PIONEER XV EV31 61 Service Manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

MONO

STEREO

PGM

RDMRPT–1

ADV.SURR. SFC

RDS TUNED

96kHz LINE REC

SUB Wf

PRO LOGIC DIGITAL

NR

B.CUT REC ASES

RECWAKE–UPKARAOKE L RECHOKEY

XV-EV61

STEREO DVD TUNER DECK RECEIVER

XV-EV61

XV-EV31

ORDER NO.

RRV2793

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement

XV-EV61 DLXJ/NC

XV-EV31 DLXJ/NC

110-127V/220-230V/240V

Regionalrestriction

codes (Region No.)

3 With the voltage selector

The voltage can be converted by the following method.

This product is component of system.

Component System System Service manual

MINI SYSTEM X-EV61D X-EV31D

Stereo DVD Tuner Deck Receiver XV-EV61 XV-EV31 RRV2793(This manual)

Speaker System S-EV61V S-EV31V RRV2776(EV61), RRV2800(EV31)

For details, refer to "Important symbols for good services" .

T-ZZR JULY 2003 printed in Japan

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians ; it is not meant for the casual doit-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

B

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

FOR CD : MAXIMUM OUTPUT POWER : 7 mW

WAVELENGTH : 780 nm

C

LABEL CHECK

D

WARNING !

T I M

E R

STANDBY/ON

SOUND MODE

ADVANCED SURROUND

PGM ADV.SURR. SFC

RDM

SURROUND

RPT

LINE

– 1

REC

MONO

STEREO RDS TUNED

SUB Wf

96kHz

TIMER/CLOCK ADJ

SYSTEM DISPLAY

P R

O

NR

ECHO

L O G

B.CUT REC

I

C

KEY

ST. MEMORY

KARAOKE L R

D I

G I T A

L

WAKE

ASES – UP

DVD/CD

ENTER

REC

TAPE

TUNER

VOLUME

LINE

KARAOKE

DOLBY NR (DEMO)

OPEN/CLOSE

4

TUNING –

3

ASES

1

/

8

¡

TUNING +

¢

7

STEREO DVD CASSETTE

DECK RECEIVER

EV61 DVD

REVERSE

MODE

REC/STOP

E

FULL LOGIC AUTO REVERSE STEREO CASSETTE DECK

IN

M A

IN M

PUSH OPEN

MIC VOL

M

A XM

IC

S

U B

PHONES

(Printed on the Rear Panel B)

XV-EV61/DLXJ/NC

1. Laser Interlock Mechanism

• Loading switch (S101 on the LOAB Assy) is used for interlock mechanism of the laser. When this switch turned ON in SW2 (XCLOSE) side (OPEN signal is 0V and XCLOSE signal is 3.5V), a laser becomes the status which can completely oscillation. Furthermore, the laser completely oscillates in the disc judgment and disc playback. When player is power ON state and laser diode is not completely oscillating, 780nm laser diode is always oscillating by half power.

• Laser diode is driving with Q101 (650nm LD) and Q102 (780nm LD) on the DVDM Assy. Therefore, when short-circuit between the emitter and collector of these transistors or the base voltage is supplied for transistors turn

Additional Laser Caution

on, the laser oscillates. (failure mode)

• In the test mode ∗ , there is the mode that the laser oscillates except for the disc judgment and playback. LD ON mode in the test mode oscillates with the laser forcibly. The interlock mechanism mentioned above becomes invalid in this mode.

2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.

F

2

XV-EV61

∗ : See page 107

1234

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

Discs compatible with this player

Any disc that displays one of the following logos should play in this player. Other formats, including DVD-Audio, DVD-RAM, DVD-ROM, CD-ROM (except those that contain MP3 and WMA files), SACD will not play.

Audio-CD

Fuji Color-CD

DVD-Video

Video-CD CD-R * CD-RW *

DVD-R

DVD-RW

Super Video CD (Super VCD)

5 678

A

B

C

D

E

XV-EV61

56

F

7

8

3

1234

CONTENTS

SAFETY INFORMATION ..................................................................................................................................... 2

A

B

C

D

E

F

1. SPECIFICATIONS ............................................................................................................................................ 5

2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6

2.1 PACKING ................................................................................................................................................... 6

2.2 EXTERIOR SECTION................................................................................................................................ 8

2.3 AMP SECTION ........................................................................................................................................ 10

2.4 FRONT PANEL SECTION ....................................................................................................................... 12

2.5 LOADING MECHANISM ASSY ............................................................................................................... 14

2.6 TRAVERSE MECHANISM ASSY............................................................................................................. 16

2.7 DECK MECHANISM ASSY ..................................................................................................................... 18

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................20

3.1 OVERALL BLOCK DIAGRAM.................................................................................................................. 20

3.2 DVD SECTION BLOCK DIAGRAM .......................................................................................................... 22

3.3 OVERALL WIRING DIAGAM ................................................................................................................... 24

3.4 FM/AM TUNER MODULE........................................................................................................................ 28

3.5 DVDM ASSY(1/3)..................................................................................................................................... 30

3.6 DVDM ASSY(2/3)..................................................................................................................................... 32

3.7 DVDM ASSY(3/3)..................................................................................................................................... 34

3.8 DECK ASSY ............................................................................................................................................ 36

3.9 IF/AF ASSY(1/3) ...................................................................................................................................... 38

3.10 IF/AF ASSY(2/3) .................................................................................................................................... 40

3.11 IF/AF ASSY(3/3) .................................................................................................................................... 42

3.12 DSP ASSY(1/2)...................................................................................................................................... 44

3.13 DSP ASSY (2/2)..................................................................................................................................... 46

3.14 DISP ASSY ............................................................................................................................................ 48

3.15 MIC ASSY.............................................................................................................................................. 50

3.16 EVOL ASSY........................................................................................................................................... 52

3.17 MOD. AMP ASSY................................................................................................................................... 54

3.18 SP-TERMINAL and TRADE ASSYS...................................................................................................... 56

3.19 PRIMARY ASSY .................................................................................................................................... 58

3.20 SECONDARY ASSY .............................................................................................................................. 60

4. PCB CONNECTION DIAGRAM ..................................................................................................................... 62

4.1 LOAB ASSY............................................................................................................................................. 62

4.2 FM/AM TUNER MODULE........................................................................................................................ 63

4.3 DVDM ASSY............................................................................................................................................ 64

4.4 IF/AF ASSY.............................................................................................................................................. 66

4.5 DSP ASSY (XV-EV61 Only)..................................................................................................................... 70

4.6 MIC ASSY................................................................................................................................................ 71

4.7 DECK ASSY ............................................................................................................................................ 72

4.8 DISP1, DISP2 and DISP3 ASSYS........................................................................................................... 74

4.9 EVOL ASSY............................................................................................................................................. 76

4.10 SP-TERMINAL and TRADE ASSYS...................................................................................................... 80

4.11 MOD. AMP ASSY................................................................................................................................... 82

4.12 PRIMARY ASSY .................................................................................................................................... 84

4.13 SECONDARY......................................................................................................................................... 86

5. PCB PARTS LIST ........................................................................................................................................... 88

6. ADJUSTMENT ............................................................................................................................................. 101

6.1 DECK SECTION .................................................................................................................................... 101

6.1.1 Adjustment condition ....................................................................................................................... 101

6.1.2 Playback and Recording section ..................................................................................................... 102

6.2 TUNER SECTION .................................................................................................................................. 104

6.3 DVD SECTION ADJUSTMENT ITEMS ana LOCATION........................................................................ 105

6.4 JIGS and MEASURING INSTRUMENTS .............................................................................................. 105

6.5 NECESSARY ADJUSTMENT POINTS ................................................................................................. 106

6.6 TEST MODE .......................................................................................................................................... 107

6.7 MECHANISM ADJUSTMENT................................................................................................................ 108

7. GENERAL INFORMATION ........................................................................................................................... 110

7.1 DIAGNOSIS ........................................................................................................................................... 110

7.2 PARTS.................................................................................................................................................... 145

7.3 CLEANING............................................................................................................................................. 158

8. PANEL FACILITIES ...................................................................................................................................... 159

4

1234

XV-EV61

Accessories

Remote control

unit

(XXD3060 : EV61) (XXD3061 : EV31)

AM loop antenna (ATB7009)

FM wire antenna

AC Power Cord

(ADH7004)

(ADG1154)

AA size IEC R6P Dry cell batteries (x2)

Specifications

Manufactured under license from Dolby

Laboratories. “Dolby”, “Pro Logic” , and

the

double-D symbol are trademarks of Dolby

Laboratories.

"DTS" and "DTS Digital Sur round" are registered

trademarks of Digital Theater Sy stems, Inc.

Manufactured under license from Digital Theater

Systems,

Inc.

•

Specifications and design subject to possible modification without notice,

due to improvements.

