Prochem c3I 10075230, C2HI 10075200, Cheyenne C3I, Cheyenne C2HI, 100075230 Operating Instructions Manual

Operating Instructions (ENG)

MODELS: C3I C2HI 10075230 10075200

R

86038870 08/08/13

Read instructions before operating the machine.

MACHINE DATA LOG/OVERVIEW

Warranty Registration

Thank you for purchasing a Prochem product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to:

2

www.prochem.com/WarrantyRegistration.aspx

For customer assistance:

1-800-776-2436

CHEYENNE 86038870 05/25/11

Machine Data Log/Overview.........................2

Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions........................2-1

Hazard Intensity Level. .................................2-2

Grounding Instructions..................................2-3

OPERATIONS

Technical Specifications. ..............................3-1

Controls.........................................................3-2

Machine Operation........................................3-3

Pre-Run Machine Inspection......................3-3

Equipment Set-up......................................3-3

Cleaning & Emptying Tanks.......................3-3

Shut Down and Storage.............................3-4

MAINTENANCE

Maintenance .................................................4-1

Daily Maintenance. ....................................4-1

Periodic Maintenance. ...............................4-1

Monthly Maintenance.................................4-1

Semi-Annually............................................4-1

Lubrication .................................................4-1

Storage. .....................................................4-1

Solution Pump Replacement. .......................4-2

Vacuum Motor Replacement ........................4-2

Vacuum Carbon Brush Replacement. ..........4-2

Pump Replacement Parts.............................4-3

Pressure Regulator.......................................4-3

Machine Troubleshooting..............................4-4

TABLE OF CONTENTS

GROUP PARTS LIST

Base Group...................................................5-1

Pump Group 100 PSI

No Heat......................................................5-3

Pump Group 100 PSI

With Heat...................................................5-5

Recovery Tank Group-No Heat.................. .5-7

Recovery Tank Group-With Heat................ .5-9

Solution Tank Group................................... 5-11

Tank & Lid Group........................................ 5-13

Vacuum Group-2 St.................................... 5-15

Vacuum Group-3 St.................................... 5-17

Heater Group…………………………………5-19

Label and Strap Group ............................... 5-21

Wiring Group .............................................. 5-23

Wiring Group Heater................................... 5-24

Warranty...........................................……...5-25

CHEYENNE 86038870 03/14/07

3

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The model and serial number of your machine is located on the inner wall of solution tank, above the pump.

1-1

CHEYENNE 86038870 05/25/11

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition.

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. – reference number.

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

IMPORTANT SAFETY INSTRUCTIONS

!

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

WARNING:

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel. During operation, attention shall be paid to other persons, especially children. When leaving unattended, secure against unintentional movement. The machine shall only be operated by instructed and authorized persons. When leaving unattended, switch off or lock the main power switch to prevent unauthorized use. Do not handle the plug or machine with wet hands. Do not unplug machine by pulling on cord. To unplug, grasp the plug, not Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the ma chine. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or

corners. Do not pull/run machine over cord. Keep cord away from heated surfaces. Connect to a properly grounded outlet. See Grounding Instructions.

the cord.

SAVE THESE INSTRUCTIONS

CHEYENNE 86038870 03/14/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

! WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.

WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts.

2-2

CHEYENNE 86038870 03/14/07

GROUNDING INSTRUCTIONS

3

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL:

The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

CHEYENNE 86038870 03/14/07

2-

TECHNICAL SPECIFICATIONS

ITEM DIMENSION/CAPACITY

Electrical 220V 50HZ Electric Vacuum Motor DUAL 2 STAGE (C2I, C2HI) DUAL 3 STAGE (C3I) Solution Pump 100PSI Solution Capacity 16 gal. (60.6L) Recovery Capacity 16 gal. (60.6L) Dimensions – Weight (Empty) 98 lbs. (44.5kgs) Dimensions - Length 29 in. (73.6cm) Dimensions - Height 36 in. (91.4cm) Dimensions - Width 21 in. (53.3cm) Power Cable 25 ft. (7.6m)

3-1

10/29/01

CHEYENNE 86038870 03/14/07

t

k

Vacuum Inle

Solution Outlet

Heat Models

ONLY

Mounted next to valve control on manifold plate, located to rear of machine.

