Page 1
Ninja W arrior 1200 PSI
Extractor
Operating Instructions (ENG)
MODEL: NWCU1312N
10070700
From Serial Number (Ref No. 1*)
* See Serial number page or
call Manufacturer .
86399130-A 02/03/15
Page 2
Warranty Registration
Thank you for purchasing a Prochem Kärcher Group product. Warranty registration is quick
and easy. Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
http://www.prochem.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
Machine Data Label
Overview
The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a
cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank
2 86399130 Operators Manual Ninja Warrior 1200PSI
Page 3
Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL. . . . . . . . . . . . . . . . . .6
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . .8
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . . .9
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .11
Chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Solution Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Auto-Fill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Auto Pump-Out. . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Pre-Run Inspection. . . . . . . . . . . . . . . . . . . . . . . . .12
Equipment Set-up. . . . . . . . . . . . . . . . . . . . . . . . . .12
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Table of Contents
Maintenance
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . .13
Daily/Regular Maintenance. . . . . . . . . . . . . . . . . . .13
Vacuum Motor Replacement . . . . . . . . . . . . . . . . .14
Solution Pump Replacement . . . . . . . . . . . . . . . . .15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . .18
86399130 Operators Manual Ninja Warrior 1200PSI
3
Page 4
How To Use This Manual
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
• Maintenance
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERAT IONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
• Maintenance
•Lubrication
• Vacuum Motor Replacement
• Solution Pump Replacement
• Troubleshooting
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
The model and serial number of your machine is
located on the back of the machine.
NOTE: The manual part number is located on the
lower left corner of the front cover.
4
86399130 Operators Manual Ninja Warrior 1200PSI
Page 5
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
T o reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before mainte-
nance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Clos e at tention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding
the machine. If the machine is
dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around
sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
not working properly, has been dropped, damaged, left outdoors, or
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
86399130 Operators Manual Ninja Warrior 1200PSI
5
Page 6
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and C AUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in min or personal in jury or pr oduct or pr operty damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train th e machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
manufacturer approved replacement parts.
6
86399130 Operators Manual Ninja Warrior 1200PSI
Page 7
Label Warning
86244300
Label Circuit Interrupter
86200570
Safety
Safety Labels
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
86399130 Operators Manual Ninja Warrior 1200PSI
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Page 8
Safety
USING AN ADAPTOR
GROUNDING CONNECTION
Note: Adaptors are not allowed in Canada.
Outlet
Tab for Grounding
Outlet Box
FIGURE C
Grounded
FIGURE A
Adaptor
Screw
FIGURE B
Adaptor
Metal Screw
Grounded
Grounding Pin
Grounding Instructions
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY .
ELECTRICAL:
In the USA this machine operates on a standard 15
amp 115V, 60 hz, A.C. power circuit. The amp, hertz,
and voltage are listed on the data label found on each
machine. Using voltages above or below those
indicated on the data label will cause serious damage
to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least
resistance for electric current to reduce the risk of
electric shock. This appliance is equipped with a cord
having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt circuit,
and has a grounded plug that looks like the plug in "Fig.
A". A temporary adapter that looks like the adapter in
"Fig. C" may be used to connect this plug to a 2-pole
receptacle as shown in "Fig. B", if a properly grounded
outlet is not available. The temporary adapter should
be used only until a properly grounded outlet (Fig. A)
can be installed by a qualified electrician. The green
colored rigid ear, lug, or wire extending from the
adapter must be connected to a permanent ground
such as a properly grounded outlet box cover.
Whenever the adapter is used, it must be held in place
by a metal screw.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
Check with a qualified electrician or service person
if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug
provided with the appliance - if it will not fit the
outlet, have a proper outlet installed by a qualified
electrician.
