Prochem Ninja Warrior 500 PSI NWCU2250H, Ninja Warrior 500 PSI 10070690, Ninja Warrior 500 PSI 10070680, Ninja Warrior 500 PSI NWCU2350N Operating Instructions Manual

Download

Page 1

Ninja Warrior 500 PSI

Extractor

Operating Instructions (ENG)

MODELS: NWCU2250H

10070680

NWCU2350N

10070690

From Serial Number (Ref No. 1*) * See Serial Number page or call manufacturer

86398990-A 02/06/15

Page 2

Machine Data Label

Warranty Registration

Thank you for purchasing a Prochem Kärcher Group product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to :

http://www.prochem.com/WarrantyRegistration.aspx

For customer assistance:

1-800-444-7654

Overview

The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.

2 86398990 Operators Manual Ninja Warrior 500PSI

Page 3

Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4

Safety

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5

HAZARD INTENSITY LEVEL. . . . . . . . . . . . . . . . . .6

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . .8

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . . .9

Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .11

Chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Pre-Run Inspection. . . . . . . . . . . . . . . . . . . . . . . . .12

Equipment Set-up. . . . . . . . . . . . . . . . . . . . . . . . . .12

Heater Operation . . . . . . . . . . . . . . . . . . . . . . . . . .12

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Table of Contents

Maintenance

Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . .14

Daily/Regular Maintenance. . . . . . . . . . . . . . . . . . .14

Vacuum Motor Replacement . . . . . . . . . . . . . . . . .15

Solution Pump Replacement . . . . . . . . . . . . . . . . .16

Pressure Regulator. . . . . . . . . . . . . . . . . . . . . . . . .17

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . .20

86398990 Operators Manual Ninja Warrior 500PSI

Page 4

How To Use This Manual

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

This manual contains the following sections:

• How to Use This Manual

•Safety

• Operations

• Maintenance

• Spare Parts List

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.

The OPERAT IONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

• Maintenance

•Lubrication

• Vacuum Motor Replacement

• Solution Pump Replacement

• Troubleshooting

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The manual part number is located on the lower right corner of the front cover.

The model and serial number of your machine is located on the back of the machine.

86398990 Operators Manual Ninja Warrior 500PSI

Page 5

Safety

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

T o reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or

service.

Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.

Use only as described in this manual. Use only manufacturer's recommended components and attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the

machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.

READ AND SAVE THESE INSTRUCTIONS

86398990 Operators Manual Ninja Warrior 500PSI

Page 6

Safety

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in min or personal in jury or pr oduct or pr operty damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train th e machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts.

86398990 Operators Manual Ninja Warrior 500PSI

Page 7

Safety

Safety Labels

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

86398990 Operators Manual Ninja Warrior 500PSI

Page 8

Safety

USING AN ADAPTOR

GROUNDING CONNECTION

Note: Adaptors are not allowed in Canada.

Outlet

Tab for Grounding

Outlet Box

FIGURE C

Grounded

FIGURE A

Adaptor

Screw

FIGURE B

Adaptor

Metal Screw

Grounded

Grounding Pin

Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL

USE ONLY. ELECTRICAL:

In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in "Fig. A". A temporary adapter that looks like the adapter in "Fig. C" may be used to connect this plug to a 2-pole receptacle as shown in "Fig. B", if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.

86398990 Operators Manual Ninja Warrior 500PSI

Page 9

Technical Specifications

Height

Length

Width

MODEL ITEM MEASURE

Electrical 115 Volt, 60 hz, 15A Solution Pump 500 psi Solution Capacity 13 Gal

ALL

10070680

10070690

Recovery Capacity 11 Gal Height 43 inches Length 30 inches Width 22 inches Vacuum Motor Dual 2 Stage Weight- Empty 134 lbs Weight-Full Solution 239 lbs Power cord 2 X 25 feet Heater 1850 watts Vacuum Motor Dual 3 Stage Weight- Empty 129 lbs Weight-Full Solution 234 lbs Power cord 2 X 25 feet

Operations

86398990 Operators Manual Ninja Warrior 500PSI

Page 10

Operations

Controls

1. Vacuum Accessory Tool Hook-up

2. Solution Pump Switch

3. Vacuum 1 Switch

4. Vacuum 2 Switch

5. Heater Switch with On Light (Units w/Heat Only)

6. Pressure Gauge

7. Adjustable Pressure Relief Valve

8. Heater Temperature Light (Units w/Heat Only)

9. Breaker for Vacuum 2

10. Breaker for Vacuum 1

11. Solution Accessory Tool Hook-up

86398990 Operators Manual Ninja Warrior 500PSI

Page 11

Operations

Machine Operation

Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manufacturers instructions regarding dangers and correct usages.

