ProSoft Technology ICX30-HWC User Manual

ICX30-HWC
Industrial Cellular Gateway
June 22, 2015
USER MANUAL
Your Feedback Please
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ProSoft Technology 5201 Truxtun Ave, 3rd Floor Bakersfield, CA 93309 +1 (661) 716-5100 +1 (661) 716-5101 (Fax) www.prosoft-technology.com support@prosoft-technology.com
ICX30-HWC User Manual
June 22, 2015
ProSoft Technology®, is a registered copyright of ProSoft Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products and services of, their respective owners.
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments. User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided on the enclosed DVD and are available at no charge from our web site: http://www.prosoft-technology.com
Content Disclaimer
This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither ProSoft Technology nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Information in this document including illustrations, specifications and dimensions may contain technical inaccuracies or typographical errors. ProSoft Technology makes no warranty or representation as to its accuracy and assumes no liability for and reserves the right to correct such inaccuracies or errors at any time without notice. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of ProSoft Technology. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use ProSoft Technology software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage.
© 2015 ProSoft Technology. All Rights Reserved. Printed documentation is available for purchase. Contact ProSoft Technology for pricing and availability.
Agency
ATEX
CE
CSA/CB Safety
ETSI
FCC/IC
PTCRB
UL/cUL
Important Safety Information
A This Equipment is Suitable For Use in Class I, Division 2, Groups A, B, C, D or Non-Hazardous Locations Only. B WARNING - EXPLOSION HAZARD - Substitution of Any Components May Impair Suitability for Class I, Division
2.
C WARNING - EXPLOSION HAZARD - Do not disconnect equipment unless power has been removed or the area
is known to be non-hazardous.
D Device must be powered by a Class 2 Power Source. E Device is open-type and is to be installed in an enclosure suitable for the environment that utilizes a tool
removable door/cover.
F The RS-232 serial connector, Ethernet connector and I/O terminal block are not for use in Hazardous Locations;
they are only for diagnostics and set-up only.
G When Antenna is installed into ultimate enclosure, it must be threaded to appropriate port to ensure mechanical
securement.
Agency Approvals and Certifications
Do not operate the ProSoft Technology Wireless products in areas where blasting is in progress, where explosive atmospheres may be present, near medical equipment, near life support equipment, or any equipment which may be susceptible to any form of radio interference. In such areas, the ProSoft Technology Wireless products MUST BE POWERED OFF. The ProSoft Technology Wireless products can transmit signals that could interfere with this equipment.
Do not operate the ProSoft Technology Wireless products in any aircraft, whether the aircraft is on the ground or in flight. In aircraft, the ProSoft Technology Wireless products MUST BE POWERED OFF. When operating, the ProSoft Technology Wireless products can transmit signals that could interfere with various onboard systems.
Note: Some airlines may permit the use of cellular phones while the aircraft is on the ground and the door is open. The ICX30-HWC may be used at this time.
The driver or operator of any vehicle should not operate the ProSoft Technology Wireless products while in control of a vehicle. Doing so will detract from the driver or operator's control and operation of that vehicle. In some states and provinces, operating such communications devices while in control of a vehicle is an offense.
Release Version
Release Date
Description
1.1.50
5/28/15
Fixes to Date: Port Forwarding setup - Extra entries were deleted when user edited an entry on
the port forwarding screen.
Port Forwarding setup was not properly displaying multiple entries.  A factory reset, disabled all the wireless modes except of the GSM  Removed duplicate version information from the main screen  Occasionally the system may reset itself to the factory default after repeated
configuration and reboot changes
The ICX30 LAN IP address was not being updated properly Enhancements:
GRE: Web interface for configuring a GRE Tunnel. Generic Routing
Encapsulation (GRE) is a tunneling protocol that encapsulates a wide variety of network layer protocols inside virtual point-to-point links over an Internet Protocol network.
