Poulan PXT16542 Owner's Manual

IMPORTANT MANUAL

DO NOT THROW AWAY

5000

OPERATOR'S MANUAL

MODEL:

PXT16542

LAWN TRACTOR

WARNING:

Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury.

ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com

424634 10.10.08 AP

Printed in the U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Donotcoastdownahillinneutral, you may lose control of the tractor.

WARNING: Towonlytheattachmentsthat are recommended by and comply with specificationsofthemanufacturerofyour tractor. Use common sense when towing. Operateonlyatthelowestpossiblespeed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING

Engineexhaust,someofitsconstituents,andcertain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories contain leadand lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

•Read, understand, and follow all instructions on the machine and in the manual before starting.

•Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

•Only allow responsible adults, who are familiar with the instructions, to operate the machine.

•Cleartheareaofobjectssuchasrocks,toys,wire,etc., which could be picked up and thrown by the blades.

•Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

•Never carry passengers.

•Donotmowinreverseunlessabsolutelynecessary. Always look down and behind before and while backing.

•Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

•Do not operate machine without the entire grass catcher, discharge guard, or other safety devices

in place and working.	2

•Slow down before turning.

•Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

•Disengagebladeswhennotmowing.Shutoffengine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

•Operate machine only in daylight or good artificial light.

•Do not operate the machine while under the influence of alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unloading the machine into a trailer or truck.

•Always wear eye protection when operating machine.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

•Follow the manufacturer's recommendation for wheel weights or counterweights.

•Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts andburn.Donotallowthemowerdecktoplowleaves or other debris which can cause build-up to occur. Cleananyoilorfuelspillagebeforeoperatingorstoring the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

•Mow up and down slopes, not across.

•Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneventerraincouldoverturnthemachine. Tall grass can hide obstacles.

•Choose a low ground speed so that you will not have to stop or shift while on the slope.

•Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

•Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

•Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes.

•Do not try to stabilize the machine by putting your foot on the ground.

•Donotmowneardrop-offs,ditches,orembankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

•Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

•Be alert and turn machine off if a child enters the area.

•Before and while backing, look behind and down for small children.

•Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

•Never allow children to operate the machine.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

•Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

•Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

•Never allow children or others in or on towed equipment.

•On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

•Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

•Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

•Use only approved gasoline container.

•Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

•Never fuel the machine indoors.

•Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

•Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

•Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible,thenrefuelsuchequipmentwithaportable container, rather than from a gasoline dispenser nozzle.

•Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

•If fuel is spilled on clothing, change clothing immediately.

•Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

•Never operate machine in a closed area.

•Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep machine free of grass, leaves, or other debris build-up.Cleanoilorfuelspillageandremoveanyfuel- soakeddebris. Allowmachinetocoolbeforestoring.

•If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

•Never make any adjustments or repairs with the engine running.

•Checkgrasscatchercomponentsandthedischarge guard frequently and replace with manufacturer's recommended parts, when necessary.

•Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

•Check brake operation frequently. Adjust and service as required.

•Maintain or replace safety and instruction labels, as necessary.

•Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

•Never carry passengers.

•Donotmowinreverseunlessabsolutelynecessary. Always look down and behind before and while backing.

•Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

•Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

•Be alert and turn machine off if a child enters the area.

•Before and while backing, look behind and down for small children.

•Mow up and down slopes (15° Max), not across.

•Choose a low ground speed so that you will not have to stop or shift while on the slope.

•Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

•If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

3

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY	1.25 GALLONS
AND TYPE:	UNLEADED REGULAR
OIL TYPE (API: SF-SJ):	SAE 30 (above 32°F)
	SAE 5W-30 (below 32°F)
OIL CAPACITY:	48 Oz.
SPARK PLUG:	Champion RC12YC
	(GAP: .030")
GROUND SPEED (MPH): Forward: 1st		1.0
	2nd	1.4
	3rd	2.1
	4th	3.1
	5th	4.0
	6th	5.1
	Reverse:	1.6
CHARGING SYSTEM:	3 AMPS BATTERY
	5 AMPS HEADLIGHTS
BATTERY:	AMP/HR:	28
	MIN. CCA:	230
	CASE SIZE:	U1R
BLADE BOLT TORQUE:	45-55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. Wehavecompetent,well-trainedtechni- cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintaining, caring for and using your tractor.

•Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual).

