m. If the routes are terminated in the chimney from opposite directions, the minimum vertical distance between them must be 0.60 m. Outlets of routes ter­minated in a common dual chimney are never fi tted with end pieces (used in rou­tes discharging to free space)! Both route sections (the outside – air, and the inside – combustion gases) must safely protrude into the chimney lumen, but not so deep as to form an obstacle to the fl owing com­bustion gases or air.
In this case the concentric ducting route must not exceed the length (elbow 90° +) of 3 Em, the separate ducting route must not exceed (elbow 90° +) 9 Em (as a sum of length of the air part and the combusti­on gases part in total).
Method C
52
– dual ducting separated and
terminated at two different points (with dif­ferent parameters, mainly pressures).
Separate ducting can also be used to remove combustion gases and supply combustion air (see Fig. 19). The separate ducting routes must not be terminated at mutually opposite building walls.
Method C
62
– connection to separately
approved and supplied piping.
Method C
82
– ducting used in cases whe­re the air part is terminated in free space and the combustion gases part in a com­mon chimney.
Air may also be taken from free space (or space with plentiful air supply) and combustion gases discharged into a common chimney (or again into a space with common presence of combustion gases). Into this method falls also the special case detailed in the second paragraph of section Method B
22
– see
the text below.
80
80
L2
L1
Em
Fig. 17
Fig. 18
Method C
32
Method C
52
Fig. 19
Method B
22
32
Flue diameter Min. length Max. length with
aperture
Max. length
without aperture
100 / 60 1,5 Em 2 Em 6 Em 125 / 80 1,5 Em 2 Em 12 Em
80 / 80 2 + 2 Em 3 + 3 Em 17 + 17 Em
Table 1
Metoda B22 – removal of combustion
gases (including through separate tubing) into free space and supply of combustion air from the building’s interior in close vicinity to the boiler (in concentric tubing by interrupting the outside tube).
Important:
Adequate quantity of air must be available to supply combustion air from the building’s interior. No other appliance may be connected to the chimney or fl ue, and at least 1.2 cu.m or air per hour per kW of boiler input must be available.
0
20
40
60
80
100
120
01234567
Extraction length (Em)
Pressure (Pa)
fan load characteristic
Fan load with Ø 60/100 mm extraction
Fig. 20
without diffuser with
diffuser
Extraction Length (Em)
0123456 0 2
Pressure (Pa)
105 65 57 50 45 39 34 200 34
33
Examples of placing flue ducts according to appendix no. 7 of SR Government Regulation no. 92/1996 Coll.
Separate outlet on flat wall
1. Separate outlet creates a zone from the axis of the outlet with a width a = 0.5 m, radius b = 1.0 m and height c = 5.0 m.
Fig. 21 Diagram of formation of zone with separate outlet of fl ue duct
2. If the axes of the outlet are at a distance of d > 0.3 m beneath the upper part of the window construction, the created zone must not overlap with the surface formed by the window. At a distance of <
0.3 m the zone bordered by the radius b may overlap with the upper part of the window.
Fig. 22 – Diagram of formation of zone from axis of outlet of fl ue duct located in vicinity of upper part of window
Dual outlet with horizontal arrangement on flat outside wall
The distances of the dual outlet on a fl at wall with horizontal arrangement are:
a = 1.5 m; g = 5.0 m; c = 5.0 m In the case that g < 5 m, the zones are
penetrated, in which it is necessary to adhere to a total zone width of 8 m, and proportionally increase the “a” values on both sides (e.g. g = 4.0 m then a =
2.0 m).
Fig. 23 – Dual outlet with horizontal arrangement on fl at outside wall
Fig. 21
Fig. 22
Fig. 23
34
Dual outlet with vertical arrangement
The smallest distances in the case of a dual outlet with vertical arrangement on a fl at outside wall are:
a = 0.5 m; b = 1.0 m, c = 5.0 m, a1 depen­ding on x as follows
x > 5.0 m is a1 = 0.5 m x > 4.0 m is a1 = 0.6 m x > 3.0 m is a1 = 0.75 m x > 2.0 m is a1 = 1.0 m x > 1.0 m is a1 = 1.2 m
Fig. 24 – Dual outlet with vertical arran­gement on fl at outside wall Important notice!
The above cases of placing flue ducts may be used only in repairs or reconstructions of buildings.
In other cases it is necessary to proceed according to Government Regulation no. 410/2003 of the Ministry of Environment of the Slovak Republic no. 706/2002 Coll., on sources of pollution, emission limits, technical requirements and general con­ditions of operation, on recording of pol­lutant substances, categorisation of sour­ces of pollution and the requirements for ensuring diffusion of emissions of pollu­tant substances.
