ProSoft Technology BM-xx00-RM1K User Manual
Wireless I/O System
April 20, 2015
USER GUIDE
User Guide
Your Feedback Please
We always want you to feel that you made the right decision to use our products. If you have suggestions,
comments, compliments or complaints about our products, documentation, or support, please write or call us.
How to Contact Us
ProSoft Technology
5201 Truxtun Ave, 3rd Floor
Bakersfield, CA 93309
+1 (661) 716-5100
+1 (661) 716-5101 (Fax)
http://www.prosoft-technology.com
support@prosoft-technology.com
Copyright © 2015 ProSoft Technology, Inc. All rights reserved.
Wireless I/O System User Guide
April 20, 2015
ProSoft Technology® Product Documentation
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product
shipments. User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided on the
enclosed DVD in Adobe® Acrobat Reader file format (.PDFs). These product documentation files may also be
freely downloaded from our web site: www.prosoft-technology.com
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Wireless I/O System User Manual
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Wireless I/O System User Manual
Contents
Your Feedback Please ........................................................................................................................ 3
How to Contact Us .............................................................................................................................. 3
ProSoft Technology® Product Documentation .................................................................................... 3
1 Preface 7
1.1 Compliances .............................................................................................................. 8
2 System Overview 11
2.1 Highlights ................................................................................................................. 11
2.2 Ease of Use ............................................................................................................. 12
2.3 Faster Deployment and Less Maintenance............................................................. 12
2.4 Faster, Smarter, Secure, Failsafe ........................................................................... 12
2.5 Customer, Scalable I/O Expansion ......................................................................... 12
2.6 Advanced Features ................................................................................................. 13
2.7 Hardware ................................................................................................................. 14
3 Specifications 15
3.1 Hardware and System ............................................................................................. 15
3.2 Safety and Compliance ........................................................................................... 15
3.3 Radio Module .......................................................................................................... 16
3.4 Digital I/O Module .................................................................................................... 17
3.5 4-20 mA I/O Module ................................................................................................ 17
3.6 0-10 V I/O Module ................................................................................................... 18
3.7 Ordering Information ............................................................................................... 18
4 Installation 19
4.1 Outdoor Enclosure Installation ................................................................................ 19
4.2 Wireless I/O System Assembly (attach from left to right) ........................................ 20
4.3 Detaching Components from the DataRail .............................................................. 24
5 Radio Setup 25
6 Signal Chain Diagram 27
7 Wiring Diagrams 29
7.1 Radio Module (BM-0900-RM1 Shown) ................................................................... 29
7.2 Digital Module (BM-D100-144 Shown) .................................................................... 30
7.3 Analog 4-20 mA Module (BM-A420-122 Shown) .................................................... 31
7.4 Analog 0-10 V Module (BM-A010-122 Shown) ....................................................... 32
8 Diagnostics 33
8.1 Radio Module .......................................................................................................... 33
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Wireless I/O System User Manual
9 Advanced User Interface for PC 35
9.1 Download and Install Software ............................................................................... 35
9.2 Connect USB to Mini USB Cable (Included with Radio Kit) ................................... 36
9.3 View of Graphic User Interface (GUI) ..................................................................... 37
9.4 Main Window Guide ................................................................................................ 38
9.5 Additional Diagnostics ............................................................................................ 39
9.6 Digital Module Window Guide ................................................................................. 40
9.7 4-20 mA Module Window Guide ............................................................................. 41
9.8 0-10 V Module Window Guide ................................................................................ 42
10 Frequently Asked Questions 43
11 Support, Service & Warranty 47
11.1 Warranty Information .............................................................................................. 48
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Preface
1 Preface
Thank you for choosing the Wireless I/O System - an intelligent, bi-directional
wireless I/O mirroring solution that is ideal for replacing hardwire and conduit or
for implementing it into new infrastructures. The Wireless I/O System requires no
software or programming and is extremely easy to install and use. It’s the easiest
way from point A to point B, and back.
This document is designed to guide you through setting up the system by
familiarizing you with the hardware, installation, wiring, and overall system
management. This guide also provides how to use the Wireless I/O System’s
Advanced User Interface.
If you have any questions about this product, please call or email:
ProSoft Technology
5201 Truxtun Ave, 3rd Floor
Bakersfield, CA 93309
+1 (661) 716-5100
+1 (661) 716-5101 (Fax)
http://www.prosoft-technology.com
support@prosoft-technology.com
Warning: Ensure the installation of the system meets applicable state and national electrical code
requirements. The installation of the system should only be performed by a qualified installer or a
factory representative.
