Poulan PP46SZ-967721801-00, 967721801-00 Owner’s Manual

Lea el manual de instrucciones detenidamente y asegúrese de comprender las instrucciones antes de utilizar la máquina.

La gasolina que contiene hasta 10 % de etanol (E10) se puede usar en esta máquina. El uso de gasolina que tenga más de 10 % de etanol (E10) anulará la garantía del producto.

115 92 92-27 Rev A

English / Spanish

Operator Manual Manual del operador

PP46SZ / 967 721801-00

Please read the operator manual carefully and make sure you understand the instructions before using the machine.

Gasoline containing a maximum of 10% ethanol (E10) is permitted for use in this machine.The use of gasoline with more than 10% ethanol (E10) will void the product warranty.

CONFORMITY CERTIFICATES

USA requirements

Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as they are valuable documents.

WARNING! Failure to follow cautious operating practices can result in dangerous injury to the operator or other persons. The owner must understand these instructions, and must let only approved persons who understand these instructions to operate the mower.

Each person operating the mower must be of sound mind and body and must not be under the influence of mind altering substances.

WARNING! Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm.

WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Clean your hands after handling.

WARNING! Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects,

or other reproductive system damage. The engine exhaust contains carbon monoxide, which is an odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces.

When this product is worn out and no longer used, return it to the reseller or other party for recycling.

To implement improvements, specifications and designs can be altered without prior notification.

Note that no legal demands can be placed based on the information contained in these instructions.

Use only original parts for repairs. The use of other parts voids the warranty.

Do not modify or install non-standard equipment to the unit without consent from the manufacturer. Modifications to the unit may cause unsafe operations or damage the unit.

©2017 All rights reserved.

Orangeburg, SC Printed in U.S.A.

CONTENTS
INTRODUCTION...............................................	4
Driving and Transport on Public Roads........	4
Towing..........................................................	4
Operating.....................................................	4
SYMBOLS AND DECALS.................................	6
SAFETY.............................................................	7
Protecting Children.......................................	7
Personal Safety Equipment..........................	8
Slope Operation...........................................	8
Safe Handling of Gasoline...........................	9
Transport....................................................	10
Spark Arrestor............................................	10
CONTROLS......................................................	11
Motion Control Levers................................	12
Park Brake.................................................	12
Ignition Switch............................................	12
Choke Conttrol...........................................	12
Throttle Control..........................................	13
Blade Switch..............................................	13
Fuel Shut Off Valve....................................	13
Service Meter.............................................	13
Cutting Height Lever..................................	13
Fuse...........................................................	14
Tracking......................................................	14
Hydro Release Levers................................	14
Fuel Tank....................................................	14
OPERATION....................................................	16
Training......................................................	16
Operating on Hills.......................................	18
Moving Machine By Hand..........................	19
MAINTENANCE...............................................	20
Battery........................................................	22
Safety System............................................	23
Park Brake.................................................	23
Tire Pressures............................................	23
Cutting Blades............................................	23
Caster Wheels............................................	23
V-belts........................................................	24
Adjusting the Mower Deck.........................	24
Anti-scalp Rollers.......................................	25
Cleaning.....................................................	25
LUBRICATION.................................................	26
Engine Oil...................................................	27
Wheel and Deck Zerks...............................	27
Transmission..............................................	27
TROUBLESHOOTING.....................................	28
STORAGE.......................................................	29
SCHEMATIC....................................................	30
TECHNICAL DATA...........................................	31
SERVICE JOURNAL.......................................	33

INTRODUCCIÓN......................................................	37
Conducción y transporte en vías públicas. 37
Remolque...................................................	37
Funcionamiento..........................................	37
SÍMBOLOS Y RÓTULOS.........................................	39
SEGURIDAD............................................................	40
Seguridad infantil.......................................	40
Equipo de seguridad personal...................	41
Funcionamiento en pendientes..................	41
Manipulación segura de la gasolina...........	42
Transporte..................................................	44
Parachispas...............................................	44
CONTROLES...........................................................	45
Palancas de control de la dirección...........	46
Freno de estacionamiento..........................	46
Interruptor de arranque..............................	46
Interruptor de la cuchilla.............................	47
Medidor de servicio....................................	47
Control del acelerador................................	47
Estrangulador.............................................	47
Válvula de corte de combustible................	48
Palancas de liberación hidrostática............	48
Ajuste de la altura de corte........................	48
Fusible........................................................	48
Botón de seguimiento ...............................	49
Depósito de combustible............................	49
OPERACIÓN............................................................	50
Capacitación..............................................	50
Trabajo en pendientes................................	52
Mover la máquina manualmente................	53
MANTENIMIENTO....................................................	54
Batería........................................................	56
Sistema de seguridad................................	56
Freno de estacionamiento..........................	57
Presión de los neumáticos.........................	57
Discos de corte..........................................	57
Ruedecillas.................................................	57
Correas en V..............................................	57
Ajuste del equipo de corte..........................	58
Ruedas de apoyo.......................................	59
Limpieza.....................................................	59
LUBRICACIÓN.........................................................	60
Cambio de aceite del motor.......................	61
Transmisión................................................	61
Engrasadores de rueda y equipo...............	61
SOLUCIÓN DE PROBLEMAS.................................	62
ALMACENAMIENTO................................................	63
ESQUEMA................................................................	64
DATATÉCNICOS.....................................................	65
REGISTRO DE SERVICIO.......................................	67

INTRODUCTION

Congratulations

Thank you for purchasing a PoulanPro rideon mower. This machine is built for superior efficiency to rapidly mow primarily large areas.