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES .........................................................	2-3
PRODUCT SPECIFICATIONS.......................................	4
CUSTOMER RESPONSIBILITIES.................................	4
ASSEMBLY....................................................................	6
OPERATION .............................................................	8-12
MAINTENANCE SCHEDULE ......................................	13	4

MAINTENANCE......................................................	13-15
SERVICE AND ADJUSTMENTS............................	16-19
STORAGE....................................................................	20
TROUBLESHOOTING............................................	21-22
WARRANTY.................................................................	24

UNASSEMBLED PARTS

	Steering
		(1) Bolt
	Steering
	Wheel Insert
Steering Wheel
	Steering
	Extension	(1) Large Flat Washer
	Shaft
	Steering
Steering Wheel	Boot	(1) Lock Washer
Adapter
	Seat
	(1) Lock Washer	(1) Large Flat Washer
(1) Seat
	(1) Bolt
Keys		Slope Sheet
	(1) Oil Drain Tube
	For Future Use
Key(s)
	5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1)	5/16" wrench	Utility knife
(2)	7/16" wrenches	Tire pressure gauge
(2) 1/2" wrenches		Pliers
(1)	9/16" wrench

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TOREMOVETRACTORFROMCARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons from carton .

•Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

•Check for any additional loose parts or cartons and remove.

TO INSTALL STEERING WHEEL (See Fig. 2)

ASSEMBLE EXTENSION SHAFT AND BOOT

•Slide extension shaft onto lower steering shaft.

•Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so they are pointing straight forward.

•Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

•Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

•Assemble large flat washer, lock washer, hex bolt and tighten securely.

•Snap steering wheel insert into center of steering wheel.

•Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY (See Fig. 1)

•Lift seat to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

•For battery and battery cable installation see "REPLACING BATTERY" in the "Service and Adjustments" section in this manual.

SEAT

LABEL

02602

Fig. 1

INSERT

BOLT

LOCK

WASHER

LARGE FLAT

WASHER

STEERING

WHEEL

STEERING

BOOT

ADAPTER

	LOWER	EXTENSION
		SHAFT
	STEERING
	SHAFT

02819

Fig. 2

6

ASSEMBLY

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

•Remove adjustment bolt, lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

•Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

•Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

•Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

•Pivot seat and pan forward and assemble adjustment bolt, lockwasher and flat washer loosely. Do not tighten Lower seat into operating position and sit on seat.

•Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

•Get off seat without moving its adjusted position.

•Raise seat and tighten adjustment bolt securely.

	SEAT	SHOULDER
		BOLT
SEAT
PAN
6
46
02
FLAT WASHER
LOCK WASHER
ADJUSTMENT		02465
BOLT

Fig. 3

NOTE: You may now roll your tractor off the skid. Follow the instructions below to remove the tractor from the skid.

WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

•Raise attachment lift lever to its highest position.

•Releaseparkingbrakebydepressingclutch/brakepedal.

•Place gearshift lever in neutral (N) position.

•Roll tractor forward off skid.

•Remove banding holding the deflector shield up against tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

•Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.

CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

All assembly instructions have been completed.

No remaining loose parts in carton.

Battery is properly prepared and charged.

Seat is adjusted comfortably and tightened securely.

All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded gasoline.

Become familiar with all controls, their location and function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

7

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE		NEUTRAL	HIGH	LOW	CHOKE	FAST	SLOW	IGNITION SWITCH
					P
ENGINE OFF	REVERSE		ENGINE ON	ENGINE START	PARKING BRAKE PARKING BRAKE			PARKING BRAKE
	OPERATION					LOCKED		UNLOCKED
	SYSTEM (ROS)
LIGHTS ON		FUEL	BATTERY	REVERSE FORWARD		MOWER HEIGHT	MOWER LIFT
							15	15
ATTACHMENT		ATTACHMENT		BRAKE/CLUTCH		KEEP AREA CLEAR	SLOPE HAZARDS
CLUTCH DISENGAGED CLUTCH ENGAGED				PEDAL

(SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS

AND FEET AWAY

FREE WHEEL (Automatic Models only)

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

8

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

	ATTACHMENT	IGNITION	ROS "ON"
	CLUTCH LEVER
			POSITION
		SWITCH
			LIFT LEVER
LIGHT SWITCH			PLUNGER
THROTTLE/CHOKE			ATTACHMENT
			LIFT LEVER
CONTROL
CLUTCH/BRAKE
PEDAL

PARKING

BRAKE

GEAR SHIFT

LEVER

02829

FIG. 4

Our tractors conform to the applicable safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of the tractor.

