Prochem Crew Chief User Manual

System Management Device

Operating instructions (ENG)

MODELS: 1.007-901.0

DELUXE 1.007-904.0

86339940-H
06/13/13

Read these instructions before using the machine.

FCC ID: U90-RFET

Machine Data Label

OVERVIEW

The Crew Chief and Dry Check System is an electrically powered monitoring and controlling device for use in
disaster recovery environments.

Warranty Registration

Thank you for purchasing a Prochem product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to:

www.prochem.com/WarrantyRegistration.aspx

For customer assistance:

1-800-776-2436

2

86339940 Crew Chief

Table of Contents

Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . .2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4

Safety

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5

HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .7

Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . .9

Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . 10

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . . 11

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Equipment Setup . . . . . . . . . . . . . . . . . . . . . . . . . .16

Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Quick Start Menu Navigation . . . . . . . . . . . . . . . . .18

Quick Start Process . . . . . . . . . . . . . . . . . . . . . . . .19

Sensor Data Menu Navigation . . . . . . . . . . . . . . . . 20

Current Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Zones Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Alarms Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . .25

Save Data Menu . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Updating Firmware Menu Navigation . . . . . . . . . . . 26

Updating Firmware . . . . . . . . . . . . . . . . . . . . . . . . . 27

Parts

Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Rear Panel - Deluxe . . . . . . . . . . . . . . . . . . . . . . . 40

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Wiring - Front Panel . . . . . . . . . . . . . . . . . . . . . . . 54

Wiring - Back Panel - Deluxe Only . . . . . . . . . . . . 55

Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . 56

Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

86339940 Crew Chief

3

How To Use This Manual

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

This manual contains the following sections:

• How to Use This Manual

•Safety

• Operations

• Maintenance

•Parts List

The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.

Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.

The model and serial number of your machine is
located on the back panel of the machine.

The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.

The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.

The MAINTENANCE section contains preventive main­tenance to keep the machine and its components in
good working condition. They are listed in this general
order:

• Storage

• Maintenance

• Troubleshooting

The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:

• REF – column refers to the reference number

on the parts illustration.

• PART NO. – column lists the part number for

the part.

• PRV NO. – reference number.

• QTY – column lists the quantity of the part used

in that area of the machine.

• DESCRIPTION – column is a brief description

of the part.

• SERIAL NO. FROM – If this column has an (*)

and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustra­tion is shown, it displays the older design.

• NOTES – column for information not noted by

the other columns.

NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.

4

The manual part number is located on the lower left
corner of the front cover.

86339940 Crew Chief

Safety

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain or water.

Use only as described in this manual. Use only manufacturer's recommended components and attachments.

Do not operate this machine near flammable fluids, dust or vapors.

For use by qualified personnel only.

The machine shall only be operated by instructed and authorized persons.

Do not handle the plug or machine with wet hands.

Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.

Do not use with damaged cord or plug.

Do not pull or carry by cord, use cord as a handle, run over cord, close a door on cord, or pull cord around sharp
edges or corners.

Connect to a properly grounded outlet.

Never service or clean the unit while plugged in.

Do not switch Voltage inputs directly, pause in the OFF position for a few seconds.

Use only in an upright position.

Do not exceed the maximum allowable loads.

Test each GFCI module and/or breaker before use.

Ground fault protection will not guard against shock hazard resulting from:

Physical contact with both circuit conductors.

Any defect in the wiring of the electrical supply to this unit.

The Manual resetting GFCIs (M) require resetting after a power interruption and at power up.

The 50 Amp receptacle is not GFCI protected.

READ AND SAVE THESE INSTRUCTIONS

86339940 Crew Chief

5

Safety

CONSIGNES IMPORTANTES DE SÉCURITÉ

Lors de l'utilisation d'un appareil électrique, il faut toujours observer des

précautions élémentaires,qui comprennent parmi celles-ci :

LISEZ BIEN L'ENSEMBLE DES CONSIGNES AVANT D'UTILISER CET

APPAREIL.

Pour réduire les risques d'incendie, d'électrocution ou de blessure :

Utiliser uniquement à l'intérieur. Ne pas utiliser à l'extérieur ni exposer à la pluie ou à l'eau.

Utiliser conformément aux instructions de ce manuel. Utiliser uniquement les composants et les accessoires
recommandés par le fabricant.

Ne pas faire fonctionner cette machine en présence de fluides inflammables, de poussière ou de vapeur.

Pour utilisation par du personnel qualifié uniquement.

Cette machine doit être utilisée uniquement par des personnes formées et autorisées.

Ne pas manipuler la fiche ou la machine avec des mains mouillées.

Ne pas débrancher la machine en tirant sur le cordon. Pour débrancher, tenir la fiche et non le cordon.

Ne pas utiliser un cordon ou une fiche endommagé(e).

Ne pas tirer ou porter à l'aide du cordon, utiliser le cordon comme une poignée, rouler sur le cordon, fermer une
porte sur le cordon ou tirer le cordon en passant dans des coins pointus ou tranchants.

Brancher à une prise appropriée de mise à la terre.

Ne jamais entretenir ou nettoyer l'unité lorsqu'elle est branchée.

Ne pas commuter directement les entrées de tension, permettre une pause à la position Arrêt (OFF) pendant
quelques secondes.

Utiliser uniquement en position verticale.

Ne pas dépasser les charges maximales admissibles.

Tester chaque module GFCI et/ou chaque fusible avant utilisation.

Le dispositif de protection contre les défauts de terre ne protège pas contre le risque d'électrocution dans
les cas suivants :

Contact physique avec les deux conducteurs de circuit;

Toute panne dans le câblage de l'alimentation électrique de cette unité.

La réinitialisation manuelle des GFCI (M) nécessite une réinitialisation après une mise hors tension et à la mise
sous tension.

Le réceptacle de 50 ampères est dépourvu de protection GFCI.

6

86339940 Crew Chief

Safety

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equip­ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

86339940 Crew Chief

7

Safety

Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :

DEGRÉS DE RISQUES EN CAS DE DANGER

Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR
VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante :

AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou
entraîner la mort.

ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détério­ration du produit ou des biens immobiliers.

POUR VOTRE SÉCURITÉ : ce signe permet d'identifier les mesures de précaution à prendre pour assurer
un bon fonctionnement du matériel.

Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine
si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains
dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers
potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures néces­saires pour former le personnel opérateur.

POUR VOTRE SÉCURITÉ :

NE PAS MANOEUVRER LA MACHINE :

Lorsqu'on n'est pas expérimenté ou qualifié.

Lorsque le guide d'utilisation n'est pas été lu ou compris.

Dans des zones inflammables ou explosives.

Dans des zones où des objets peuvent tomber.

8

86339940 Crew Chief

Safety

USING AN ADAPTOR

GROUNDING CONNECTION

Note: Adaptors are not allowed in Canada.

Outlet

Tab for Grounding

Outlet Box

FIGURE C

Grounded

FIGURE A

Adaptor

Screw

FIGURE B

Adaptor

Metal Screw

Grounded

Grounding Pin

Grounding Instructions

ELECTRICAL:

In the USA this machine utilizes standard 15 amp
120V, 60 hz, A.C. and/or 30 or 50 amp 240V power
circuit. The amp, hertz, and voltage requirements are
listed on the data label. Using voltages above or below
those indicated on the data label will cause serious
damage.

EXTENSION CORDS:

When an extension cord is used, use UL certified
undamaged power cords appropriate to carry 120V 15
Amps or 240V 50 Amps of continuous power.

GROUNDING INSTRUCTIONS:

This machine must be grounded. If it should malfunc­tion or break down, grounding provides a path of least
resistance for electric current to reduce the risk of
electric shock. The extension cords approved for use
with this machine have an equipment-grounding
conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.

4. Press reset button again for use.

The nominal 120-volt extension cord has a grounded
plug that looks like the plug in Figure A. A temporary
adaptor that looks like the adaptor in Figure C may be
used to connect this plug to a 2-pole receptacle as
shown in Figure B, if a properly grounded outlet is not
available. The temporary adaptor should be used only
until a properly grounded outlet Figure A can be
installed by a qualified electrician. The green colored
rigid ear, lug, or the like extending from the adaptor
must be connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the
adaptor is used, it must be held in place by a metal
screw.

The nominal 240-volt extension cord has a grounded
plug that looks like the plug in Figure D. If the wall outlet
and cord in Figure E are used, be sure to plug the
attached 120V cord into the 120V grounded outlet, as
shown.

15 amp ground fault module test
instructions (manual)

Test each GFCI before each use.

1. Apply power to Crew Chief’s GFCI outlet module.

2. Press reset button on each GFCI. Each GFCI trip

3. Press test button. Each GFCI trip indicator light

indicator light should be off.

should turn on.

Figure D Figure E

Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
Check with a qualified electrician or service person
if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug
provided with the extension cord - if it will not fit
the outlet, have a proper outlet installed by a
qualified electrician.

Un branchement inapproprié du conducteur de
protection peut entraîner un risque d'électrocution.
Vérifier avec un électricien ou un membre qualifié
du personnel d'entretien si vous doutez de la mise
à la terre de la prise. Ne pas modifier la fiche
fournie avec la corde d'extension; si elle ne corre­spond pas à la prise, faire poser une fiche appro­priée par un électricien qualifié.

86339940 Crew Chief

9

Safety

Basic Rear Panel Label
with warnings

8.634-978.0

Back Panel Label
with warnings

8.633-950.0

charge est a ppliquée. Le
dépassement des c harges maximales permises peut
provoquer un incendie. Ne pasutiliser dans un environ­nement humide. Utiliser uniquement à l’intérieur. Seulle
personnel qua lifié peut ut iliser cet appa reil .

Risk of electrical shock. T urn of f all equipment be fore
unplugging. Unplug all loads before switching power
supply input . Do not change switch with any load
applied. Exceeding maximum allowable loads may
involve fire risk. Do not use in wet conditions .

Indoorsuse only . For use by qualified personnel only.

Test G.F.C.I. Devices Before Using.
To prevent shock hazards , ground th is unit at the
supply source and u se only in the upright position .
Protection is not provi ded if there are de fects in an
extension cord or oth er wiri ng sup plying the unit.
Persons who contact more than one le g of the circuit
are not protected. A ll receptacl es are provided with
ground fault protection.

Tester les disjoncteurs de mise à la terre a vant
l’utilisation.
Pour éviter u ne électrocution , mettre cette unité à la
terre au niveau de la source d’alimentation et utilis er
uniquement en position v erticale. Auc une protection
n’est prévue si une rallonge ou un câble alimentant
l’unité sont défectueux. Les personnes en co ntact avec
plusieurs parties du circuitne sont pas protégées.
Toutes les pr ises s ont fourn ies avec une protection
contre les fuit es à l a terre .

Risque d’é lectrocution. Éteindre t ousle sa ppareils avant
de les débrancher. Débrancher toutes les c harges avant
de commuter l’e ntrée de l ’alimentation. Ne pas modifier
le commutateur quand une

Safety Label Location

This drawing indicates the safety label location on the machine. If at any time the label becomes illegible, promptly
replace it.