Solution and Vacuum

Tank Lid

CONTROLS

Water Pump

Vacuum #2

Vacuum #1

Vacuum Tank

Solution Tan

Heater

(Optional Accessory)

Base Assembly

Optional Equipment:

86000600 Deluxe Professional Wand PRV NO. 89226 86260790 Hose Asm, 2” Vac/Sol 25ft PRV NO. 39604

CHEYENNE 86038870 03/14/07

3-2

MACHINE OPERATIONS

PRE-RUN INSPECTION

1. Check all fittings and connectors for proper assembly.

2. Check all hoses for leaks. Repair or replace any damaged hoses.

3. Check power cord(s) for any damage. If damaged, replace.

EQUIPMENT SET-UP

1. Plug power cord from machine into properly grounded wall outlet.

2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.

3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.

4. Connect the hose to your machine and wand. Pull back the knurled collar on the quick

disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.

5. Pour clean, hot water into the solution tank.

To avoid possible tank distortion, water temperature must not exceed 140 F (60C).

6. Add a non-foaming cleaning solution concentrate, for use in hot water extractors at the proportions noted on the container (See list below), into solution tank.

7. Turn pump and vacuum switch(s) to the on position.

8. Start cleaning.

WARNING

!

To prevent possible disease hazard, before attempting to clean bodily fluids spills, you must kill any viruses, germs or bacteria present in the bodily fluid. SUITABLE INCOMPATIBLE CHEMICALS CHEMICALS

Alkalis Aldehydes Clorox II Bleach* Aromatic Hydrocarbons Defoaming Agents Butyls Detergents Carbon Tetrachloride Hydroxides Clorox* Oxygen Bleaches Chlorinated Bleaches Soaps Chlorinated Hydrocarbons

Sta-Puf Fabric

Softener* Lysol* Vinegar Methyls (MEK)

Perchlorethylene (perc)

Phenols Trichlorethylene

*Registered Trademark

D-Limonene

CLEANING & EMPTYING TANKS

WARNING

!

Always use defoamer if foaming occurs. Foam will suspend large particles which may damage vacuum as well as allow liquid into the vacuum motor without activating the float shutoff.

1. Before proceeding, make certain that the nozzle is functioning properly. a. To check, hold the wand about one foot

above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.

b. If the nozzle is not showing a full spray

pattern, adjust nozzle for proper pattern, clean, or replace nozzle.

2. Normally, chemical is applied on the push stroke while vacuuming is done on the pull stroke. For heavily soiled carpets the hand tool may be used in the scrubbing manner, applying chemical in both the push and pull stroke.

A

LWAYS FINISH UP AN AREA WITH A VACUUM PULL

STROKE

3. When cleaning, keep the working opening (wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.

4. The shutoff float inside the recovery tank will impede the vacuum flow when the tank is full. When this occurs, empty the recovery tank. Do this by opening the dump valve located at the back of the machine. NOTE: Dispose of waste in

a proper manner which would not violate any Local, State or Federal law.

.

5. Once the recovery tank has been emptied, you

may once again proceed with cleaning

CAUTION

!

Operating Vacuum after shutoff has activated could draw water directly into the vac motor. This will cause damage to the motor, therefore voiding your warranty.

CAUTION

!

A

LWAYS TEST CARPET FOR COLOR FASTNESS IN AN

INCONSPICUOUS PLACE

drying times, do not spray too much solution in any one area.

WARNING

!

Before making any adjustments or performing any maintenance to your machine, disconnect the power cord from the electrical source.

. Also, to avoid prolonged

3-3

CHEYENNE 86038870 03/14/07

SHUT DOWN AND STORAGE

1. Turn Switch OFF. Empty recovery tank

completely and rinse several times to remove any dirt or debris that may be left behind.

2. Drain any unused cleaning solution from solution tank and rinse with clean water to remove any suds left behind by the cleaning chemicals.