IGNITION SWITCH - Used for starting/stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE - Locks clutch/brake pedal into the brake position.

REVERSE OPERATION SYSTEM (ROS) “ON” POSITION - Allows operation of mower deck or other powered attachment while in reverse.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

9

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 5)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

•Depress clutch/brake pedal into full “BRAKE” position and hold.

•Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

		ATTACHMENT CLUTCH
		LEVER "ENGAGED"
		POSITION
	THROTTLE/	IGNITION KEY
	CHOKE	"DISENGAGED"
	CONTROL
	LEVER	POSITION
		PARKING BRAKE
	"BRAKE"	"ENGAGED"
	POSITION	POSITION
		GEAR SHIFT
	CLUTCH/BRAKE	LEVER
		PARKING BRAKE
	PEDAL "DRIVE"
		"DISENGAGED"
	POSITION
		POSITION

FIG. 5

STOPPING (See Fig. 5)

MOWER BLADES -

•To stop mower blades,move attachment clutch lever to “DISENGAGED” position.

GROUND DRIVE -

•To stop ground drive, depress clutch/brake pedal into full “BRAKE” position.

•Move gearshift lever to neutral (N) position.

ENGINE -

•Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping may cause engine to “backfire”.

•Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

•Never use the choke position to stop engine.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor completely,asdescribedabove,beforeleaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 5)

Always operate engine at full speed(Fast).

•Operating engine at less than full speed(Fast) reduces the engine's operating efficiency rate.

•Full speed(Fast) offers the mower performance.

TO MOVE FORWARD AND BACKWARD (See Fig. 5)

The direction and speed of movement is controlled by the gearshift lever.

•Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

•Move gearshift lever to desired position.

•Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)

The position of the attachment lift lever determines the cutting height.

•Grasp lift lever.

•Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

•The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

10

OPERATION

TO OPERATE MOWER (See Fig. 6)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

•Select desired height of cut.

•Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES (See Fig. 6)

•disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

"ENGAGED" POSITION

ATTACHMENT

LIFT LEVER HIGH POSITION

LOW

POSITION

ATTACHMENT

CLUTCH LEVER "DISENGAGED" POSITION

DEFLECTOR

SHIELD

FIG. 6

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

•Choosetheslowestspeedbeforestartingupordownhills.

•Avoid stopping or changing speed on hills.

•If stopping is absolutely necessary, push clutch/brake pedalquicklytobrakepositionandengageparkingbrake.

•Movegearshiftleverto1stgear.Besureyouhaveallowed room for tractor to roll slightly as you restart movement.

•To restart movement, slowly release parking brake and clutch/brake pedal.

•Make all turns slowly.

TOWINGCARTSANDOTHERATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

REVERSE OPERATION SYSTEM (ROS) (See Fig. 7)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engineunlessignitionkeyisplacedintheROS"ON"position.

WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

•Depress clutch/brake pedal all the way down and hold.

•With engine running, turn ignition key counterclockwise to ROS "ON" position.

•Look down and behind before and while backing.

•Move gear shift lever to reverse (R) position and slowly release clutch/brake pedal to start movement.

•When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

		02828
ROS "ON"		ENGINE "ON" POSITION
POSITION		(NORMAL OPERATING)
		Fig. 7
TO TRANSPORT

•Raise attachment lift to highest position with attachment lift control.

•When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

•Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance section of this manual).

•To change engine oil, see the Maintenance section in this manual.

11

OPERATION

ADD GASOLINE

•Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

CAUTION:Alcoholblendedfuels(calledgasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 4)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

•Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

•Place gear shift lever in neutral (N) position.

•Move attachment clutch to “DISENGAGED” position.

•Move throttle control to choke () position.

NOTE: Before starting, read the warm and cold starting procedures below.

•Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke ( ) position and retry.

WARM WEATHER STARTING (50° F and above)

•When engine starts, move the throttle control to the fast position.

•The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

•When engine starts, allow engine to run with the throttle control in the choke () position until the engine runs roughly, then move throttle control to fast position. This mayrequireanenginewarm-up periodfromseveralseconds to several minutes, depending on the temperature.

•The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

MOWING TIPS

•Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trimming.

•Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.

•When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 8).