10

86339940 Crew Chief

Technical Specifications

Length

Width

Height

System Management Device

ITEM MEASURE

Height 19.3 in. (490mm)
Width 11.5 in. (293mm)
Length 27.3 in. (694mm)
Weight 31.0 lbs. (14.07kg) / 37.7 lbs (17.12kg) Deluxe
Body Construction Powder Coated steel and Roto-molded Polyethylene
GFCI Outlet 110 / 120 VAC 60 Hz

Operations

ITEM MEASURE ITEM MEASURE

Height 4.2 in. (108mm) Height 2.3 in 60mm
Width 3.9 in. (98mm) Width 2.3 in 60mm
Length 1.3 in. (34mm) Length 2.2 in 57mm
Weight 123g Weight 87g
Body Construction ABS Body Construction ABS
Temperature Range
Relative Humidity Range 0 - 100%

Sensor Probe

0 - 130

°

F (-18 - 54° C)

86339940 Crew Chief

Moisture Content Range 9 - 25%

11

Operations

1

2

3

4

5

6

7

8

10

11

12

15

13

14

9

15

13

14

8

9

16

DELUXE

Crew Chief

Components

1. Control Panel

2. Menu Navigation Buttons

3. LCD Display

4. Handle

5. Indicator Light

6. Front Panel

7. 3 - Controlled 120 Volt GFCI Electrical Outlets

8. 120 Volt Input Sockets

9. 4 - Uncontrolled 120 Volt GFCI Electrical Outlets

10. 240 Volt Input Socket

11. Voltage Selection Knob

12. Circuit Breakers

13. USB Port

14. Ethernet Port

15. Back Panel

16. Circuit Breakers

12

86339940 Crew Chief

Operations

Components

1. Control Panel - Located at top of Crew Chief next to handle. The display and navigation buttons are on it.

2. Menu Navigation Buttons - Used to navigate through programmed menu, and set time and sensor communi-

cation channel used etc.

3. LCD Display - Displays menu and sensor data. The top row of the display provides information like where the

operator is in menu structure, or sensor data. The bottom row of the display provides information and naviga­tion and control options.

4. Handle - Located on top of Crew Chief to easily carry it.

5. Indicator Light - Illuminates to indicate power available to the paired outlet.

6. Front Panel - Contains electrical input ports, selector switch, outlets and circuit breakers.

7. Controlled 120 Volt GFCI Electrical Outlets - 3 Protected outlets on front of machine. Intended to power

fans. Programed to automatically interrupt power, when sensors indicate dew point is reached. They can also
be manually switched off with the Voltage Selection Knob. GFCI includes test and reset buttons, and a trip
indicator light. Test GFCI function individually before use.

8. 120 Volt Input Sockets - Supply sockets to power individual Crew Chief electrical outlets. Use UL certified

undamaged power cords appropriate to carry 120V 15 Amps of continuous power.

9. 1 - Uncontrolled 120 Volt GFCI Electrical Outlets - These outlets when powered are not automatically inter-

rupted by reaching dew point. The outlet on the front panel can be manually switched off with the Voltage
Selection Knob. GFCI includes test and reset buttons, and a trip indicator light. Test GFCI function individually
before use.

10. 240 Volt Input Socket - Supply socket to power 4 front Crew Chief electrical outlets. Use UL certified

undamaged power cord and outlet appropriate to carry 240V 50 Amps of continuous power with proper
grounding.

11. Voltage Selection Knob - 3 option selection knob. Select source power of 120V or 240V or turn the front

outlets off. When switching source voltages pause in the off position for a few seconds.

12. Circuit Breakers - The breakers on the front panel are rated at 15 Amps to protect from current over-use. May

be manually tripped to turn power on or off individually.

13. USB Port - Available to save data from Crew Chief to removable flash or thumb drives.

NOTE: USB flash drive must be 2GB or smaller capacity.

14. Ethernet Port - Available to connect Crew Chief to broadband router. Used to obtain access to environmental

data remotely through the internet.

15. Back Panel - Contains USB and ethernet ports. The Deluxe model also has electrical input ports, outlets, and

circuit breakers.

16. Circuit Breakers - Rated at 12 Amps to protect from current over-use. May be reset when thermally tripped.

86339940 Crew Chief

13

Operations

2

3

4

5

6

4

3

2

Sensors

Components

1. Color Label

2. Channel Selection Switch

3. ON/OFF Switch

4. ID Label

5. Battery Door

6. Probe Cable Connection Port

Probes

Components

1. Sensor Connection Cable

2. Stainless Steel Conductive Screws

3. Spring Contacts

4. Screw Ports

14

86339940 Crew Chief

Operations

Sensor Components

1. Color Label - Color coordinating with color of GFCI outlets on front panel of Crew Chief. Indicating which fans

will be automatically interrupted when dew point in a room is reached.

2. Channel Selection Switch - When more than 1 Crew Chief is used for bigger restoration projects, select a

channel A, B or C to avoid cross talk. Use same channel on Crew Chief base.

3. ON/OFF Switch - ON to operate, OFF to preserve batteries.

4. ID Label - Indicates radio ID for identification by Crew Chief base.

5. Battery Door - Access to batteries by removing two screws.

6. Probe Cable Connection Port - Receives the end of the probe’s connection cable.

Probe Components

1. Sensor Connection Cable - Plugs into Sensors connection port, to provide power to the probe and to relay

data to the Crew Chief.

2. Stainless Steel Conductive Screws - used to fasten probe to wooden members, and to conduct resistance

data to probe, telling moisture levels.

3. Spring Contacts - Insures good conductive contact between probe and screws.

4. Screw Ports - Screws pass through the probe into wooden members, via these ports.

86339940 Crew Chief

15

Operations

Equipment Setup

Powering the Crew Chief

1. Place the Crew Chief in the center of a building or area to be restored. If an ungrounded 240 V supply is to be
used, locate within 10' of the grounded outlet and connect the ground jumper there.

2. Connect the Crew Chief to grounded electrical supply source(s). Use UL certified undamaged power cords
appropriate to carry 120V 15 Amps or 240V 50 Amps of continuous power. Plug in a single 240V cord and/or
multiple 120V cords.

Discharge personal static build-up by touching a face screw before touching switches or plugging in elec­tronic cables. Otherwise component damage to switches and PCBs may occur.

Libérer l'énergie statique personnelle en touchant une vis faciale avant de toucher les commutateurs ou de
brancher les câbles électroniques. Sinon, les composants des commutateurs ou des PCB peuvent
s'endommager.

3. Select the power input 120V or 240V on the Voltage Selection Knob. All outgoing power is 120V.

4. When 240V supply is used then all the front 120V GFCI Electrical outlets are live. When 120V supply cords are
used then only the outlet immediately above the input is live.

To access environmental condition data remotely:

1. Call PROCHEM customer service @ 1-800-776-6363 to set up your Crew Chief internet account. This only
needs to be done once. Then you will have access to crewchief.prochem.com website. An account allows
uploading, storing and remote access to environmental condition data.