Video Cord (VDE1065)

Amplifier Section

X-EV61DVD model

Continuous power output:

Front . . . . . . . . . . . . . . . . . . . . . 75 W per channel

(1kHz, 10 % T.H.D., 6 Ω)

Center . . . . . . . . . 75 W (1kHz, 10 % T.H.D., 6 Ω)

Surround . . . . . . . . . . . . . . . . . 75 W per channel

(1kHz, 10 % T.H.D., 6 Ω)

Subwoofer . . . . . 75 W (100Hz, 10 % T.H.D., 6 Ω)

X-EV31DVD model

Front . . . . . . . . . . . . . . . . . . . . . . . . . . 75 W + 75W

(1 kHz, 10 % T.H.D., 6 Ω)

Subwoofer . . . . 100 W (100Hz, 10 % T.H.D., 6 Ω)

Disc section

Digital audio

characteristics . . . . . . . . . DVD fs: 96 kHz, 24-bit

Type .DVD system, Video CD/Super VCD system and Compact Disc digital audio system

Frequency response . . . . . . . . . . . 4 Hz to 44 kHz

S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 dB

Dynamic range . . . . . . . . . . . . . . . . . . . . . . .95 dB

Total harmonic distortion . . . . . . . . . . . . . 0.005 %

Wow and Flutter . . . . . . . .Limit of measurement

(±0.001 % W.PEAK) or less (JEITA)

Cassette deck section

Systems . . . . . . . . . . . . 4 track, 2-channel stereo

Heads . . . . . . . . . . . Recording/playback head x 1

Erasing head x 1

Motor . . . . . . . . . . . . . . . . . . . DC servo motor x 1

Tape types . . . . . . . . . . . . . . . . . . Type I (Normal)

FM tuner section

Frequency range . . . . . . . . . . . . . . 87.5 – 108MHz

Antenna . . . . . . . . . . . . . . . . . . 75 Ω, unbalanced

AM tuner section

Frequency range

With 9 kHz step . . . . . . . . 531 kHz to 1,602 kHz

With 10 kHz step . . . . . . . 530 kHz to 1,700 kHz

Antenna . . . . . . . . . . . . . . . . . . . . . . Loop antenna

Miscellaneous

Power requirements . . . . . . AC 110-127/220-230/

240 V (switchable), 50/60 Hz

Power consumption

X-EV61DVD model

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 W

X-EV31DVD model

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 W

Power consumption in standby mode . . . 0.5 W Dimensions: DVD Tuner Deck Receiver

. . . . . . . . . . . . . 170 (W) x 350.5 (H) x 335 (D) mm

Weight: DVD Tuner Deck Receiver

XV-EV61 . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3 kg

XV-EV31 . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 kg

Accessories (Stereo DVD Cassette Deck Receiver)

Remote control . . . . . . . . . . . . . . . . . . . . . . . . . 1

Power cord

. . . . . . . . . . . . . . . . . . . . . . . 1

Video cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AM loop antenna . . . . . . . . . . . . . . . . . . . . . . . . . 1

FM antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Dry cell batteries (AA/R6) . . . . . . . . . . . . . . . . . . 2

Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

123

456

7890

CLEAR

ENTER

SYSTEM SETUP

HOME

MENU

TOP MENU

DVD MENU

SHIFT

CHANNEL VOLUME

INPUT

SUBTITLE

VOLUME

ANGLE ZOOM

ADVANCED

MONO

SYSTEM DISP

DVD DISP

ECHO

DSP

AUDIO

DVD/CD TAPE FM/AM LINE

SURROUND

PROGRAM

TEST TONE

REPEAT

CH LEVEL

RANDOM

SLEEP

KARAOKE

I

—

KEYCON

—

i

TIMER

CLOCK ADJ.

MUTE

RETURN

FOLDER +

FOLDER –

SOUND

MODE

ENTER

STANDBY/ON

4

/e

E/

1

¡

¢

8

7

3

TUNE +

ST +ST –

TUNE –

DVD

5.1ch DVD SURROUND SYSTEM XXD3060

TV CONTROL

5 678

1. SPECIFICATIONS

A

B

C

D

56

E

F

XV-EV61

7

8

5

1234

2. EXPLODED VIEWS AND PARTS LIST

NOTES:

A

2.1 PACKING

B

C

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

1

STANDBY/ON

DVD/CD TAPE FM/AM LINE

SUBTITLE

AUDIO

DSP ADVANCED

SURROUND

—

KEYCON —

I

KARAOKE

ECHO

VOLUME

SYSTEM SETUP

DVD SETUP

SOUND MODE

/e

1

4

8

PROGRAM

REPEAT

123

TEST TONE

CH LEVEL

456

7890

INPUT

SHIFT

SELECT

ANGLE ZOOM

DVD DISP

MONO

SYSTEM DISP

i

TIMER

MUTE

CLOCK ADJ.

TOP MENU

TUNE +

DVD MENU

ENTER

RETURN

TUNE –

3

FOLDER +FOLDER –

7

RANDOM

CLEAR

SLEEP

ENTER

TV CONTROL

CHANNELVOLUME

10

E/

¡

¢

3

11

2

9

12

13

14

Yellow

15

5

6

D

4

E

Junction

7

F

6

XV-EV61

1234

5 678

PACKING parts List

Mark

No. Description Part No.

1 Operating Instructions XRB3026

(English)

2 Operating Instructions XRC3109

(Chinese)

NSP 3 Polyethylene Bag AHG1180

(0.03 x 230 x 340)

4Packing Sheet XHG3010

5Front Pad XHA3136

6 Rear Pad XHA3137

7Packing Case See Contrast table (2)

No. Description Part No.

8• • • •

9AC Power Cord ADG1154

>

10 Remote Control Unit See Contrast table (2)

11 Battery Cover AZA7424

12 FM Anternna ADH7004

13 AM Loop Anternna ATB7009

14 Video Cord (Yellow 1P) VDE1065

NSP 15 Dry Cell Battery (AA/R6) VEM1031

(2) CONTRAST TABLE

XV-EV61/DLXJ/NC and XV-EV31/DLXJ/NC are constructed the same except for the following :

Mark No. Symbol and Description XV-EV61/DLXJ/NC XV-EV31/DLXJ/NC

7Packing Case XHD3355 XHD3360

10 Remote Control Unit XXD3060 XXD3061

A

B

C

D

E

56

XV-EV61

F

7

8

7

1234

2.2 EXTERIOR SECTION

48

32

15

B

14

3

9

To Cassete

Deck

32

22

32

D

21

12

XV-EV61

32

D

I

Only

K

E

11

from Secondary Assy

J

46

8

5

C

M

L

F

A

45

B

34

C

27

45

34

Refer to

33

6

"2.4 LOADING MECHA. ASSY".

13

17

25

32

43

40

46

32

31

32

2

10

47

H

33

36

33

D

4

38

37

38

47

B

38

E

11

49

29

28

33

G

F

E

23

Refer to

I

"2.4 FRONT PANEL SECTION".

H

G

F

E

D

30

A

16

46

1

K

26

35

C

J

L

10

M

12

B

14

C

M

Refer to "2.3 AMP SECTION".

24

32

31

32

18

7

32

F

8

1234

XV-EV61

NON-CONTACT

SIDE

CONTACT SIDE

5 678

EXTERIOR SECTION parts List

Mark

No. Description Part No.

1 FM/AM TUNER Module AXQ7228

2 IF_AF Assy See Contrast table (2)

3 DECK Assy See Contrast table (2)

4DVDM Assy See Contrast table (2)

5 DSP Assy See Contrast table (2)

NSP 6 LOADING MECHA Assy VWT1208

NSP 7 Earth Lead Wire DE007VF0

NSP 8 Earth Lead Wire DE015VF0

9 11P Flat Flexible Cable XDD3142

10 13P Flat Flexible Cable XDD3140

11 30P Flat Flexible Cable XDD3137

12 30P Flat Flexible Cable XDD3143

NSP 13 DVD ASSY See Contrast table (2)

14 12P Flat Flexible Cable XDD3141

NSP 15 Laser Caution Label VRW1699

16 Mecha Frame XNG3102

17 Rear Panel A See Contrast table (2)

18 Rear Panel B See Contrast table (2)

19 • • • •

20 • • • •

21 DVD Shield XNG3103

22 Pri Holder XMR3084

23 Barrier S AEC7429

24 FFC Barrier A XEC3048

25 FFC Barrier B XEC3053

Mark

No. Description Part No.