Safety measures
The distance between any fl ammable material and the combustion gases part of a separate ducting system must be such that the surface temperature of this mate­rial does not exceed 80˚C.
Combustion gases outlets must not be located in:
• places with the danger of explosion (as defi ned by STN 33 1220)
Fig. 24
• building interiors (attics, corridors, stair­cases, etc.)
• places which can be closed, e.g. in gate­way passages, etc.)
• underground structures (even when they constitute no obstacle and are open), such as tunnels, subways, etc.
It is always necessary to assess also posi­tion of a separate outlet (suction) of the air supply as appropriate with regard to these principles of prohibition of placement of combustion gases outlets.
The opening through the wall for dual ducting for air supply and fl ue removal shall be made with adequate clearance (approx. 120 to 150 mm) and sealed upon completion of installation. Only incombus­tible material may be used for sealing (with fl ammability grade A according to ČSN 73
0823) as e.g. plaster, gypsum etc. Pene­trations through fl ammable wall or ceiling must be made in accordance with the fi rst paragraph of this section.
35
The boiler is connected to power supply by a three-core fl exible cord with a plug. A fi xed socket through which the boiler is connected to power mains must comply with the provisions of STN 33 2000-4-46. This must always have a protective (earth) contact (pin), reliably connected by a PE or PEN wire (yellow-and-green). The boiler must be always connected to the protecti­on wire (earth) through its power cord and must be always installed in such a manner that the socket and plug are accessible. Use of adapters, extension cords etc., is not permitted.
Important:
Preparation of the plug, socket and connection of the room control unit, which requires intervention with the boiler’s internal wiring, must be always connected by a qualifi ed electrician in accordance with Public Notice No. 50/1978. Likewi­se servicing of the electro-technical part must be performed by only a person with the above qualifi cation. Before performing any works on the electro-technical part, the boiler must be disconnected from the power supply by removing the power cord plug from the power socket!
The main part of the boiler is secured by a tube fuse (T2A / 250 V), which is located on the control panel of the boiler – see diagram on pages 38 - 41.
For control of the boiler using a room con­trol room unit only a zero-potential output room control unit may be used, i.e. a unit which conveys no foreign voltage to the boiler.
The load capacity of the regulator with relay switching is 24 V/0.1 A.
The room control unit must be connected to the boiler by a two-core cable. The
recommended copper wire cross-section for connection of a room control unit is 1.5 sq.mm.
The room control unit connection cables must not run concurrently with power wires or cables.
The terminal for connection of a room control unit with relay switching is equip­ped from the factory with a jumper and is located in the electrical box of the boiler control panel.
Room control units supporting “eBUS” communication may be attached to Pan­ther boilers. For this type of control we recommend installation of only Protherm Thermolink B or Thermolink P control units. Only with these control units can the manufacturer guarantee the optimum fun­ctioning of the boiler.
The room control unit conductors are at­tached to the boiler terminal (Fig. 25 and
26). Using the above-mentioned room control
units it is possible to activate the function of equithermal regulation. All the equither­mal curve settings are performed with the help of the room control unit.
Note:
To activate equithermal regulation it is necessary to install an outside tempera­ture sensor. The conductors of the outside sensor are attached to the boiler terminal (Fig. 25 and 26).
The sensor is placed on the coldest wall of the building (most often the northern wall).
Important:
The conductors of the room regulator and outside sensor must not be wired concurrently with power conductors (wiring of 230 V AC).
Electrical connection of boiler
36
Fig. 25
Diagram of connection of external elements – types 24(12) KTO / 24(12) KOO
KOTEL
Room control unit
Variant with
connection of external
room control unit with
relay switching.
Terminal is fitted in
factory with a jumper,
which must be removed upon
connection of control
unit.
TANK
Power cable with plug.
Main input (230V / 50
Hz)
Variant with connection of
external room and eBUS
control unit.
Clamps for connection of
outdoor sensor.
Equithermal regulation can
be operated only if a
control unit supporting
eBUS communication is
connected.
Variant with connection of
NTC tank sensor (only
version KXO).
Variant with connection of
bimetal tank thermostat (only
version KXO)
Connection of boiler with hot water tank
The boiler can work with external types of PROTHERM tanks (B 60 Z, B 100 MS, B 200 Z etc.). For optimal use of the boiler and tank confi guration you must use the NTC sensor for connection. Sensor is deli­vered with the boiler.
Installation of a system (boiler + tank) always requires construction preparedne­ss. This concerns particularly all measure­ments (heating water, hot water, gas).
Installation of a system may be performed only by a professionally trained service worker.
37
The Panther 24 KTV, 24 KOV, 24(12) KTO and 24(12) KOO boilers are in their ba­sic versions designed to use natural gas as fuel. If it is necessary to use propane gas instead, the gas jets must be repla­ced and the boiler parameters set as specifi ed. The modifi cations required to switch to a different fuel must be carried out by an authorised technician with a va­lid manufacturer’s certifi cate.