8
86399130 Operators Manual Ninja Warrior 1200PSI
Page 9
Technical Specifications
Height
Length
Width
MODEL ITEM MEASURE
Electrical 115 Volt, 60 hz, 15A
Solution Pump 1200 psi
Pump-Out Pump 5.0 GPM Diaphragm
Solution Capacity 13 Gal
Recovery Capacity 11 Gal
10070700
Height 43 inches
Length 30 inches
Width 22 inches
Vacuum Motor Single 3 Stage
Weight- Empty 151 lbs
Weight-Full Solution 275 lbs
Power cord 2 X 25 feet
Operations
This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience or knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety
86399130 Operators Manual Ninja Warrior 1200PSI
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Page 10
Operations
1
3
4
5
6
7
8
9
10
2
Controls
1. Vacuum Accessory Tool Hook-up
2. Breaker for Vacuum
3. Vacuum Switch
4. Solution Pump Switch
5. Pump-Out Switch
6. Pump-Out Fitting
7. Solution Auto-Fill Fitting
8. Adjustable Unloader Valve
9. Pressure Gauge
10. Solution Accessory Tool Hook-up
10
86399130 Operators Manual Ninja Warrior 1200PSI
Page 11
Machine Operation
Care must be exercised in the use of all chemicals.
Chemicals are poisonous and can pose a health risk.
Read and follow manufacturers instructions regarding
dangers and correct usages.
The internal parts of the pump used in the mach ine are
suitable for use with most floor cleaning chemicals. But
they are susceptible to chemical attack from some
cleaning substances, such as hydrocarbon solvents
and chlorinated bleaches.
Operations
Only use chemicals approved for use with this
machine. Use of non-compatible chemicals may cause
machine damage and will not be covered under the
warranty. Carefully read ingredients on manufacturer’s
label before using any product in this machine.
Do not let machine run unattended.
Solution Pump
The solution pressure is adjustable by turning the
unloader valve on the control panel.
Chemicals
Suitable Chemicals
• Alkalis
• Detergents
• Hydroxides
•Soaps
• Vinegar
Non-Compatible
• Aldehydes
• Aromatics Hydrocarbons
• SP Butyls
• Carbon Tetrachloride
• Clorox*
• Chlorinated Bleaches
• Chlorinated Hydrocarbons
•Lysol*
• Methyl Ethel Ketone (MEK)
• Perchorethylene (perc)
• Phenolics
• Trichlorethylene
• D-Limonene
Do not let pump run dry.
Auto-Fill
When a water supply is connected to the auto fill fitting
the solution tank will fill to a preset level. The auto-fill
float in the solution tank will maintain this water level
during operation.
Auto Pump-Out
The auto pump-out system uses a run- dr y dia ph ra g m
pump. The pump will run whenever the pump-out
switch is turned on. The primary strainer is located in
the recovery tank. A secondary strainer is attached to
the pump head to protect the pump from a damaged or
improperly installed primary strainer.
Do not turn on auto pump-out with cap attached to
the pump-out fitting. Pump-out system damage
may occur from excessive pressure.
*Registered Trademar k
86399130 Operators Manual Ninja Warrior 1200PSI
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Page 12
Operations
Pre-Run Inspection
1. Check all fittings and connectors for proper
assembly.
2. Check all hoses for leaks. Repair or replace any
damaged hoses.
3. Check power cord(s) for any damage. If damaged,
replace.
Equipment Set-up
1. Plug power cords from machine into properly
grounded wall outlet. Power cords must be on
separate circuits.
2. Connect fresh water supply hose to auto-fill fitting
on control panel. Do not use water over 130°F.
Turn on water to supply hose. The solution tank will
fill to float level.
3. Connect pump-out hose to pump-out fitting on
control panel. Place opposite end of pump-out
hose in an appropriate drain area.
4. Connect vacuum hose to machine. Slide the swivel
cuff over the outlet on the tank.
Cleaning
1. Prior to cleaning, make certain that the floor tool is
functioning properly.
2. When cleaning, keep the floor tool flat on the
surface being cleaned.
3. The float shutoff inside the recovery tank will
impede the vacuum flow when the vacuum tank is
full. If this occurs, disconnect power from machine,
drain recovery tank, and clean pump-out strainer.
When using a powder cleaner, pre-mix with hot water in
a clean container before adding to the solution tank.
5. Connect the hose to your machine and wand. Pull
back the knurled collar on the quick disconnect
coupler and push onto the connection on the
chassis. To avoid leaks, check to be that a positive
connection was made.