A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine’s performance.

This manual is a valuable document. Read the contents carefully before using or servicing the machine. The following of instructions (use, service, maintenance) by all who operate this machine is important for the safety of the operator and others. It can also considerably increase the life span of the machine and increase its resale value.

If you sell your machine, be sure to give the operator manual to the new owner.

The final chapter of this operator manual provides a Service Journal. Make sure that service and repair work are documented. A correctly kept service journal reduces service costs for the maintenance and affects the machine’s resale value. Please contact your dealer for more information. Take the operator manual along when the machine is taken to your dealer for service.

General

In this operator manual, left and right, backward and forward are used in relation to the machine’s usual driving direction.

Continuous dedication to improve our products require that specifications and design are subject to change without notice.

Driving and Transport on Public Roads

Check applicable road traffic regulations before transporting on public roads. If the machine is transported, you must always use approved fastening equipment and make sure that the machine is correctly attached. DO NOT operate this machine on public roadways.

Towing

If machine is equipped with a tow hitch, use much more caution when towing. Do not let children or others in or on the towed equipment. Make wide turns to avoid jack-knifing. Travel slowly and leave more distance to stop.

Do not tow on sloped ground. The weight of the towed equipment may cause loss of traction and loss of control.

Follow the manufacturer's recommendation for weight limits for towed equipment. Do not tow near ditches, canals, and other hazards.

Operating

This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones, tree stumps, etc. The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer. Operating instructions for the accessories are provided with delivery. All other types of uses are incorrect. The manufacturer’s directions concerning operation, maintenance, and repairs must be carefully followed.

Lawn mowers and all power equipment, can be potentially dangerous if used improperly. Safety requires good judgement, careful use in accordance with these instructions and common sense.

The machine must only be operated, maintained, and repaired by persons familiar with the machine’s special characteristics and who are also knowledgeable about the safety instructions.

Use only approved repair parts to maintain this machine.

Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations must be followed without fail.

Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for resulting personal injury or property damage.

4

INTRODUCTION

Good Service

PoulanPro's products are sold throughout the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer. See the certificate in the Service Journal in this operator manual.

When you need spare parts or support in service questions, warranty issues, etc., consult the following professional:

This manual belongs to the machine with the	Engine	Transmission
manufacturing number:

Manufacturing Number

The machine’s manufacturing number can be found on the printed plate affixed to the engine compartment.

Stated on the plate, from the top are:

•The machine’s type designation (I.D.).

•The manufacturer’s type number (Model).

•The machine’s serial number (Serial no.)

Please have the type designation and serial number available when ordering spare parts.

The engine’s manufacturing number is stamped on one of the valve covers.

The plate states:

•The engine’s model.

•The engine’s type.

•Code

Please have these available when ordering spare parts.

The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear.

5

SYMBOLS AND DECALS

IMPORTANT INFORMATION Xxxx xxxxxx

These symbols are found on the machine and in

xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx.

the operator manual. Study them carefully until

Used in this publication to tell the reader of a

you know what they mean.

risk of material damage, particularly if the reader

neglects to obey the instructions in the manual.

WARNING! Xxxx xxxxxx xxxxx xxxx

Used also when there is a possibility for misuse or

xxxxxxxxx xxxxxx xxxxxxxxx.

misassembly.

Used in this publication to tell the reader of a

risk of personal injury or death, particularly if the

reader neglects to obey the instructions in the

manual.

R N

Reverse

Neutral

Fast

Slow

Choke

Fuel

Park Brake

Danger	Use protective		Use protective		Wear hearing	Do not
		glasses	gloves		protection	stand here

Warning!	Warning!		Warning!	Warning!
Battery acid is	Do not	Keep away from		Do not use
corrosive, explosive	touch parts	the discharge deck		without deflector
and flammable				or grass catcher
	Shut off engine,	Keep a safe
Read Operator before maintenance		distance from	Use on slopes no
Manual	or repair	the machine	greater than 10°	No passengers

Whole body	Severing of fingers				Do not open or			Careful backing up,		Careful going
exposure to		and toes			remove safety			watch for		forward, watch for
thrown objects					shields wIth			other people		other people
					engine running

6

SAFETY

Safety Instructions

These instructions are for your safety. Read them carefully.

