Poulan Pro 961980056 User Manual

IMPORTANT MANUAL

Do Not Throw Away

OWNER'S MANUAL

MODEL NUMBER:

961980056

SNOW THROWER

WARNING:

Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury.

Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.

Always Wear Eye Protection During Operation

585 40 51-27

IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury.

Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

WARNING: Always disconnect spark plug wire and place it where it cannot contact plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should beexercisedwhileusingonslopingsurfaces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porches or other such structures or buildings.

WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Training

1.Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2.Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.

3.Keep the area of operation clear of all persons, particularly small children.

4.Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.

Preparation

1.Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.

2.Disengage all clutches and shift into neutral before starting the engine (motor).

3.Do not operate the equipment without wearing adequate winter garments. Avoid loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.

4.Handle fuel with care; it is highly flammable

(a)Use an approved fuel container.

(b)Never add fuel to a running engine or hot engine.

(c)Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.

(d)Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.

(e)When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

(f)Keep the nozzle in contact with the rim of the fuel tank or container opening at all times, until refueling is complete. Do not use a nozzle lock-open device.

(g)Replace gasoline cap securely and wipe up spilled fuel.

(h)If fuel is spilled on clothing, change clothing immediately.

5.Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.

6.Adjust the collector housing height to clear gravel or crushed rock surface.

7.Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).

8.Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.

Operation

1.Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2.Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

3.After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.

4.If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5.Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller housing or discharge chute, and when making any

2	repairs, adjustments or inspections.

6.Whencleaning,repairingorinspectingthesnowthrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

7.Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8.Exercise extreme caution when operating on slopes.

9.Never operate the snow thrower without proper guards, and other safety protective devices in place and working.

10.Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.

11.Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12.Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.

13.Disengage power to the collector/impeller when snow thrower is transported or not in use.

14.Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).

15.Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.

16. Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute. To clear the chute:

1.SHUT THE ENGINE OFF!

2.Wait 10 seconds to be sure the impeller blades have stopped rotating.

3.Always use a clean-out tool, not your hands.

Maintenance and Storage

1.Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2.Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.

3.Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.

4.Maintain or replace safety and instruction labels, as necessary.

5.Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and manufactured to give best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower properly. Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE: _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

Gasoline Capacity	.5 Gal (1,89 Liters)
and Type:	Unleaded Regular only
Oil Type	SAE 30 (above 50°F)
(API SG–SL):	SAE 5W-30 or 10W-30
	(32° to 50°F)
	SAE 5W-30 (below 32°F)
Oil Capacity:	16 Ounces (0,47 Liters)
Spark Plug:	Champion F6RTC
Gap:	0.030" (0,762 mm)

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintaining, caring for and using your snow thrower.

•Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.

TABLE OF CONTENTS

SAFETY RULES ........................................................	2-3
PRODUCT SPECIFICATIONS......................................	3
CUSTOMER RESPONSIBILITIES................................	3
ASSEMBLY / PRE-OPERATION ...............................	4-7
OPERATION ............................................................	8-12
MAINTENANCE SCHEDULE .....................................	13

MAINTENANCE.....................................................	13-14
SERVICE AND ADJUSTMENTS...........................	15-17
STORAGE...................................................................	18
TROUBLESHOOTING................................................	19
REPAIR PARTS .....................................................	20-38
ENGINE BREAKDOWN.........................................	40-41
WARRANTY............................................	BACK COVER

3

PARTS PACKED SEPARATELY IN CARTON

(1) MULTIWRENCH (180684)

	(1) POWER CORD
(1) DISCHARGE CHUTE	(198563)

(1) RETAINER SPRING

(169675)

ROTATOR HEAD MOUNTING

(2) FLAT WASHERS

		SAFTEY IGNITION KEY(S)
(1) WASHER 3/8	(1) LOCKNUT 3/8	(443059)
(19131316)	(73800600)

(2) CARRIAGE BOLTS 3/8-16 x 2.25

EXTRA SHEAR BOLTS AND NUTS

(2) SHEAR BOLTS 1/4-20 x 1-3/4					(2) LOCKNUTS	(2) HANDLE KNOBS
(192090)					1/4-20
					(73800400)

ASSEMBLY / PRE-OPERATION

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly, operation and maintenance of the product.

Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your snow thrower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.