Important Notice
Due to the nature of wireless communications, data transmission and reception can never be guaranteed. Data may be delayed, corrupted (that is, it may have errors), or be totally lost. Significant delays or losses of data are rare when wireless devices such as ProSoft Technology Wireless products are used in a normal manner with a well-constructed network. Nevertheless, the ICX30-HWC should not be used in situations where failure to transmit or receive data could result in damage of any kind to the user or any other party, including but not limited to personal injury, death, or loss of property. ProSoft Technology accepts no responsibility for damages of any kind resulting from delays or errors in data transmitted or received using ProSoft Technology products, or for failure of the ICX30-HWC to transmit or receive such data.
Limitation of Liability
The information in this manual is subject to change without notice, and does not represent a commitment on the part of ProSoft Technology.
PROSOFT TECHNOLOGY, INC AND ITS AFFILIATES SPECIFICALLY DISCLAIM LIABILITY FOR ANY AND ALL DIRECT, INDIRECT, SPECIAL, GENERAL, INCIDENTAL, CONSEQUENTIAL, PUNITIVE OR EXEMPLARY DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR REVENUE OR ANTICIPATED PROFITS OR REVENUE ARISING OUT OF THE USE OR INABILITY TO USE ANY PROSOFT TECHNOLOGY PRODUCT, EVEN IF PROSOFT TECHNOLOGY AND/OR ITS AFFILIATES HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES OR THEY ARE FORESEEABLE OR FOR CLAIMS BY ANY THIRD PARTY.
Notwithstanding the foregoing, in no event shall ProSoft Technology and/or its affiliates aggregate liability arising under or in connection with the ProSoft Technology product, regardless of the number of events, occurrences, or claims giving rise to liability, be in excess of the price paid by the purchaser for the ProSoft Technology product.
ICX30-HWC Industrial Cellular Gateway Contents 3G Cellular (M2M) User Manual
Contents
Your Feedback Please ........................................................................................................................ 2
Content Disclaimer .............................................................................................................................. 2
Important Safety Information ............................................................................................................... 3
Important Notice .................................................................................................................................. 4
Limitation of Liability ............................................................................................................................ 4
1 Start Here 7
1.1 About the ICX30-HWC Industrial Cellular Gateway .................................................. 7
1.1.1 Specifications ............................................................................................................ 9
1.2 Package Contents ................................................................................................... 10
1.3 System Requirements ............................................................................................. 10
1.4 Power Requirements ............................................................................................... 11
2 Configuration Webpage 13
2.1 Configuration Webpage Setup ................................................................................ 14
2.2 Assigning an IP Address to the ICX30-HWC .......................................................... 15
2.3 Connecting to your Cellular Provider ...................................................................... 17
2.3.1 Steps of a connection using GSM/GPRS................................................................ 17
2.3.2 Steps of a connection using CDMA (where applicable): ......................................... 20
2.4 Configuration Webpage........................................................................................... 21
2.4.1 Status ...................................................................................................................... 22
2.4.2 Network Interface .................................................................................................... 24
2.4.3 Advanced Setup ...................................................................................................... 27
2.4.4 Administrator ........................................................................................................... 35
3 Hardware Installation 37
3.1 Antenna Installation ................................................................................................. 37
3.2 Connecting the Radio to a Network Device ............................................................ 38
3.2.1 I/O Terminal ............................................................................................................. 38
3.2.2 Ethernet Cable Specifications ................................................................................. 40
3.2.3 Serial Port Basics .................................................................................................... 41
3.3 LED Indicators ......................................................................................................... 42
4 GSM Communication (AT&T®) 43
4.1 HSUPA .................................................................................................................... 43