NOTE: Dispose of waste in a proper manner which would not violate any Local, State or Federal law

3. Run a small amount of clean water through pump if chemicals were used. This will help insure the life of your pump.

4. Check the spray jet on the cleaning tool for full spray pattern and inspect vac head for any obstructions.

5. Remove as much moisture from system before storing in cold climates. Excess water may freeze during storage and crack internal components, causing damage to the unit.

MACHINE OPERATIONS

CHEYENNE 86038870 03/14/07

3-4

MAINTENANCE

DAILY MAINTENANCE

Unplug power cord(s) before servicing or making any repairs.

1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.

2. Vacuum out the solution tank.

3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Wastewater should be disposed of properly.

4. Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary.

5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.

6. Inspect power cord for wear or damage. This cable will lie on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.

7. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.

8. Run clean water through solution pump when work is complete.

9. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).

10. Store with access covers removed to allow tanks to dry.

PERIODIC MAINTENANCE

1. Twice a month, flush a white vinegar solution

(one quart vinegar to two gallons water) or antibrowning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system.

2. If spray jet becomes clogged, remove the spray tip, wash it thoroughly, and blow dry. NOTE: D

NOT USE PINS THIS COULD DESTROY THE SPRAY PATTERN

3. Apply silicone lubricant to solution nipple.

4. Periodically inspect all hoses, electrical cable

and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation on the power cord is broken or frayed, repair or replace immediately. Don’t take chances with electrical fire or shock.

5. Clean outside of all tanks and check for damage.

, WIRE, ETC. TO CLEAN NOZZLE AS

O

.

4-1

CHEYENNE 86038870 03/14/07

MONTHLY MAINTENANCE

1. Check all bearings for noise and wear.

2. Check all gaskets for wear and leakage.

3. Check pump pressure; observe spray pattern and check gauge if necessary.

4. Check overall performance of machine.

SEMI-ANNUALLY

Check vacuum motor brushes.

1.

LUBRICATION

For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.

STORAGE

Thoroughly clean machine if it is to be stored. Protect this machine from freezing while in storage.

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon Brushes

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shorten s d ue to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

WARNING: The green ground wire must be attached for safe operation. See wiring diagram.

3

[9.5mm]

8

e

l

Vacuum Motor Carbon Brushes Replacement (Ametek)

Carbon Brushes

End Cap

WARNING: The green ground wire must be attached for safe operation. See wiring diagram.

Note: When replacing carbon brushes loosen wire terminal BEFORE removing screws on bracket.

Wir

Termina

Note: Place stop in groove.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Wire Terminal

Important:

These brushes wear quicker as the length shorten s d ue to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

MAINTENANCE

Only qualified maintenance personnel are to

perform the following repairs.

SOLUTION PUMP REPLACEMENT

1. Turn off all switches and unplug the machine.

2. Tip recovery tank to gain access to solution tank.

3. Remove solution hoses from fittings on pump. Disconnect wires.

4. Remove the screws that fasten the pump to the frame.

5. Reverse process to install new replacement pump.

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

2. Tip recovery tank to expose vacuum (s).

3. Locate the proper vacuum motor wires and disconnect.

4. Unfasten screws holding vacuum to vac plate. Remove the vacuum motor.

5. Reverse process to install vacuum motor replacement.

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

3/8 (9.5mm)

CHEYENNE 86038870 03/14/07

4-2

MAINTENANCE

PUMP REPLACEMENT KITS 100 PSI - FLOJET 86251120 PRV NO. (65220)

PUMP HEAD 86251090 PRV NO. 65204

VALVE ASM 86258860 PRV NO. 84166

DIAPHRAGM 86235120 PRV NO. 29219

MOTOR 86247370 PRV NO. 53246

PUMP REPLACEMENT KITS 100 PSI-SHURFLO 86201440, PRV NO. (250-64B) PRIOR TO SN# 1000107206

86161980

PRV NO. 250-67

Switch Asm

Pump Head Replacement

86251040

PRV NO. 65187

Bypass Valve Asm

86258830

PRV NO. 84161

Diaphragm

86235100

PRV NO. 29206

4-3

CHEYENNE 86038870 03/14/07

MAINTENANCE

PRESSURE REGULATOR

For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.