26 DECK PCB Holder XNG3115

27 Bonnet Case XZN3132

NSP 28 Tray Panel XAK3398

NSP 29 Tray Cap XAK3397

30 Front Panel Assy See Contrast table (2)

31 Screw VPZ30P080FZK

32 Screw BBZ30P080FZK

33 Screw BBZ30P080FMC

34 Screw BBZ30P080FNI

35 Push Rivet XEC3034

36 Adaptor 02 L ANW7267

37 Adaptor 02 R ANW7268

38 Screw BPZ30P080FMC

39 • • • •

NSP 40 SISIR Label XAX3397

41 • • • •

42 • • • •

NSP 43 ID Label VXW1002

44 • • • •

45 Screw BPZ30P080FNI

46 Screw BCZ30P060FMC

NSP 47 FFC Cable See Contrast table (2)

48 Rivet AEC7205

49 Tray Cap Assy XXG3155

A

B

C

(2) CONTRAST TABLE

XV-EV61/DLXJ/NC and XV-EV31/DLXJ/NC are constructed the same except for the following :

Mark No Symbol and Description

2 IF_AF Assy XWZ3726 XWZ3733 3 DECK Assy XWX3072 XWX3073 4DVDM Assy AXM7808 AXM7809

DSP Assy

5

NSP

30 Front Panel Assy XXG3156 XXG3158 NSP 47 FFC Cable XDD3138 XDD3139

DVD Assy AXA7121 AXA7122

13

17 Rear Panel A XNC3205 XNC3226 18 Rear Panel B XNC3206 XNC3233

XV-EV61/

DLXJ/NC

AWX8254 Not used

XV-EV31/

DLXJ/NC

D

E

56

XV-EV61

F

7

8

9

1234

2.3 AMP SECTION

A

35

26

27

31

33

35

To IF/AF Assy

35

36

34

23

40

5

27

21

27

26

35

2

L

B

7

B

35

27

35

C

33

C

B

D

C

31

D

M

27

32

35

3

35

27

32

27

39

29

Q

38

19

28

27

28

27

41

14

26

22

9

10

A

18

1

4

27

D

A

E

K

27

16

N

29

11

P

13

36

NON-CONTACT

F

10

CONTACT SIDE

SIDE

XV-EV61

1234

6

5 678

AMP SECTION parts List

Mark

No. Description Part No.

1 E-VOL Assy See Contrast table (2)

2 TRADE Assy See Contrast table (2)

3 AMP Assy See Contrast table (2)

4 SP-TERMINAL Assy See Contrast table (2)

5 SECONDARY Assy See Contrast table (2)

6 PRIMARY Assy XWZ3738

7 16P F. F. C./30V XDD3144

8 13P Jumper Connector 52151-1310

9 Fuse (FU1 : T5A) REK1029

>

10 Fuse (FU2, FU3 : T2.5A) See Contrast table (2)

>

11 Power Transformer (T1) See Contrast table (2)

>

12 14P Jumper Connector 52151-1410

NSP 13 Chassis XNA3016

14 Rear Panel B See Contrast table (2)

15 • • • • • • • •

16 Module Holder F XNG3112

17 4P Jumper Connector 52151-0410

18 Push Rivet AEC7120

19 Leg Cushion XEB3028

20 • • • • • • • •

Mark

No. Description Part No.

25 • • • • • • • •

26 Binder ZCA-SKB90BK

27 Screw BBZ30P080FZK

28 Screw VPZ30P080FZK

29 Screw ASZ40P060FMC

30 FAN Holder ANG7417

31 FET Bracket A ANG7418

32 Heat Sink ANH7159

33 FAN Plate ANG7462

34 DC FAN Motor AXM7025

35 Screw BBZ30P140FMC

36 Screw BBZ30P300FZK

37 • • • • • • • •

38 Screw BCZ30P060FMC

39 Module Holder R XNG3113

40 J1 Wire Cable XDX3065

41 Speaker Label See Contrast table (2)

A

B

C

21 FAN Barrier XEC3050

22 Primary Holder XMR3084

23 Push Rivet XEC3034

24 • • • • • • • •

(2) CONTRAST TABLE

XV-EV61/DLXJ/NC and XV-EV31/DLXJ/NC are constructed the same except for the following :

Mark No Symbol and Description

1 E-VOL Assy XWZ3736 XWZ3741 2 TRADE Assy XWZ3740 XWZ3745 3 AMP Assy AWM7720 AWM7787 4 SP-TERMINAL Assy XWZ3737 XWZ3742 5 SECONDARY Assy XWZ3739 XWZ3743

10 Fuse (FU2, FU3) AEK1058 AEK1059

>

11

>

Power Transformer (T1) 14 Rear Panel A XNC3205 XNC3226 41 Speaker Label XAX3401 Not used

XV-EV61 /DLXJ/NC

(2.5A/250V) (3.15A/250V)

XTS3070 XTS3071

XV-EV31

/DLXJ/NC

D

E

56

XV-EV61

F

7

8

11

1234

2.4 FRONT PANEL SECTION

A

33

1

A

33

I

9

21

33

22

6

33

26

23

29

17

27

33

3

33

B

2

8

B

7

A

C

36

43

11

13

H

16

30

15

12

24

31

25

41

14

D

17

18

19

33

G

B

33

J

34

37

E

NON-CONTACT

F

SIDE

CONTACT SIDE

38

10

20

32

O

4

33

35

5

40

42

33

39

12

1234

XV-EV61

5 678

FRONT PANEL SECTION parts List

Mark

No. Description Part No.

1 DISP 1 Assy XWZ3727

2 DISP 2 Assy XWZ3728

3 DISP 3 Assy XWZ3729

4 H.P Assy XWZ3731

5 MIC Assy See Contrast table (2)

6 4P Jumper Connector D20PYY0420E

7 LCD XAV3017

8 8P Jumper Connector D20PYY0805E

9 LCD Holder XMR3074

10 MIC Knob XAA3024

11 Diffusion Sheet XAK3400

NSP 12 Display Window XAK3392

13 LCD LT Cond XAK3399

NSP 14 Grille Panel A See Contrast table (2)

15 Sensor Cover XAK3396

16 Timer Lens XAK3403

17 FUNC. LT Cond XAK3401

18 Ratch Mold R XMR3002

19 Ratch Spring R ABH7131

NSP 20 Grille Panel B XAK3395

21 Display Button L XAD3165

22 Display Button R XAD3166

Mark

No. Description Part No.

23 VOL. Button Assy XXG3159

24 Dolby Button L XAD3167

25 Dolby Button R XAD3168

26 FUNC. Button XAD3169

27 Play LT Cond XAK3402

28 • • • •

29 Play Button XAD3171

NSP 30 Front Panel See Contrast table (2)

31 Damper Assy AXA7052

32 Leg Cushion XEB3028

33 Screw VPZ30P080FZK

NSP 34 DECK Door XAN3052

35 DECK Mechanism Unit XYM3016

36 Front Panel Assy See Contrast table (2)

NSP 37 DECK Panel XAK3394

38 Door Spring R XBH3002

39 Earth Led Wire DE007VEO

40 GND Plate XNG3104

41 Binder ZCA-SKB90BK

42 DECK Shield Wire XDE3062

43 DECK Door Assy XZN3136

A

B

C

(2) CONTRAST TABLE

XV-EV61/DLXJ/NC and XV-EV31/DLXJ/NC are constructed the same except for the following :

Mark No. Symbol and Description XV-EV61/DLXJ/NC XV-EV31/DLXJ/NC

5 MIC Assy XWZ3730 XWZ3734

14 Grille Panel A XAK3393 XAK3420

NSP 30 Front Panel XMB3123 XMB3125

36 Front Panel ASSY XZN3134 XZN3135

D

E

56

XV-EV61

F

7

8

13

1234

2.5 LOADING MECHANISM ASSY

A

Note:

8

Refer to

2

"2.7 TRAVERSE MECHA. ASSY-S".

6

" Application of Lubricant"

8

Daifree GEM1036

B

12

Lubricating Oil GYA1001

23

C

13

16

22

8

17

4

To DVDM CN101 (Pickup Assy-S)

To DVDM CN104 (Stepping Motor)

To DVDM CN105 (Spindle Motor)

3

A

5

19

18

20

22

D

LOADING MECHANISM ASSY parts List

Mark No. Description Part No.

NSP 1 LOAB Assy VWG2346

2Traverse Mechanism Assy-S VXX2871

3 Loading Motor Assy VXX2872

4 Motor Pulley PNW1634

E

5 Carriage DC Motor / 0.3W VXM1105

6 Flexible Cable (26P) VDA1944

7 Connector Assy 2P VKP2286

8 Float Rubber VEB1351

9 Belt VEB1330

10 Stabilizer VNE2253

15

14

22

21

22

7

A

10

11

9

1

A

Mark No. Description Part No.