The internal parts of the pump used in the mach ine are suitable for use with most carpet cleaning chemicals. But they are susceptible to chemical attack from some cleaning substances, such as hydrocarbon solvents and chlorinated bleaches. These non-compatible materials are not of the type used for carpet cleaning.

Chemicals Suitable Chemicals

• Alkalies

• Detergents

• Hydroxides

•Soaps

• Vinegar

Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manufacturer’s label before using any product in this machine.

Do not let pump run dry.

Do not let pump run unattended.

Non-Compatible

• Aldehydes

• Aromatics Hydrocarbons

• SP Butyls

• Carbon Tetrachloride

•Clorox*

• Chlorinated Bleaches

• Chlorinated Hydrocarbons

•Lysol*

• Methyl Ethel Ketone (MEK)

• Perchorethylene (perc)

• Phenolics

• Trichlorethylene

• D-Limonene

*Registered Trademar k

86398990 Operators Manual Ninja Warrior 500PSI

Page 12

Operations

Pre-Run Inspection

1. Check all fittings and connectors for proper assembly.

2. Check all hoses for leaks. Repair or replace any damaged hoses.

3. Check power cord(s) for any damage. If damaged, replace.

Equipment Set-up

1. Plug power cord from machine into properly grounded wall outlet.

2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.

3. Using a clean container, fill the solution tank with clean hot water . Do not use water over 130°F. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture's instructions printed on container.

4. Connect priming hose to solution fitting on machine. Turn on pump an d run for 30 seconds or until a steady flow of water is coming out of priming hose. Turn off pump and disconnect priming hose.

Heater Operation

NOTE: Units with Heat Only

The solution fittings on the machine will become extremely hot during operation. Allow sufficient time to cool, or run solution through the machine with the heater turned off before disconnecting or performing any maintenance on the heater.

Plug the two power cords into separate grounded circuits. The heater draws 15 amps of current.

Turn the solution pump system before turning heater on.

Turn the heater switch on. The red light on the heater switch will be on when the heater switch is on. The red heater temperature light will be on when the heater is active and will turn off when the heater reaches maximum temperature.

On initial start-up the heater will take a few minutes to reach operating temperature.

When turning the pump and heater that you turn the heater off

ON. Fully prime the solution

OFF, make certain

FIRST.

5. Connect vacuum hose to machine. Slide the swivel cuff over the outlet on the tank.

6. Connect the hose to your machine and wand. Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.

NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.

Turn pump and vacuum switch(es) to the on position.

86398990 Operators Manual Ninja Warrior 500PSI

Page 13

Cleaning

Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.

1. Prior to cleaning, make certain that the nozzle is functioning properly.

a. To check, hold the wand about one foot above

the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.

b. If the nozzle is not showing a full spray pattern,

adjust nozzle for proper pattern, clean, or replace nozzle.

2. Normally , chemical is applie d on the push stroke of the wand when cleaning. Vacuuming is done on the pull stroke. For heavily soiled car pet s the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.

Operations

3. When cleaning, keep the working opening (wan d mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.

4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full. When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.

5. Once the vacuum tank has been emptied, you may once again proceed with cleaning

86398990 Operators Manual Ninja Warrior 500PSI

Page 14

Maintenance

Periodic Maintenance

Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the mach ine. This will prevent build-up of alkaline residue in the system.

Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hose s should be repaired or replaced to eliminate vacuum or solution pressure loss. The electrical cable must be well insulated and cable connector screw kept tight. If the cable insulation is broken or frayed, repair or replace immediately. Don't take chances with electrical fire or shock.