REMOVE SNOW THROWER FROM CARTON

1. Remove all accessible loose parts and parts boxes	4
from carton.

2.Cut down all four corners of carton and lay panels flat.

3.Remove the two (2) screws securing the auger housing to the pallet.

4.Remove all packing materials except plastic tie holding speed control rod to lower handle.

5.Remove the two (2) plastic ties securing the upper handle to the pallet.

6.Remove snow thrower from carton and check carton thoroughly for additional loose parts.

HOW TO SET UP YOUR SNOW THROWER

TOOL BOX (See Fig. 8)

A toolbox is provided on your snow thrower. The toolbox is located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox.

ASSEMBLY / PRE-OPERATION

NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making adjustments to the skid plates.

UNFOLD UPPER HANDLE

1.Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles.

INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)

1.Remove plastic tie securing rod to lower handle.

2.Insert rod into speed control bracket and secure with retainer spring.

SPEED

CONTROL

ROD

PLASTIC TIE

UPPER

HANDLE

HANDLE

KNOB

LOWER

HANDLE

FIG. 1

SPEED CONTROL ROD
	RETAINER
	SPRING
SPEED	SPEED
CONTROL	CONTROL
BRACKET	LEVER

FIG. 2

INSTALL TRACTION DRIVE CONTROL ROD

(See Figs. 3 and 4)

The traction drive control rod is installed on the snow thrower.

1.Remove plastic tie securing traction drive control rod to rotator bracket.

2.With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in traction drive control lever. Snap rod into place by pushing down.

NOTE: Engage lever once and rod should snap into place.

PLASTIC TIE

TRACTION DRIVE

CONTROL ROD

FIG. 3

TRACTION DRIVE CONTROL LEVER

TRACTION DRIVE

CONTROL ROD

FIG. 4

5

ASSEMBLY / PRE-OPERATION

INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)

The auger control rod is installed on the snow thrower.

1.Remove plastic tie securing auger control rod to lower handle. (See Fig. 5).

2.Push down on the auger control rod and bring top end of rod up between the metal console and plastic console cover at right control lever.

3.With control lever in the raised position, insert end of control rod in slot of control lever.

NOTE: Engage lever once and rod should snap into place.

PLASTIC TIE

AUGER

CONTROL

ROD

FIG. 5

AUGER CONTROL LEVER

AUGER

CONTROL

ROD

FIG. 6

INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7)

NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head.

1.Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.

2.Position chute rotater head over chute bracket. If necessary,rotatechuteassemblytoalignsquareandpinonunderside of chute rotater head with holes in chute bracket.

3.With chute rotater head and chute bracket aligned, position chute rotater head on pin and threaded stud of mounting bracket.

4.Install 3/8 washer and locknut on threaded stud and tighten securely.

CHUTE
ROTATER		3/8 LOCKNUT
HEAD
		3/8 WASHER
		PIN
		THREADED
		STUD
	ALIGN BEFORE	ROTATER HEAD
CHUTE		MOUNTING
BRACKET	TIGHTENING LOCKNUT	BRACKET

FIG. 7

CHECK TIRE PRESSURE

The tires on your snow thrower were overinflated at the factory for shipping purposes. Correct and equal tire pressure is important for best snow throwing performance.

•Reduce tire pressure to 14-17 PSI.

6

OPERATION

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.

DANGER										PRIMER

OR WARNING

READ AND FOLLOW ALL SAFETY INFORMATION

AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. FORWARD REVERSE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.

IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
DISENGAGED
ENGAGED
SNOW	TRACTION
DISCHARGE	DRIVE CONTROL
	7

OPERATION

MUFFLER

GASOLINE

FILLER CAP

CHOKE

CON-

TROL

SAFETY

IGNITION

KEY

ON / OFF

SWITCH

PRIMER

FUEL SHUT-OFF VALVE

RECOIL (AUXILIARY) STARTER HANDLE

NOTE: ITEMS ABOVE

ARE SHOWN IN

THEIR TYPICAL

LOCATION ON THE

ENGINE. ACTUAL

LOCATION MAY

VARY WITH THE

ENGINE ON YOUR

UNIT.

