The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The model and serial number of your machine is
located on the back panel of the machine.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
•Storage
•Maintenance
•Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
•REF – column refers to the reference number
on the parts illustration.
•PART NO. – column lists the part number for
the part.
•PRV NO. – reference number.
•QTY – column lists the quantity of the part used
in that area of the machine.
•DESCRIPTION – column is a brief description
of the part.
•SERIAL NO. FROM – If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustration is shown, it displays the older design.
•NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
4
The manual part number is located on the lower left
corner of the front cover.
86339940 Crew Chief
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain or water.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Do not operate this machine near flammable fluids, dust or vapors.
For use by qualified personnel only.
The machine shall only be operated by instructed and authorized persons.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug.
Do not pull or carry by cord, use cord as a handle, run over cord, close a door on cord, or pull cord around sharp
edges or corners.
Connect to a properly grounded outlet.
Never service or clean the unit while plugged in.
Do not switch Voltage inputs directly, pause in the OFF position for a few seconds.
Use only in an upright position.
Do not exceed the maximum allowable loads.
Test each GFCI module and/or breaker before use.
Ground fault protection will not guard against shock hazard resulting from:
Physical contact with both circuit conductors.
Any defect in the wiring of the electrical supply to this unit.
The Manual resetting GFCIs (M) require resetting after a power interruption and at power up.
The 50 Amp receptacle is not GFCI protected.
READ AND SAVE THESE INSTRUCTIONS
86339940 Crew Chief
5
Safety
CONSIGNES IMPORTANTES DE SÉCURITÉ
Lors de l'utilisation d'un appareil électrique, il faut toujours observer des
précautions élémentaires,qui comprennent parmi celles-ci :
LISEZ BIEN L'ENSEMBLE DES CONSIGNES AVANT D'UTILISER CET
APPAREIL.
Pour réduire les risques d'incendie, d'électrocution ou de blessure :
Utiliser uniquement à l'intérieur. Ne pas utiliser à l'extérieur ni exposer à la pluie ou à l'eau.
Utiliser conformément aux instructions de ce manuel. Utiliser uniquement les composants et les accessoires
recommandés par le fabricant.
Ne pas faire fonctionner cette machine en présence de fluides inflammables, de poussière ou de vapeur.
Pour utilisation par du personnel qualifié uniquement.
Cette machine doit être utilisée uniquement par des personnes formées et autorisées.
Ne pas manipuler la fiche ou la machine avec des mains mouillées.
Ne pas débrancher la machine en tirant sur le cordon. Pour débrancher, tenir la fiche et non le cordon.
Ne pas utiliser un cordon ou une fiche endommagé(e).
Ne pas tirer ou porter à l'aide du cordon, utiliser le cordon comme une poignée, rouler sur le cordon, fermer une
porte sur le cordon ou tirer le cordon en passant dans des coins pointus ou tranchants.
Brancher à une prise appropriée de mise à la terre.
Ne jamais entretenir ou nettoyer l'unité lorsqu'elle est branchée.
Ne pas commuter directement les entrées de tension, permettre une pause à la position Arrêt (OFF) pendant
quelques secondes.
Utiliser uniquement en position verticale.
Ne pas dépasser les charges maximales admissibles.
Tester chaque module GFCI et/ou chaque fusible avant utilisation.
Le dispositif de protection contre les défauts de terre ne protège pas contre le risque d'électrocution dans
les cas suivants :
Contact physique avec les deux conducteurs de circuit;
Toute panne dans le câblage de l'alimentation électrique de cette unité.
La réinitialisation manuelle des GFCI (M) nécessite une réinitialisation après une mise hors tension et à la mise
sous tension.
Le réceptacle de 50 ampères est dépourvu de protection GFCI.
6
86339940 Crew Chief
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
86339940 Crew Chief
7
Safety
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :
DEGRÉS DE RISQUES EN CAS DE DANGER
Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR
VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante :
AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort.
ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détérioration du produit ou des biens immobiliers.
POUR VOTRE SÉCURITÉ : ce signe permet d'identifier les mesures de précaution à prendre pour assurer
un bon fonctionnement du matériel.
Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine
si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains
dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers
potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour former le personnel opérateur.
POUR VOTRE SÉCURITÉ :
NE PAS MANOEUVRER LA MACHINE :
Lorsqu'on n'est pas expérimenté ou qualifié.
Lorsque le guide d'utilisation n'est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.
8
86339940 Crew Chief
Safety
USING AN ADAPTOR
GROUNDING CONNECTION
Note: Adaptors are not allowed in Canada.
Outlet
Tab for Grounding
Outlet Box
FIGURE C
Grounded
FIGURE A
Adaptor
Screw
FIGURE B
Adaptor
Metal Screw
Grounded
Grounding Pin
Grounding Instructions
ELECTRICAL:
In the USA this machine utilizes standard 15 amp
120V, 60 hz, A.C. and/or 30 or 50 amp 240V power
circuit. The amp, hertz, and voltage requirements are
listed on the data label. Using voltages above or below
those indicated on the data label will cause serious
damage.
EXTENSION CORDS:
When an extension cord is used, use UL certified
undamaged power cords appropriate to carry 120V 15
Amps or 240V 50 Amps of continuous power.
GROUNDING INSTRUCTIONS:
This machine must be grounded. If it should malfunction or break down, grounding provides a path of least
resistance for electric current to reduce the risk of
electric shock. The extension cords approved for use
with this machine have an equipment-grounding
conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
4. Press reset button again for use.
The nominal 120-volt extension cord has a grounded
plug that looks like the plug in Figure A. A temporary
adaptor that looks like the adaptor in Figure C may be
used to connect this plug to a 2-pole receptacle as
shown in Figure B, if a properly grounded outlet is not
available. The temporary adaptor should be used only
until a properly grounded outlet Figure A can be
installed by a qualified electrician. The green colored
rigid ear, lug, or the like extending from the adaptor
must be connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the
adaptor is used, it must be held in place by a metal
screw.
The nominal 240-volt extension cord has a grounded
plug that looks like the plug in Figure D. If the wall outlet
and cord in Figure E are used, be sure to plug the
attached 120V cord into the 120V grounded outlet, as
shown.
15 amp ground fault module test
instructions (manual)
Test each GFCI before each use.
1. Apply power to Crew Chief’s GFCI outlet module.
2. Press reset button on each GFCI. Each GFCI trip
3. Press test button. Each GFCI trip indicator light
indicator light should be off.
should turn on.
Figure D Figure E
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
Check with a qualified electrician or service person
if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug
provided with the extension cord - if it will not fit
the outlet, have a proper outlet installed by a
qualified electrician.
Un branchement inapproprié du conducteur de
protection peut entraîner un risque d'électrocution.
Vérifier avec un électricien ou un membre qualifié
du personnel d'entretien si vous doutez de la mise
à la terre de la prise. Ne pas modifier la fiche
fournie avec la corde d'extension; si elle ne correspond pas à la prise, faire poser une fiche appropriée par un électricien qualifié.
86339940 Crew Chief
9
Safety
Basic Rear Panel Label
with warnings
8.634-978.0
Back Panel Label
with warnings
8.633-950.0
charge est a ppliquée. Le
dépassement des c harges maximales permises peut
provoquer un incendie. Ne pasutiliser dans un environnement humide. Utiliser uniquement à l’intérieur. Seulle
personnel qua lifié peut ut iliser cet appa reil .
Risk of electrical shock. T urn of f all equipment be fore
unplugging. Unplug all loads before switching power
supply input . Do not change switch with any load
applied. Exceeding maximum allowable loads may
involve fire risk. Do not use in wet conditions .
Indoorsuse only . For use by qualified personnel only.