SERVICE SCHEDULE DAILY WEEKLY QUARTERLY

Check machine for cord damage * Check recovery dome and gasket for damage and cleanliness * Check hoses for wear, blockages, or damage * Check handles, switches, and knobs for damage * Run one gallon of water through solution system * Clean out recovery tank and check float valve to make sure it moves freely * Clean out solution tank and remove and clean vacuum intake screen * Clean outside of all tanks and check for damage * Run vac motor for at least one minute to allow motor to dry * Store with dome off tank to allow the tank to dry * Check all gaskets for wear and leakage * Check pump pressure; observe spray pattern and check with gauge if

necessary Check and clean solution screen * Check cables for fraying * Check overall performance of machine * Check vac motor carbon brushes *

Daily/Regular Maintenance

Before making any repairs or adjustments to the machine, disconnect the power cords from the electrical source.

1. Empty unused cleaning solution from the solution tank.

2. Inspect and clean filter screen in solution tank.

3. Flush pumping system with 1 to 2 gallons of clean water.

4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 10-1 bleach to water solution. Waste wate r should be disposed of properly.

Do not allow machine to freeze.

86398990 Operators Manual Ninja Warrior 500PSI

Page 15

Only qualified maintenance personnel are to

Vacuum Motor Carbon Brushes Replacement

3 8

[9.5mm]

Carbon Brushes

End Cap

WARNING: The green ground wire must be attached for safe operation. See wiring diagram.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important: These brushes wear quicker as the length shortens

due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

perform the following repairs.

Vacuum Motor Replacement

1. Turn off all switches and unplug machine.

2. Remove hardware under front of machine to access component compartment.

3. Remove vacuum motor cover and disconnect motor wires.

4. Remove the vacuum motor.

Reverse process to install vacuum motor.

Maintenance

86398990 Operators Manual Ninja Warrior 500PSI

Page 16

Maintenance

Pump Replacement Kits 500 psi

Cam & Bearing Kit 86201040

Plunger & Seals Kit 86201080

Valve & O-Rings Kit (both sides) 86201030

Solution Pump Replacement

Only qualified maintenance personnel are to perform the following repairs.

86398990 Operators Manual Ninja Warrior 500PSI

Page 17

Only qualified maintenance personnel are to

REBUILD KIT

8.619-924.0

(GREEN 500 PSI)

perform the following repairs.

Pressure Regulator

For best results with the pressure regulator, we recommend that you clean and lubricate th e piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.

1. Turn unit off before lubricating.

2. Remove cap, spring and spring retainer plate.

3. With fingertips remove piston and u-cup.

4. Wipe piston and u-cup clean of any film or scale.

5. Lubricate the piston and u-cup with Superlube.

6. Reassemble regulator.

7. With pump ON, re-adjust pressure regulator for normal operation.

Maintenance

Lubricate U-Cup with Superlube Monthly.

86398990 Operators Manual Ninja Warrior 500PSI

Page 18

Maintenance

Troubleshooting

PROBLEM CAUSE SOLUTION

Unit not plugged in Connect unit to 3 pro ng grounded outlet.

Loss of Power

Electrical shock

Vac motor speed varies or doesn't run

Loss of vacuum

Pump runs no solution

Pump runs, loss of pressure

Pump will not run

Solution hose fitting hard to connect

Carpet not getting clean

Carpet too wet Over saturation

Carpet browning

Solution not flowing properly

Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring

Internal wiring problem Vacuum circuit breaker tripped Reset Breaker

Faulty vacuum motor Replace Faulty switch Replace Loose vacuum dome Center and seal dome over tank

Crack in dome of poor joint Lint or dirt clogging vacuum screen With power off clean screen

Loose cuffs on vacuum hose Tighten cuffs turning counterclockwise Vac motor seals leaking Replace Floor tool vac chamber clogged Wash out with hose. Pick lint out with a wire Vacuum hose damaged Replace Recovery tank full / Float ball stuck in

the up position Pump inlet screen plugged Clean inlet screen Pump not primed Prime pump with priming hose Internal or external solution line

damaged and leaking Internal pump components wearing out Replace, see pump kit components Check valves in pump head for particles

or cuts in seals Faulty switch Replace Loose wiring Repair or replace

Corrosion on fittings.