6. Turn solution pump, vacuum, and pump-out
switches to the on position.
12
86399130 Operators Manual Ninja Warrior 1200PSI
Page 13
Maintenance
Periodic Maintenance
Twice a month, flush a white vinegar solution (one
quart vinegar to two gallons of water) or anti-browning
solution (mixed as directed) through the machine. This
will prevent build-up of alkaline residue in the system.
Periodically inspect all hoses, electrical cables and
connections on your machine. Frayed or cracked hoses
should be repaired or replaced to eliminate vacuum or
solution pressure loss. The electrical cable must be
well insulated and cable connector screw kept tight. If
the cable insulation is broken or frayed, repair or
replace immediately. Don't take chances with electrical
fire or shock.
Daily/Regular Maintenance
Before making any repairs or adjustments to the
machine, disconnect the power cords from the
electrical source.
1. Empty unused cleaning solution from the solution
tank.
2. Inspect and clean filter screen in solution tank.
3. Inspect and clean pump-out strainer in recovery
tank.
4. Flush pumping system with 1 to 2 gallons of clean
water.
5. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate
if necessary, using a Hospital Grade Virucide or a
10-1 bleach to water solution. Waste water should
be disposed of properly.
Do not allow machine to freeze.
SERVICE SCHEDULE DAILY WEEKLY QUARTERLY
Check machine for cord damage *
Check recovery dome and gasket for damage and cleanliness *
Check hoses for wear, blockages, or damage *
Check handles, switches, and knobs for damage *
Run one gallon of water through solution system *
Clean out recovery tank and check float valve to make sure it moves freely *
Clean pump-out strainer and run clean water through pump-out system. *
Clean out solution tank and remove and clean vacuum intake screen *
Clean outside of all tanks and check for damage *
Run vacuum motor for at least one minute to allow motor to dry *
Store with dome off tank to allow the tank to dry *
Check all gaskets for wear and leakage *
Check pump pressure; observe spray pattern and check with gauge if
necessary
Check and clean solution screen *
Check cables for fraying *
Check overall performance of machine *
Check vacuum motor carbon brushes *
*
86399130 Operators Manual Ninja Warrior 1200PSI
13
Page 14
Maintenance
3
8
[9.5mm]
Vacuum Motor Carbon Brushes Replacement
Only qualified maintenance personnel are to
perform the following repairs.
Vacuum Motor Replacement
1. Turn off all switches and unplug machine.
2. Remove hardware under front of machine to
access component compartment.
3. Remove vacuum motor cover and disconnect
motor wires.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
End Cap
Carbon
Brushes
WARNING: The
green ground wire
must be attached for
safe operation. See
wiring diagram.
If armature commutator is grooved, extremely pitted
or not concentric, the motor will need to be replaced
or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
14
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
86399130 Operators Manual Ninja Warrior 1200PSI
Page 15
Solution Pump Replacement
Only qualified maintenance personnel are to perform the following repairs.
Maintenance
86399130 Operators Manual Ninja Warrior 1200PSI
15
Page 16
Maintenance
Troubleshooting
PROBLEM CAUSE SOLUTION
Unit not plugged in Connect unit to 3 prong grounded outlet.
Loss of Power
Electrical shock
Vacuum motor speed
varies or doesn't run
Loss of vacuum
Solution Pump runs no
solution
Solution Pump runs,
loss of pressure
Solution Pump will not
run
Dead electrical circuit Check building circuit breaker or fuse box.
Faulty power cord Replace
Receptacle not grounded Contact an electrician to check building's wiring
Internal wiring problem
Vacuum circuit breaker tripped Reset Breaker
Faulty vacuum motor Replace
Faulty switch Replace
Loose vacuum dome Center and seal dome over tank
Crack in dome of poor joint
Lint or dirt clogging vacuum screen With power off clean screen
Loose cuffs on vacuum hose Tighten cuffs turning counterclockwise
Vacuum motor seals leaking Replace
Floor tool vacuum chamber clogged Wash out with hose. Pick lint out with a wire
Vacuum hose damaged Replace
Recovery tank full / Float ball stuck in
the up position
Pump inlet screen plugged Clean inlet screen
Pump not primed Prime pump with priming hose
Internal or external solution line
damaged and leaking
Internal pump components wearing out Replace, see pump kit components
Check valves in pump head for particles
or cuts in seals
Faulty switch Replace
Loose wiring Repair or replace
Have a trained service technician check
machine's wiring
Replace or repair using acrylic plastic cement
only
Turn off power, drain recovery tank.