Test G.F.C.I. Devices Before Using.
To prevent shock hazards , ground th is unit at the
supply source and u se only in the upright position .
Protection is not provi ded if there are de fects in an
extension cord or oth er wiri ng sup plying the unit.
Persons who contact more than one le g of the circuit
are not protected. A ll receptacl es are provided with
ground fault protection.
Tester les disjoncteurs de mise à la terre a vant
l’utilisation.
Pour éviter u ne électrocution , mettre cette unité à la
terre au niveau de la source d’alimentation et utilis er
uniquement en position v erticale. Auc une protection
n’est prévue si une rallonge ou un câble alimentant
l’unité sont défectueux. Les personnes en co ntact avec
plusieurs parties du circuitne sont pas protégées.
Toutes les pr ises s ont fourn ies avec une protection
contre les fuit es à l a terre .
Risque d’é lectrocution. Éteindre t ousle sa ppareils avant
de les débrancher. Débrancher toutes les c harges avant
de commuter l’e ntrée de l ’alimentation. Ne pas modifier
le commutateur quand une
Safety Label Location
This drawing indicates the safety label location on the machine. If at any time the label becomes illegible, promptly
replace it.
10
86339940 Crew Chief
Technical Specifications
Length
Width
Height
System Management Device
ITEMMEASURE
Height19.3 in. (490mm)
Width11.5 in. (293mm)
Length27.3 in. (694mm)
Weight31.0 lbs. (14.07kg) / 37.7 lbs (17.12kg) Deluxe
Body ConstructionPowder Coated steel and Roto-molded Polyethylene
GFCI Outlet110 / 120 VAC 60 Hz
Operations
ITEMMEASUREITEMMEASURE
Height4.2 in. (108mm)Height2.3 in 60mm
Width3.9 in. (98mm)Width2.3 in 60mm
Length1.3 in. (34mm)Length2.2 in 57mm
Weight123g Weight87g
Body ConstructionABSBody ConstructionABS
Temperature Range
Relative Humidity Range0 - 100%
SensorProbe
0 - 130
°
F (-18 - 54° C)
86339940 Crew Chief
Moisture Content Range 9 - 25%
11
Operations
1
2
3
4
5
6
7
8
10
11
12
15
13
14
9
15
13
14
8
9
16
DELUXE
Crew Chief
Components
1.Control Panel
2.Menu Navigation Buttons
3.LCD Display
4.Handle
5.Indicator Light
6.Front Panel
7.3 - Controlled 120 Volt GFCI Electrical Outlets
8.120 Volt Input Sockets
9.4 - Uncontrolled 120 Volt GFCI Electrical Outlets
10. 240 Volt Input Socket
11. Voltage Selection Knob
12. Circuit Breakers
13. USB Port
14. Ethernet Port
15. Back Panel
16. Circuit Breakers
12
86339940 Crew Chief
Operations
Components
1. Control Panel - Located at top of Crew Chief next to handle. The display and navigation buttons are on it.
2. Menu Navigation Buttons - Used to navigate through programmed menu, and set time and sensor communi-
cation channel used etc.
3. LCD Display - Displays menu and sensor data. The top row of the display provides information like where the
operator is in menu structure, or sensor data. The bottom row of the display provides information and navigation and control options.
4. Handle - Located on top of Crew Chief to easily carry it.
5. Indicator Light - Illuminates to indicate power available to the paired outlet.
6. Front Panel - Contains electrical input ports, selector switch, outlets and circuit breakers.
7. Controlled 120 Volt GFCI Electrical Outlets - 3 Protected outlets on front of machine. Intended to power
fans. Programed to automatically interrupt power, when sensors indicate dew point is reached. They can also
be manually switched off with the Voltage Selection Knob. GFCI includes test and reset buttons, and a trip
indicator light. Test GFCI function individually before use.