Severe soil conditions

Leaving carpet too wet Check for loss of vac pressure Too much chemical Check label for correct solution concentration Solution hose connection Check for positive connection Faulty pump Repair or replace Faulty floor tool valve / Nozzle Repair or replace Faulty pump switch Repair

Have a trained service technician check machine's wiring

Replace or repair using acrylic plastic cement only

Turn off power, drain recover y tank.

Replace

Take piston from BPR and lubricate with Superlube. If problem still exists change BPR kit

Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.

Make several passes at right angles to each other . Use a pre-spray.

Adjust solution pressure to lower settings. Make several passes without spray

86398990 Operators Manual Ninja Warrior 500PSI

Page 19

Notes

86398990 Operators Manual Ninja Warrior 500PSI

Page 20

Suggested Spare Parts

86334490 DECK PLATE ASSY

86007970 STRAINER

86135320 BRUSH SET86135320 BRUSH SET VACUUM

86199430 CASTOR

86010730 WASHER

86300070 HUBCAP

86001660 HUBCAP SHAFT

86309790 WHEEL

86201040 CAM & BEARING KIT 86201080 VALVE & O-RINGS KIT

PUMP

86398990 Operators Manual Ninja Warrior 500PSI

Page 21

Notes

86398990 Operators Manual Ninja Warrior 500PSI

Page 22

Spare Parts List

(1.007-068.0, 1.007-069.0)

Ninja Warrior 500 PSI

From Serial Number (Ref No. 1*)

* See Serial Number page or

call manufacturer

86399000-A 02/09/15

Page 23

How to Use this Spare Parts List

The P AR TS LIST section cont ains assembled part s illustrations and corresponding part s list. The p art s lists include a number of columns of information:

• REF - column refers to the reference number on the parts illustration.

• PART NO. - column lists the part number for the part.

• QTY - column lists the quantity of the part used in that area of the machine.

• DESCRIPTION - column is a brief description of the part.

• SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.

• NOTES - column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

2 86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 24

How to Use this Spare Parts List . . . . . . . . . . . . . . .2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Control Panel with Heat . . . . . . . . . . . . . . . . . . . . . 6

Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pump with Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Vacuum, 2-Stage / 3-Stage. . . . . . . . . . . . . . . . . . 24

Wiring - without Heat. . . . . . . . . . . . . . . . . . . . . . . 26

Wiring with Heat . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Serial Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Table of Contents

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 25

Control Panel

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 26

Control Panel

REF PART NO. QTY DESCRIPTION

1 86180350 1 ELL, 1/4FP X 1/4T BR 2 86202230 2 WASHER 9/16 S/S USS THICK 3 86002370 1 CLAMP, 7/16 DIA NYLON UL 4 86002450 1 COUPLER, 1/4 QD 5 86197390 1 ELBOW, 1/4NPT 45D STREET 6 86005700 2 NUT, 10-32 HEX W/STAR 7 86276820 6 SCR, 10-32 X 1/2 PTHMS BLK NP 8 86007140 3 SWITCH, SPST 2-POSITION ROCKER

9 86008900 2 BOOT, SEAL PUSH BUTTON 7/16” 10 86005720 2 NUT8-32 W/STAR WASHER PLTD 11 86323500 1 PANEL, CONTROL, 500 12 86313020 2 GASKET, .125 T X .25 W X 15.6” 13 86313030 4 GASKET, .125 T X .25 W X 7.2” 14 86318320 2 BREAKER, 13A, 250VAC, 32VDC 15 86323310 1 GAUGE, 0-600 PSI

SERIAL NO.