Replace
Take piston from BPR and lubricate with Superlube. If problem still exists change BPR kit
16
86399130 Operators Manual Ninja Warrior 1200PSI
Page 17
Maintenance
Solution hose fitting
hard to connect
Carpet not getting
clean
Carpet too wet Over saturation
Carpet browning
Solution not flowing
properly
Auto-fill does not
control water level
Pump-out system has
no flow
Pump-out system has
low flow
Corrosion on fittings.
Severe soil conditions
Leaving carpet too wet Check for loss of vacuum pressure
Too much chemical Check label for correct solution concentration
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve / Nozzle Repair or replace
Faulty pump switch Repair
Faulty Auto-fill float Replace float
Faulty Pump-out switch Replace Pump-out switch
Faulty Pump-out pump Replace Pump-out pump
Blown fuse Replace fuse
Clogged primary strainer Clean primary strainer
Clogged secondary strainer Clean secondary strainer
Clean with steel wool. Soak in acetic acid (white
vinegar). Lubricate lightly with silicone base
lubricant.
Make several passes at right angles to each
other. Use a pre-spray.
Adjust solution pressure to lower settings. Make
several passes without spray
86399130 Operators Manual Ninja Warrior 1200PSI
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Page 18
Suggested Spare Parts
86135320 BRUSH SET
VACUUM
86309790 WHEEL
86308370 VALVE & SEALS KIT 1200
86308380 CAM & BEARING KIT 1200
86001660 HUBCAP SHAFT
86007970 STRAINER
PUMP
86308360 PLUNGER & SEAL KIT 1200
86334490 DECK PLATE
86010730 WASHER
86300070 HUBCAP
86199430 CASTOR
18
86399130 Operators Manual Ninja Warrior 1200PSI
Page 19
Notes
86399130 Operators Manual Ninja Warrior 1200PSI
19
Page 20
Spare Parts List
(1.007-070.0)
Ninja Warrior 1200 PSI
From Serial Number (Ref No. 1*)
* See Serial number page or
call Manufacturer.
86399140-A 02/03/15
Page 21
How to Use this Spare Parts List
The P AR TS LIST section cont ains assembled part s illustrations and corresponding part s list. The p art s lists include
a number of columns of information:
• REF - column refers to the reference number on the parts illustration.
• PART NO. - column lists the part number for the part.
• QTY - column lists the quantity of the part used in that area of the machine.
• DESCRIPTION - column is a brief description of the part.
• SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page
in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial
number indicates the first machine the part number is applicable to. The main illustration shows the most
current design of the machine. When a boxed illustration is shown, it displays the older design.
• NOTES - column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which
came with the kit. It contains replacement parts numbers needed for ordering future parts.