AUGERS

	ELECTRIC	AUGER	DISCHARGE CHUTE CONTROL LEVER
	START
		CONTROL
	BUTTON
		LEVER		TRACTION
			DRIVE SPEED
	POWER		CONTROL LEVER	DRIVE
				CONTROL
		CORD
				LEVER
		PLUG
		CHUTE
		DEFLECTOR

		CHUTE
		DEFLECTOR
		KNOB
	CLEAN-OUT TOOL	HANDLE
		KNOB
		MUFFLER
		TOOLBOX

DRIFT

CUTTER

SKID PLATE

FIG. 8

MEETS A.N.S.I. SAFETY REQUIREMENTS

Our snow throwers conform to the standards of the American National Standards Institute.

Toolbox - used to store spare shear bolts, locknuts and wrench.

Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use.

Electric start button – used for starting the engine.

Recoil (auxiliary) starter handle – used for starting the engine.

Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.

ON / OFF switch - used to STOP the engine. Choke control - used for starting a cold engine.

Drive speed control lever - used to select forward or reverse motion and speed of snow thrower.

Traction drive control lever - used to engage power-pro- pelled forward or reverse motion of snow thrower.

Auger control lever - used to engage auger motion (throw snow).

Discharge chute control lever - used to change the direction the snow is thrown.

Drift cutter - used to cut through deep snowdrifts.

Skid plate - used to adjust height of scraper bar from the ground.

8

OPERATION

The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear

safety glasses or eye shields while operating your snow thrower or performing any adjustments or repairs. We recommend standard safety glasses

or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR SNOW THROWER

Know how to operate all controls before adding fuel or attempting to start the engine.

STOPPING

TRACTION DRIVE

•Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

AUGER

• Release the auger control lever to stop throwing snow. ENGINE

1.Move ON / OFF switch to “OFF” position.

2.Remove (do not turn) safety ignition key to prevent unauthorized use.

NOTE: Never use choke to stop engine.

TO USE FUEL SHUT-OFF VALVE (See Fig. 9)

The fuel shut-off valve is located beneath the fuel tank on the engine. Always operate the snow thrower with the fuel shut-off valve in the OPEN position.

OFF

OPEN

FIG. 9

TO USE CHOKE CONTROL (See Fig. 10)

The choke control is located on the engine. Use the choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke, move lever to “FULL” position.

FULL

OFF

FIG. 10

TO CONTROL SNOW DISCHARGE (See Figs. 11 & 12)

WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

WARNING: If the discharge chute or auger become clogged, shut-off engine andwaitforallmovingpartstostop.Use the clean-out tool, NOT YOUR HANDS, to unclog the chute and/or auger.

The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever.

•Tochangethedischargechuteposition,pressdownward on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position.

DISCHARGE CHUTE

CONTROL LEVER

FIG. 11

The DISTANCE that snow is thrown is controlled by the position of the chute deflector. Set the deflector low to throw snow a short distance; set the deflector higher to throw snow farther.

•To change the deflector position, loosen knob, move deflector to desired position and tighten knob securely.

HIGH

POSITION

KNOB

CHUTE

DEFLECTOR

LOW POSITION

FIG. 12

9

OPERATION

TO THROW SNOW (See Fig. 13)

The auger rotation is controlled by the auger control lever located on the right side handle.

•Squeeze auger control lever to handle to engage the auger and throw snow.

•Release the auger control lever to stop throwing snow.

AUGER

CONTROL

LEVER

FIG. 13

USING THE CLEAN-OUT TOOL (See Fig. 14)

In certain snow conditions, the discharge chute may become clogged with ice and snow. Use the clean-out tool to dislodge this blockage.

When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.

•Release the auger control lever and shut off the engine.

•Remove the clean-out tool from it's mounting clip. Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage.

After the packed snow has been dislodged, return the cleanout tool to it's mounting clip by pushing it into the clip.

•Make sure the discharge chute is pointed in a safe direction (no vehicles, buildings, people, or other objects are in the direction of discharge) before restarting engine.

•Restart the engine, then squeeze the auger control lever to the handle to clear snow from the auger housing and the discharge chute.

DISCHARGE CHUTE

CLEAN-OUT

TOOL

MOUNTING

CLIP

TO MOVE FORWARD AND BACKWARD (See Fig. 15)

SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle.

•Squeeze traction drive control lever to handle to engage the drive system.

•Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

SPEED and DIRECTION are controlled by the drive speed control lever.

•Press downward on the speed control lever and move lever to desired position BEFORE engaging the traction drive control lever. Be sure lever springs back and locks into desired position.