WARNING! THIS CUTTING MACHINE CAN AMPUTATE HANDS AND FEET AND THROW OBJECTS. FAILURE TO OBEY THE FOLLOWING SAFETY INSTRUCTIONS

COULD RESULT IN SERIOUS INJURY OR

DEATH.

WARNING! CHILDREN CAN BE SERIOUSLY INJURED OR KILLED BY THIS EQUIPMENT. Carefully read and obey all the safety instruction that follow.

IMPORTANT INFORMATION The American Academy of Pediatrics recommends that children be a minimum of 16 years of age before operating a riding lawn mower.

Protecting Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are frequently attracted to the machine and the mowing activity. Do not think that children will stay where you last saw them.

•	Keep children out
	of the mowing area
	and in the watchful
	care of a responsible
	adult other than the
	operator.

• Be alert and turn machine off if a child enters the area.

•Before and while backing, look behind and down for small children.

•Do not carry

children, even with the blades shut off.

They can fall off and be seriously injured or interfere with safe machine operation.

Children who have

been given rides in the past can suddenly come into the mowing area to ride again and be run over or backed over by the machine.

•Do not let children to operate the machine.

•Use extreme care when going near blind corners, shrubs, trees, or other objects that can block your view of a child.

General Operation

•Read, understand, and obey all

instructions on the

machine and in the manual before starting.

• It is recommended that someone knows

that you are mowing and can give aid if there is an injury or accident.

•Those who operate, maintain, and/or service this machine must first read and understand this

Operator Manual. Local laws can regulate the age of the user. The owner is responsible for training the users of this equipment.

•The owner and operator of this equipment can prevent accidents and is responsible for accidents or injuries occurring to themselves, other persons and/or property.

•Do not put hands or feet near rotating parts or under the machine. Keep away from the discharge opening at all times.

•Only let responsible adults, who are familiar with the instructions, to operate the machine.

•Clean the area of

objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

•Be sure the area

is has no bystanders before operating. Stop machine if someone enters the area.

•Do not mow in reverse unless fully necessary.

Always look down and behind before and while backing.

•Do not point discharged material toward someone. Avoid discharging material against a wall or obstruction. Material can ricochet back toward the operator. Stop the blades when going across gravel surfaces.

•Do not operate machine without the full grass catcher, discharge guard, or other safety devices in place and working.

•Slow down before turning.

•Always turn off blades, move the steering control lever out to the park brake position, stop engine and remove keys before dismounting.

•Do not carry passengers. The machine is only intended for use by one person.

•Operate the machine only in daylight or good artificial light.

7

SAFETY

•Disengage blades when not mowing. Shut off engine and wait for all parts to come to a full stop before cleaning the machine, removing the grass catcher or unclogging the discharge guard.

•Do not operate the machine while under the influence of alcohol or drugs.

•Look for traffic when operating near or going across roadways.

•Use more care when loading or removing the machine into a trailer or truck.

•Always wear eye protection when operating machine.

WARNING! When using the machine, approved personal protective equipment must be used. Personal protective equipment cannot remove the risk of injury but it will reduce the degree of injury if an accident does occur.

Speak to your retailer for aid in choosing the right equipment.

•Wear correct Personal Protective Equipment

(PPE) while operating this machine, including

(at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or footwear with open toes.

•Data shows that operators age 60 years and above are involved in a large percentage of riding mower-related injuries. These operators must evaluate if they can safely operate the riding mower sufficiently to protect themselves and others from serious injury.

•Obey the manufacturer’s recommendation for wheel weights or counterweights.

•Keep machine free of grass, leaves or other debris buildup which can touch hot exhaust or engine parts and burn. Do not let the mower deck plow leaves or other debris that can cause a buildup to occur. Clean oil or fuel spillage before operating or storing the machine.

•Let machine cool before storage.

Personal Safety Equipment

• Make sure that first

aid equipment is near at hand when

using the machine.

• Do not use the machine when barefoot.

•Always wear

protective shoes or boots. Steel toe caps are recommended.

•Always wear approved protective glasses or a full visor when assembling or driving.

•Always wear gloves when handling the blades.

•Do not wear loose clothing that can become caught in moving parts.

•Use ear protectors to avoid damage to hearing.

Slope Operation

Slopes are a major cause related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on slopes requires more care. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down

slopes (10 degrees maximum), not

across.

• Look for holes, ruts, bumps, rocks, or other hidden objects.

Uneven terrain

could overturn the machine. Tall grass can hide obstacles.

•Select a low ground speed so it will not be necessary to stop while on the slope.

•Do not mow on wet grass. Tires can lose traction.

•Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and continue slowly straight down the slope.

•Move slowly and

gradually on slopes.

Do not make sudden changes in speed or direction, which could cause machine to roll over.

•Use more care while

operating machine with grass catchers or other attachments; the stability of the machine can be effected.

•Do not use on steep slopes.