1. Turn unit off before lubricating.

2. Remove cap, spring and spring retainer plate.

3. With fingertips remove piston and u-cup.

4. Wipe piston and u-cup clean of any film or scale.

5. Lubricate the piston and u-cup with Superlube.

6. Reassemble regulator.

7. With pump ON, re-adjust pressure regulator for normal operation.

LUBRICATE U-CUP WITH SUPERLUBE MONTHLY.

OUT

IN

U-CUP

PISTON

SPRING RETAINER PLATE

SPRING

(GOLD - 125 PSI)

CAP

CHEYENNE 86038870 03/14/07

4-4

TROUBLESHOOTING

5

PROBLEM CAUSE SOLUTION

Loss of Power

Electrical shock

Vac motor speed varies or doesn’t run

Loss of vacuum

Pump runs no solution

Pump runs, loss of pressure

Pump will not run Solution hose fitting hard

to connect Carpet not getting clean Severe soil conditions

Carpet too wet Over saturation

Carpet browning

Solution not flowing properly

Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace

Equipment not grounding Follow grounding instructions exactly Receptacle not grounded Contact an electrician to check building’s wiring

Internal wiring problem Worn motor brushes Replace

Motor worn out Replace Faulty switch Replace Loose vacuum dome Center and seal dome over tank Crack in dome of poor joint Replace or repair using acrylic plastic cement only Lint or dirt clogging vacuum screen Loose cuffs on vacuum hose Vac motor seals leaking Replace Floor tool vac chamber clogged Vac motor, hose, or dome gasket Pump inlet screen plugged Clean inlet screen

Pump air locked Internal or external

solution line damaged and leaking Internal pump components wearing out Check BPR for particles or cuts in seals Unit not plugged in Connect unit to 3 prong grounded outlet Loose wiring See dealer

Corrosion on fittings.

Leaving carpet too wet Check for loss of vac pressure Too much chemical Check label for correct solution concentration Light carpet with no brown prevention Solution hose connection Check for positive connection Faulty pump Repair or replace Faulty floor tool valve Repair or replace Faulty pump switch Repair

Have a trained service technician check machine’s wiring

With power off clean screen Tighten cuffs turning counterclockwise

Wash out with hose. Pick lint out with a wire Replace

Press trigger to open valve on cleaning wand to relieve air

Replace

Replace, see pump kit components (Pg 4-3) Take piston from BPR and lubricate with Superlube.

If problem still exists change BPR.

Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant. Make several passes at right angles to each other. Use a pre-spray. Check solution wand. Make several passes without spray

Go over carpet with browning prevent only

4-

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THIS PAGE LEFT BLANK INTENTIONALLY

CHEYENNE 86038870 03/14/07

4-6

BASE GROUP

7

6

5

9

8

5

8

6

7

6

4

5

3

1

2

5-1

CHEYENNE 86038870 03/14/07

BASE GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

1 86010710 87080 2 WASHER, .5 X 1.25 FLAT GR8 PLT 2 86271380 57196 2 NUT, 1/2 DOMEPUSH STL ZNPLT 3 86202250 040-06 2 WHEEL 8” BLK CENTERED HUB 4 86010760 87142 2 WASHER, .344 X .69 X .066 FLAT PLT 5 86279130 87083 6 WASHER, 5/16 SPLIT LOCK PLTD 6 86006760 70305 4 SCR, 5/16-18 X 3/4 HHCS 7 86199430 040-03 2 CASTER SWIVEL 4” 8 86270830 57023 2 NUT, 5/16-18 HEX 9 86042310 56-502218 1 BASE ASM, CHEYENNE

SERIAL NO.

FROM

NOTES:

CHEYENNE 86038870 08/15/13

5-2

PUMP GROUP

12 17

15 13

19 17

100 PSI NO HEAT

23

1

2

20

18

16

13

21

22

1011

13

9

8

TO SOLUTION TANK UPPER SPIN FITTING 866197630 PRV NO. (40042)

3

5

4

6

7

3

5-3

14

TO SOLUTION TANK 86156850 PRV NO. (40014)