16 Drive Gear VNL1923

17 SW Lever VNL1925

18 Clamper Plate VNE2251

19 Bridge VNE2252

20 Clamper VNL1924

21 Screw JGZ17P028FMC

22 Screw Z39-019

23 Tray VNL1920

Lubricating Oil GYA1001

11 Loading Base VNL1917

12 Float Base DVD VNL1918

13 Drive Cam VNL1919

F

14 Gear Pulley VNL1921

15 Loading Gear VNL1922

14

1234

XV-EV61

5 678

Around the shaft

Front View Rear View

Inner side of a ditch

Side of the rib

Top View Bottom View

Application of Lubricant

No. 11 Loading Base

No. 13 Drive Cam

No. 13 Drive cam

No. 23 Tray

Lubricating Oil GYA1001

Inner side of a ditch

Lubricating Oil GYA1001

Inner side of a ditch

Lubricating Oil GYA1001

Concave of unevenness

Daifree GEM1036

Concave of unevenness

Daifree GEM1036

Concave of unevenness

Daifree GEM1036

Lubricating Oil GYA1001

A

B

C

D

E

56

XV-EV61

7

F

15

8

1234

2.6 TRAVERSE MECHANISM ASSY

A

15 (Torque: 0.12 ± 0.01 N•m)

Silicone Adhesive GEM1037

3

10

17

8

17

B

17

1

10

7

6

To

DVDM CN101

(Pickup Assy)

12

C

(Adjustment screw)

13

16

4

14

9

Silicone Adhesive GEM1037

D

To DVDM CN105

(Spindle Motor)

5

(Adjustment spring)

Screw Tight GYL1001

15 (Torque: 0.12 ± 0.01 N•m)

16

2

E

To

DVDM CN104

(Stepping Motor)

11

NON-CONTACT

SIDE

CONTACT SIDE

F

16

XV-EV61

1234

5 678

TRAVERSE MECHANISM ASSY parts List

Mark

No. Description Part No.

1 Spindle Motor VXM1099

2 Stepping Motor VXM1101

3 Pickup Assy-S OXX8005

4Skew Screw VBA1080

5Skew Spring VBH1335

6 Guide Bar VLL1514

7 Sub Guide Bar VLL1515

8 Leaf Spring VNC1023

9 Joint Spring VNC1019

10 Support Spring VNC1020

NSP 11 Mechanism Chassis VNE2248

12 Damper Sheet VEB1335

13 Spacer VNL1913

14 Joint 03 VNL1949

15 Tapping Screw OBA8021

16 Screw BBZ20P050FZK

17 Screw PMA26P100FMC

>

A

B

C

D

E

56

XV-EV61

F

7

8

17

1234

2.7 DECK MECHANISM ASSY

A

10

8

B

2

6

C

5

D

1

7

4

E

F

18

1234

A

9

A

3

CONTACT SIDE

NON-CONTACT

SIDE

XV-EV61

5 678

DECK MECHANISM ASSY parts List

Mark

No. Description Part No.

1 Main Belt FF19N-22

2 F/R Belt FF19S-31

3 Plate HD Blk F513-847

4 Roller Pinch Blk R F514-133

5 Roller Pinch Blk L F514-134

6 Clutch Assy Blk F522-063

7 Motor Main Blk F525-334

8 PCB Control Blk F567-705

9 11P F. F. C / 30V XDD3142

10 18P F. F. C / 30V XDD3138

A

B

C

D

E

56

XV-EV61

F

7

8

19

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 OVERALL BLOCK DIAGRAM

A

3.1.1 SIGNAL ROUTE(1/2) IF/AF ASSY

E

Refer to 3.1.2 SIGNAL ROUTE(2/2)

CN5903

IC 901

B

DVDM ASSY

B

IC 701

CN5905

C

IC 501

DECK ASSY

D

16,17

CN5801

EV-61 : PDC108A

7

EV-31 : PDC109A

61 62220 21,22

34

32

89

7

8,9

CN5509

VDVD

3

VPR

CN

(D)

(V)

(Y)

(C)

(D)

CN5505

CN5501

17 16 2

CN2506

E

DISP1 ASSY

I

RECL

PBL

(REC)

2

CN8003

3

IC8201

AK4114VQ

12

11

5,6

CN5101

7

IC8501

DSPD56367PV150

DSP ASSY

F

XV-EV61 Only

F

20

1234

XV-EV61

5 678

A

(PB)

(V)

(C)

SIGNAL ROUTE

(PB)

JA5903

(Y)

: PB SIGNAL

(REC)

: RECORDING SIGNAL

(TX)

: AUDIO SIGNAL (TUNER)

(V)

: V SIGNAL VIDEO

(Y)

: Y SIGNAL VIDEO

(C)

: C SIGNAL VIDEO

(SL)

: SL AUDIO SIGNAL

(FL)

: FL AUDIO SIGNAL

(C)

: C AUDIO SIGNAL

(SW)

: SW AUDIO SIGNAL

(D)

: DIGITAL AUDIO ROUTE

B

J

MIC ASSY

CN5401

(PB)

JA5401

CN3002

(PB)

(TX)

(PB)

C

(REC)

CN5105

H.P ASSY

IC8301

O

JA3901

(TX)

CN5701

C

FM/AM TUNER

MODULE

AK4529VQ

56

CN5506

CN8007

BD3814FV

EVOL ASSY

K

CN3007

FL OUT

SW OUT

J3902

CN8303

6ch AMP ASSY

M

CN3008

HP

AMP

IC3401

STK402-270

CN3011

CN3002

SP-TERMINAL

N

CN3012 CN3307 CN3305

XV-EV61

SL

C

SW

FL

7

ASSY

D

E

F

21

8

1234

3.2 DVD SECTION BLOCK DIAGRAM

A

3.1.2 SIGNAL ROUT(2/2)

DVDM ASSY

B

IC603

X301

FREIN FREOUT

PC(6)55PD(0)

44

SPDL PDM

26 40

SPIN LOIN+

IC101

M63018FP

FTS Driver

SL2-

SL2+

SL1+

SL1-

LO+

LO-

20MHz

87 86

IC301

STM6316ATXXA

Front End IC

OUT_DATA

PE(1)38PC(2)

70

LOAD DRV

CLOSE

64

OPEN

V+1R8_FED

FE DATA

B

SPINDLE

MOTOR

C

D

M

LOADING

MOTOR

ASSY

E

LOAB ASSY

A

CN1013

OEIC

PICKUP ASSY-S

STEPPING

MOTOR

CN602

2 1

+–

1 2

S101

(24P)

LD(650)

7

LD(780)

9

17

19

B1

16

B2

15

B3

22

B4

21

TRKG DRV

2

TRKG RTN

3

FOCS DRV

4

FOCS RTN

1

M

LOAD-

LOAD+

SW2

3

V+3D

4

SW1

5 5

CN101

(24P)

A

C

CN105

(12P)

H3-

H3+

H2-

H2+

H1-

H1+

CN104

ST2-

ST2+

ST1+

ST1-

Q201,Q202

18

16

Q211,Q212

8

6

9

10

3

4

23

22

21

24

4

5

6

7

8

9

4

3

2

1

LD1

89

LD2

90

A

6

B

8

C

14

D

12

E

21

F

20

TO-

30

TO+

31

FO-

34

FO+

35

HW-

16

HW+

17

HV-

18

HV+

19

HU-

20

HU+

21

6

5

9

10

CN103CN601

1

2

3

4

V+3R3_FED

CLOSE

OPEN

36

37

VYW2077

FLASH ROM

B_DATA

16

STM5589CVA

Back End IC

PIXCLK

V+1R8_FEA

IC601

120

IC604 TC7WU04FU

532 6

PQ018EZ01ZP

IC602

K4S641632F-TC75

64M SDRAM

PCMDATA0

(2/3)(3/3)

X601

27MHz

IC411

1.8V Reg.

13

CV_OUT

Y_OUT

C_OUT

R_OUT

G_OUT

B_OUT

SPDIF

V

34

S_Y

32

S_C

33

R/Cr

27

G/Y

26

B/Cb

25

52

57

V

S_Y

S_C

R/Cr

G/Y

B/Cb

A DATA0

DOUT

V+3R3V+3R3_FEDV+3R3_FEA

IC421

V+1R8_BE

PQ018EH01ZP

1.8V Reg.

13

V+3D

F

22

XV-EV61

1234

5 678

A

V

S_Y

S_C

R/Cr

G/Y

B/Cb

A DATA0

DOUT

IC501

MM1623AF

Video Driver Amp.

V

V IN

4

S_Y

Y IN

6

S_C

C IN

2

Cr IN

R/Cr

14

CY IN

G/Y

10

Cb IN

B/Cb

12

IC701

PCM1742KE

Audio 2ch DAC

VoutL

DATA

2

VoutR

IC911

TC74VHC08FT

5V → 3V Converter

IC901

TC74VHC125AFT

3V → 5V Converter

3 13

V OUT

Y OUT

C OUT

Cr OUT

CY OUT

Cb OUT

MUTE2MUTE1

7

8

B

C

D

CN5905

E

CN5904

E

EV61 Only

EV31 Only

CN5903

CN923

V

23

S_Y

21

S_C

26

R/Cr

16

G/Y

20

B/Cb

18

(18P)

16

18

14

12

10

CN902

(11P)

V

S_Y

S_C

R/Cr

G/Y

8

B/Cb

V

4

C

6

Y

2

E

8

DVDL

10

DVDR

CN901

(30P)

DOUT

21

XDVDRST

17

SYS_CS1

16

SYS_CS2

15

SDATA

13

SCLK

14

MDATA

12

ACK

11

DVDTRKUP

7

DVDPOWER

18

VDET

8

XVMUTE

30

5

VDVD+12

Q451

VDVD+12V+12

IC401

R1224N102H

3V Reg.