8. 120 Volt Input Sockets - Supply sockets to power individual Crew Chief electrical outlets. Use UL certified
undamaged power cords appropriate to carry 120V 15 Amps of continuous power.
9. 1 - Uncontrolled 120 Volt GFCI Electrical Outlets - These outlets when powered are not automatically inter-
rupted by reaching dew point. The outlet on the front panel can be manually switched off with the Voltage
Selection Knob. GFCI includes test and reset buttons, and a trip indicator light. Test GFCI function individually
before use.
10. 240 Volt Input Socket - Supply socket to power 4 front Crew Chief electrical outlets. Use UL certified
undamaged power cord and outlet appropriate to carry 240V 50 Amps of continuous power with proper
grounding.
11. Voltage Selection Knob - 3 option selection knob. Select source power of 120V or 240V or turn the front
outlets off. When switching source voltages pause in the off position for a few seconds.
12. Circuit Breakers - The breakers on the front panel are rated at 15 Amps to protect from current over-use. May
be manually tripped to turn power on or off individually.
13. USB Port - Available to save data from Crew Chief to removable flash or thumb drives.
NOTE: USB flash drive must be 2GB or smaller capacity.
14. Ethernet Port - Available to connect Crew Chief to broadband router. Used to obtain access to environmental
data remotely through the internet.
15. Back Panel - Contains USB and ethernet ports. The Deluxe model also has electrical input ports, outlets, and
circuit breakers.
16. Circuit Breakers - Rated at 12 Amps to protect from current over-use. May be reset when thermally tripped.
86339940 Crew Chief
13
Operations
2
3
4
5
6
4
3
2
Sensors
Components
1. Color Label
2. Channel Selection Switch
3. ON/OFF Switch
4. ID Label
5. Battery Door
6. Probe Cable Connection Port
Probes
Components
1. Sensor Connection Cable
2. Stainless Steel Conductive Screws
3. Spring Contacts
4. Screw Ports
14
86339940 Crew Chief
Operations
Sensor Components
1. Color Label - Color coordinating with color of GFCI outlets on front panel of Crew Chief. Indicating which fans
will be automatically interrupted when dew point in a room is reached.
2. Channel Selection Switch - When more than 1 Crew Chief is used for bigger restoration projects, select a
channel A, B or C to avoid cross talk. Use same channel on Crew Chief base.
3. ON/OFF Switch - ON to operate, OFF to preserve batteries.
4. ID Label - Indicates radio ID for identification by Crew Chief base.
5. Battery Door - Access to batteries by removing two screws.
6. Probe Cable Connection Port - Receives the end of the probe’s connection cable.
Probe Components
1. Sensor Connection Cable - Plugs into Sensors connection port, to provide power to the probe and to relay
data to the Crew Chief.
2. Stainless Steel Conductive Screws - used to fasten probe to wooden members, and to conduct resistance
data to probe, telling moisture levels.
3. Spring Contacts - Insures good conductive contact between probe and screws.
4. Screw Ports - Screws pass through the probe into wooden members, via these ports.
86339940 Crew Chief
15
Operations
Equipment Setup
Powering the Crew Chief
1. Place the Crew Chief in the center of a building or area to be restored. If an ungrounded 240 V supply is to be
used, locate within 10' of the grounded outlet and connect the ground jumper there.
2. Connect the Crew Chief to grounded electrical supply source(s). Use UL certified undamaged power cords
appropriate to carry 120V 15 Amps or 240V 50 Amps of continuous power. Plug in a single 240V cord and/or
multiple 120V cords.
Discharge personal static build-up by touching a face screw before touching switches or plugging in electronic cables. Otherwise component damage to switches and PCBs may occur.
Libérer l'énergie statique personnelle en touchant une vis faciale avant de toucher les commutateurs ou de
brancher les câbles électroniques. Sinon, les composants des commutateurs ou des PCB peuvent
s'endommager.