2 86399140 Spare Parts List Ninja Warrior 1200PSI
Page 22
How to Use this Spare Parts List . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pump-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Serial Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table of Contents
86399140 Spare Parts List Ninja Warrior 1200PSI
3
Page 23
Control Panel
8
2
5
10
12
13
15
16
20
21
22
23
24
25
26
11
4
13
17
19
3
9
1
18
14
TO AUTO FILL
TO PUMPOUT PUMP
TO UNLOADER
6
7
4
86399140 Spare Parts List Ninja Warrior 1200PSI
Page 24
Control Panel
REF PART NO. QTY DESCRIPTION
1 86327130 2 WASHER,.88IDX1.28ODX.062THK NYL
2 86327080 1 HOSEBARB, 1/2 FPT X 1/2 BR
3 86326690 1 PANEL, CONTROL, 1200
4 86326660 3 SWITCH, SPST 2-POS ROCKER 20A
5 86318320 1 BREAKER, 13A, 250VAC, 32VDC
6 86313030 4 GASKET, .125 T X .25 W X 7.2
7 86313020 2 GASKET, .125 T X .25 W X 15.6
8 86308170 1 GAUGE, 2000 PSI
9 86184590 1 HOSE, 3/16 X 25-1/2"
10 86173530 1 ADAPTER, HOSE 1/2M X 3/4MGT
11 86180350 1 ELL, 1/4FP X 1/4T BR
12 86008900 1 BOOT, SEAL PUSH BUTTON 7/16
13 86276820 6 SCR, 10-32 X 1/2 PTHMS BLK NP
14 86005720 2 NUT, 8-32 W/STAR WASHER PLTD
15 86005700 2 NUT, 10- 32 HEX W/STAR
16 86005670 1 NUT, 1/2 NPT CONDUIT
17 86197910 1 HOSEBARB, 1/2MPT X 1/2 POLY DL
18 86281950 1 HOSE, 1/2ID WIRE BOUND X 32"
19 86238030 3 GASKET, SWITCH CARLING
20 86197490 1 FITTING, GARDEN HOSE FX1/2FPT
21 86197480 1 FITTING, MALE PLUG GARDEN HOSE
22 86197390 1 ELBOW, 1/4NPT 45D STREET
23 86002450 1 COUPLER, 1/4 QD
24 86233150 2 CLAMP, 3/8 WORM GEAR
25 86002370 1 CLAMP, 7/16 NYLON
26 86202230 2 WASHER 9/16 S/S USS THICK
SERIAL NO.
FROM
NOTES
586399140 Spare Parts List Ninja Warrior 1200PSI
Page 25
Decals
1
2
3
6
86399140 Spare Parts List Ninja Warrior 1200PSI
Page 26
Decals
REF PART NO. QTY DESCRIPTION
1 86399310 1 LABEL, NINJA WARRIOR, 1200
2 86399240 1 LABEL, NINJA, WARRIOR, RH
3 86399230 1 LABEL, NINJA, WARRIOR, LH
SERIAL NO.
FROM
NOTES
786399140 Spare Parts List Ninja Warrior 1200PSI
Page 27
Electrical
3
4
5
6
7
8
11
12
14
17
10
13
15
16
19
2
9
18
16
20
21
1
8
86399140 Spare Parts List Ninja Warrior 1200PSI
Page 28
Electrical
REF PART NO. QTY DESCRIPTION
1 86199530 1 CORD ASM, 12/ SJT X 25' BLK
2 86323330 2 WASHER, 1/4 ID X 1.0 OD FLAT, BLK
3 86319110 1 FUSE, 1/4" X 1 1/4", 4A
4 86319090 1 FUSE HOLDER, PANEL MNT
5 86318620 1 CORD ASM, 14/3 SJT X 25' BLK
6 86316700 2 BRKT, CO RD STRAIN RELIEF
7 86316540 1 CONNECTOR, 5 POS, PUSH WIRE
8 86316460 1 BRKT, ELECTRICAL
9 86200570 2 LABEL CIRCUIT INTERUPTER
10 86010630 2 WASHER, 1/4 X 5/8 FLA T SS
11 86255900 2 STANDOFF, 6-32 X 5/8 HEX NYL
12 86256200 2 STRAIN RELEIF , 1/2 NPT FLEX
13 86006850 2 SCR, 1/4-20 X 1.25 SSSCU
14 86273830 2 SCR, 1/4-20 X 1/2 HHCS SS
15 86005810 2 NUT, 1/4-20 HEX NYLOCK SS
16 86005700 3 NUT, 10- 32 HEX W/STAR
17 86005670 2 NUT, 1/2 NPT CONDUIT
18 86245040 1 LABEL, GROUND SYMBOL
19 86201510 2 SPACER NYLON 1/4ID X 1/2 OD
20 86198460 1 CLAMP, 5/8 NYLON UL/CSA
21 86006590 1 SCREW, 10-32 X 1/2 PPHMS SS NP
SERIAL NO.