FROM

NOTES

586399000 - Spare Parts List - Ninja Warrior 500PSI

Page 27

Control Panel with Heat

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 28

Control Panel with Heat

REF PART NO. QTY DESCRIPTION

1 86180350 1 ELL, 1/4FP X 1/4T BR

2 86202230 2 WASHER 9/16 S/S USS THICK

3 86002370 1 CLAMP, 7/16 DIA NYLON ULS

4 86002450 1 COUPLER, 1/4 QD

5 86197390 1 ELBOW, 1/4NPT 45D STREET

6 86005700 2 NUT, 10-32 HEX W/STAR

7 86276820 6 SCR, 10-32 X 1/2 PTHMS BLK NP

8 86007140 3 SWITCH, SPST 2-POSITION ROCKER

9 86008900 2 BOOT, SEAL PUSH BUTTON 7/16” 10 86311840 1 PANEL, CONTROL, 500 HEAT 11 86313020 2 GASKET, .125 T X .25 W X 15.6” 12 86313030 4 GASKET, .125 T X .25 W X 7.2” 13 86318320 2 BREAKER, 13A, 250VAC, 32VDC 14 86323310 1 GAUGE, 0-600 PSI 15 86318780 1 LIGHT ASM, HEATER, 120V 16 86317850 1 SWITCH, LIGHTED 2-POS ROCKER 17 86233480 1 CLIP, NEON LAMP 18 86005720 2 NUT8-32 W/STAR WASHER PLTD

SERIAL NO.

FROM

NOTES

786399000 - Spare Parts List - Ninja Warrior 500PSI

Page 29

Decals

3A 3B

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 30

Decals

REF PART NO. QTY DESCRIPTION

1 86399230 1 LABEL, NINJA, WARRIOR, LH 2 86399240 1 LABEL, NINJA, WARRIOR, RH

3A 86399250 1 LABEL, NINJA, WARRIOR, W/ HEAT 3B 86399260 1 LABEL, NINJA, WARRIOR, W/O HEAT

SERIAL NO.

FROM

NOTES

986399000 - Spare Parts List - Ninja Warrior 500PSI

Page 31

Electrical

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 32

Electrical

REF PART NO. QTY DESCRIPTION

1 86201510 2 SPACER NYLON 1/4ID X 1/2 OD 2 86005670 2 NUT, 1/2 NPT CONDUIT 3 86005700 3 NUT, 10-32 W/STAR WASHER PLTD 4 86273830 2 SCR, 1/4-20 X 1/2 HHCS SS 5 86006850 2 SET SCR, 1/4-20 X 1.25L 6 86256200 2 STRAIN RELEIF, 1/2 NPT FLEX 7 86255900 2 STANDOFF, 6-32 X 5/8 HEX NYL 8 86010630 2 WASHER, 1/4 X 5/8 FLAT SS 9 86316460 1 BRKT, ELECTRICAL

10 86316540 2 CONNECTOR, 5 POS, PUSH WIRE 11 86316700 2 BRKT, CORD STRAIN RELIEF

12 86318620 2 CORD ASM, 14/3 SJT X 25' BLK 13 86319090 2 FUSE HOLDER, PANEL MNT

14 86319100 1 FUSE, 1/4" X 1 1/4", 15A 15 86364350 1 FUSE, 7A 1/4" X 1 1/4"

16 86005810 2 NUT, 1/4-20 NYLOCK 17 86323330 2 WASHER, 1/4" ID X 1.0D FLAT BLK 18 86198460 1 CLAMP, 5/8 NYLON UL/CSA 19 86006590 1 SCREW, 10-32 X 1/2 PPHMS SS NP

SERIAL NO.

FROM

NOTES

1 REQ. FOR 3-ST AGE

VACUUM MACHINES

1 REQ. FOR 3-ST AGE

VACUUM MACHINES

MACHINES WITH

HEAT ONLY

1186399000 - Spare Parts List - Ninja Warrior 500PSI

Page 33

Frame

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 34

Frame

REF PART NO. QTY DESCRIPTION

1 86199430 2 CASTER, SWIVEL 4" 250# CPCTY

2 86001660 2 HUBCAP, 5/8 SHAFT

3 86005810 8 NUT, 1/4-20 HEX NYLOCK SS

4 86276080 1 SCR, 10-32 X 1” PPHMS GRN

5 86010630 8 WASHER, 1/4 X 5/8 FLAT SS

6 86005700 2 NUT, 10-32 HEX W/STAR

7 86010730 4 WASHER, 5/8 X 1-3/16 FLAT SS

8 86300070 2 HUBCAP, 9.75" WHEEL

9 86309790 2 WHEEL, 12" X 2.25” 10 86312830 1 FRAME, 5/8" AXLE, DUAL VAC 11 86277500 8 SCR,1/4-20 X 5/8 CARR SS

SERIAL NO.