2. Connect Crew Chief to internet source via ethernet port on back panel.

Sensors and probes

1. Ensure that the sensors have good fully charged batteries. Sort by color and designate a room or zone for
each color of sensor.

2. Screw probes into building structure that are most suspect of being wet.

3. Plug the probes' connection cables into the sensors' cable connection ports. Every probe needs a sensor to
power it and relay data to the Crew Chief.

4. Use the Quick Start Process, turning on the sensors and setting the broadcasting channels when indicated in
the process.

16

86339940 Crew Chief

Operations

Menu Navigation

The top row of the display provides information like where the operator is in menu structure, or sensor data. The
bottom row of the display provides information and navigation and control options. Below the display are three
buttons used to navigate through the Crew Chiefs menu structure, corresponding to the bottom row of text. The
chevrons on the left and right of the display indicate multiple menu options at that level. Continuing to press either
the left or right button will scroll through those options, returning to the original page. Pressing both the left and right
buttons will navigate up to the Main Menu Run page.

Crew Chief Setup

1. Complete the Quick Start Process.

2. The time and date are set automatically when connected to the internet. No Prochem web account is required
for this feature. The time will be set to UTC.

3. Read the Crew Chief's status/sensor readings to verify that all sensors and probes are functioning correctly
and to effectively distribute fans, dehumidifiers and other equipment. (Refer to the Sensor Data Menu)

Auxiliary Equipment

1. Place the fans as appropriate in each of the regions or rooms. Plug the fans so that they get their power from
the controlled outlets on the Crew Chief.

NOTE: Fans increase air flow past damp areas, causing the air to draw away more moisture. This raises the
humidity levels so that dehumidifiers are more effective. Multiple fans can raise the humidity faster than a
dehumidifier can remove the water from the air. If the humidity gets too high, water will start to precipitate out,
starting on cool surfaces. This can cause secondary damage to a remediation site. To avoid this the Crew Chief
has the optional Auto Fan Control. This will turn off the outlets that are controlled by sensors that are reading
excessive moisture levels. Plug fans into the Red, Green, or Blue power outlets and place fans and color
matching sensors in the same zone of the remediation site.

2. Dehumidifiers and other equipment need to be powered from the live uncontrolled electrical outlets. When the

dew point in a room is reached the sensors will indicate it and the Crew Chief will temporarily turn off the
controlled outlets until the Dehumidifiers lower the ambient air humidity.

Verify that the Quick Start Process is completed.

3. Turn on equipment sequentially checking current amperage readings on the Crew Chief to guarantee safe

uninterrupted working levels. (Refer to the Current Status Menu)

4. Use good cord management practices to remove tripping hazards.

5. Run ducting to/from fans as required.

86339940 Crew Chief

17

Operations

Job Recording

Status Ctrl Stop

Network

Dectected

N

Circuit Cur

> 12.5 amp

N

Channel

Conflict

N

# Sens: B0 R0 G0
A0 D0 OK More

Current Warning

To Sensor Menu
for detailed data

To Save Data Menu

if internet access is unavailable

Ok Retest

Change Channel

- A

Internet Error

Ok Retest

Stop Recording

No Yes

Auto Fan Control

Off (is on) On

(is off)

Internet Error

Yes Retest

Y

Y

Y

ProChem

Eng Esp

Main Menu

<< Run >>

Job Recording
Back Ctrl Start

Quick Start Menu Navigation

18

86339940 Crew Chief

Operations

Quick Start Process

The initial screen page gives a choice between English and Spanish language interfaces. This page times out after
10 seconds defaulting to an English menu system.

The Crew Chief then checks for available sensor channels, detecting if other Crew Chiefs within range are using
the currently selected channel.

If the channel is taken then the menu prompts to change to a different channel.
If the channel is available it goes immediately to the Main Menu Run screen.

1. Select Run to accept defaults and quickly setup and start the Crew Chief recording data.

The Crew Chief then checks for a network connection.

2. a. Select OK if internet access is unavailable.

b. Or connect the modem to the ethernet port and select Retest.
The Crew Chief then checks if there are overloaded circuits.
If there is a overloaded circuit, a Current Warning page prompt pops up.

3. Remove excessive load and press Retest.

4. Set sensor’s broadcasting channels to match Crew Chief and turn sensors on, while they are near the Crew Chief.

The screen page displays the quantity of sensors and dehumidifiers that the Crew Chief is receiving a signal from.

5. If all expected sensors and dehumidifiers are signalling and being received, and everything is ready to start,
then press OK.

6. Place all the sensors in the desired locations. Re-verify all expected sensors and dehumidifiers are signaling
and signals are being received.

NOTE: For detailed information from the sensors and dehumidifiers, press More. This will navigate to screens
explained in the Menu Navigation - Sensors section.

The Job Not Recording screen page displays and gives 3 options: Back will navigate to the Sensor display, Ctrl
will navigate to Auto Fan Control page, and Start. The Auto Fan Control page displays whether the Auto Fan
Control is on or off, and gives the option to turn the auto control On or Off. Any selection will navigate back to Job
Not Recording page.

Starting a Job Recording begins recording new data. Previous jobs have the potential to be overwritten. It
is best practice to verify that previous jobs’ data are saved to the web site or to an USB data storage device
before starting a new job.

Le début de l'enregistrement d'un travail déclenche l'enregistrement de nouvelles données. Les travaux
précédents peuvent être écrasés. La meilleure méthode consiste à vérifier que les données des travaux
précédents soient sauvegardées sur le site Web ou sur un dispositif USB de stockage de données avant de
commencer un nouveau travail.

7. Press Start to begin recording data from sensors and power drawn. The Crew Chief will automatically send the

data along with notifications and alarms to the web site.

The Job Recording page displays 3 options: Back will navigate to the main menu, Ctrl will navigate to Auto Fan
Control page and Stop.

Stop will navigate to the Stop Recording page with 2 options, No and Yes.