IC431

MM1565AF

V+5

V+5VV+5D

V+6

5V Reg.

IC441

PQ20WZ11

6V Reg.

VPR+8

63

71

VPR+8M

13

VPR+8

29

VPR+8

28

VPR+8M

27

VPR+8M

26

XV-EV61

56

E

F

7

8

23

1234

3.3 OVERALL WIRING DIAGAM

A

3.3.1 OVERALL WIRING DIAGRAM (1/2)

To-OVERALL WIRING DIAGRAM (2/2)

D20PYY1520E

DECK

MECHA. (XYM3016)

CN8334

B

C

CN2301

CN2302

CN8281

CN8280

DECK ASSY

(XWX3072/XV-EV61)

D

(XWX3073/XV-EV31)

DSP ASSY

CN8302

CN8011

(AWX8254 / XV-EV61)

CN8003

- 2/2

CN5507

CN5505

1/2

F F

CN5506CN8007

K

J3002

CN2506

D

J5102

H

DISP2 ASSY

(XWZ3728)

E

G

DISP3 ASSY

(XWZ3729)

CN5102

J5103

DISP1 ASSY

(XWZ3727)

I

CN5104

MIC ASSY

(XWZ3730/

XV-EV61)

(XWZ3734/

XV-EV31)

J

CN5503

CN5501

CN5105

F

24

1234

XV-EV61

5 678

A

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"

K

CN8303

(

E

E E

IF/AF ASSY

(XWZ3726 / XV-EV61) (XWZ3733 / XV-EV31)

CN3001

1/2-

To-OVERALL WIRING DIAGRAM (2/2)

XDD3143

CN201

FM/AM TUNER

CN901

2/2

CN5701

CN5903

(

MODULE

(AXQ7228)

C

DVD ASSY (AXA7123)

(RF)

: RF SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE

(T)

: TRACKING SERVO LOOP LINE

(S)

: STEPPING SERVO LOOP LINE

PICKUP ASSY-S (OXX8005)

(RF)

B

C

CN5502

CN5801

CN5902

CN5905

CN5904

CN903

CN902

B 1/3- B 3/3

(F)

(S) (S) (S) (S)

(T)

(F)

SPINDLE MOTOR : VXM1099

LOAB ASSY

A

(VWG2346)

LOADING MOTOR ASSY : VXX2505

STEPPING MOTOR : VXM1101

B

DVDM ASSY (AXM7808/XV-EV61)

DVDM ASSY (AXM7809/XV-EV31)

D

E

F

56

XV-EV61

A

7

8

25

1234

3.3.2 OVERALL WIRING DIAGARAM (2/2)

A

AMP MODULE ASSY

M

(AWM7720 / XV-EV61) (AWM7787 / XV-EV31)

B

TRADE ASSY

L

(XWZ3740/XV-EV61) (XWZ3745/XV-EV31)

C

D

N

SP-TERMINAL ASSY (XWZ3737 /XV-EV61) (XWZ3742 /XV-EV31)

K

E-VOL ASSY (XWZ3736/XV-EV61) (XWZ3741/XV-EV31)

E

CN8302

E

IF/AF ASSY

E

F

26

1234

XV-EV61

CN8303

E

SECONDARY ASSY

(XWZ3739/XV-EV61)

(XWZ3743/XV-EV31)

Q

IF/AF ASSY

E

PRIMARY ASSY (XWZ3738)

P

K

HP ASSY (XWZ3731)

O

E-VOL ASSY (XWZ3736/XV-EV61) (XWZ3741/XV-EV31)

T1

POWER

TRANSFORMER XTS3070:XV-EV61 XTS3071:XV-EV31

5 678

A

B

C

D

56

XV-EV61

E

F

7

8

27

1234

3.4 FM/AM TUNER MODULE

A

FM/AM TUNER MODULE (AXQ7228)

C

B

FM FRONT END

(FM)

C

(FM) (FM)

(AM) (AM)

MW RF TUNING BLOCK

(AM)

D

(FM)

(AM)

OSC : 981 - 2052kHz 9k step

(FM)

(FM) (FM)

(AM)

E

F

C

28

1234

XV-EV61

5 678

A

: The power supply is shown with the marked box.

(TX)

: AUDIO SIGNAL ROUTE (TUNER)

(AM)

: AM SIGNAL ROUTE

(FM)

: FM SIGNAL ROUTE

B

(AM)

(FM)

(AM)

(FM)

(AM)

(FM)

(AM)

L201

ATE7003

(AM)

(TX)

(FM)

(TX)

CN201

CN5701

C

E

D

56

XV-EV61

E

F

C

7

8

29

1234

3.5 DVDM ASSY(1/3)

A

B 1/3

DVDM ASSY (AWM7808/XV-EV61) (AWM7809/XV-EV31)

CN601

A

B

(S)

MOTOR

STEPPING

C

(S)

(S) (S)

3

(F)

(T)

SPINDLE MOTOR

D

(F)

(T)

(F)

E

(RF)

PICKUP ASSY-S

(RF)

F

B 1/3

30

1234

XV-EV61

5 678

: FE DATA SIGNAL ROUTE

(RF)

: RF SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE

(T)

: TRACKING SERVO LOOP LINE

(S)

: STEPPING SERVO LOOP LINE

B 2/3

B

4

C

5

A

2

D

(RF)

1

(RF)

E

(RF)

56

XV-EV61

F

B 1/3

7

8

31

1234

3.6 DVDM ASSY(2/3)

A

B

C

B 2/3

DVDM ASSY (AWM7808/XV-EV61) (AWM7809/XV-EV31)

D

E

(D)

(AD)(AD)

(C)

(C/V)

(Y)

F

B 2/3

32

1234

XV-EV61

5 678

A

: FE_DATA SIGNAL ROUTE

(RF)

: RF SIGNAL ROUTE

(C/V)

: VIDEO SIGNAL ROUTE (C/V)

(Y)

: S VIDEO SIGNAL ROUTE (Y)

(C)

: S VIDEO SIGNAL ROUTE (C)

(AD)

: AUDIO DATA SIGNAL ROUTE

(D)

: AUDIO SIGNAL ROUTE (DIGITAL)

(DVD)

: AUDIO SIGNAL ROUTE (DVD_L ch)

B

(C) (C)

(C/V) (C/V)

(Y) (Y)

(Y)

(AD)

(C/V)

(C)

98

XV-EV31 Only

(C)

(C/V)

(Y)

10117

(DVD)

6

XV-EV31 Only

13

15 16 17

(DVD)

14

12

(C) (Y)

(C/V)

(CY/G)

(PB/B)

(PR/R)

B 3/3

C

D

B 3/3

E

56

XV-EV61

7

XV-EV61 Only

B 1/3

F

B 2/3

33

8

1234

3.7 DVDM ASSY(3/3)

A

B

C

B 2/3

D

E

F

B 3/3

34

1234

XV-EV61

5 678

B 3/3

DVDM ASSY (AWM7808/XV-EV61) (AWM7809/XV-EV31)

: The power supply is shown with the marked box.

(D) (D)

B 2/3

A

B

CN5903

E

C

B 2/3

XV-EV31 Only

(Y)

(C/V)

(C)

(Cr/R)

(Cb/B)

(CY/G) (CY/G)

(C/V)

: S VIDEO SIGNAL ROUTE (C/V)

(Y)

: S VIDEO SIGNAL ROUTE (Y)

(C)

: S VIDEO SIGNAL ROUTE (C)

(D)

: DIGITAL AUDIO SIGNAL ROUTE

(DVD)

: AUDIO SIGNAL ROUTE (DVD_L ch)

(Cr/R)

: VIDEO SIGNAL ROUTE (Cr/R)

(CY/G)

: VIDEO SIGNAL ROUTE (CY/G)

(Cb/B)

: VIDEO SIGNAL ROUTE (Cb/B)

(Y)

(C/V)

(C)

(Cr/R)

(Cb/B)

(Y)

(C/V)

(C)

9

(C)

(C/V)

12

8

13

11

10

(Y)

(C/V)

(C)

(Cr/R)

(Cb/B)

(CY/G)

(C/V)

(C)

(Cr/R)

(Cb/B)

(CY/G)

(Y)

D

CN5905

E 1/3

E

XV-EV31 Only

B 2/3

(Y)

(C)

(C/V)

(DVD)

CN5904

(Y)

E 1/3

F

56

XV-EV61

B 3/3

7

8

35

1234

3.8 DECK ASSY

A

D

CN2301

B

C

CN2302

(REC)

DECK ASSY (XWX3072/XV-EV61) (XWX3073/XV-EV31)

(PB)

(REC)

D

E

F

D

36

1234

XV-EV61

5 678

A

: The power supply is shown with the marked box.