•Do not try to stabilize the machine by putting a foot on the ground.

•Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or the edge caves in.

WARNING! Do not drive up or down hills with slopes greater than 10 degrees. Do not drive across slopes.

8

SAFETY

Safe Handling of Gasoline

To avoid personal injury or damage to property, use care in handling gasoline. Gasoline is very flammable and the vapors are explosive.

WARNING! The engine and the exhaust system become very hot during operation.

There is a risk for burns if touched. Let engine and exhaust system to cool before refueling.

•Do not fuel the machine indoors.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline containers.

•Do not remove gas cap or add fuel with the engine running. Let engine cool before refueling.

•Do not keep the machine or fuel container where there is an open flame, spark or pilot light such as on a water heater or other appliance.

•Before you start refueling, keep the risk of static electricity to a minimum by touching a metal surface.

•Do not fill containers in a vehicle or on a truck or trailer bed with plastic liner. Always put containers on the ground away from the vehicle when filling.

•Do not put too much fuel in the tank. Replace gas cap and tighten securely.

•Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

•Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lockopen device.

•If fuel is spilled on clothing, change clothing immediately.

•Do not start the engine near spilled fuel.

•Do not use gasoline as a cleaning agent.

•If leaks occur in fuel system, the engine must not be started until problem has been resolved.

•Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the sun can otherwise cause the fuel to expand and overflow.

General Maintenance

•Do not use the machine indoors or in spaces lacking

correct ventilation.

The exhaust fumes contain carbon monoxide, an odorless and

poisonous lethal gas.

•Make sure that the equipment is in good condition and that all nuts and bolts, especially those fastening the blade attachments, are correctly tightened and torqued.

CAUTION! Use protective glasses for maintenance work.

•Maintain or replace safety and instruction labels as necessary.

•Do not interfere with the intended operation of or reduce the protection given by a safety device. Check their operation regularly. DO NOT operate a machine with a safety device that does not operate correctly.

•Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts when necessary.

WARNING! The engine must not be started when the driver’s floor plate or protective plates for the mower deck’s drive belt is removed.

•Do not change the settings of engine controllers and avoid running the engine at overly high engine speeds. If you run the engine too fast, machine components could be damaged.

•To reduce the risk of fire, keep machine free of grass, leaves or other debris buildup. Clean oil or fuel spills and remove fuel-soaked debris. Let machine cool before storing.

•Stop to do an inspection of the equipment if you run over or into anything. If necessary, make repairs before starting.

•Do not make adjustments or repairs with the engine running.

•The blades are sharp and can cause cuts and gashes. Wrap blades or use protective gloves when handling them.

•Check the park brake’s operation regularly.

Adjust and service as necessary.

•Do not work with the starter circuit if there is spilled fuel.

9

SAFETY

•Make sure that the fuel filler cap is mounted tightly and no flammable substances are kept in an open vessel.

•Sparking can occur

when working with the battery and the heavy cables of the starter circuit. This can cause battery

explosion, fire or eye injury. Sparking will

not occur after the grounding cable (normally negative, black) is removed from the battery.

•Disconnect the grounding cable from the battery first and reconnect it last.

•Do not make a bridge short circuit across the starter relay to run the starter.

•Be very careful when handling battery acid. Acid on skin can cause serious corrosive burns.

If you spill battery acid on your skin, rinse immediately with water.

•Acid in the eyes can cause blindness, contact a doctor immediately.

•Be careful when

servicing the battery. Explosive gases form in the battery. Do

not do maintenance on the battery when smoking or near open flames or

sparks. The battery can explode and cause serious injury or damage.

•The machine is tested and approved only with the equipment originally supplied or recommended by the manufacturer. Only use approved repair parts for the machine.

•The mulch blades must only be used in familiar areas when higher quality mowing is necessary.

•Regularly clean the deck and the underside of the deck. Avoid spraying engine and electrical components with water.

Transport

•The machine is heavy and can cause serious crushing injuries. Be more careful when it is loaded on or removed from a vehicle or trailer.

•Use full width ramps for loading machine into a trailer or truck.

•The two front and rear tie down straps must be used and directed down and out from the machine.

•Check and abide by local traffic regulations before transporting the machine on roads.

•Use an approved trailer to transport the machine. Turn off the fuel supply. Fasten the machine down with approved devices such as bands, chains or straps.

•Do not tow this machine, it can cause damage to the drive system.

•Do not tow trailers, etc. with this mower. They can jackknife or overturn, causing damage to the mower and possible serious injury to the operator.

•Load the unit onto truck or trailer by driving up ramps of sufficient strength using a slow speed. Do not lift! The machine is not intended to be lifted by hand.

•When loading or removing this machine, do not use more than the maximum recommended operation angle of 10 degrees.

WARNING! Use extreme care when loading the machine into a truck or trailer using ramps. There is the possibility of serious injury or death if the machine falls off the ramps.