NOTE: Stopping recording does not turn off power to the outlets. They are still hot and typical precautions must be used.

86339940 Crew Chief

19

Operations

Main Menu

<< Status >>

Status Menu

<< Sensors >>

# Sens: B0 R0 G0
A0 D0 Back More

Blue1: 76 RH%

< 008B74 >

< 8:15a -- >

Blue2: 76 RH%

< 008B74 >

< 8:15a -- >

Blue3: 76 RH%

< 008B74 >

< 8:15a -- >

Red1: 76 RH%

< 008B74 >

< 8:15a -- >

Red2: 76 RH%

< 008B74 >

< 8:15a -- >

Red3: 76 RH%

< 008B74 >

< 8:15a -- >

Green1: 76 RH%

< 008B74 >

< 8:15a -- >

Green2: 76 RH%

< 008B74 >

< 8:15a -- >

Green3: 76 RH%

< 008B74 >

< 8:15a -- >

Aux1: 76 RH%
< 008B74 >

< 8:15a -- >

Aux2: 76 RH%
< 008B74 >

< 8:15a -- >

Aux3: 76 RH%
< 008B74 >

< 8:15a -- >

Dehu: 76 RH%
< 008B74 >
< 8:15a -- >

To Additional Menu Options

To Additional Menu Options

Sensor Data Menu Navigation

20

86339940 Crew Chief

Operations

To Access the Sensor Data Menu Pages: press the right button from the initial main menu page. This will navigate
to the Main Status Menu.

1. Select Status.

2. Select Sensors

This page will indicate the number of Blue, Red, Green and Auxiliary sensors, and Dehumidifiers which the Crew
Chief is receiving data from. It also has 2 options. Back will navigate to the Status menu.

3. Select More to navigate to sensor and dehumidifier data pages.

All of the data pages display the source of the data in the upper left corner, ie Blue1, or Red2.

The top center number is the temperature.

The number to the right is the relative humidity.

The lower left display scrolls between the sensor ID number and the time that the humidity was sampled.

The lower right displays the moisture content read by the probe connected to the sensor.

Selecting the left or right buttons will navigate through the data pages for each of the sensors sending a signal.

86339940 Crew Chief

21

Operations

Main Menu

<< Status >>

Status Menu

<< Sensors >>

Status Menu

<< Current >>

Circ. 1 (Blue)

<< 1A >>

Circ. 2 (Red)

<< 1A >>

Circ. 3 (Green)

<< 1A >>

Circ. 4
<< 1A >>

Circ. 5
<< A >>

Circ. 6
<< 1A >>

Circ. 7
<< 1A >>

Status Menu

<< Zones >>

Blue Zone

< T 76 RH 55 >

< DP 59 GPP 75 >

Red Zone

< T 76 RH 55 >

< DP 59 GPP 75 >

Green Zone

< T 76 RH 55 >

< DP 59 GPP 75 >

Status Menu

<< Alarms >>

# Alarms

Clear View Back

10/26 23:45:19 Remote 8B60 battery low

Circuit 1 current drop

Blue zone > 85%

Job complete

Clear Alarms?

Yes No

Remote not responding

New Job Started

Alarm Examples

DELUXE MODELS ONLY

To Sensor Menu

To Additional Menu Options

Status Menu Navigation

22

86339940 Crew Chief

Operations

There are 4 sections under the Status Main menu: Sensors (described on a different page), Current, Zones, and
Alarms.

Current Menu

Press Current to display data of how much power in amps are being drawn from each of the circuits. This is useful
to balance electrical load.

Each page displays the Circuit on the top row and how many amps are being drawn on the bottom row.

Cycle through the circuit pages by pressing the right or left buttons.

Zones Menu

Press Zones to display the composite atmospheric data by zone.

The top line displays the zone by color.

The bottom line has a scrolling display. It will show: Temperature in degrees Fahrenheit, Relative Humidity, Dew
Point in degrees Fahrenheit, and Grains Per Pound of moisture in the air.

Cycle through the Zones pages by pressing the right or left buttons.

Alarms Menu

Press Alarms to view and clear notification events (Alarms).

The first screen displays the number of alarms and gives 3 options.

Clear will delete stored alarms in the Crew Chief after a verification page.

View will display the saved alarms.

Back will navigate to the Alarms Menu page.

86339940 Crew Chief

23

Operations

To Additional Menu Options

Main Menu

<< Diags >>

Main Menu

<< Save Data >>

Diagnostics Menu

<< Net Test >>

Ping

Fail Back
Timeout
Ok

Save Data?

No Yes

Insert USB

Cancel Ok

Downloading

Cancel

Data Saved

Next

Diagnostics / Save Data Menu Navigation

24

86339940 Crew Chief

Operations

Diagnostics Menu

Press Diags to enter the menu that displays internet connection information.

Press Net Test.

The top line of the Ping page displays Pinging host.

The bottom left displays the result of the ping test, Fail (NET), Timeout, or OK with response time in milliseconds.

Press Back to return to previous page.

The net test function will also synchronize the Crew Chief time with the internet.

Save Data Menu

Press Save Data to copy stored data to a USB data storage device (thumb drive).

The Save Data? page is asking if data is to be copied to a local USB drive.

The Insert USB page is waiting for the USB drive to be connected, then press OK. If the USB drive is unavailable
press Cancel.

The Downloading splash page indicates progress to completion of copying data, with an option to Cancel the
process if the machine seems to be stuck, or the process is taking too long. Copying should not take more than 5
minutes.

Data Saved page indicates a successful copy has been placed on USB drive. Press Next to return to Main Menu.

NOTE: Saving data to an USB drive does not remove it from the Crew Chief. The data is only removed when a
new job is started. (Refer to Quick Start Menu Navigation)

The Crew Chief time is automatically set to Coordinated Universal Time (UTC). The data saved from the box will
also be in UTC. The time will need to be manually converted to your local time zone.

86339940 Crew Chief

25

Operations

ProChem

Eng Esp

Update FW?