FROM

NOTES

1386399000 - Spare Parts List - Ninja Warrior 500PSI

Page 35

Heater

TO CONSOLE SOLUTION

FROM PUMP

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 36

Heater

REF PART NO. QTY DESCRIPTION

1 86200260 1 HOSE,PULSE 47.0 1/4MPTX1/4MPT

2 86197360 2 ELBOW, 1/4 NPT STREET

3 86005810 1 NUT , 1/4-20 HEX NYLOCK SS

4 86273830 2 SCR, 1/4-20 X 1/2 HHCS SS

5 86233410 2 CLAMP, 3/4 DIA CUSHION 406 DIA

6 86010630 3 WASHER, 1/4 X 5/8 FLAT SS

7 86318310 2 CLAMP, 3.25 WORM GEAR SS

8 86318410 1 BRKT, HEATER MOUNT

9 86318750 1 HEATER ASM, 1850W, 120V 10 86006180 1 PLUG, 1/8 MPT HEX BRASS 11 86199980 1 CARTRIDGE HEATER, 5/8" X 10" 12 86201790 1 THERMOSTAT RESET 302 13 86200870 7 SCR, 6 X 3/16, PHSMS, B 14 86010650 3 WASHER, #10 X 9/16 FLAT 15 86266020 1 TERM, 14GA..25 FEMALE 16 86266130 1 TERM, 14GA. MALE COUPLER FI 17 86317510 1 THERMOSTAT W/VERT SPADE 18 86317730 1 INSULATION, HEATER 19 86326680 1 HEATER CART. CASE WELDED 20 86202220 4 WASHER #5 SS 135ID X .312 OD

SERIAL NO.

FROM

NOTES

1586399000 - Spare Parts List - Ninja Warrior 500PSI

Page 37

Pump

TO SOLUTION TANK

FROM SOLUTION TANK

TO PRESSURE GAUGE

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 38

Pump

REF PART NO. QTY DESCRIPTION

1 86190520 2 PLUG, 3/8 SOCHD BR

2 86200260 2 HOSE,PULSE 47.0 1/4MPT X 1/4MPT

3 86197270 1 ADPTR, 1/4MPT X 1/4FPT BR

4 86197290 1 BUSHING, 3/8 MPT X 1/4 FPT HEX

5 86233150 2 CLAMP, 3/8 WORM GEAR

6 86197360 2 ELBOW, 1/4 NPT STREET

7 86197420 1 ELBOW, 3/8NPT STREET

8 86282320 1 HOSE, 1/2ID WIRE BOUND X 26”

9 86240500 1 HOSEBARB, 3/8MPT X 3/8HOSE 90 10 86270960 4 NUT, 1/4-20 CAPTIVE 11 86274750 4 SCR, 1/4-20 X 3/4 HHCS PLTD 12 86197760 1 TEE, 1/4 STREET 13 86233410 1 CLAMP, 3/4 DIA CUSHION .406 DIA 14 86010630 10 WASHER, 1/4 X 5/8 FLAT SS 15 86317550 1 HOSEBARB, 3/8 MPT X 1/2 90 BR 16 86364370 1 MOTOR, M58 500PSI 120/230V 17 86318990 1 PUMP, SERIES 207V 18 86321290 1 BPR, 500PSI 19 86321470 1 HOSE, 3/8ID WIRE BOUND X 26" 20 86317590 1 HOSE, 10” 1/4JIC X 1/8MPT SS 21 86270850 3 NUT, 8-32 HEX NYLOCK 22 86321660 1 ELBOW, 1/4 MPT X 1/8 FPT 23 86355740 1 BRKT, P/P BPR 24 86005710 1 NUT, 1/4-20 HEX W/STAR WASHER 25 86365240 1 HARNESS, 500PSI PUMP

SERIAL NO.