CHEYENNE 86038870 08/09/13

PUMP GROUP

100 PSI NO HEAT

REF PART NO. PRV NO. QTY DESCRIPTION

1 86042450 62966 1 PLATE, MANIFOLD 2 86272730 66017 2 PLUG, 1/4 BASS PIPE 3 86002750 70088 1 SCR, 10-32 X 1/2 PPHMS SS 4 86006590 70532 4 SCR, 10-32 X 1/2 PPHMS BLK 5 86162280 64-950582 1 CORD, MOLD ENGLAND 220V 25’ 6 86256180 73195 1 STRAIN RELIEF, 1/2 NPT (.48ID) 7 86199310 110-14 1 CAP PLUG 7/8” 8 86005670 57040 1 NUT, 1/2 NPT CONDUIT

9 86162060 84197 1 VALVE, BPR 125 PSI BRASS 1000132734 10 86072720 14454 1 BRKT, VALVE 11 86005700 57104 2 NUT, 10-32 W/STAR WASHER PLTD 12 86164130 82859 1 HOSE, 1/2 NYLOBRAID 20” 13 86222770 20042 6 CLAMP, 3/8 HOSE (D-SLOT) 14 86280970 39233 1 HOSE 3/8 RUBBER X 17” 15 86270990 57090 2 NUT, 10-32 NYLOCK SS 16 86010650 87018 2 WASHER, #10 X 9/16 OD 17 86001550 40043 2 HOSEBARB, 3/8MPT X 3/8 90D 18 86276240 70614 2 SCR, 10-32 X 1 1/8 PPHMS SS 19 86251120 65220 1 FLOJET 100PSI PUMP 220V 1000107206 20 86280800 39031 1 HOSE, 3/8 RUBBER X 24” 21 86157620 40015 1 HOSEBARB, 1/4FPT X 3/8 22 86246850 54182 1 MANIFOLD, ASM 23 86279530 87173 1 WASHER, .765 ID X 1.31 OD X .09 T

SERIAL NO.

FROM

NOTES:

CHEYENNE 86038870 08/09/13

5-4

PUMP GROUP

13

20

100 PSI WITH HEAT

21

14

22

23

1

3

2

8

4

5

6

7

18

19

17

12

11

14

10

9

TO SOLUTION TANK UPPER SPIN FITTING 86197630 PRV NO. (40042)

15

14

5

16

TO SOLUTION TANK 86156850 PRV NO. (40014)

5-5

CHEYENNE 86038870 08/09/13

PUMP GROUP

100 PSI WITH HEAT

REF PART NO. PRV NO. QTY DESCRIPTION

1 86042450 62966 1 PLATE, MANIFOLD 2 86005590 56014 2 NIPPLE, 1/4 CLOSE 3 86005580 56012 2 NIPPLE, 1/4 FPT QD 4 86161770 500452 1 LABEL, HEATER 5 86006950 70532 4 SCR, 10-32 X 1/2 PPHMS BLK 6 86162280 64-950582 1 CORD, MOLD ENGLAND 220V 25’ 7 86256180 73195 1 STRAIN RELIEF, 1/2 NPT (.48ID) 8 86199310 110-14 1 CAP PLUG 7/8”

9 86005670 57040 1 NUT, 1/2 NPT CONDUIT 10 86162060 84197 1 VALVE, BPR 125 PSI BRASS 1000132734 11 86072720 14454 1 BRKT, VALVE 12 86005700 57104 2 NUT, 10-32 W/STAR WASHER PLTD 13 86164130 82859 1 HOSE, 1/2 NYLOBRAID 20” 14 86222770 20042 6 CLAMP, 3/8 HOSE (D-SLOT) 15 86280970 39233 1 HOSE 3/8 RUBBER X 17” 16 86270990 57090 2 NUT, 10-32 NYLOCK SS 17 86010650 87018 2 WASHER, #10 X 9/16OD 18 86001550 40043 2 HOSEBARB, 3/8MPT X 3/8 90D 19 86276240 70614 2 SCR, 10-32 X 1 1/8 PPHMS SS 20 86251120 65220 1 FLOJET 100PSI PUMP 220V 1000107206 21 86280800 39031 1 HOSE, 3/8 RUBBER X 24” 22 86157620 40015 1 HOSEBARB, 1/4FPT X 3/8 23 86246850 54182 1 MANIFOLD, ASM 24 86279530 87173 1 WASHER, .765 ID X 1.31 OD X .09 T

SERIAL NO.