IMPORTANT INFORMATION The park brake is not sufficient to lock the machine in place during transport. Make sure the machine is correctly fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over.

Spark Arrestor

This mower is equipped with an internal combustion engine and must not be used on or near unimproved forested, bush covered or grassy lands unless the engine’s system is

equipped with a spark arrestor meeting applicable local or state laws. Federal laws apply on federal lands. If a spark arrestor is used, it must be maintained in good working order by the operator.

A spark arrestor for the muffler is available through your authorized PoulanPro dealer.

10

CONTROLS

This operator manual describes the PoulanPro

Zero Turn Rider. The rider is fitted with a fourstroke overhead valve engine.

5

Transmission from the engine is made via belt-driven hydraulic pumps. Using the left and right steering controls, the flow is regulated and thereby the direction and speed.

6

4

7

8

9

10

11

12

3

3

1

2

1.	Motion control levers	5.	Bypass linkages	9.	Ignition switch
2.	Park brake	6.	Fuel shut off	10.	Throttle control
3.	Tracking bolts	7.	Fuel tank	11.	Service meter
4.	Fuse	8.	Blade switch	12.	Deck lift

11

CONTROLS

Motion Control Levers

The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. There is a neutral position, which is locked if the steering controls are moved out.

When both controls are in the neutral position (N), the machine stands still. By equally moving both controls forward or backward, the machine moves in a straight line forward or backward.

For example, to turn right while moving forward, move the right control towards the neutral position. The rotation of the right wheel is reduced and the machine turns to the right.

Zero turn can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position. The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position. If the left steering control is pulled backward, the machine turns to the left. Use more care when using this maneuver.

If the steering controls are in uneven positions when standing still or do not fit in the slots for moving the controls out, they can be adjusted.

WARNING! The machine can turn very rapidly if one steering control is moved much further forward than the other.

Park Brake

The park brake is found on the left of the machine. Pull the lever backward to operate the brake and push forward to release it.

IMPORTANT INFORMATION The machine must stand still when engaging the park brake. Always set the park brake before dismounting.

Release the park brake before moving the mower.

Ignition Switch

The ignition switch is placed on the control panel and is used to start and stop the engine. On models equipped with headlights, turn the key clockwise to ACCESSORY for headlight use.

Choke Conttrol

The choke is used for cold starts to provide the engine with a richer fuel mixture. Push the throttle control forward to the choke position.

12

CONTROLS	Service Meter
Throttle Control

The throttle control regulates the engine speed and the rate of rotation of the blades, assuming the blade switch is pulled out.

To increase or decrease the engine speed, the control is moved forward or back respectively.

Avoid idling the engine for long periods, as there is a risk of fouling the spark plugs. USE FULL

THROTTLE WHEN MOWING, for best mower performance and battery charging.

Blade Switch

To engage the mower deck blades, pull the knob up; the blades are disengaged when the knob is pressed down.

Fuel Shut Off Valve

The fuel shut off valve is located at the left rear of the seat. The valve is off when the handle tab is turned perpendicular to the fuel line.

The service meter displays the total number of hours the engine has run and indicates when the engine and mower need servicing.

After every 50 hours of operation, an oil can icon will appear and stay on for two hours, before an automatic reset occurs. To manually reset the meter, turn the key off and on five times at one second intervals. To service the engine and mower, see the Service Journal of this manual.

NOTE: The service meter operates (clocks hours) only when the engine is running. Be sure to turn the key off when the unit is not in use, to prevent meter hours from accumulating.

Cutting Height Lever

To set the desired deck cutting height, press the release button and move the lever forward to the cutting height pin. See Before Starting in the

Operation section to change the cutting height.

The cutting height range is from 1-1/2" (38 mm) to 4" (102 mm) in 1/2" (13 mm) increments. The heights are measured from the ground up to the blade tip with the engine not running.

WARNING! Do not make adjustments unless the engine is stopped and the park brake is activated.

IMPORTANT INFORMATION Always raise the deck to the highest position for transport.

13

CONTROLS

Fuse

The 20 amp primary fuse is located on the left hand side of the machine. It is accessed by tilting the seat forward. The fuse is a flat pin type used in automobiles.

Tracking

If the mower is not tracking straight, check the air pressure in both rear tires. Recommended air pressure for the rear tires is 15 psi (1 bar).

1.Tracking adjustments are made using the tracking bolts. The tracking bolts act as limiting devices for the motion control levers when in the full-forward position.

2.For preliminary tracking adjustment, move unit to an open, unobstructed area such as an empty parking lot or open field.

3.Back the tracking bolts out until flush with nut.

4.Test operate unit by driving it at full throttle and the full forward position on both motion control levers. Gradually turn in the tracking bolt on the right hand side until the unit noticeably starts drifting right.

5.Drive forward at full throttle with both motion control levers in the full forward position.

Gradually turn in the left tracking bolt until unit tracks straight.