No Yes

FW 0.16.33

SCROLLING DATE/TIME

by pressing the center button

Insert USB

Cancel OK

New v0.20.39
Old v0.16.33 OK

Verifying FW

\___ _ CANCEL

Uploadinging FW

\___ _ CANCEL

Programing Firmware

Do Not Reset

Firmware Update
Complete Ok

Download

OK Cancel

Updating Firmware Menu Navigation

26

86339940 Crew Chief

Operations

Updating Firmware

For best functionality of the Crew Chief, it is necessary to keep the firmware current.

Determine if your machine is running the current firmware.

1. Go to crewchief.prochem.com to find the current version of firmware available.

2. Turn on Crew Chief.

3. When the menu display requests English or Spanish press middle button.

4. Read firmware version on display.

5. If the websites version is not the same as the machine’s version, the firmware will need to be updated.

Load firmware on Crew Chief

1. Download latest firmware version from crewchief.prochem.com.

2. Place firmware file in root directory of a USB drive.

NOTE: USB flash drive must be 2GB or smaller capacity

3. Turn on Crew Chief. The screen displays a request to select English or Spanish, do not select either.

4. Press center button to enter the hidden firmware update submenu. Currently installed firmware version will be
displayed.

5. Press the middle and right buttons simultaneously. Update FW? (firmware) is displayed, with No and Yes as
options. Pressing No will return the display to the top of the menu structure. Press Yes to continue through the
process.

6. The display instructs to Insert USB drive into Crew Chief. Insert the USB drive that has the new firmware
installed and press OK. If the USB drive with new firmware is unavailable, Press Cancel to move back one
level in menu.

7. The screen displays the New firmware version on the USB drive and the Old version that is currently installed
on the Crew Chief. The only option is to press OK to continue.

8. If the version on the USB drive is not more recent than what is already installed in the Crew Chief then the
display prompts Download OK and Cancel. It is asking if you want to download the USB firmware anyway
even though it is not more recent than what is already installed on the machine. Press OK to continue the
process or Cancel to back out.

9. If OK was pressed in the previous steps then the processor will automatically go through the Verifying,
Uploading and Programming processes. The Crew Chief will show the progress on the display unless inter­rupted with a CANCEL option choice. Do not stop the process in any other way.

Do not turn off Crew Chief or remove USB drive while programming firmware. Interrupting the program­ming stage can create an unrecoverable state for the processor.

Ne pas éteindre Crew Chief ni enlever la clé USB lors de la programmation du micrologiciel. L'interruption
de la phase de programmation peut provoquer un état non récupérable du processeur.

10. When the screen displays Firmware Update Complete, remove USB drive and press OK to return to the top
menu level.

86339940 Crew Chief

27

Notes:

28 86339940 Crew Chief

PARTS

Parts

86339940 Crew Chief

29

Front Panel

1

4

6

8

5

7

2

1

3

9

11

12

10

13

30

86339940 Crew Chief

Front Panel

REF PART NO. QTY DESCRIPTION

1 86338210 1 SWITCH, SELECTOR, 8-POLE
2 86345010 4 CIRCUIT BREAKER 15 AMP 120V
3 86336990 1 INLET, 250VAC, 50A LOCKING
4 86336880 1 SUB-ASSY, PANEL, FRONT
5 86329940 4 INLET, FLANGED NEMA 5-15P
6 86327360 4 GFCI, NEMA 5-15, 15A 125V
7 86005760 22 NUT, 6-32 HEX W/STAR
8 86345640 4 LIGHT, INDICATOR, 125-250V

9 86340330 1 TERMINAL BLOCK, 3-CIR, 50A
10 86006620 8 SCR, 6-32 X 1/4 PPHMS SS
11 86010640 5 WASHER, #10 EXT STAR SS
12 86005700 10 NUT, 10-32 HEX W/STAR
13 86202220 8 WASHER #5 SS .135ID X .312 OD

SERIAL NO.

FROM

NOTES

3186339940 Crew Chief

Front Panel

15

6

9

3

12

13

8

15

10

1

2

1

2

7

14

5

4

14

14

5

16

19

20

18

17

11

21

32

86339940 Crew Chief

Front Panel

REF PART NO. QTY DESCRIPTION

1 86339350 8 SCREW, SHLDR, #6-32 X .31

2 86339340 8 DAMPER, SHOCK

3 86338610 1 CLIP, FLAT CABLE

4 86338580 1 POWER SUPPLY, 3 OUTPUT

5 86279330 4 WASHER, #6 INT STAR

6 86336950 2 ASSY, BRKT, BOX, SHORT

7 86336940 1 PLATE, PWR SUP MTG

8 86336930 1 BRKT SUB-ASSY, FRONT PANEL

9 86336910 1 ENCLOSURE, FRONT

10 86333310 1 PCBA, FRONT POWER CNTRL

11 86279300 4 WASHER, #6 LOCK

12 86274290 4 SCR, 10-32 X 3/8 PPHMS SS
13 86006950 6 SCR, 10-32 X 1/2 PPHMS BLK
14 86006620 6 SCR, 6-32 X 1/4 PPHMS SS
15 86005760 8 NUT, 6-32 HEX W/STAR
16 86332860 1 HOUSING, TRIM
17 86010640 11 WASHER #10 LOCK EXT STAR SS
18 86005700 1 NUT 10-32 W/STAR WASHER PLTD
19 86355720 9 RIVET, .156 D X .12 GRIP, SS
20 86336920 1 COVER, SWITCH
21 86338510 1 ASSY, FRONT PANEL

SERIAL NO.

FROM

NOTES

3386339940 Crew Chief

Control Panel

4

3

2

5

1

34

86339940 Crew Chief

Control Panel

REF PART NO. QTY DESCRIPTION

1 86339540 1 PCBA, DISPLAY

2 86339350 4 SCREW, SHLDR, #6-32 X .31

3 86339340 4 DAMPER, SHOCK

4 86339300 3 SWITCH ASSY, DISPLAY

5 86336980 1 PANEL, CONTROL SUB-ASSY

SERIAL NO.