FROM
NOTES
986399140 Spare Parts List Ninja Warrior 1200PSI
Page 29
Frame
2
10
9
11
1
3
4
5
6
7
8
10
86399140 Spare Parts List Ninja Warrior 1200PSI
Page 30
Frame
REF PART NO. QTY DESCRIPTION
1 86319830 1 FRAME, 5/8" AXLE, SINGLE VAC
2 86309790 2 WHEEL, 12" X 2.25"
3 86300070 2 HUBCAP, 9.75" WHEEL
4 86010730 4 WASHER, 5/8 X 1-3/16 FLAT SS
5 86010630 8 WASHER, 1/4 X 5/8 FLAT SS
6 86277500 8 SCR, 1/4-20 X 5/8 CARRIAGE SS
7 86276080 1 SCR, 10-32 X 1" PPHMS GRN
8 86005810 8 NUT , 1/4-20 HEX NYLOCK SS
9 86005700 2 NUT, 10-32 HEX W/STAR
10 86001660 2 HUBCAP, 5/8 SHAFT
11 86199430 2 CASTER, SWIVEL 4" 250# CPCTY
SERIAL NO.
FROM
NOTES
1186399140 Spare Parts List Ninja Warrior 1200PSI
Page 31
Pump
4
1
8
12
3
9
2
19
13
17
13
10
6
5
18
15
11
14
7
16
20
21
22
12
86399140 Spare Parts List Ninja Warrior 1200PSI
Page 32
Pump
REF PART NO. QTY DESCRIPTION
1 86282320 1 HOSE, 1/2ID WIRE BOUND X 49"
2 86321710 1 PUMP HEAD, 1200PSI
3 86321700 1 PUMP MOTOR, 1200PSI, 120V
4 86308220 1 HOSE,PULSE 27.0 3/8MPTX1/4MPT
5 86368980 1 UNLOADER, 1200PSI W/KNOB
6 86197610 1 HOSEBARB, 3/8MPTX3/8 90D DL
7 86197730 1 TEE, 1/4 BRANCH
8 86398950 1 HOSE,PULSE 32.0 1/4MPTx1/4MPT
9 86197540 1 HOSEBARB, 3/8MPT X 1/2HOSE
10 86321470 1 HOSE, 3/8 ID WIRE BOUND X 26"
11 86197420 2 ELBOW, 3/8NPT STREET
12 86197360 1 ELBOW, 1/4 NPT STREET
13 86233150 2 CLAMP, 3/8 WORM GEAR
14 86197290 2 BUSHING, 3/8 MPT X 1/4 FPT HEX
15 86180340 1 ELL, 1/4P X 1/4T BR
16 86190520 2 PLUG, 3/8 SOCHD BR
- 86313060 1 PUMP ASM, 1200, 120V INCLUDES 1-16
17 86270960 4 NUT, 1/4-20 CAPTIVE
18 86010630 4 WASHER, 1/4 X 5/8 FLAT SS
19 86274750 4 SCR, 1/4-20 X 3/4 HHCS PLTD
20 86227950 1 BAND, ELASTIC 2.5 X .75 X .035
- 86264960 1 CABLE TIE,.375 X 43" NOT SHOWN
21 86329900 1 LOOM, 3/4" X 21",SPLIT, FLAME RET
22 86264940 3 CABLE TIE 11.38" UL/CSA
- 86368990 1 UNLOADER KIT, 1200PSI INCLUDES ITEM 6
SERIAL NO.
FROM
NOTES
1386399140 S pare Parts List Ninja Warrior 1200PSI
Page 33
Pump-Out
1
3
14
2
4
5
6
7
8
9
10
11
12
13
TO CONSOLE
PUMPOUT
14
86399140 Spare Parts List Ninja Warrior 1200PSI
Page 34
Pump-Out
REF PART NO. QTY DESCRIPTION
1 86327640 1 PUMP ASM, PUMPOUT
2 86329400 1 BRKT, PUMP, MOUNTING
3 86325390 1 STRAINER, 20 MESH, FLOJET
4 86279610 2 WASHER, SEAL 1/4X5/8OD SS
5 86010650 4 WASHER, #10 X 9/16 FLAT
6 86010630 2 WASHER, 1/4 X 5/8 FLAT SS
7 86273810 2 SCR, 1/4-20 X 1.00 HHCS SS
8 86005810 2 NUT, 1/4-20 HEX NYLOCK SS
9 86270990 4 NUT, 10-32 HEX NYLOCK SS
10 86329430 1 HOSE, 1/2ID WIRE BOUND X 11"
11 86281950 1 HOSE, 1/2ID WIRE BOUND X 32"
12 86233150 4 CLAMP, 3/8 WORM GEAR
13 86325400 1 ELL, 5/8 SLIP X 1/2 HOSEBARB
14 86329410 2 BRKT, PUMPOUT, RETAINER
SERIAL NO.