FROM

NOTES:

CHEYENNE 86038870 08/09/13

5-6

RECOVERY TANK GROUP NO HEAT

10

9

13

11

8

12

2

1

11

3

4

5

6

5-7

7

CHEYENNE 86038870 03/14/07

RECOVERY TANK GROUP

REF PART NO. PART NO. QTY DESCRIPTION

1 86161910 48-941382 1 PLATE, SWITCH MODEL 2

2 86162010 32-900195 3 SWITCH, DPST, LIGHTED ROCKER

3 86042360 56-502143 1 BRKT, CORD WRAP NO HEATER

4 86275210 70384 4 SCR, 1/4-20 X 1/2 PHTR BLK

5 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40

6 86161460 15-808123 1 DUMP VALVE, 2’

7 86237770 35256 1 GASKET, DUMP VALVE

8 86033320 78474 1 VAC STACK ASM, 6 GAL PORTABLE

9 86161510 43-807109 1 GASKET, VAC TANK 10 86161820 56-502156 1 LID, VACUUM TANK 11 86161960 70222 6 SCR, #8 X 1/2 PPHST BLK 12 86199840 090-12A 1 FLOAT CAGE ASSY COMPLETE 13 86231410 500009 1 LABEL, WARNING

SERIAL NO.

FROM

NOTES:

NO HEAT

CHEYENNE 86038870 03/14/07

5-8

RECOVERY TANK GROUP WITH HEAT

10

9

13

11

8

12

2

1

11

3

4

5

6

7

5-9

CHEYENNE 86038870 03/14/07

RECOVERY TANK GROUP

WITH HEAT

REF PART NO. PRV NO. QTY DESCRIPTION

1 86161910 48-941382 1 PLATE, SWITCH MODEL 2

2 86162010 32-900195 3 SWITCH, DPST, LIGHTED ROCKER

3 86042340 50-501882 1 BRKT, HEATER MOUNT

4 86275210 70384 4 SCR, 1/4-20 X 1/2 PHTR BLK

5 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40

6 86161460 15-808123 1 DUMP VALVE, 2’

7 86237770 35256 1 GASKET, DUMP VALVE

8 86033320 78474 1 VAC STACK ASM, 6 GAL PORTABLE

9 86161510 43-807109 1 GASKET, VAC TANK 10 86161820 56-502156 1 LID, VACUUM TANK 11 86161960 70222 6 SCR, #8 X 1/2 PPHST BLK 12 86199840 090-12A 1 FLOAT CAGE ASSY COMPLETE 13 86231410 500009 1 LABEL, WARNING

SERIAL NO.

FROM

NOTES:

CHEYENNE 86038870 03/14/07

5-10

SOLUTION TANK GROUP

19

1

17

16

15

14

13

12

18

11

3

2

4

5

6

5-11

7

10

9

CHEYENNE 86038870 03/14/07

SOLUTION TANK GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

1 86064530 43-807527 1 SPLASH SHIELD

2 86005720 57106 2 NUT, 8-32 W/ STAR WASHER PLTD

3 86042400 56-502126 1 NIPPLE ASSEMBLY, QD MOUNT

4 86197370 31017 1 ELBOW, 1/4 FPT X 1/4 FPT

5 86161650 39598 1 HOSE, HP 42. 1/4MPT X 1/4MPT

6 86027130 75376 1 TANK SOLUTION

7 86240490 40094 2 HOSEBARB, 1/4MPT X 3/8 NYLON

8 - OPEN - -

9 86192840 290-08 1 STRAINER, 1/4 NPT 50 MESH 10 86197940 40027 1 HOSEBARB, 3/8MPT X 1/2H 90D DL 11 86211040 70744 4 SCR, 1/4-20 X 1 PFH BLK SS 12 86199970 120-08 1 HANDLE, MACHINE BLACK 13 86279610 87190 4 WASHER, SEAL 5/8 OD NEOPRENE 14 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS 15 86005580 56012 1 NIPPLE, 1/4 FPT QD 16 86020650 70051 2 SCR, 8-32 X 1/2 PPHMS NP 17 86161800 46-802531 1 LATCH, CONCEALED KEEPER 18 86161960 70222 3 SCR, #8 X 1/2 PPHST BLK 19 86279190 87095 3 WASHER, #10 FLAT PLTD

SERIAL NO.