Hydro Release Levers

Transaxle bypass linkages must be engaged when pushing or pulling the mower. The release levers are located on each side of the rear of the unit below the rear engine plate. See Moving Machine By Hand in the Operation section.

WARNING! Bypass linkages are located close to the muffler. To prevent burns, the engine should be shut off and allowed to cool before the bypass linkage levers are handled.

Fuel Tank

Read the safety instructions before refueling. The capacity for the tank is three gallons.

Regularly check the gas cap gasket for damage and keep the cap properly tightened.

The engine will run on a minimum of 87-octane unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used. See

Technical Data concerning ethanol fuel.

Methanol fuel is not allowed. Do not use E85 alcohol based fuel. Damage to the engine and components may occur.

When operating in temperatures below 32°F, use fresh, clean winter grade gasoline to help insure good cold weather starting.

14

CONTROLS

WARNING! Gasoline is highly flammable.

Observe caution and fill the tank outdoors (see the Safety section).

WARNING! Fill to bottom of filler neck.

Do not overfill. Wipe off spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

WARNING! The engine and the exhaust system, become very hot during operation. There is a risk for burns if touched. Let engine and exhaust system to cool before refueling.

IMPORTANT INFORMATION Experience indicates that alcohol blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system must be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel the next season. See Storage for more information. Do not use engine or carburetor cleaners in the fuel tank or permanent damage may occur.

15

OPERATION

Read the Safety section and following pages, if you are unfamiliar with the machine.

Training

Due to unique steering capabilities, zero turn mowers are far more maneuverable than typical riding mowers.

This section must be reviewed in its entirety prior to attempting to move the mower under its own power. When first operating the mower or until becoming comfortable with controls, use a reduced throttle speed and reduced ground speed. DO NOT move control levers to the

furthest forward or reverse positions during initial operation.

First time users must become familiar with the mower’s movement on a hard surface, such as concrete or blacktop PRIOR to attempting to operate on turf. Until the operator becomes comfortable with the mower controls and zero turning capability, overly aggressive maneuvers may damage turf.

Steering

To move forward and backward

The direction and speed of the mower’s movements are effected by the movement of the control lever(s) on each side of mower. The left control lever controls the left wheel. The right control lever controls the right wheel.

For first time use, push the mower (see Moving Machine By Hand in the Operation section) to an open, flat area without other people, vehicles or obstacles nearby. To move the unit under its own power, the operator must sit in the seat and start the engine (see Before Starting in the Operation section). Adjust the engine speed to

idle, disengage the park brake but do not engage the blades at this time. Rotate control levers inward. As long as the control levers have not been moved forward or backwards, the mower will not move.

Slowly move both control levers forward slightly. This will let the mower start moving forward in a straight line. Pull the control levers back to the neutral position and the mower will stop moving.

Pull back slightly on control levers, allowing the mower to move backwards. Push the control levers forward to the neutral position and mower will stop moving.

To turn to the right

While moving in a forward direction, pull the right lever back towards the neutral position while maintaining the position of the left lever, this will slow the rotation of the right wheel and cause the machine to turn in that direction.

To turn to the left

While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever, this will slow the rotation of the left wheel and cause the machine to turn in that direction.

To zero turn

While moving in a forward direction, first pull both control levers back until the mower stops or slows dramatically.

Then by alternating one lever slightly to the forward position and the other in the reverse position, complete the turn.

WARNING! Make sure the work area is free of stones and other objects that could be thrown by the rotating blades.

Before Starting

1.Read the sections on Safety and Controls before starting the machine.

2.Perform the daily maintenance before starting (see Maintenance Schedule in the

Maintenance section).

3.Check that there is sufficient fuel in the fuel tank.

4.Adjust the seat to the desired position.

5.Set the deck cutting height by inserting the lift pin into the desired cut height.

16

OPERATION

The following conditions must be fulfilled before the engine can be started:

•The blade switch must be pressed downward into the disengaged position.

•The park brake must be up into the engaged position.

•Both steering controls must be in the locked

(outer) neutral position.

Starting the Engine

1.Sit on the seat.

2.Raise the mower deck by pushing the release button on the top of the lifting lever. Pull the lifting lever backward to the locked (transport) position.

3.Engage the park brake by pushing the release button in and pulling the lever fully upwards.

4.Disengage the mower blades by pressing the blade switch down.

5.Move the steering controls outward to the locked (outer) neutral position.

6.Move the throttle to the middle position.

7.If the engine is cold, the throttle control should be fully forward to the choke position.

8.Press in and turn the ignition key to the start position.

IMPORTANT INFORMATION Do not run the starter for more than five seconds each time. If the engine does not start, wait approximately ten seconds before retrying.

9.When the engine starts, immediately release the ignition key back to the run position. Pull the throttle back gradually when the engine has started.

10.Set the engine speed with the throttle. Allow the engine to run at a moderate speed, approximately mid throttle, for a short time before use. USE FULL THROTTLE WHEN MOWING.