Warning: To prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing.
Warning: Power must be disconnected or turned off prior to attaching or removing any I/O
Modules from the system – failure to comply may cause damage to the I/O Module(s).
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Preface
1.1 Compliances
This device MUST be professionally installed by a factory representative or a
trained authorized technician.
Changes or modifications not expressly approved by the manufacturer may
void the user’s authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: 1) this device may not cause harmful interference,
and 2) this device must accept any interference received, including interference
that may cause undesired operation.
To reduce potential radio interference to other users, install and use only the
antenna supplied by the manufacturer to ensure successful communications.
FCC RF Exposure
To comply with FCC RF exposure compliance requirements, a separation
distance of at least 20 cm must be maintained between the antenna of this
device and all persons.
FCC Interfere
This equipment has been tested and found to comply with the limits for a class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency
energy and if not installed and used in accordance with the instructions, may
cause harmful communications to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception, which
can be determined by turning the equipment off and on, the user is encouraged
to try to correct the interference by one of the following measures:
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Preface
Reorient or relocate the antenna.
Increase the separation between the equipment and receiver.
Consult the manufacturer for technical help.
This equipment has been certified to comply with the limits for a class B
computing device, pursuant to FCC Rules. In order to maintain compliance with
FCC regulations, shielded cables must be used with this equipment. Operation
with non-approved equipment or use of unshielded cables is likely to result in
interference to radio and television reception. The user is cautioned that changes
or modifications made to the equipment without the approval of the manufacturer
could void the user’s authority to operate this equipment.
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System Overview
2 System Overview
2.1 Highlights
Wireless hardwire replicator / rapid reliable wireless connectivity.
Save money and time: Wireless I/O System eliminates trenching and running
conduit / deploys in minutes.
Easy to use: no software configuration needed.
Easy to install: mounts onto a 35 mm DIN rail without any tools.
Flexible: place inputs and output on both ends of radio.
Customize I/O using Digital, 0-10 V, and/or 4-20 mA options.
Isolated: each Module provides field isolated inputs and outputs.
24-bit high-resolution Analog inputs.
Fast response time: 1 second default / turbo-mode up to 100 ms depending on
number of connection I/O Modules.
RF and I/O fail detection: NPN outputs on Radio Modules.
Secure: factory paired, secure Radio System (128-bit AES) keeps network protected
Less wire clutter: single power termination per station.
Wiring label on each device for quick reference.
Color-coded labels for easy device identification.
FailSafe: user can defines how outputs are failed over when RF or I/O
communication is ever lost.
FailSafe output modes:
Digital: On, off, last known value (default)
Analog: Any value on scale (Advanced UI required), last known value (default)
Provides manual FailSafe override function via dry contact input on Radio Module.
Wireless I/O System can support multiple I/O Modules.
System can support up to sixteen (16) Digital Modules max.
System can support up to eight (8) 0-10 V Modules max.
System can support up to five (5) 4-20 mA Modules max.
Warning: When adding more than five (5) I/O Modules and creating different I/O Module
combination, please determine maximum allowable I/O Module combination per system by utilizing
the power budget calculator. See http://psft.com/A5D
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System Overview
2.2 Ease of Use
When faced with having to replace an existing hardwired system or installing new
infrastructure, the Wireless I/O System is the fastest, easiest, and most
economical methods for wirelessly duplicating discrete, 4-20mA, or 0-10V signal
wire. All I/O Modules feature isolated inputs and outputs. The Wireless I/O
System requires no configuration or software and is extremely quick and easy to
install. The Wireless I/O System mounts to 35 mm DIN rail. Then, you just need a
screwdriver and a wire stripper to terminate input, outputs, and power.
2.3 Faster Deployment and Less Maintenance
Significant amount of time and money can be saved by avoiding permitting and
trenching to run wires. Because deployment time is so rapid using the Wireless
I/O System, you can even use it as an emergency backup system when a
hardwired system is down for repair or maintenance. And by removing the
hardwire run, it also eliminates the potential cost for future wire failure
replacement and maintenance due to natural disasters such as lightning.
Troubleshooting also become much easier and quicker with the Wireless I/O
System since there are less points of failure than a hardwire system.