4.2 HSDPA .................................................................................................................... 43
4.3 UMTS ...................................................................................................................... 44
4.4 EDGE ...................................................................................................................... 44
4.5 GPRS ...................................................................................................................... 44
5 CDMA Communication (Verizon®) 45
5.1 EV-DO ..................................................................................................................... 45
5.2 1x ............................................................................................................................. 45
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Contents ICX30-HWC Industrial Cellular Gateway User Manual 3G Cellular (M2M)
5.3 Security ................................................................................................................... 46
6 Ethernet/IP Support 47
6.1 Creating a New RSLogix 5000 Project ................................................................... 47
6.1.1 Adding a 1756-ENBT to the Project ....................................................................... 48
6.1.2 Ethernet Bridge Network Setup .............................................................................. 50
6.2 Importing the AOI .................................................................................................... 53
6.3 ICX30-HWC Controller Tags .................................................................................. 56
6.3.1 ICX30.CONTROL ................................................................................................... 56
6.3.2 ICX30.STATUS ....................................................................................................... 57
6.3.3 ICX30.SMS ............................................................................................................. 57
6.3.4 ICX30.IO ................................................................................................................. 58
6.3.5 ICX30.GPS ............................................................................................................. 58
6.3.6 ICX30.UTIL ............................................................................................................. 59
7 Support, Service & Warranty 61
7.1 Contacting Technical Support ................................................................................. 61
7.2 Warranty Information .............................................................................................. 62
Index 63
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ICX30-HWC Industrial Cellular Gateway Start Here
In This Chapter
About the ICX30-HWC Industrial Cellular Gateway ................................. 7
Package Contents ................................................................................. 10
System Requirements ........................................................................... 10
Power Requirements ............................................................................. 11
3G Cellular (M2M) User Manual
1 Start Here
1.1 About the ICX30-HWC Industrial Cellular Gateway
The Industrial Cellular Gateway provides secure wireless Ethernet and serial connectivity to remote devices such as PLCs, RTUs, DCS systems and instruments over 3G cellular services. Remote devices can be accessed using secure VPN tunnels over Internet connections. The ICX30-HWC is ideal for accessing remote equipment for maintenance/programming, remote data collection, SCADA, and machine-to-machine (M2M) applications.
Key applications include utilities, manufacturing, automation, oil and gas, SCADA, telemetry, Homeland Security, and asset monitoring.
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Start Here ICX30-HWC Industrial Cellular Gateway User Manual 3G Cellular (M2M)
Mobile Originated to Mobile Terminated (Cellular to Cellular)
LAN to Mobile Terminated (Network to Cellular)
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ICX30-HWC Industrial Cellular Gateway Start Here
Cellular Technology
CDMA, CDMA2000 GSM, UMTS/WCDMA, HSPA+, GPRS, EDGE
Bands
CDMA2000: 800/1900 MHz GSM: 850/900/1800/1900 WCDMA: 800/850/900/1900/2100
Max Downlink Speeds
Up to 14.4 Mbps maximum (Network dependent)
Max Uplink Speeds
Up to 5.76 Mbps maximum (Network dependent)
Activation
SIM Slot (GSM), Flash Memory (CDMA)
Security
Open VPN, IPSec
GPS
GPS EtherNet/IP reporting
Enclosure
Extruded aluminum with DIN clip
Size
11.4 x 14 x 3.2 cm (W x H x D)
4.5 x 5.5 x 1.25 inches (W x H x D)
Shock
IEC 60068-2-27; 15G @ 11ms (Operational) IEC 60068-2-27; 30G @ 18ms (Non-Operational)
Vibration
IEC 60068-2-6; 10G, 10 to 150 Hz
Ethernet Port
(1) 10/100 Base-T, RJ45 connector
Serial Port
(1) DB9 female (Serial tunneling & encapsulation)
Antenna Ports
(2) RP-SMA connector (1) SMA Connector (GPS)
I/O Connector
Six-position screw terminal
I/O Port
(2) Discrete Inputs/Outputs (Programmable) (2) Analog Inputs; (1) 0 to 20 mA, (1) 0 to 12 VDC
Weight
1.1 lbs (499g)
Operating Temperature
-40°F to +158°F (-40°C to +70°C)
Humidity
Up to 100% RH, with no condensation
External Power
10 to 24 VDC
Power over Ethernet
802.3af Compliant
Peak Power Consumption
< 6W
3G Cellular (M2M) User Manual
1.1.1 Specifications
Radio
Physical
Environmental
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Start Here ICX30-HWC Industrial Cellular Gateway
Qty.