FROM

NOTES

1786399000 - Spare Parts List - Ninja Warrior 500PSI

Page 39

Pump with Heat

TO SOLUTION TANK

FROM SOLUTION TANK

TO PRESSURE GAUGE

TO HEATER

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 40

Pump with Heat

REF PART NO. QTY DESCRIPTION

1 86190520 2 PLUG, 3/8 SOCHD BR

2 86364360 1 HOSE, PULSE 19.5” 1/4MPT X 1/4MPT

3 86197270 1 ADPTR, 1/4MPT X 1/4FPT BR

4 86197290 1 BUSHING, 3/8 MPT X 1/4 FPT HEX

5 86233150 2 CLAMP, 3/8 WORM GEAR

6 86197360 2 ELBOW, 1/4 NPT STREET

7 86197420 1 ELBOW, 3/8NPT STREET

8 86282320 1 HOSE, 1/2ID WIRE BOUND X 26”

9 86240500 1 HOSEBARB, 3/8MPT X 3/8HOSE 90 10 86270960 2 NUT, 1/4-20 CAPTIVE 11 86274750 2 SCR, 1/4-20 X 3/4 HHCS PLTD 12 86197760 1 TEE, 1/4 STREET 13 86314700 1 CLAMP, CABLE,1-3/4 "P"CUSHION 14 86010630 2 WASHER, 1/4 X 5/8 FLAT SS 15 86317550 1 HOSEBARB, 3/8 MPT X 1/2 90 BR 16 86364370 1 MOTOR, M58 500PSI 120/230V 17 86318990 1 PUMP, SERIES 207V 18 86321290 1 BPR, 500PSI 19 86321470 1 HOSE, 3/8ID WIRE BOUND X 26" 20 86317590 1 HOSE, 10” 1/4JIC X 1/8MPT SS 21 86270850 3 NUT, 8-32 HEX NYLOCK 22 86200260 1 HOSE, PULSE 47.0 1/4MPTX1/4MPT 23 86355740 1 BRKT, P/P BPR 24 86321660 1 ELBOW, 1/4 MPT X 1/8 FPT 25 86006790 1 SCREW, 10-3 2 X .375 SLTDHWH STL BLKOX 26 86365240 1 HARNESS, 500PSI PUMP

SERIAL NO.

FROM

NOTES

1986399000 - Spare Parts List - Ninja Warrior 500PSI

Page 41

Recovery

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 42

Recovery

REF PART NO. QTY DESCRIPTION

1 86161460 1 DUMP VALVE, 1 1/2

2 86334490 1 DECK PLATE ASM, 6", YLW

3 86197820 1 ELBOW, 1.5 FPT X FS PVC

4 86004000 1 GASKET, TANK LID

5 86197040 2 NUT, 5/16-18 HEX ACORN PLTD

6 86273740 2 SCR, 1/4-20 X 1.50 HHCS SS

7 86273750 4 SCR, 1/4-20 X 5/8 HHCS SS

8 86275800 6 SCR, 8 X 3/4 PFHT/S BLK ZINC

9 86010630 4 WASHER, 1/4 X 5/8 FLAT SS 10 86010670 6 WASHER, 5/16 X 3/4 SS 11 86323330 2 WASHER, 1/4 ID X 1.0 OD FLAT BLK 12 86011020 2 WHEEL, 3" DIA. CUSHION RUBBER 13 86001350 2 BUSHING, SPANNER .435 X 1.10 14 86311510 1 ADAPTER, FLOAT 30 DEG, 2 15 86312360 1 TANK, RECOVERY, TRIMMED 16 86313040 1 SCRN, FLOAT, SHTOFF, 2 17 86316710 2 BRKT, CORD, MOUNT 18 86317230 1 HOSEBARB,1.5MPT X 1.5 W/FLNG 19 86317720 2 SCR, 5/16-18 X 2.50 BSHCS SS 20 86320790 1 PIPE ASM, 2", VACUUM 21 86233120 1 CLAMP, 2.75" WORM GEAR

SERIAL NO.

FROM

NOTES

2186399000 - Spare Parts List - Ninja Warrior 500PSI

Page 43

Solution

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 44

Solution

REF PART NO. QTY DESCRIPTION

1 86173640 2 ADPT,3/8 BLKHD COMPLETE 2 86233150 2 CLAMP, 3/8 WORM GEAR 3 86238460 2 HOOK, STRAP 4 86317550 1 HOSEBARB, 3/8 MPT X 1/2 90 BR 5 86001550 1 HOSEBARB, 3/8 MPT X 3/8 HOSE 90° 6 86273740 1 SCR, 1/4-20 X 1.50 HHCS SS 7 86273830 11 SCR, 1/4-20 X 1/2 HHCS SS 8 86005810 2 NUT, 1/4-20 HEX NYLOCK SS 9 86324210 4 SCR, 1/4-20 X 5/8 BHCS BLK