Converting to different fuel
The gas valve designated for conversion to propane is part of the conversion kit for switching from natural gas to propane gas. The kit contains all necessary parts and instructions on how to perform the conversion.
The technical instructions for converting to a different fuel form a separate part of the Service Manual.
Fig. 26
KOTEL
Room control unit
Variant with
connection of external
room control unit with
relay switching.
Terminal is fitted in
factory with a jumper,
which must be removed upon
connection of control
unit.
Power cable with plug.
Main input (230V / 50
Hz)
Variant with connection of
external room and eBUS
control unit.
Clamps for connection of
outdoor sensor.
Equithermal regulation can
be operated only if a
control unit supporting
eBUS communication is
connected.
Schéma pripojenia externých prvkov - typy 24 KTV / 24 KOV
38
Electrical diagram of boiler PROTHERM Panther 24 KOV
Fig. 27
1 X2.24 3wv_SM_OUT_1 2 X2.12 3wv_SM_OUT_2 3 X2.23 3wv_SM_OUT_3 4 X2.11 3wv_SM_OUT_4
X90
X32
X22 X43
X51
X21
X41
X40 X91 X19 X17 X15 X10 X12
X101
X2
X20
X14
1
1
1
1
1
1
1
1 1 1 1 1 1 1
Main switch
Power cord
PE
N
N
L
L
PE
by/g br
1 2 3 4 5
7 8 9
10
6
11 12 13 14 15 16 17 18
1
1
2
2
1
1
2
2
b
b
r
bl
Room thermostat
Tan k sensor
X19.5
X19.2
X19.3
X19.4
b
b
g
y
1
1
2
2
1
1
2
2
Outdoor NTC sensor
NTC tank sensor
pump
Ignition electrode
1
2
ZIG ignition transformer station
GND
+Vall
4
3
GND
Testing – programming interface
Transformer station
TOP sensor
b X20.8
bl X20.7
r X20.5
1
1
2
2
m b X32.1
X32.2
eBUS
1
bl
Protherm user interface
1
1 X51.1 GND 2 X51.2 reset 4 X51.4 +5 VDC 5 X51.5 +24 VDC 6 X51.6 P-eBUS
Hot water flow sensor
2 3
1
FUGAS
1 X2.6 GND 2 X2.10 signal 3 X2.7 +5V
1
Pressure sensor
1 X2.20 signal 3 X2.19 +5 V 4 X2.17 GND
Reverse sensor
Step motor of 3-way valve
X2.9
X2.5
Hot water sensor
X40.2
X40.1
X40.3
X40.4
Ionising electrode
13 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12
GASTEP1: G1
X2.3 X2.2 X2.4 X2.16 X2.14 X2.15
1 2 3 4 5 6
X11
1
1
Safety valve 1_2
X2.13
X2.14
Safety valve 1_1
X2.18
XT2.1
Overheat
X20.13
X20.14
Gas valve
Wire colors: y/g - yellow/green b - blue br - brown bl - black r - red g - green y - yellow
39
Electrical diagram of boiler PROTHERM Panther 24 KTV
Fig. 28
1 X2.24 3wv_SM_OUT_1 2 X2.12 3wv_SM_OUT_2 3 X2.23 3wv_SM_OUT_3 4 X2.11 3wv_SM_OUT_4
X90
X32
X22 X43
X51
X21
X41
X40 X91 X19 X17 X15 X10 X12
X101
X2
X20
X14
1
1
1
1
1
1
1
1 1 1 1 1 1 1
PE
N
N
L
L
PE
1 2 3 4 5
7 8 9
10
6
11 12 13 14 15 16 17 18
1
1
2
2
1
1
2
2
X19.5
X19.2
X19.3
X19.4
1
1
2
2
1
1
2
2
1
2
GND
+Vall
4
3
GND
1
1
2
2
m b X32.1
X32.2
eBUS
1
Protherm user interface
1
1 X51.1 GND 2 X51.2 reset 4 X51.4 +5 VDC 5 X51.5 +24 VDC 6 X51.6 P-eBUS
2 3
1
FUGAS
1 X2.6 GND 2 X2.10 signal 3 X2.7 +5V
1
1
1 X2.20 signal 3 X2.19 +5 V 4 X2.17 GND
X2.9
X2.5
X40.2
X40.1
X40.3
X40.4
13 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12
GASTEP1: G1
X2.3 X2.2 X2.4 X2.16 X2.14 X2.15
1 2 3 4 5 6
X11
1
1
Fan
X2.13
X2.14
X2.18
XT2.1
Manostat
X20.10
X20.6
Main switch
Power cord
by/g br
b
b
r