2.4 Faster, Smarter, Secure, Failsafe
In the Wireless I/O System, the Radio Modules control and power everything.
They manage all signal traffic and provide critical alarms and diagnostics when
either RF link failure or I/O mismatch is detected and trigger NPN digital outputs
for notification. At the same time, the Radio Module overrides all outputs into the
user’s predetermined FailSafe output states on each I/O Module. Each output is
independently controlled. It also provides the ability to locally force outputs when
setting up the system without needing a real signal source. The paired Radio
Modules communicate at a default response time of 1 second.
The Radio Modules can be put to Turbo Tx mode and the response time varies
with the number of connected I/O Modules, up to 100 ms. The Radio Modules
utilize AES encryption for securely delivering data and are offered in 900 MHz or
2.4 GHz (license-free ISM), in both domestic (US) and international versions.
Antennas and antenna cables are sold separately so that you can select the
appropriate antenna and cable lengths to fit your application.
2.5 Customer, Scalable I/O Expansion
The Radio Kit is the foundation of the Wireless I/O System that allows you to
build your custom I/O solution. The two (2) factory-paired Radio Modules are
packaged in the Wireless I/O Radio Kit. The Kit also includes all the mounting
hardware so you simply need to add the I/O Modules of your choice. Up to five
(5) pairs of I/O Modules of any kind can be operated using the Radio Kit. If
additional I/O Modules are needed for expansion, the Wireless I/O System can
support many more pairs of I/O Modules using a longer DataRail.
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System Overview
2.6 Advanced Features
The Wireless I/O System also offers an Advanced User Interface for PC. By
connecting the PC to the Radio Module’s mini-USB port, you can check vital
system health such as RSSI (Received Signal Strength Indication), view
input/output status, adjust transmit power level, and adjust RF timeout interval.
You can also locally force local outputs, set FailSafe settings individually for
analog outputs. Digital outputs are set using DIP switches that are physically on
the device.
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System Overview
2.7 Hardware
1. Radio Module: BM-0900-RM1 (US), BM-0915-RM1 (Int),
BM-2400-RM1 (US), BM-2410-RM1 (Int)
2. Digital Module: BM-D100-144 (US); BM-D100-244 (International)
3. 4-20 mA Analog Module: BM-A420-122 (US); BM-A420-122 (International)
4. 0-10 V Analog Module: BM-A010-122 (US); BM-A010-122 (International)
5. DataRail attaches onto 35 mm x 7.5 mm DIN rail (Standard length included in Radio Kit
can support 1 Radio + 5 I/O Modules)
6. End Terminal Bracket for securing DataRail and Modules to DIN Rail
7. DataRail Cover for protecting empty DataRail slots
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Specifications
HARDWARE & SYSTEM
Unique System Features
Bi-Directional Wireless Communication System
No Software or Programming Required
Maximum Network Capacity*
System can support up to sixteen (16) Digital Modules max
System can support up to eight (8) 0-10 V Modules max
System can support up to five (5) 4-20 mA Modules max
When adding more than five (5) I/O Modules and creating different
I/O Module combination, please determine maximum allowable I/O
Module combination per system by utilizing the power budget
calculator.
Use Power Budget Calculator
http://psft.com/A5D
DIN Rail Mounting Compatibility
35 mm x 7.5 mm DIN Rail
DataRail™ (Included with Radio Kit)
6.1" / 156 mm - Supports Up Five (5) I/O Modules,
Other Lengths Also Available
Module Slave ID Selection
16-Position Rotary Switch
DataRail Mounting Hardware
4-Claw Attachment to 35 mm DIN Rail
with End Terminal Bracket
Built-In Mounting Hardware
Spring-Loaded Clip-On System
Wire Gauge
Solid / Stranded (AWG) 28-12 Gauge
Wire Rating
UL: 300 V RMS, 80 °C and 300 V, 105 °C
CSA: 300 V RMS, 105 °C
Warranty
2-Year Limited
SAFETY & COMPLIANCE
RADIO
Operational Temperature
-40 °C to 85 °C / -40 °F to 185 °F
Ambient Temperature
-20 °C to 85 °C / -4 °F to 185 °F
Humidity
0 to 99 %, Non-condensing
Degree of Protection / Housing Type
IP20 / Plastic
Hazardous Locations Classifications
Class I; Division 2 (Zone 2), Pending
RF Emissions
FCC Part 15/IC
3 Specifications
3.1 Hardware and System
3.2 Safety and Compliance
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