10 86276160 2 SCR, 10-32 X 5/8 PPHMS BLK 11 86007970 1 STRAINER, 3/8 IN. NPT 60 MESH 12 86233410 2 CLAMP, 3/4 DIA CUSHION .406 DIA 13 86010670 2 WASHER, 5/16 X 3/4 SS 14 86010630 12 WASHER, 1/4 X 5/8 FLAT SS 15 86323330 2 WASHER, 1/4 ID X 1.0 OD FLAT BLK 16 86311990 1 HINGE, 9.5" LG X .074 THK 17 86312000 1 LID, SOLUTION, COVER 18 86312010 1 LID, SOLUTION, HINGE BRKT 19 86312350 1 TANK, SOL, TRIM 20 86297620 2 STRAP, HAND TOOL 21 86317560 1 SPACER, .50 ODX .28 ID X 1.0L 22 86318790 2 WASHER, 1.032ID X 1.5OD X .062THK 23 86242130 2 KNOB, 1/4 HEX PRESS-LOC WING 24 86324030 2 PLATE, MOUNTING, SOLUTION

SERIAL NO.

FROM

NOTES

2386399000 - Spare Parts List - Ninja Warrior 500PSI

Page 45

Vacuum, 2-Stage / 3-Stage

11A

13A

11B

13B

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 46

Vacuum, 2-Stage / 3-Stage

REF PART NO. QTY DESCRIPTION

1 86005810 8 NUT, 1/4-20 HEX NYLOCK SS 2 86274090 5 SCR, 10-32 X 1.5 PPHMS 3 86233430 2 CLAMP, 2.50 WORM GEAR 4 86010630 16 WASHER, 1/4 X 5/8 FLAT SS 5 86278990 8 WASHER, #8 X 3/8 FLAT 6 86311520 1 MANIFOLD, VACUUM, DUAL 7 86312990 1 GASKET, VAC MANIFOLD, DUAL

8A 86314710 8 SCR, 1/4-20 X 5.50 HHCS PLT 2-STAGE 8B 86277840 8 SCR, 1/4-20 X 6.5 HHCS PLT 3-STAGE

9 8 6317630 8 SCR, #8 X 3/4" PPHSMS TYPE AB

10 86318300 1 HOSE, VAC, 2.0 ID X 18.5"L 11A 86318760 2 VAC ASM, 2-STAGE, 120V 11B 86318770 2 VAC ASM, 3-STAGE, 120V

- 86135320 - SP BRUSHES SET (120V VAC)

12 86312080 2 COVER, VAC MOTOR

13A 86312220 2 BASE, VAC MOTOR, 2-STAGE 13B 86312120 2 BASE, VAC MOTOR, 3-STAGE

- 86319020 - VAC HOUSING, 2-STAGE INCLUDES 12, 13A

- 86319030 - VAC HOUSING, 3-STAGE INCLUDES 12, 13B

SERIAL NO.

FROM

NOTES

2586399000 - Spare Parts List - Ninja Warrior 500PSI

Page 47

Wiring - without Heat

-VACUUM -VACUUM -PUMP SWITCH SWITCH SWITCH

MOTOR MOTOR MOTOR

-POWER CORD

-PANEL

-POWER CORD

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 48

Wiring - without Heat

REF PART NO. QTY DESCRIPTION

1 98407910 1 HARNESS KIT, DUAL CORD

SERIAL NO.

FROM

NOTES

2786399000 - Spare Parts List - Ninja Warrior 500PSI

Page 49

Wiring with Heat

WHT

BLK

-FUSE 7AMP

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 50

Wiring with Heat

REF PART NO. QTY DESCRIPTION

1 98407920 1 HARNESS KIT, HEATED

SERIAL NO.

FROM

NOTES

2986399000 - Spare Parts List - Ninja Warrior 500PSI

Page 51

Serial Number

REF.

NO.

1N/A

MODEL: SERIAL #

86399000 - Spare Parts List - Ninja Warrior 500PSI

Page 52

Notes

86399000 - Spare Parts List - Ninja Warrior 500PSI