CAUTION: Do not move speed control lever when traction drive control lever is engaged. Damage to the snow thrower can result.

•Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower. It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower.

NOTE: When both traction drive and auger control levers are engaged, the traction drive control lever will lock the auger control lever in the engaged position. This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process.

TRACTION DRIVE

CONTROL LEVER

DRIVE SPEED

CONTROL LEVER

FIG. 15

TO ADJUST SKID PLATES (See Fig. 16)

NOTE: The wrench provided in your parts bag may be used to adjust the skid plates.

Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in normal conditions, such as a paved driveway or sidewalk, place skid plates in the highest position (lowest scraper clearance) to give a 1/8" clearance between the scraper bar and the ground. Use a middle position if the surface to be cleared is uneven.

FIG. 14

10

OPERATION

NOTE: It is not recommended to operate the snow thrower over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the impeller, which can cause serious personal injury, property damage or damage to the snow thrower.

•If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted to lowest (highest scraper clearance) position.

1.Shut off engine and wait for all moving parts to stop.

2.Adjust skid plates by loosening the hex nuts, then moving skid plate to desired position. Be sure both plates are adjusted evenly. Tighten securely.

HIGH POSITION	HEX
(LOW GROUND
CLEARANCE)	NUTS
	AUGER
	HOUSING
LOW POSITION	SCRAPER
(HIGH GROUND	BAR
CLEARANCE)	SKID PLATE

FIG. 16

SCRAPER BAR (See Fig. 16)

The scraper bar is not adjustable, but is reversible. After considerable use it may become worn. When it has worn almost to the edge of the housing, it can be reversed, providing additional service before requiring replacement. Replace a damaged or worn scraper bar.

TO USE DRIFT CUTTERS (See Fig. 17)

Use the drift cutters to cut through deep snowdrifts that are higher than the front of the snow thrower.

•Loosen adjustment nuts enough to allow drift cutter to be raised to highest position and tighten nuts securely. Repeat for opposite side of snow thrower.

•When not using drift cutters, loosen adjustment nuts, lower to storage position and tighten nuts securely.

AUGER

HOUSING

STORAGE	DRIFT
POSITION	CUTTER

ADJUST-

MENT NUTS

FIG. 17

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

The engine on your snow thrower has been shipped from the factory already filled with oil.

1.Check engine oil with snow thrower on level ground.

2.Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

•To change engine oil, see “TO CHANGE ENGINE OIL” in the Maintenance section of this manual.

ADD GASOLINE (See Fig. 18)

•Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

WARNING: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

	ON / OFF	RECOIL (AUXILIARY)
		STARTER HANDLE
	SWITCH
		GASOLINE
		FILLER CAP
	CHOKE	ENGINE OIL FILL
		CAP / DIPSTICK
	CON-
	TROL
		STARTER
		BUTTON
	SAFETY
	IGNITION
	KEY
	PRIMER
		POWER
		CORD
	FUEL SHUT-OFF VALVE	PLUG

NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION. ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.

11	FIG. 18

OPERATION

TO START ENGINE

•Be sure fuel shut-off valve is in the “OPEN” position.

Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current.

•Be sure your house is a 120 Volt A.C. three-wire grounded system. If you are uncertain, consult a licensed electrician.

WARNING: Do not use the electric starter if your house is not a 120 Volt A.C. three-wire grounded system. Serious personal injury or damage to your snow thrower could result.

COLD START - ELECTRIC STARTER

1.Insert safety ignition key (tied to recoil start cord) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2.Place ON / OFF switch in “ON” position.

3.Move choke control to “FULL” position.

4.Connect the power cord to the engine.

5.Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.

NOTE: Do not use primer when starting engine with the electric starter.

6. Push starter button until engine starts.

IMPORTANT: Do not crank engine more than five continuous seconds between each time you try to start. Wait 5 to 10 seconds between each attempt.

7.When the engine starts, release the starter button and slowly move the choke control to the “OFF” position.

8.Disconnect the power cord from the receptacle first, then from the engine.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.

WARM START - ELECTRIC STARTER

Follow the steps above, keeping the choke control in the “OFF” position.

COLD START - RECOIL STARTER

1.Insert safety ignition key (tied to recoil start cord) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2.Place ON / OFF switch in “ON” position.

3.Rotate choke control to “FULL” position.