FROM
NOTES
1586399140 Spare Parts List Ninja Warrior 1200PSI
Page 35
Recovery
5
6
7
4
8
9
10
11
13
14
16
18
19
22
24
10
15
2
3
21
23
20
10
1
12
17
16
86399140 Spare Parts List Ninja Warrior 1200PSI
Page 36
Recovery
REF PART NO. QTY DESCRIPTION
1 86325590 1 STRAINER, 30 MESH, 3/4F
2 86323330 2 WASHER, 1/4 ID X 1.0 OD FLAT, BLK
3 86321720 1 PIPE ASM, 1.5", VACUUM
4 86321160 1 TANK, REC, TRIM, AD
5 86317720 2 SCR, 5/16-18 X 2.50 BSHCS SS
6 86317230 1 HOSEBARB,1.5MPT X 1.5 W/FLNG
7 86316710 2 BRKT, CO RD, MOUNT
8 86001350 2 BUSHING, SPANNER .435 X 1.10
9 86011020 2 WHEEL, 3" DIA. CUSHION RUBBER
10 86010670 6 WASHER, 5/16 X 3/4 SS
11 86010630 4 WASHER, 1/4 X 5/8 FLAT SS
12 86236860 1 FTG, NIPPLE REDUCER 3/4" X1/2
13 86275800 6 SCR, 8 X 3/4 PFHT/S BLK ZINC
14 86273750 4 SCR, 1/4-20 X 5/8 HHCS SS
15 86273740 2 SCR, 1/4-20 X 1.50 HHCS SS
16 86197040 2 NUT, 5/16-18 HEX ACORN PLTD
17 86001530 1 HOSEBARB, 1/2MPT X 1/2 HOSE 90
18 86004000 1 GASKET, TANK LID
19 86197820 1 ELBOW, 1.5 FPT X FS PVC
20 86002380 1 CLAMP, 2.25 WORM GEAR
21 86227120 1 ADAPTER, FLOAT 30 DEG
22 86334490 1 DECK PLATE ASM, 6”, YLW
23 86199840 1 FLOAT SCREEN CAGE ASSY (SLIP)
24 86161460 1 DUMP VALVE, 1 1/2"
SERIAL NO.
FROM
NOTES
1786399140 Spare Parts List Ninja Warrior 1200PSI
Page 37
Solution
8
1
3
9
10
12
13
14
17
18
19
20
4
21
21
25
26
28
28
29
22
9
11
29
28
29
29
6
7
16
21
23
24
29
29
5
15
27
2
1
TO CONSOLE AUTO FILL
TO PUMP INLET
TO CONSOLE UNLOADER
18
86399140 Spare Parts List Ninja Warrior 1200PSI
Page 38
Solution
REF PART NO. QTY DESCRIPTION
1 87100370 1 FLOAT VALVE, BR END, 142PSI 2 COMPONENTS
2 86327130 1 WASHER,.88IDX1.28ODX.062THK NYL
3 86327090 1 HOSEBARB, 1/2F STR X 1/2 BR
4 86324210 4 SCR, 1/4-20 X 5/8 BHCS BLK
5 86324200 1 BRKT, LOCKING, AUTO FILL
6 86324030 2 BRKT, MOUNTING, SOLUTION
7 86323330 2 WASHER, 1/4 ID X 1.0 OD FLAT, BLK
8 86321150 1 TANK, SOL, TRIM, AF
9 86318790 2 WASHER, 1.032ID X 1.5OD X .062THK
10 86298850 1 SPACER, .74ODX.39IDX1.0L NYL
11 86197600 1 HOSEBARB, 1/4MPT X 3/8 90D DL
12 86312010 1 LID, SOLUTION, HINGE BRKT
13 86312000 1 LID, SOLUTION, COVER
14 86311990 1 HINGE, 9.5" LG X .074 THK
15 86297620 2 STRAP, HAND TOOL