Part Name
Part Number
Part Description
1
ICX30-HWC Cellular Gateway
ICX30-HWC
3G 3G Cellular (M2M)
1
Antenna
AO822S-OA
2dBi Omni RP-SMA articulating 890 to 960 MHz, 1710 to 2200 MHz
1
ProSoft Solutions DVD
DVD-001
Contains documentation for the ICX30-HWC
User Manual 3G Cellular (M2M)
1.2 Package Contents
The following components are included with the ICX30-HWC, and are required for installation and configuration.
Important: Before beginning the installation, please verify that all of the following items are present.
If any of these components are missing, please contact ProSoft Technology Support for replacement parts.
1.3 System Requirements
The following system requirements are the recommended minimum specifications to successfully install and run:
Supported operating systems:
- Microsoft Windows® Vista
- Microsoft Windows XP Professional with Service Pack 1 or 2
- Microsoft Windows 7 Professional (32-or 64-bit)
- Microsoft Windows 2000 Professional with Service Pack 1, 2, or 3
- Microsoft Windows Server 2003
Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)  128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended 100 Mbytes of free hard disk space (or more based on application
requirements)
256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024 x 768 recommended)
DVD drive Ethernet hub with standard RJ45 Ethernet cable
or Ethernet port with RJ45 crossover cable for direct connection to module
In addition, you will need: A connection to an existing wired or wireless Ethernet network, with a Static
or Dynamic IP address for your computer
Static IP address, Subnet Mask and Gateway address for each device you
plan to install. Obtain this information from your system administrator.
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ICX30-HWC Industrial Cellular Gateway Start Here 3G Cellular (M2M) User Manual
1.4 Power Requirements
The ICX30-HWC accepts voltages between 10 and 24 VDC (300 mA @ 12 VDC, 150 mA @ 24 VDC), with an average power draw of 6 watts or less. A detachable power connector comes with the radio, as shown below. The connector terminals are labeled + (positive DC connection) and - (DC ground connection).
The AC-to-DC power supply adapter may be used. DC power wires must be less than 2 meters in length to meet regulatory requirements.
Important: When wiring the power connector, be sure to observe the proper polarity markings on the power connector. Improper connector wiring can cause serious damage to the ICX30-HWC which will not be covered under the ProSoft Warranty.
The power connector (ProSoft P/N 002-0116) and wire installation tool (ProSoft P/N 357-0061) are shown in the following graphic. The wire installation tool is helpful when installing wires into the spring-loaded contacts inside the power connector.
1 To use the wire installation tool, insert it into the connector as shown.
2 Press down on the installation tool to use it as a level which opens the
connector's contacts to insert a wire. A properly wired connector is shown.
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Start Here ICX30-HWC Industrial Cellular Gateway User Manual 3G Cellular (M2M)
3 Insert the connector into the power port on the bottom of the ICX30-HWC.
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ICX30-HWC Industrial Cellular Gateway Configuration Webpage
In This Chapter
Configuration Webpage Setup .............................................................. 14
Assigning an IP Address to the ICX30-HWC ......................................... 15
Connecting to your Cellular Provider ..................................................... 17
Configuration Webpage ......................................................................... 21
3G Cellular (M2M) User Manual
2 Configuration Webpage
The configuration webpage is used to configure and manage the ICX30-HWC. First-time setup must be performed over a wired network, where provider-specific cellular configuration details are configured. Once initially setup, you can access the webserver over the LAN and cellular networks (unless LAN access is disabled).
Key benefits of the web based configurator include:
Login and configure device parameters Adjust network settings Change security settings Update events reporting Update firmware
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Configuration Webpage ICX30-HWC Industrial Cellular Gateway User Manual 3G Cellular (M2M)
2.1 Configuration Webpage Setup
1 The default IP address of the ICX30-HWC is 192.168.0.250. If your PC is on
a different subnet, temporarily set the IP address of your PC to 192.168.0.xxx with a subnet of 255.255.255.0.