(PB)

B

(PB)

(REC)

(PB)

(REC)

SIGNAL ROUTE

(PB)

: PB SIGNAL

(REC)

: RECORDING SIGNAL

EV-61 EV-31

EV61:-16.3dBV

EV31:- 6.5dBV

(REC)

C

D

(REC)

(PB)

CN2506

CN5801

E

XV-EV61

56

E

F

D

7

8

37

1234

3.9 IF/AF ASSY(1/3)

A

B

C

(XWZ3726/ XV-EV61)

E

(XWZ3733/ XV-EV31)

XV-EV61

Only

XV-EV61

Only

CN5502

CN5507

IF/AF ASSY

CN8011

2/2

F

CN5506

D

(D)

CN8007

1/2

F

XV-EV61

Only

E

CN8003

(D)

1/2

F

Only

CN5505

XV-EV61

F

1/3

E

38

1234

CN5902

CN5903

XV-EV61

J1

B

from Secondary Assy

Q

CN901

5 678

XV-EV31

CN5904

Only

CN903,CN902

B

EV61

XV-EV61 Only

CN5905

(S_Y)

(S_C)

: The power supply is shown with the marked box.

CN5701

(TX)

CN5501

2/3

E

CN201

C

CN5101

I

A

B

C

XV-EV31

Only

SIGNAL ROUTE

(CD)

: CD AUDIO SIGNAL ROUTE

(TX)

: AUDIO SIGNAL ROUTE (TUNER)

(D)

: DIGITAL SIGNAL ROUTE

56

XV-EV61

(V)

: V SIGNAL ROUTE

(S_C)

: S-VIDEO OUT C SIGNAL ROUTE

(S_Y)

: S-VIDEO OUT Y SIGNAL ROUTE

CN5503

To. Mecha Deck

CN5801

D

CN2506

D

E

2/3

E

2/3

E

F

1/3

E

7

8

39

1234

3.10 IF/AF ASSY(2/3)

A

(CD)

(AUX)

B

C

1/3

XV-EV31

(AUX)

(TX)

Only

E

(CD)

XV-EV31

Only

D

(TX)

(CD)

(AUX)

(TX)

(PB)

(CD)

(AUX)

XV-EV61 Only

(REC)

(TX)

E

3/3

E

XV-EV31 Only

F

1/3

E

2/3

E

40

1234

XV-EV61

5 678

2/3

E

IF/AF ASSY (XWZ3726 / XV-EV61) (XWZ3733 / XV-EV31)

CN5105

SIGNAL ROUTE

(PB)

: PB SIGNAL

(REC)

: RECORDING SIGNAL

(TX)

: AUDIO SIGNAL (TUNER)

(CD)

: CD SIGNAL

(MIC)

J

J5401

(AUX)

: AUX SIGNAL

(MIC)

: MIC OUT SIGNAL

A

B

C

(REC)

(TX)

XV-EV61 Only

(REC)

(MIC)

EV31 Only

(TX)

(REC)

(MIC)

(REC)

: The power supply is shown with the marked box.

D

E

F

56

XV-EV61

2/3

E

7

8

41

1234

3.11 IF/AF ASSY(3/3)

A

1/3

E

SIGNAL ROUT

(TX)

B

: AUDIO SIGNAL (TUNER)

1/3

E

C

D

1/3

E

1/3

F

E

42

E

3/3

1234

(TX) (TX)

XV-EV61

5 678

XV-EV61

Only

3/3

E

IF/AF ASSY (XWZ3726 / XV-EV61) (XWZ3733 / XV-EV31)

A

CN8302

B

J3002

K

C

(TX)

: The power supply is shown with the marked box.

CN8303

CN3001

K

D

E

F

56

XV-EV61

3/3

E

7

8

43

1234

3.12 DSP ASSY(1/2)

A

B

C

F 1/2

DSP ASSY (AWX8254) XV-EV61 : Only

(D)

F 2/2

(AD)

(D)

D

(D) (D)

(D)

E

(D) (D)

(D)(D)(D)

F

F 1/2

44

F 2/2

XV-EV61

1234

5 678

(AD)

(DVD)

(FL)

(SL)

(SW)

(C)

(SL)

(SW)

(C)

(FL)

: AUDIO SIGNAL ROUTE (L ch)

(DVD)

: AUDIO SIGNAL ROUTE (DVD Lch)

(D)

: AUDIO SIGNAL ROUTE (DIGITAL)

(AD)

: AUDIO DATA SIGNAL ROUTE

(FL)

: AUDIO SIGNAL ROUTE (Front L ch)

(SL)

: AUDIO SIGNAL ROUTE (Surround L ch)

(C)

: AUDIO SIGNAL ROUTE (Center ch)

(SW)

: AUDIO SIGNAL ROUTE (Sub Woofer ch)

CN5506

E 1/3

A

B

C

(D)

(D)(D)

(D)

(DVD)(DVD)

3.3V Reg.

D

1.8V Reg.

E

(D)

CN5505

E 1/3

: The power supply is shown with the marked box.

XV-EV61

56

F

F 1/2

7

8

45

1234

3.13 DSP ASSY (2/2)

A

F 2/2

B

DSP ASSY (AWX8254) XV-EV61 : Only

F 1/2

(AD) (AD) (AD) (AD)

(D) (D)

C

(AD) (AD) (AD) (AD)

D

F 1/2

E

F

CN5507

E 1/3

F 2/2

46

: The power supply is shown with the marked box.

XV-EV61

1234

5 678

(D)

: AUDIO SIGNAL ROUTE (DIGITAL)

(AD)

: AUDIO DATA SIGNAL ROUTE

A

B

(AD) (AD) (AD) (AD)

(D) (D)

(AD) (AD) (AD) (AD)

C

D

56

XV-EV61

E

F

F 2/2

7

8

47

1234

3.14 DISP ASSY

A

B

G

DISP 3 ASSY

(XWZ3728)

DISP 1 ASSY

I

(XWZ3727)

CN5104

J5103

C

DISP 3 ASSY

S5301: KARAOKE S5202: DOBLY NR

D

E

S5203: ASES S5204: PLAY/PAUSE S5305: TUNINGS5306: TUNING+ S5307: STOP S5308: REVERSE S5309: REC/STOP

H

J5103

DISP 2 ASSY

(XWZ3728)

F

G H I

48

1234

XV-EV61

5 678

E

CN5501

CN5101

A

DISP 1 ASSY

S5101: Sound by/ ON S5102: SOUND MODE S5103: EV-61_Advance Surround EV-31_Virtual Surround S5104: EV-61_Surround EV-31_SFC S5105: Enter S5106: ST Memory S5107: Display S5108: TIME/CLOCK ADJ

B

C

DISP 2 ASSY

H

(XWZ3728)

CN5102

J5202

DISP 2 ASSY

S5201: DVD/CD S5202: TAPE S5203: TUNER S5204: LINE S5205: OPEN/CLOSE S5206: VOL S5207: VOL+

D

E

: The power supply is shown with the marked box.

XV-EV61

56

F

H I

7

8

49

1234

3.15 MIC ASSY

A

B

C

D

JA5401

JA5402

O

H.P ASSY

(XWZ3731)

E

CN3008

K

F

O

J

50

1234

XV-EV61

5 678

J

MIC ASSY (XWZ3730 / XV-EV61) (XWZ3734 / XV-EV31)

E

J5401

A

CN5105

B

C

D

E

: The power supply is shown with the marked box.

XV-EV61

56

F

J

7

8

51

1234

3.16 EVOL ASSY

A

(C)

(SL)

B

(FL)

CN8303

(C)

E 3/3

C

D

(SL)

(C)

(FL)

(C)

(SL)

(FL)

(C)

(SW)

CN8302

E 3/3

E

F

J3902

O

52

K

CN3

Q

XV-EV61

1234

5 678

(FL)

(C)

(SW)

(SL)

(SW)

(SL)

(FL)

E-VOL ASSY

K

(XWZ3736/XV-EV61) (XWZ3741/XV-EV31)

(FL)

(C)

(SL)

(FL)

CN3031

L

J3032

L

A

B

C

(C)

(SL)

(FL)

: FL AUDIO SIGNAL ROUTE

(SL)

: SL AUDIO SIGNAL ROUTE

N

CN3307

(C)

: C AUDIO SIGNAL ROUTE

: The power supply is shown with the marked box.

56

XV-EV61

(C)

(FL)

R3955

CN3305

N

CAUTION : FOR CONTINUED PROTECTION

AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491005 FOR IC3102 MFD, BY LITTELFUSE INC.

7

(SW)

(FL)

(C)

(SW)

(FL)

R3955 EV61 : 270 /3W EV31 : 390 /3W

D

J3033

L

E

F

K

53

8

1234

3.17 MOD. AMP ASSY

A

MOD. AMP ASSY

M

(AWM7720/XV-EV61) (AWM7787/XV-EV31)

To Fan

(FL)

B

CN3022

(FL)

(C)

L

(SL)

C

CN3021

D

E

F

L

(FL)

54

M

XV-EV61

1234

5 678

A

B

C

D

E

(FL)

: AUDIO SIGNAL ROUTE

: The power supply is shown with the marked box.