16 86010670 2 WASHER, 5/16 X 3/4 SS
17 86010630 11 WASHER, 1/4 X 5/8 FLAT SS
18 86233410 1 CLAMP, 3/4 DIA CUSHION .406 DIA
19 86007970 1 STRAINER, 3/8 IN. NPT 60 MESH
20 86276160 2 SCR, 10-32 X 5/8 PPHMS BLK
21 86273830 10 SCR, 1/4-20 X 1/2 HHCS SS
22 86273740 1 SCR, 1/4-20 X 1.50 HHCS SS
23 86005810 2 NUT, 1/4-20 HEX NYLOCK SS
24 86242130 2 KNOB, 1/4 HEX PRESS-LOC WING
25 86197940 1 HOSEBARB, 3/8 MPT X 1/2 HOSE 90
26 86238460 2 HOOK, STRAP
27 86197420 1 ELBOW, 3/8NPT STREET
28 86233150 3 CLAMP, 3/8 WORM GEAR
29 86173640 2 ADPT,3/8 BLKHD
SERIAL NO.
FROM
NOTES
MULTIPLE
COMPONENTS
1986399140 Spare Parts List Ninja Warrior 1200PSI
Page 39
Vacuum
13
1
2
3
4
5
6
7
8
9
12
8
10
11
20
86399140 Spare Parts List Ninja Warrior 1200PSI
Page 40
Vacuum
REF PART NO. QTY DESCRIPTION
1 86312120 1 BASE, VAC MOTOR, 3-STAGE
2 86318770 1 VAC ASM, 3-STAGE, 120V
3 86317630 4 SCR, #8 X 3/4" PPHSMS TYPE AB
4 86313810 1 GASKET, VAC MANIFOLD, SINGLE
5 86312340 1 MANIFOLD, VACUUM
6 86278990 4 WASHER, #8 X 3/8 FLAT
7 86010630 8 WASHER, 1/4 X 5/8 FLAT SS
8 86274090 2 SCR, 10-32 X 1.5 PPHMS
9 86005810 4 NUT , 1/4-20 HEX NYLOCK SS
10 86004300 1 HOSE, VAC, 1.5 ID X 30"L
11 86002390 2 CLAMP, 1.75" WORM GEAR X .312
12 86277840 4 SCR, 1/4-20 X 6.5 HHCS PLT
13 86312080 1 COVER, VAC MOTOR
- 86319030 1 VAC HOUSING, 3 STAGE
SERIAL NO.
FROM
NOTES
INCLUDES
86312080,
86312120
2186399140 Spare Parts List Ninja Warrior 1200PSI
Page 41
Wiring
-PUMP -VACUUM -SUMP PUMP
SWITCH SWITCH SWITCH
MOTOR MOTOR MOTOR
-POWER
CORD
-PANEL
-POWER
CORD
1
-TERMINAL
BLOCK
-FUSE
GRN
GRN
GRN
GRN GRN GRN
BLK
BLK
WHT
WHT WHT/7 WHT
WHT
WHT
BLK/5
BLK-WHT/4GRY/3 BLU/1BLU-BLK/2
GRY-WHT
13AMP
4AMP
MMM
-1200 PUMP
MMM
-VACUUM
MMM
- SUMP PUMP
-CB
22
86399140 Spare Parts List Ninja Warrior 1200PSI
Page 42
Wiring
REF PART NO. QTY DESCRIPTION
1 86324280 1 HARNESS, MAIN, DUAL CORD, 1200
SERIAL NO.
FROM
NOTES
2386399140 S pare Parts List Ninja Warrior 1200PSI
Page 43
Serial Number
REF.
NO.
1TBD
MODEL: SERIAL #
24
86399140 Spare Parts List Ninja Warrior 1200PSI
Page 44
Notes
86399140 Spare Parts List Ninja Warrior 1200PSI
25
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