Running

1.Release the park brake by moving the lever down.

NOTE: The mower is equipped with an operator presence system. If the engine is running and the operator tries to leave the seat without first setting the park brake, the engine will shut off.

2.Move the steering controls inwards, out of the neutral position (N).

3.Push the release button on the cutting height lever, move lever to the pin and then release the button.

4.Move throttle control to full throttle.

5.Engage the mower deck by pulling the blade switch up.

WARNING! Make sure that no one is near mower when engaging blade switch.

6.Rotate control levers inward and slowly move both control levers slightly forward to move forward in a straight line.

17

OPERATION

Stopping the Engine

1.Move the throttle to the minimum position

(tortoise symbol).

2.Move the steering controls outward.

3.Disengage the mower deck by pressing the blade switch down.

4.Raise the mower deck by pressing the release button on the lever and pulling the lever upward to the transport position.

5.When the machine is standing still, engage the park brake by pushing the lever release button and pulling the lever upward.

If the engine has been worked hard, allow it to idle at least 60 seconds to attain a normal operating temperature before stopping. To prevent fouling the spark plugs, avoid idling the engine for longer periods.

6.Turn the ignition key to the stop position and remove the key. Always remove the key when leaving the mower to prevent unauthorized use.

IMPORTANT INFORMATION Leaving the ignition switch in a position than OFF will cause the battery to be discharged.

Operating on Hills

Read the Safety Instructions Driving on Slopes in the Safety section.

•Use the slowest speed possible before starting up or down hills.

•Avoid stopping or changing speed on hills.

•If stopping is necessary, pull drive levers into the neutral position and push outward. Engage the park brake.

•To restart movement, release the park brake.

•Pull the control levers back to the center of the mower and press forward to regain forward motion.

•Make all turns slowly.

WARNING! Do not drive the mower on terrain that slopes more than 10 degrees. Mow slopes up and down, never side to side. Do not drive across slopes. Avoid sudden directional changes.

Mowing Tips

•Observe and flag rocks and other fixed objects to avoid collisions.

•Begin with a high cutting height and reduce it until the desired mowing result is attained.

Cut the average lawn to 2-1/2" during the cool season and over 3" during the hot months. For healthier and better looking lawns, mow often after moderate growth.

•For best cutting performance, mow grass over

6" in height twice. Make the first cut relatively high; the second to the desired height.

•The mowing result will be best with a high engine speed (the blades rotate rapidly) and low speed (the rider moves slowly). If the grass is not too long and dense, the driving speed can be increased without negatively affecting the mowing result.

•The finest lawns are obtained by mowing often. The lawn becomes more even and the grass clippings more evenly distributed over the mown area. The total time taken is not increased as a higher operating speed can be used without poor mowing results.

•When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

•Avoid mowing wet lawns. The mowing result is poorer because the wheels sink into the soft lawn, clumps build, and grass clippings fasten under the cowling.

•Hose the mower deck underside with water after each use. When cleaning, raise the mower into the transport position. Make sure the mower is cooled and the engine is off.

•Use compressed air to clean top surface of the deck. Avoid flooding water on top surface, engine and electrical components.

•When the mulching kit is used, it is important that the mowing interval is frequent.

18

OPERATION

Moving Machine By Hand

When pushing or pulling the mower, engage the

EZT bypass linkages. The EZT bypass linkages are located on the rear of the frame, below the rear engine guard.

1.Raise the deck into the highest cutting position.

2.Engage the park brake.

3.Pull the EZT bypass linkages up and out of the keyhole slots. Release the levers with the head outside the frame and held in the bypass

position.

4.To reengage the EZT’s to drive, reverse the above procedure.

Load the machine into truck or trailer by driving slowly up the ramps. DO NOT LIFT! The machine is not intended to be lifted by hand.

WARNING! Use extreme caution when loading the machine into a truck or trailer using ramps. There is the possibility of serious injury or death if the machine falls off the ramps.

WARNING! Bypass linkages are located close to the muffler. To prevent burns, the engine should be shut off and allowed to cool before the bypass linkage levers are handled.

19

MAINTENANCE

Maintenance Schedule

Following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service

carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to make sure of safe operation.

Read General Maintenance in the Safety section.

AT LEAST

MAINTENANCE INTERVAL

DAILY

ONCE

IN HOURS

BEFORE

AFTER

EACH

25

50

100

300

MAINTENANCE

YEAR

CHECK

Park brake for adjustment

●

Engine’s oil level (each refueling)

■

Safety system

●

For fuel and oil leakages

♦

For damage

♦

For loose hardware (screws, nuts)

♦

For mower deck damage

♦

Tire pressures

●

●

●

●

Battery connections

●

●

●

●

●

CLEAN

Below the mower deck

●

Around the engine

♦

Around belts, belt pulleys

♦

♦

♦

♦

Engine’s cooling air intake 2)

■

■

Air cleaner foam pre-filter 2)

■

■

Air cleaner paper filter cartridge 2) 4)

■

■

ALSO

Inspect muffler/spark arrestor

♦

♦

♦

♦

Start the engine & blades,

♦

listen for unusual sounds

Sharpen 3) / Replace mower blades

●

●

● = Described in this manual

♦

= Not described in this manual

WARNING!