3. Select the power input 120V or 240V on the Voltage Selection Knob. All outgoing power is 120V.
4. When 240V supply is used then all the front 120V GFCI Electrical outlets are live. When 120V supply cords are
used then only the outlet immediately above the input is live.
To access environmental condition data remotely:
1. Call PROCHEM customer service @ 1-800-776-6363 to set up your Crew Chief internet account. This only
needs to be done once. Then you will have access to crewchief.prochem.com website. An account allows
uploading, storing and remote access to environmental condition data.
2. Connect Crew Chief to internet source via ethernet port on back panel.
Sensors and probes
1. Ensure that the sensors have good fully charged batteries. Sort by color and designate a room or zone for
each color of sensor.
2. Screw probes into building structure that are most suspect of being wet.
3. Plug the probes' connection cables into the sensors' cable connection ports. Every probe needs a sensor to
power it and relay data to the Crew Chief.
4. Use the Quick Start Process, turning on the sensors and setting the broadcasting channels when indicated in
the process.
16
86339940 Crew Chief
Operations
Menu Navigation
The top row of the display provides information like where the operator is in menu structure, or sensor data. The
bottom row of the display provides information and navigation and control options. Below the display are three
buttons used to navigate through the Crew Chiefs menu structure, corresponding to the bottom row of text. The
chevrons on the left and right of the display indicate multiple menu options at that level. Continuing to press either
the left or right button will scroll through those options, returning to the original page. Pressing both the left and right
buttons will navigate up to the Main Menu Run page.
Crew Chief Setup
1. Complete the Quick Start Process.
2. The time and date are set automatically when connected to the internet. No Prochem web account is required
for this feature. The time will be set to UTC.
3. Read the Crew Chief's status/sensor readings to verify that all sensors and probes are functioning correctly
and to effectively distribute fans, dehumidifiers and other equipment. (Refer to the Sensor Data Menu)
Auxiliary Equipment
1. Place the fans as appropriate in each of the regions or rooms. Plug the fans so that they get their power from
the controlled outlets on the Crew Chief.
NOTE: Fans increase air flow past damp areas, causing the air to draw away more moisture. This raises the
humidity levels so that dehumidifiers are more effective. Multiple fans can raise the humidity faster than a
dehumidifier can remove the water from the air. If the humidity gets too high, water will start to precipitate out,
starting on cool surfaces. This can cause secondary damage to a remediation site. To avoid this the Crew Chief
has the optional Auto Fan Control. This will turn off the outlets that are controlled by sensors that are reading
excessive moisture levels. Plug fans into the Red, Green, or Blue power outlets and place fans and color
matching sensors in the same zone of the remediation site.
2. Dehumidifiers and other equipment need to be powered from the live uncontrolled electrical outlets. When the
dew point in a room is reached the sensors will indicate it and the Crew Chief will temporarily turn off the
controlled outlets until the Dehumidifiers lower the ambient air humidity.
Verify that the Quick Start Process is completed.
3. Turn on equipment sequentially checking current amperage readings on the Crew Chief to guarantee safe
uninterrupted working levels. (Refer to the Current Status Menu)
4. Use good cord management practices to remove tripping hazards.
5. Run ducting to/from fans as required.
86339940 Crew Chief
17
Operations
Job Recording
Status Ctrl Stop
Network
Dectected
N
Circuit Cur
> 12.5 amp
N
Channel
Conflict
N
# Sens: B0 R0 G0
A0 D0 OK More
Current Warning
To Sensor Menu
for detailed data
To Save Data Menu
if internet access is unavailable
Ok Retest
Change Channel
- A
Internet Error
Ok Retest
Stop Recording
No Yes
Auto Fan Control
Off (is on) On
(is off)
Internet Error
Yes Retest
Y
Y
Y
ProChem
Eng Esp
Main Menu
<< Run >>
Job Recording
Back Ctrl Start
Quick Start Menu Navigation
18
86339940 Crew Chief
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