FROM

NOTES

3586339940 Crew Chief

Control Panel

2

1

36

86339940 Crew Chief

Control Panel

REF PART NO. QTY DESCRIPTION

1 86006950 4 SCR, 10-32 X 1/2 PPHMS BLK
2 86010640 4 WASHER #10 LOCK EXT STAR SS

SERIAL NO.

FROM

NOTES

3786339940 Crew Chief

Rear Panel

1

9

5

4

6

2

3

8

12

7

10

8

11

38

86339940 Crew Chief

Rear Panel

REF PART NO. QTY DESCRIPTION

1 86349670 1 PANEL, REAR
2 86339400 1 RF ENGINE, CPU
3 86341760 1 FOAM, 6MM X 3 X 25 ADHESIVE
4 86339350 6 SCREW, SHLDR, #6-32 X .31
5 86339340 6 DAMPER, SHOCK
6 86333290 1 PCBA, CPU
7 86279300 1 WASHER, #6 LOCK
8 86010640 7 WASHER #10 LOCK EXT STAR SS

9 86006950 10 SCR, 10-32 X 1/2 PPHMS BLK
10 86273990 1 SCREW 6-32 X 3/8 PPHMS SS
11 86005700 1 NUT 10-32 W/STAR WASHER PLTD
12 86356260 1 PLATE, RF ENGINE

SERIAL NO.

FROM

NOTES

3986339940 Crew Chief

Rear Panel - Deluxe

1

4

6

5

3

2

9

10

9

1

7

8

11

12

40

86339940 Crew Chief

Rear Panel - Deluxe

REF PART NO. QTY DESCRIPTION

1 86005700 7 NUT, 10-32 HEX W/STAR
2 86328180 3 BREAKER, 12A, 250VAC, 32VDC
3 86336890 1 SUB-ASSY, PANEL, REAR
4 86329940 3 INLET, FLANGED NEMA 5-15P
5 86327360 3 GFCI, NEMA 5-15, 15A 125V
6 86005760 12 NUT, 6-32 HEX W/STAR
7 86273990 1 SCREW 6-32 X 3/8 PPHMS SS
8 86279300 1 WASHER, #6 LOCK

9 86010640 4 WASHER #10 LOCK EXT STAR SS
10 86340840 3 NUT, 11MM X 1.0 PANEL HEX PLTD
11 86356260 1 PLATE, RF ENGINE
12 86202220 6 WASHER #5 SS .135ID X .312 OD

SERIAL NO.

FROM

NOTES

4186339940 Crew Chief

Rear Panel - Deluxe

4

12

3

2

10

1

7

9

8

14

11

6

5

13

16

17

18

15

42

86339940 Crew Chief

Rear Panel - Deluxe

REF PART NO. QTY DESCRIPTION

1 86344850 1 RF ENGINE, CPU
2 86339350 6 SCREW, SHLDR, #6-32 X .31
3 86339340 6 DAMPER, SHOCK
4 86336890 1 SUB-ASSY, PANEL, REAR
5 86338610 1 CLIP, FLAT CABLE
6 86336970 1 BOX, REAR PANEL
7 86336960 1 ASSY, BRKT, BOX, TALL
8 86336950 1 ASSY, BRKT, BOX, SHORT

9 86333320 1 PCBA, REAR PWR CNTRL
10 86333290 1 PCBA, CPU
11 86274290 4 SCR, 10-32 X 3/8 PPHMS SS
12 86006950 6 SCR, 10-32 X 1/2 PPHMS BLK
13 86006620 6 SCR, 6-32 X 1/4 PPHMS SS
14 86005760 4 NUT, 6-32 HEX W/STAR
15 86355720 4 RIVET, .156 D X .12 GRIP, SS
16 86341760 1 FOAM, 6MM X 3 X 25 ADHESIVE
17 86010640 6 WASHER #10 LOCK EXT STAR SS
18 86279300 6 WASHER, #6 LOCK

SERIAL NO.

FROM

NOTES

4386339940 Crew Chief

Labels

1

2

3

4A

4B

OR

44

86339940 Crew Chief

Labels

REF PART NO. QTY DESCRIPTION

1 86339490 1 LABEL, PANEL, FRNT
2 86338390 1 LABEL, CREW CHIEF

3 86339520 1 LABEL, MENU
4A 86339500 1 LABEL, PANEL BACK DELUXE ONLY
4B 86349780 1 LABEL, REAR PANEL BASIC

SERIAL NO.

FROM

NOTES

4586339940 Crew Chief

Accessories

5

4

6

7

1

8

3

2

9

10

46

86339940 Crew Chief

Accessories

REF PART NO. PRV NO. QTY DESCRIPTION

1 86345670 - 16 SPRING, CONTACT

2 86339650 - 8 SCR, SHT MTL, #10x3.5 LG

3 86339640 - 8 SCR, SHT MTL, #10x2.0 LG

4 86339560 - 4 PROBE ASSY

5 86339440 - 2 SENSOR ASSY, AUX

6 86339430 - 2 SENSOR ASSY, GREEN

7 86339420 - 2 SENSOR ASSY, BLUE

8 86339410 - 2 SENSOR ASSY, RED

9 86338430 - 1 LABEL, CARRY CASE
10 86336570 - 1 CASE, BLOW MOLDED

SERIAL NO.

FROM

NOTES

4786339940 Crew Chief

Sensor

8

5

2A

7

6

3A

4

1

9

2B
2C
2D

3B
3C
3D

48

86339940 Crew Chief

Sensor

REF PART NO. QTY DESCRIPTION

1 86339530 2 BATTERY, AA, 1.5V ALKALINE
2A 86344810 1 RF ENGINE, RED
2B 86344820 1 RF ENGINE, BLUE

2C 86344830 1 RF ENGINE, GREEN
2D 86344840 1 RF ENGINE, AUX

3A 86338350 1 LABEL, HUMIDITY SENSOR, RED
3B 86337040 1 LABEL, HUMIDITY SENSOR, BLUE

3C 86338360 1 LABEL, HUMIDITY SENSOR, GREEN
3D 86339510 1 LABEL, HUMIDITY SENSOR, AUX

4 86335320 1 COVER, BATT, SENSOR

5 86335310 1 COVER, BOTTOM, SENSOR

6 86335300 1 CASE, SENSOR

7 86332290 1 PCBA, SENSOR

8 86273790 4 SCR, 6-32 X 3/4 PPHMS SS

9 86356800 1 FOAM, ADHESIVE BACKED, .5X1X1

SERIAL NO.