FROM

NOTES:

CHEYENNE 86038870 03/14/07

5-12

TANK & LID PARTS

1

2

3

4

86161800 PRV NO.(46-802531) Keeper)

7

3

6

5

5-13

CHEYENNE 86038870 03/014/07

TANK & LID PARTS LIST

REF PART NO. PRV NO. QTY DESCRIPTION

1 86027120 51363 1 LID

2 86161960 70222 4 SCR, #8 X1/2 PPHST BLK

3 86006950 70532 12 SCR, 10-32 X 1/2 PPHMS BLK NP

4 86161570 46-802530 2 HINGE, SOUTHCO C6-34

5 86161590 46-802540 2 HINGE, SOL & VAC TANK

6 86005720 57106 2 NUT, 8-32 W/ STAR WASHER PLTD

7 86020650 70051 2 SCR, 8-32 X 1/2 PPHMS NP

SERIAL NO.

FROM

NOTES:

CHEYENNE 86038870 03/14/07

5-14

VACUUM GROUP 2 STAGE

6

12

11

2

7

8

3

9

10

1

2

6

3

4

6

5

4

5-15

CHEYENNE 86038870 03/14/07

VACUUM GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

1 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS

2 86003760 35166 2 GASKET, VAC MTR

3 86201970 065-92 6 VAC SPACER 2-1/4 II STAGE

4 86004020 360-06 2 VAC MOTOR, 230V 5.7 2ST TD

- 86230760 140216 - BRUSH SET, 230V VAC AMETEK

- 86135330 140688 - BRUSH SET, 230V VAC WINDSOR

5 86007010 70663 3 SCR, 1/4-20 X 3 1/4 HHCS PLT

6 86010630 87013 9 WASHER, 1/4 ID X 5/8 OD SS

7 86020270 70011 3 SCR, 1/4-20 X 5/8 HHCS SS

8 86042350 56-502084 1 BRACKET, VACUUM MOUNT, 2 STAGE

9 86161520 43-807517 1 GASKET, VAC MTG. 10 86027140 75377 1 TANK, RECOVERY, CHEYENNE 11 86005710 57105 3 NUT, 1/4-20 HEX W/ STAR WASHER 12 86256480 70813 3 STUD, 1/4-20 X 3.5 SS

SERIAL NO.

FROM

SERVICE

* SERVICE

2 STAGE

NOTES:

ONLY ONLY

CHEYENNE 86038870 03/14/07

5-16

VACUUM GROUP 3 STAGE

12

11

6

2

7

3

6

8

10

9

1

2

3

4

6

5

4

5-17

CHEYENNE 86038870 03/14/07

VACUUM GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

1 86005810 57245 3 NUT, 1/4-20 HEX NYLOCK SS

2 86003760 35166 2 GASKET, VAC MTR

3 86201950 065-24E 6 VAC SPACER 3 1/8

4 86202080 360-05B 2 VACUUM 116859-13 220V SM 3ST

5 86216610 70062 3 SCR, 1/4-20 X 4 HHCS GR5 PLTD

6 86010630 87013 9 WASHER, 1/4 ID X 5/8 OD SS

7 86020270 70011 3 SCR, 1/4-20 X 5/8 HHCS SS

8 86042320 56-502091 1 BRACKET, VACUUM MOUNT, 3 STAGE

9 86161520 43-807517 1 GASKET, VAC MTG. 10 86027140 75377 1 TANK, RECOVERY, CHEYENNE 11 86027140 57105 3 NUT, 1/4-20 HEX W/ STAR WASHER 12 86211180 70814 3 STUD, 1/4-20 X 4.5 SS

SERIAL NO.