FIG. 8

•If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

•Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

•Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

•When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

12

MAINTENANCE

	MAINTENANCE	BEFORE	EVERY	EVERY	EVERY	EVERY	EVERY	BEFORE
		EACH	8	25	50	100	SEASON	STORAGE
	SCHEDULE
		USE	HOURS	HOURS	HOURS	HOURS
	Check Brake Operation
T	Check Tire Pressure
	Check Operator Presence & ROS Systems
R
	Check for Loose Fasteners
A
C	Check/Replace Mower Blades			3
T	Lubrication Chart
0	Check Battery Level			4
R
	Clean Battery and Terminals
	Check Transaxle Cooling
	Check Mower Levelness
	Check V-Belts
	Check Engine Oil Level
	Change Engine Oil (with oil filter)				1,2
E	Change Engine Oil (without oil filter)			1,2
	Clean Air Filter
N				2
	Clean Air Screen
G				2
I	Inspect Muffler/Spark Arrester
N	Replace Oil Filter (If equipped)					1, 2
E	Clean Engine Cooling Fins					2
	Replace Spark Plug
	Replace Air Filter Paper Cartridge					2
	Replace Fuel Filter
1 - Change more often when operating under a heavy load or				3 - Replace blades more often when mowing in sandy soil.
in high ambient temperatures.				4 - Not required if equipped with maintenance-free battery.
2 - Service more often when operating in dirty or dusty conditions.

e.ROS.tractore-sch_maint

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

•At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and ROS systems for proper operation.

•Check for loose fasteners.

LUBRICATION CHART

SPINDLE ZERK	SPINDLE ZERK
	WHEELFRONT
FRONT	BEARING
	ZERK
WHEEL
BEARING	ENGINE
ZERK

GEARSHIFT

PIVOTS

01961

SAE 30 or 10w30 motor oilGeneral Purpose Grease

Refer to Maintenance “ENGINE” Section

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,

13 POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

MAINTENANCE

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO CHECK BRAKE” in the Service and Adjustments section of this manual).

TIRES

•Maintain proper air pressure in all tires (See the sides of tires for proper PSI).

•Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

•Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 9)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately.

•The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

•When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

•When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

•The attachment clutch should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

•When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

•When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

		02828
ROS "ON"		ENGINE "ON" POSITION
POSITION		(NORMAL OPERATING)
		Fig. 9

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

CAUTION:Useonlyareplacementbladeapproved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damageyourtractorandvoidyourwarranty.

BLADE REMOVAL (See Fig. 10)

•Raisemowertohighestpositiontoallowaccesstoblades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

•Remove blade bolt by turning counterclockwise.

•Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT:TOENSUREPROPERASSEMBLY,CENTERHOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

•Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

MANDREL ASSEMBLY
BLADE
BLADE BOLT	STAR
(SPECIAL)

CENTER HOLE

Fig. 10

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Recharge at 6-10 amperes for 1 hour.

NOTE:Theoriginalequipmentbatteryonyourtractorismaintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

• Raise seat.

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY" in the SERVICEANDADJUSTMENTSsectionofthismanual).

14

MAINTENANCE

V-BELTS

Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

										SAE 30
				5W-30
F	-20		0				30 32 40			60	80	100
C	-30		-20		-10		0		10	20	30	40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil_visc_chart1_e

FIG. 11

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 11 and 12)

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

•Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

•Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

•After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

•Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

•Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

•Use gauge on oil fill cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing. Keep oil up to, but not over, the “FULL” line on dipstick. Push dipstick down firmly into the tube when finished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER

Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER (See Fig. 13)

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

•Withenginecool,removefilterandplugfuellinesections.

•Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

•Be sure there are no fuel line leaks and clamps are properly positioned.

•Immediately wipe up any spilled gasoline.

CLAMP

CLAMP

				FUEL FILTER		00667
	OIL DRAIN VALVE
	CLOSED		CLEANING		FIG. 13
	AND		•	Cleanengine,battery,seat,finish,etc.ofallforeignmatter.
	LOCKED
	POSITION		• Keep finished surfaces and wheels free of all gasoline,
		DRAIN		oil, etc.
	YELLOW CAP		• Protect painted surfaces with automotive type wax.
		TUBE
			We do not recommend using a garden hose or pressure
	FIG. 12		washer to clean your tractor unless the engine and trans-
			mission are covered to keep water out. Water in engine or
	• Unlock drain valve by pushing inward and turning		transmission will shorten the useful life of your tractor. Use
	counterclockwise.		compressed air or a leaf blower to remove grass, leaves
	• To open, pull out on the drain valve.		15 and trash from tractor and mower.