4.Push the primer four (4) times if the temperature is below 15°F, or two (2) times if temperature is between 15° and 50°F. If temperature is above 50°F, priming is not necessary.

NOTE: Over priming may cause flooding, preventing the engine from starting. If you do flood the engine, wait a few minutes before attempting to start and DO NOT push the primer.

5.Pull recoil starter handle quickly. Do not allow starter rope to snap back.

6.When the engine starts, release the recoil starter handle and slowly move the choke control to the “OFF” position.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.

WARM START - RECOIL STARTER

Follow the steps above, keeping the choke in the “OFF” position. DO NOT push the primer.

BEFORE STOPPING

Run the engine for a few minutes to help dry off any moisture on the engine.

IF RECOIL STARTER HAS FROZEN

If the recoil starter has frozen and will not turn the engine, proceed as follows:

1.Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible.

2.Release the recoil starter handle and let it snap back against the starter.

If the engine still fails to start, repeat the above steps or use the electric starter.

SNOW THROWING TIPS

•Go slower in deep, freezing or heavy wet snow. Use the drive speed control, NOT the ON / OFF switch, to adjust speed.

•It is easier and more efficient to remove snow immediately after it falls.

•The best time to remove snow is the early morning. At this time the snow is usually dry and has not been exposed to the direct sun and warming temperatures.

•Slightly overlap each successive path to ensure all snow will be removed.

•Throw snow downwind whenever possible.

•Adjust the skid plates to proper height for current snow conditions. See “TO ADJUST SKID PLATES” in this section of this manual.

•For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly.

•Keep engine clean and clear of snow during use. This will help air flow and extend engine life.

•Aftersnow-throwingiscompleted,allowenginetorunfor a few minutes to melt snow and ice off the engine.

•Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use.

WARNING: Do not operate snow thrower if weather conditions impair visibility. Throwing snow during a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.

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MAINTENANCE
GENERAL RECOMMENDATIONS	LUBRICATION CHART

The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

•At least once a year, you should replace the spark plug and check belts for wear. A new spark plug will help your engine run better and last longer.

•Follow the maintenance schedule in this manual.

NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator.

BEFORE EACH USE

1.Check engine oil level.

2.Check for loose fasteners.

3.Check controls to be sure they are functioning properly.

LUBRICATION

Keep your snow thrower well lubricated (See “LUBRICATION CHART”).

SAE 30 Motor Oil

See “ENGINE” in

Maintenance section

Pivot points

Engine

oil

SNOW THROWER

Always observe the safety rules when performing any maintenance.

TIRES

•Maintain proper air pressure in both tires (14–17 P.S.I.).

•Keep tires free of gasoline and oil, which can harm rubber.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

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MAINTENANCE

BELTS

Check belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).

The belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer. Using other than OEM belts can cause personal injury or damage to the snow thrower.

AUGER GEAR CASE

•The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.

•If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow thrower. The sprockets, hex shafts, drive disc and friction wheel require no lubrication. The bearings and bushings are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above components can cause contamination of the friction wheel and damage to the drive system of your snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service classification SG–SL. Select the oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the snow thrower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil fill cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil change. All oil must meet API service classification SG–SL.

•Be sure snow thrower is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

NOTE: The left side wheel may be removed from snow thrower for easier access to the oil drain plug and placement of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

1.Remove safety ignition key and disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2.Clean area around drain plug.

3.Remove drain plug and drain oil in a suitable container.

4.Install drain plug and tighten securely.

5.Wipe off any spilled oil from snow thrower and engine.

6.Install left wheel (if removed for draining oil). Be sure to install wheel pin and retainer pin into proper hole in wheel axle (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

7.Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine.

8.Refill engine with oil through oil dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

9.Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

10.Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could create a fire hazard and/or damage.

SPARK PLUG

Replace spark plug at the beginning of each season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the “PRODUCT SPECIFICATIONS” section of this manual.

CLEANING

IMPORTANT: For best performance, keep snow thrower housing free of any dirt or trash. Clean the outside of your snow thrower after each use.

WARNING: Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with spark plug.

•Keep finished surfaces/wheels free of gasoline, oil, etc.

•We do not recommend using a garden hose to clean your snow thrower unless the electrical system, muffler and carburetor are covered to keep water out. Water in engine can result in shortened engine life..

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