FROM

3 STAGE

NOTES:

CHEYENNE 86038870 03/14/07

5-18

HEATER GROUP

24

23

21

22

24

20

18

17

16

25

19

26

22

21

20

1

19

4

2

3

5-19

10

11

5

4

27

13

12

I

O

9

CHEYENNE 86038870 08/09/13

15

14

6

7

8

HEATER GROUP Parts List

REF PART NO. PRV NO. QTY DESCRIPTION

1

86161750 48-941396

2

86241010 41504

3

86245650 50776

4

86006790 70351

5

86005700 57104

6

86241470 41513

7

86201790 130-14C

8

86201800 130-14

9

86162010 32-900195

10

86246490 51041

11

86171080 41503

12

86233480 22046

13

86006180 66095

14

86201810 130-14I

15

86264110 41514

16

86268800 88623

17

86092890 41502

18

86005670 57040

19

86175890 11-800039

20

86180360 12-800040

21

86008920 80889

22

86183990 10-805393

23

86180340 12-800031

24

86002450 22015

25

86256180 73195

26

86199530 060-04

27

86326680 -

28

86200870 300-06A

29

86010650 87018

1

LABEL, HEATER WARNING PROCHEM

1

HOUSING, CAP OUTLET END NU

1

LABEL, FOR SAFETY

5

SCR, 10-32 X 3/8 HHTR W/STAR

1

NUT, 10-32 W/STAR WASHER PLTD

1

INSULATION, HEATER

1

THERMOSTAT RESET 302

1

HEATER ELEMENT 110V

1

SWITCH, DPST, LGHTD RCKR GRN

1

LIGHT, 115V NEON INDICATOR

1

HOUSING, CAP SWITCH END NU

1

CLIP, NEON LAMP

1

PLUG, 1/8 MPT HEX BRASS

1

THERMOSTAT W/SPADE LEADS

1

INSULATION PAPER

1

WIRE, 4” G/Y/14 76010 X 76010

1

HOUSING ASM, HEATER PORT NU

1

NUT, ½ NPT CONDUIT

2

BUSH, ¼ x 1/8 BR

2

ELL, 1/8P X 1/4T BR

2

BOOT, RUBBER TERM. ISOLATOR

2

HOS, 3/16 X 14-1/4(1/4FT) BS

2

ELL, 1/4P X 1/4T BR

2

COUPLER, ¼ QD

1

STRAIN RELIEF, ½ NPT (.48ID)

1

CORD ASM, 12/ SJT X 25’ BLK

1

HEATER CART, CASE WELDED

3

PAN HD SH MTL SCREW 6 X 3/16 B

3

WASHER, #10 X 9/16 OD

SERIAL NO.

FROM

NOTES:

CHEYENNE 86038870 08/09/13

5-20

LABEL & STRAP GROUP

3

1

2

5-21

CHEYENNE 86038870 03/14/07

LABEL & STRAP PARTS LIST

REF PART NO. PRV NO. QTY DESCRIPTION

1 86202160 320-05 1 VELCRO STRAP

2 86243360 500531 2 LABEL, PROCHEM LOGO 6 X 1.75

3 86161780 500567 1 LABEL, CHEYENNE MAIN

SERIAL NO.

FROM

NOTES:

CHEYENNE 86038870 03/14/07

5-22

WIRE GROUP – MACHINE LEVEL

5-23

CHEYENNE 86038870 03/14/07

WIRE GROUP – HEATER LEVEL

86266030 PRV NO. 76031

INSULATION 86282790

PRV NO. 730129

86266250 PRV NO. 76064L

86267560

PRV NO. 880300

WHITE WIRE 5"

BLACK WIRE 5"

GREEN WIRE 5"

(86201790)

PRV NO. (130-14C)

86266030 PRV NO. 76031

86282790

PRV NO. 730129

86266300 PRV NO. 76076L

ON HTR CORE

SAFETY SWITCH

86282790

PRV NO. 730129

1

4

PRV NO. 76064L

86266250

2

POWER SWITCH

5

86267560

PRV NO. 880300

4"

5"

LIGHT

5"

86268800

PRV NO. 88623

ON HTR CANISTER

H E A T E R

E L E M E N T

THERMAL

SWITCH

86282800

PRV NO. 730314

(86201810) PRV NO. (130-14

I)

5"

CHEYENNE 86038870 03/14/07

5-24

NOTES:

5-25

CHEYENNE 86038870 03/14/07