Before performing service or

■ = Refer to the engine manufacturer’s manual

adjustment:

•

Engage the park brake.

1)

First change after 8-10 hours. When

• Place the blade switch in the disengaged

operating with a heavy load or at high ambient

position.

temperatures, replace at 50 hour intervals.

•

Turn the ignition switch to OFF position and

2)

In dusty conditions, cleaning and replacement

remove the key.

•

Make sure the blades and all moving parts

are required more frequently.

have completely stopped.

3)Performed by authorized service workshop.

4)If equipped.

20

MAINTENANCE

						AT LEAST	MAINTENANCE INTERVAL
		DAILY				ONCE		IN HOURS
						EACH
		BEFORE		AFTER			25	50		100	300
	MAINTENANCE					YEAR
CHECK
	Throttle cable for adjustment									■
	Mower deck for adjustment					●					●
	Condition of belts, belt pulleys					●				●
	Caster wheels (at 200 hour intervals)					●				●
	Engine valve clearance 3)					♦					♦
CHANGE
	Spark plugs					■				■
	Engine oil 1)					■	■
	Engine oil filter					■				■
	Fuel filter					■				■
	Paper air filter 2)					■				■
	Air cleaner foam pre-filter 2) 4)					■
ALSO
	Do the 300-hour service 3)					♦					♦
● = Described in this manual
					WARNING! Do not short battery
♦ = Not described in this manual
					terminals by allowing a wrench or other objects
■	= Refer to the engine manufacturer’s manual				to contact both terminals at the same time.
1)	First change after 8-10 hours. When				Before connecting battery, remove metal
					bracelets, wristwatch bands, rings, etc.
	operating with a heavy load or at high ambient				Positive terminal must be connected first to
	temperatures, replace at 50 hour intervals.
					prevent sparks from accidental grounding.
2)	In dusty conditions, cleaning and replacement
	are required more frequently.
3)					IMPORTANT INFORMATION The mower is
	Performed by authorized service workshop.
					equipped with a 12-volt negative grounded
4)	If equipped.				system. The other vehicle must also be a
					12-volt negative grounded system. Do not use
					your mower to start other vehicles.

21

MAINTENANCE

Battery

If the battery is too weak to start the engine, it must be recharged.

Jumper Cable Use

1.Connect each end of the RED cable to the

POSITIVE (+) terminal on each battery, taking care not to short against chassis.

2.Connect one end of the BLACK cable to the

NEGATIVE (-) terminal of the fully charged battery.

3.Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery, away from the fuel tank and battery.

To remove cables, reverse order

1.Remove BLACK cable first from chassis and then from the fully charged battery.

2.Remove RED cable last from both batteries.

The mower is equipped with a maintenance free battery and does not need servicing.

However, periodic charging of the battery with an automotive type battery charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•See chart for charging times.

STD	STATE	APPROXIMATE CHARGING TIME*
		TO FULL CHARGE AT 80O F
BATTERY	OF
			Maximum Rate at:
	CHARGE
		50 Amps	30 Amps	20 Amps	10 Amps
12.6V	100%	- FULL CHARGE -
12.4V	75%	20 min.	35 min.	48 min.	90 min.
12.2V	50%	45 min.	75 min.	95 min.	180 min.
12.0V	25%	65 min.	115 min.	145 min.	280 min.
11.8V	0%	85 min.	150 min.	195 min.	370 min.

*Charging time depends on battery capacity, condition, age, temperature and efficiency of charger

Cleaning the battery and terminals

Corrosion and dirt on the battery and terminals can cause the battery to lose power.

3.Lift the seat and rotate fully forward until supported by the seat rod.

4.Loosen the two wing nuts attached to the side

J bolts just enough that the battery mount bracket slides down off the battery.

5.Lift seat and rotate forward.

6.Using two 1/2” wrenches disconnect BLACK battery cable then RED battery cable.

7.Remove the battery from the machine.

8.Rinse the battery with plain water and dry.

9.Clean terminals and battery cable ends with wire brush until shiny.

10.Coat terminals with grease or petroleum jelly.

Replacing battery

1.Install the new battery with terminals in the same position as the old battery.

2.Connect RED battery cable first to positive (+) battery terminal.

3.Connect BLACK grounding cable to negative

(-) battery terminal.

4.Slide mount bracket back up over battery and retighten wing nuts.

IMPORTANT INFORMATION Do not open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

Always use two wrenches for the terminal screws.

CAUTION! Always wear eye protection when around batteries.

CAUTION! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries.

22