FROM

NOTES

4986339940 Crew Chief

5

2

3

1

4

Probe

50

86339940 Crew Chief

Probe

REF PART NO. QTY DESCRIPTION

1 86338420 1 LABEL, MOISTURE PROBE
2 86336060 1 COVER, PROBE
3 86336050 1 CASE, PROBE
4 86332300 1 ASSY, PCB & CABLE
5 86172940 2 SCR,KA40X10,PT OVAL,WIN1412,PL

SERIAL NO.

FROM

NOTES

5186339940 Crew Chief

Wiring

J

/5

K

/5

L

/5

M

/5

N

/5

O

/5

G

/3

H

/3

A

/3

B

/3

C

/3

D

/3

E

/3

F

/3

POWER SUPPLY

MAIN CONTROL BOARD PCB DISPLAY PCB

FRONT POWER CONTROL PCB

REAR POWER CONTROL PCB

ETHERNET RJ45

USB TYPE A

UNCONTROLLED

CONTROLLED

OUTPUTS

CONTROLLED

OUTPUTS

OPERATOR
PANEL

20 PIN
RIBBON

10 PIN
RIBBON

RIBBON

20 PIN

J3-IN
J3-OUT

NC

J2-IN
J2-OUT
J2-IN
J2-OUT

J7-IN
J7-OUT

J6-IN
J6-OUT

NC

J4-IN
J4-OUT
J4-IN
J4-OUT

OUTPUTS

UNCONTROLLED

OUTPUTS

UNCONTROLLED

OUTPUTS

POWER
CABLE

1

1

1

1

1

DISPLAY

GFCI6

GFCI5

GFCI7

GFCI4

GFCI1

GFCI3

GFCI2

J1HXP-8

4

3

2

1

3

J6

J17

J5

J19

J20

J2

J1

MODEM

CABLE

FROM
BACK
PANEL
HARNESS

FROM
FRONT
PANEL
HARNESS

6

5

ETHERNET

-U1

-U2

-U3

-U4

-U5

-U6

RF ENGINE

DELUXE MODELS ONLY

FRONT PANEL GND

REAR PANEL

REAR PANEL GND

GND STUD

#33

#45

#34

#46

REAR PANEL GROUND

52

86339940 Crew Chief

Wiring

REF PART NO. QTY DESCRIPTION

1 86339850 1 HARNESS, MAIN POWER ASSY
2 86339890 1 HARNESS, PCB POWER ASSY
3 86339860 2 HARNESS, 20 PIN RIBBON CABLE
4 86339870 1 HARNESS, 10 PIN RIBBON CABLE
5 86339830 1 HARNESS BACK PANEL CREW CHIEF DELUXE ONLY
6 86339840 1 HARNESS FRONT PANEL CREW CHIEF *

*NOTE: GROUND WIRES #33, 34, 45, AND 46 ARE INCLUDED WITH HARNESS.

SERIAL NO.

FROM

NOTES

5386339940 Crew Chief

Wiring - Front Panel

L

L

L

L

L

N

N

N

N

120VAC

240VAC

L

N

SWITCH COMMONS

CONTROL MODULES

CONTROL MODULE

GFCI LINE 1

GFCI LINE 2

GFCI LINE 3

GFCI LINE 4

COM 8

COM 6

COM 4

COM 1

COM 3

COM 5

COM 7

COM 2

15AMP

15AMP

15AMP

15AMP

BLACK SW
WHITE WS
RED RT
GREEN GN

SW/17

WS/18

GN/42

SW/22

WS/19

GN/41

SW/23

WS/20

GN/40

SW/24

WS/21

GN/39

SW/26

SW/28

RT/25

RT/27
WS/44

WS/32

WS/29

WS/30

WS/31

WS/1

WS/3

WS/5

WS/7

SW/16

SW/15

SW/12

SW/10

SW/13

SW/14

SW/11

SW/9

SW/2

SW/4

SW/6

SW/8

A1B

1

C1D

1

E1F

1

G1H

1

I

1

-F1

-F2

-F3

I

TOP CONTACT 120V

BOTTOM CONTACT 240V SPLIT

CURRENT MONITORING

AND CONTROL

3 POSITION 8 POLE

CENTER POSITION OFF

-H1

-H2

-H3

-H4

-F4

54

86339940 Crew Chief

Wiring - Back Panel - Deluxe Only

GFCI LINE 5

L

L

L

N

N

N

120VAC FOR CONTROL MODULE

FEED THROUGH CIRCUITS

GFCI LINE 6

GFCI LINE 7

BLACK SW
WHITE WS
RED RT
GREEN GN

12AMP

12AMP

12AMP

WS/12

GN/16

GN/17

GN/18

SW/1

SW/3

SW/5

SW/2

SW/4

SW/6

J1K

1

L1M

1

N1O

1

CURRENT MONITORING

-F1

-F2

-F3

SW/7

SW/8

SW/9

WS/10

WS/11

5586339940 Crew Chief

Suggested Spare Parts

PART NO. PRV NO. DESCRIPTION

86345010 CIRCUIT BREAKER 15 AMP 120V
86327360 GFCI, NEMA 5-20R, 20A 125V
86336990 INLET, 250VAC, 50A LOCKING
86329940 INLET, FLANGED NEMA 5-15P
86339300 SWITCH ASSY, DISPLAY
86337410 BREAKER, 12A, THERMAL
86339650 SCR, #10 X 3.5 PPHSM SS
86339640 SCR, #10 X 2 PPHSM SS
86345670 SPRING, CONTACT

SERIAL NO.

FROM

NOTES

56

86339940 Crew Chief

Serial Numbers

REF.

NO.

1N/A

MODEL: SERIAL #

86339940 Crew Chief

57