2 Open a web browser and enter the ICX30-HWC default address of
http://192.168.0.250:8080
3 Once the ICX30-HWC homepage opens, enter the USERNAME and
PASSWORD to log in. You will be able to customize these later.
4 The default USERNAME is 'admin' and the default PASSWORD is 'password'.
5 After successful login, the homepage displays data from the Status tab.
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ICX30-HWC Industrial Cellular Gateway Configuration Webpage 3G Cellular (M2M) User Manual
2.2 Assigning an IP Address to the ICX30-HWC
1 Mouse over the Network Interface heading and choose LAN CONFIGURATION.
2 Enter the IP ADDRESS, SUBNET MASK, and DEFAULT GATEWAY to be assigned
to the ICX30-HWC. You will not need to edit the rest of the parameters at this time.
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Configuration Webpage ICX30-HWC Industrial Cellular Gateway User Manual 3G Cellular (M2M)
3 Click APPLY CHANGES. The ICX30-HWC will automatically reboot.
4 Once the reboot is complete, reset your PC back to its original IP address.
This IP address should now be on the same subnet as the ICX30-HWC.
5 Close your browser and open a new session. Enter the new IP address of the
ICX30-HWC to access the configuration webpage.
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ICX30-HWC Industrial Cellular Gateway Configuration Webpage 3G Cellular (M2M) User Manual
2.3 Connecting to your Cellular Provider
The ICX30-HWC supports 3G GSM/GPRS and CDMA (where applicable) networks. It uses your cellular provider as an ISP (Internet Service Provider) to connect you to the Internet.
Cellular devices using GSM technology, such as AT&T, require a SIM
(Subscriber Identity Module) card to be installed in the radio.
Cellular devices using CDMA technology, such as Verizon, do not require a
SIM card.
2.3.1 Steps of a connection using GSM/GPRS
The Subscriber Identity Module (SIM) in the ICX30-HWC is a smartcard that securely stores the key identifying a cellular subscriber. Generally, you will only need to install a SIM once in the life of the cellular gateway, and it may be pre­installed by your ProSoft Technology Representative.
The SIM card slot is located on the front of the cellular gateway.
1 Insert the SIM card into the ICX30-HWC and cycle power. The SIM card is
read by the ICX30-HWC upon boot up.
2 Open the Network Interface > WAN Configuration webpage.
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Configuration Webpage ICX30-HWC Industrial Cellular Gateway User Manual 3G Cellular (M2M)
3 Enter the Access Point Name (APN) information in the APN NAME field. This
information is provided from your cellular provider. Click APPLY CHANGES. The ICX30-HWC will reboot.
4 After the ICX30-HWC reboots, it establishes a PPP (Point to Point Protocol or
"dial" up connection) link to your cellular provider network, also called registering on the network, and receives an IP address.
5 When the ICX30-HWC has received its IP address from your cellular
provider, a connection to the Internet or the cellular network is also available for computers or other devices to connect directly to the ICX30-HWC.
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ICX30-HWC Industrial Cellular Gateway Configuration Webpage 3G Cellular (M2M) User Manual
6 The GSM network information is now displayed on the Status web page.
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Configuration Webpage ICX30-HWC Industrial Cellular Gateway User Manual 3G Cellular (M2M)
2.3.2 Steps of a connection using CDMA (where applicable):
1 When your ICX30-HWC is powered on, it automatically searches for cellular
service using CDMA-based cellular technology.
2 Your ICX30-HWC establishes a PPP (Point-to-Point Protocol or "dial" up
connection) link to the Verizon network, also called registering on the network, and receives an IP address.
3 When your ICX30-HWC has received its IP address from your cellular
provider, a connection to the Internet or the cellular network is also available for computers or other devices to connect directly to the ICX30-HWC.
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