56

XV-EV61

F

M

7

8

55

1234

3.18 SP-TERMINAL and TRADE ASSYS

A

SP-TERMINAL ASSY

N

(XWZ3737 / XV-EV61) (XWZ3742 / XV-EV31)

(FL)

STBY

(FL)

B

CN3007

(SW)

K

(C)

C

CN3006

K

(C)

D

(C)

STBY

(SL)

E

F

: The power supply is shown with the marked box.

N

56

1234

XV-EV61

5 678

A

TRADE ASSY

L

(XWZ3740 / XV-EV61) (XWZ3745 / XV-EV31)

B

CN3011

K

CN3002

M

CN3001

M

(SL)

(FL)

(C)

(SL)

(FL)

(C)

CN3012

K

CN3013

K

(FL)

(SL)

(C)

C

D

E

: FL AUDIO SIGNAL ROUTE

: SL AUDIO SIGNAL ROUTE

: C AUDIO SIGNAL ROUTE

56

XV-EV61

F

L

7

8

57

1234

3.19 PRIMARY ASSY

A

B

C

D

E

J3009

K

F

1SS133

P

58

1234

XV-EV61

5 678

A

PRIMARY ASSY (XWZ3738)

P

B

REK1029

C

D

E

• NOTE FOR FUSE REPLACEMENT

CAUTION -

FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.

56

XV-EV61

AC IN

F

P

7

8

59

1234

3.20 SECONDARY ASSY

A

B

Power Transformer XV-EV61 : XTS3070 XV-EV31 : XTS3071

SECONDARY ASSY

Q

(XWZ3739 / XV-EV61) (XWZ3743 / XV-EV31)

C

D

E

F

Q

60

1234

XV-EV61

5 678

A

B

J1 XDE3065

CAUTION : FOR CONTINUED PROTECTION

AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491005 FOR IC31 AND IC41 MFD, BY LITTELFUSE INC.

To

E

1/3

CN3003

K

C

D

E

CAUTION : FOR CONTINUED PROTECTION

AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491007 FOR IC21 AND IC22 MFD, BY LITTELFUSE INC.

AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491010 FOR IC11 AND IC12 MFD, BY LITTELFUSE INC.

XV-EV61

56

F

Q

7

8

61

5 678

7 Adjustment Condition

(1) The ground at the time of adjustment shall be W166.

(Refer to Fig. 6–3). (2) Clean the heads and demagnetize them using a head eraser. (3) Set the measurement level to 0 dBV = 1 Vrms. (4) Use the specified tape for adjustment. Use the labeled (A) side

of the test tape.

NCT–111 : For Tape Speed adjustment

NCT-112 : For Playback adjustment

STD–633 : Normal blank tape

* As the reference recording level is 250 nwb/m for NCT–

112, the recording level will be higher than 4 dB for NCT–

112 (160nwb/m). When adjusting, pay carefully attention to the type of tape used.

(5) Provide yourself with the following measuring devides:

÷ AC millivoltmeter ÷ Low-frequency oscillator ÷ Attenuator ÷ Oscilloscope

(6) Adjust both right and left channels unless other wise specified. (7) Turn the DOLBY NR switch off unless otherwize specified. (8) Warm up the unit for several minutes before adjustment. In

particular, be sure to warm up the unit in the REC/PLAY mode

for 3 to 5 minutes before starting recording/playback frequency

characteristics adjustment. (9) Always follow the indicated adjustment order.

Otherwise, a complete adjustment may not be achieved.

7 List of Adjustments

¶ Playback Section

(1) Tape Speed Confirmation (2) Head Azimuth Adjustment (3) Playback Level Adjustment

¶ Recording Section

(1) Recording Bias Adjustment (2) Recording Level Adjustment

Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. “DOLBY” and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

Fig. 6-2 Test Tape NCT– 112

Fig. 6-1 Frequency Characteristics

6. ADJUSTMENT

6.1 DECK SECTION

6.1.1 Adjustment condition

PLAY BACK

RECORDING

250

3dB

12.5k

10k

3dB 4dB

12.5k

10k

3dB

A

B

C

5dB

D

0 dB

30s

315 Hz

0 dB: 315 Hz, 250 nwb/m

30 s 30 s 30 s 10s 10s .......................................................................................................... 10s

12.5

6.3 kHz 10 kHz 315 Hz 14 kHz kHz

10 kHz

XV-EV61

56

6.3

8 kHz 4 kHz 2 kHz

kHz

7

1 kHz

500Hz250Hz125

Hz

63 Hz 40 Hz

8

–20 dB

E

F

101

1234

N

6.1.2 Playback and Recording section

A

7

Playback Section

(1) Tape Speed Confirmation

No. Mode Input Signal/Test Tape Adjustment Points Measurement Points Adjustment Value Remarks

PLAY1

NCT-111 (3 kHz)

VR2701 (DECK ASSY)

(Refer to Fig. 6-3)

(2) Head Azimuth Adjustment

B

¶ This unit is equipped with auto tape selector. ¶ Do not switch between forward and reverse operation with the screwdriver inserted.

No. Mode Input Signal/Test Tape Adjustment Points

(CN2507)

P1 R

(DECK ASSY)

Measurement

Points

3000 Hz Hz

Adjustment

Value

+10 –10

FWD adjustment REV Confirmation (

3000 Hz Hz

Remarks

+40

–40

)

1

PLAY

NCT-110 test tape

(Playback: 10 kHz, –20 dB)

Head azimuth

adjustment Screw

(Refer to Fig. 6-3)

(3) Playback Level Adjustment

¶ Since this adjustment determines playback DolbyNR level, Perform it carefully.

C

1

PLAY

7

Recording Section

NCT-112 test tape

(Playback: 315 Hz, 4 dB)

L ch

R ch

(1) Recording Bias Adjustment

D

¶ After the adjustment, caution should be exercised so as not to become under bias by checking the distortion rate.

No. Mode Input Signal/Test Tape Adjustment Points

REC/

1

PAUSE

REC =

2

PLAY

Input a 315Hz signal to the LINE IN terminal. ∗

Load the STD–633 test tape and record/playback the 315Hz and 10kHz signals. (see the Note below)

Input signal level –23.7 dBV

L ch

R ch

VR2301

VR2302

VR2801

VR2802

P3

L (CN2507)

R (CN2507)

P1

(DECK ASSY)

Measurement

Points

P3 L (CN2507)

P1 R (CN2507)

(DECK ASSY)

Measurement

Points

P3 L (CN2507)

P1 R (CN2507)

(DECK ASSY)

Max. Playback

signal level

Adjustment

Value

After adjustment, apply silicon bond to the head azimuth adjustment screw.

RemarksNo. Mode Input Signal/Test Tape Adjustment Points

–3.7 dBV

Adjustment

Value

Repeat adjustment until playback level of the 10kHz signal is within 0dBV ±0.5dB from that of the 315Hz signal.

Remarks

ote: Set the 10kHz input signal level to the same value as the 315Hz input signal level of step 1.

E

(2) Recording Level Adjustment

No. Mode Input Signal/Test Tape Adjustment Points

REC/

1

PAUSE

REC =

2

PLAY

F

Input a 315Hz signal to the LINEIN terminal.

STD–633 test tape and record/ playback the 315Hz signal.

102

1234

Measurement

Points

∗

Input signal level –7.7 dBV

L ch

R ch

VR2401

VR2402

P3 L (CN2507) P1 R (CN2507) (DECK ASSY)

Adjustment

Value

Repeat recording, playback and adjustment until playback level of the 315Hz signal becomes –

Remarks

7.7dBV±0.5dB

.

XV-EV61

REV Azimuth

Adjustment Screw

FWD Azimuth

Adjustment Screw

MECHANISM UNIT

IC2202

GNDA

A

21

OPEN

4

CMKS-P3X

RCH LCH

OPEN

Production Code

1

BIG

1

17

DECK ASSY

IC2401

XNP3061-A

1

3

VA12

15.GNDA

IC2201

SIDE

Lch

P

PBL

VA12

I

R

PRINTED

GNDA

VREF

Adj.

Adj.PB

LEVEL

DECK TP

Lch

PRINTED

CONTACT SIDE

ICT

FC

REC

L

1.GNDB VB+12 MS VA+12

5.VA+12

LEVEL

BIG

VA12

D

BIAS

SIDE

VA12

GNDA

Adj.