bl
Room thermostat
Tan k sensor
b
b
g
y
Outdoor NTC sensor
NTC tank sensor
pump
Ignition electrode
ZIG ignition transformer station
Testing – programming interface
Transformer station
TOP sensor
b X20.8
bl X20.7
r X20.5
bl
Hot water flow sensor
Pressure sensor
Reverse sensor
Step motor of 3-way valve
Hot water sensor
Ionising electrode
Safety valve 1_2
Safety valve 1_1
Gas valve
Wire colors: y/g - yellow/green b - blue br - brown bl - black r - red g - green y - yellow
40
Electrical diagram of boiler PROTHERM Panther 24(12) KTO
Fig. 29
1 X2.24 3wv_SM_OUT_1 2 X2.12 3wv_SM_OUT_2 3 X2.23 3wv_SM_OUT_3 4 X2.11 3wv_SM_OUT_4
X90
X32
X22 X43
X51
X21
X41
X40 X91 X19 X17 X15 X10 X12
X101
X2
X20
X14
1
1
1
1
1
1
1
11 1 1 1 1 1
PE
N
N
L
L
PE
1 2 3 4 5
7 8 9
10
6
11 12 13 14 15 16 17 18
1
2
1
2
X19.5
X19.2
X19.3
X19.4
1
2
1
2
1
2
GND
+Vall
4
3
GND
1
2
mbX32.1
X32.2
eBUS
1
Protherm user interface
1
1 X51.1 GND 2 X51.2 reset 4 X51.4 +5 VDC 5 X51.5 +24 VDC 6 X51.6 P-eBUS
1
1 X2.20 signal 3 X2.19 +5 V 4 X2.17 GND
X40.2
X40.1
X40.3
X40.4
13 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12
GASTEP1: G1
X2.3 X2.2 X2.4 X2.16 X2.14 X2.15
1 2 3 4 5 6
X11
1
1
Fan
X2.13
X2.14
X2.18
XT2.1
Manostat
X20.10
X20.6
Main switch
Power cord
by/g br
b
b
r
bl
Room thermostat
Tan k sensor
b
b
g
y
Outdoor NTC sensor
NTC tank sensor
pump
Ignition electrode
ZIG ignition transformer station
Testing – programming interface
Transformer station
TOP sensor
b X20.8
bl X20.7
r X20.5
bl
Pressure sensor
Reverse sensor
Step motor of 3-way valve
Ionising electrode
Safety valve 1_2
Safety valve 1_1
Gas valve
Wire colors: y/g - yellow/green b - blue br - brown bl - black r - red g - green y - yellow
41
Electrical diagram of boiler PROTHERM Panther 24(12) KOO
Fig. 30
1 X2.24 3wv_SM_OUT_1 2 X2.12 3wv_SM_OUT_2 3 X2.23 3wv_SM_OUT_3 4 X2.11 3wv_SM_OUT_4
X90
X32
X22 X43
X51
X21
X41
X40 X91 X19 X17 X15 X10 X12
X101
X2
X20
X14
1
1
1
1
1
1
1
11 1 1 1 1 1
PE
N
N
L
L
PE
1 2 3 4 5
7 8 9
10
6
11 12 13 14 15 16 17 18
1
2
1
2
X19.5
X19.2
X19.3
X19.4
1
2
1
2
1
2
GND
+Vall
4
3
GND
1
2
mbX32.1
X32.2
eBUS
1
Protherm user interface
1
1 X51.1 GND 2 X51.2 reset 4 X51.4 +5 VDC 5 X51.5 +24 VDC 6 X51.6 P-eBUS
1
1 X2.20 signal 3 X2.19 +5 V 4 X2.17 GND
X40.2
X40.1
X40.3
X40.4
13 1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12
GASTEP1: G1
X2.3 X2.2 X2.4 X2.16 X2.14 X2.15
1 2 3 4 5 6
X11
1
1
X2.13
X2.14
X2.18
XT2.1
Overheat
X20.13
X20.14
Main switch
Power cord
by/g br
b
b
r
bl
Room thermostat
Tan k sensor
b
b
g
y
Outdoor NTC sensor
NTC tank sensor
pump
Ignition electrode
ZIG ignition transformer station
Testing – programming interface
Transformer station
TOP sensor
b X20.8
bl X20.7
r X20.5
bl
Pressure sensor
Reverse sensor
Step motor of 3-way valve
Ionising electrode
Safety valve 1_2
Safety valve 1_1
Gas valve
Wire colors: y/g - yellow/green b - blue br - brown bl - black r - red g - green y - yellow
42
Protherm spol. s r.o. Pplk. Pľjušťa 45 909 01 Skalica Tel.: 034 6966 101 fax: 034 6966 111
www.protherm.eu
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