VA12

Rch

MS

GNDA

SIDEPRINTED

RECR

XPBMUTE

DOL ON\OFF

10.RECMUTE

PB/XREC

XBEATCUT

BIAS

Rch

DGND

Lch

PBR

17.RECL

VREF

GNDA

VREF

VA12

VREF

GNDA

VREF

IC2301

Rch

Q2802

W246

F2201

W248

F2202

W229

C2810

CN2302

C2206

Q2803

C2203

L2802

C2307

C2308

C2309

C2420

C2809

C2421

C2310

C2311

C2312

C2314

C2404

C2208

D2306

C2407

C2403

C2408

C2409

C2425

C2801

C2417

C2802

C2803

C2804

C2410

C2215

C2217

C2405

C2805

C2806

C2418

C2807

C2218

C2808

W257

Q2301

Q2805

Q2302

L2801

R2321

C2201

C2205

C2202

CN2506

W253

W255

W240

VR2802

C2207

C2422

C2419

CN2507

W227

W239

W254

C2216

W225

C2204

W263

W230

W222

W256

C2406

W218

W224

R2803

D2303

D2304

D2256

D2301

D2305

C2251

W247

C2255

R2806

W238

D2201

W244

C2254

W243

C2262

W261

C2210

C2209

C2261

W228

Q2806

W242

W250

W249

W236

W220

W259

W223

R2805

W219

W241

W260

W235

W252

W251

W258

W221

W237

W232

W234

W262

D2302

W231

W233

L2401

L2402

L2403

L2404

Q2801

CN2301

54

321

54

321

21

6 4

31

17

1

3

1

41

VR2801

VR2401

VR2402

VR2301

VR2302

DECK ASSY

D

REC LEVEL

PB LEVEL

BIAS

VR2301

(Lch)

VR2302

(Rch)

VR2402

(Rch)

VR2401

(Lch)

VR2801

(Lch)

VR2802

(Rch)

SIDE A

Fig. 6-3 Adjustment and Measurement Points

CN2507

(DECK TP)

5 678

A

B

C

D

E

XV-EV61

56

F

7

8

103

1234

6.2 TUNER SECTION

A

AM Tuner Section

• There is no adjustment in the AM tuner.

FM Tuner Section

• Set the mode selector to FM BAND.

B

• Connect the wiring as shown in Fig. 1.

Step

No.

1

Adjustment

Title

T-METER Adjustment

ANT. Input level and signal condition

Frequency

(MHz)

98 OFF 80

Modulation

Input Level

(dBµV)

Adjust

point

L201

Adjustment

Contents

Adjust L201 so that the DC voltage between Pin 21 and Pin 23 of IC201 (Test point Vtm) gets within 0 ± 50mV.

C

MPX SG FM SG

FM75Ω antenna terminal

PRODUCT

DC

Voltmeter

Fig.1 Adjustment Wiring Diagram

FM/AM TUNER MODULE

C

D

L201

IC201

E

pin 21

pin 23

SIDE B

Fig.2 Adjustment Point

F

104

1234

XV-EV61

5 678

1

1 2

2

Tangential adjustment screw

1 2

Radial adjustment screw

Adjustment Items

[Mechanism Part]

[Electrical Part]

Tangential and Radial Height Coarse Adjustment

DVD Jitter Adjustment

Electrical adjustments are not required.

Adjustment Points (Mechanism Part)

Cautions: After adjustment, adjustment screw locks with the

Screw tight.

Screwdriver (large)

TV monitor

Precise screwdriver

DVD test disc (GGV1025)

Test mode remote control unit (GGF1381)

Screw tight (GYL1001)

Screwdriver (medium)

Soldering iron

6.3 DVD SECTION ADJUSTMENT ITEMS ana LOCATION

A

B

6.4 JIGS and MEASURING INSTRUMENTS

C

D

E

XV-EV61

56

7

F

105

8

1234

6.5 NECESSARY ADJUSTMENT POINTS

A

When

Exchange Parts of Mechanism Assy

Exchange the Pickup

B

Exchange the Traverse Mechanism

Exchange the Spindle Motor

C

Mechanical

point

Electric

point

Mechanical

point

Electric

point

Mechanical

point

Electric

point

Adjustment Points

~, Ÿ

Ÿ

∗ After adjustment, screw locks with the Screw tight.

Exchange PCB Assy

Exchange PC Board

LOAB and DVDM ASSY

D

E

Mechanical

point

Electric

point

F

106

1234

XV-EV61

5 678

TEST MODE: ON

TEST MODE: DISC SET

DSC - &&&

GGF1381 Test mode remote control unit

OPEN/CLOSE

(Player)

OPEN/CLOSE

(Player)

TEST MODE: PLAY

TEST MODE: OFF

An address is displayed

For example, when playback with # 30000

During PLAY

Press keys in order

OR

ESC

030000

<PLAY>

< When playback with the target address of disc (DVD)>

TV/LDP

+10 3 0 0 0 0 CHP/TIM

CHECK

DVD, CD

CAUTION: Perform only trace, video and audio outputs are nothing.

• The TEST MODE functions that are used only during adjustment are described here. For details, see "7.1.1 TEST MODE".

DVD disc

DVD Tuner Deck

POWER

ON

Power

POWER

Power

OFF

GGF1381 Test mode remote control unit

ESC TEST

6.6 TEST MODE

A

B

C

D

56

XV-EV61

7

E

F

107

8

1234

6.7 MECHANISM ADJUSTMENT

A

Tangential and Radial Height Coarse Adjustment

1

START

• Remove the Loading Mecha. Assy.

• Remove a Spacer for height adjustment attached to the back side (shaded area) of the Loading Mecha. Assy (Float Base) with nippers.

B

Spacer for Height adjustment

Note:

Before removing the flexible cable for the

C

pickup, soldering of the pickup circuit is necessary. For details, see "7.1.13 DISASSEMBLY".

Loading Mecha. Assy

Float Base

Cautions:

Because there is not a Spacer for height adjustment in adjustment after the second time, will keep it at need. (This parts is Traverse mechanism exclusive use of a model for 2003 years)

7.3mm

Put a spacer between a Tangential (or Radial) adjustment screw and Mechanism Base and turn each screw to adjust the height. (Refer to "6.3 ADJUSTMENT ITEMS AND LOCATION".)

Turn a flat side into bottom

D

E

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Monitor

• Test mode

• Play the DVD test disc

at outer track (around #200000)

• Play the DVD test disc at inner track (around #30000)

• Play the DVD test disc at outer track (around #200000)

Mechanism Assy

Adjust the Tangential Adjustment Screw so that jitter becomes minimum.

Mechanism Assy

Readjust the Tangential Adjustment Screw so that jitter becomes minimum.

Mechanism Assy

Adjust the Radial Adjustment Screw so that jitter becomes minimum.

Use disc: GGV1025

START

DVD Jitter Adjustment

2

J : - - - -

J : Min

Test mode end

J : Min

ESC

Disc playback normally.

• The measurement of block error rate

If error rate is OK, locks a root of tangential and radial adjustment screws with the Screw tight.

Screw tight: GYL1001

Turn the POWER OFF in case of NG once, and perform the adjustment once again.

Confirm the error rate that is displayed "OK"

(Example ERROR RATE: 6.6oe - 6 OK )

5ESC

CHECK

NG

OK

• Playback method of inner and outer address for the purpose is refererd to "6.4 TEST MODE".

• Jitter indication of the monitor is refererd to "7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE".

Player

A

B

C

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7. GENERAL INFORMATION

7.1 DIAGNOSIS

7.1.1 TEST MODE

A

Test Mode Functional Specification

1 Test mode entry

In the power ON state, press the [ESC] (A8-5F) key and [TEST / RANDOM] (A8-5E) key in order of the Test mode remote control unit.

• Light the all FL and LEDs, and goes out the FL and LEDs when pressing the keys of something.

• OSD displays test mode. Refer to the "7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE".

2 Release the Test mode

• Turn off the power.

B

• Press the [ESC] (A8-5F) key of the remote control unit and reset it.

3 Tray open / close

• Press the [REPEAT A-B] (A8 - 48) key of the remote control unit.

• Press the [OPEN / CLOSE] key of the main unit from the stop state.

4 Playback stop

1. Press the [REPEAT] (A8 - 44) key of the remote control unit from the playback state.

2. Press the [STOP] key of the remote control unit or main unit from the playback state. (Playback stops, but the loaded disc keeps rotating.)

5 LD ON

C

DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n). CD : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n).

6 Focus on / sweep

1. Lock the focus by pressing the [TEST] (A8-5E) and [2] (A8-02) keys in order.

2. Repeat focus sweep by pressing the [TEST] (A8-5E) and [3] (A8-03) keys in order.

7 Spindle FG servo

CAV : Press the [TEST] (A8-5E) and [5] (A8-05) keys in order,then rise up the spindle and FG servo becomes on. CLV : Press the [TEST] (A8-5E) and [9] (A8-09) keys in order,then rise up the spindle and FG servo becomes on.

8 Tracking open / close

D

1. Open tracking by pressing the [STEP FWD] (A8-54) key of the remote control unit in the play state.

2. Close tracking by pressing the [STEP REV] (A8-50) key of the remote control unit in the play state.

9 Slider servo on/off

1. Turn on the slider servo by pressing the [TEST] (A8-5E) and [CX] (A8-0E) keys in order.

2. Turn off the slider servo by pressing the [TEST] (A8-5E) and [TV/LDP] (A8-0F) keys in order.

0 Slider in / out

Slider in : In the tracking off state, press the [SCAN REV] (A8-11) key of the remote control unit. Slider out : In the tracking off state, press the [SCAN FWD] (A8-10) key of the remote control unit.

- Play (perform only the ID search and trace to the specified location)

E

Press the [TV/LDP] (A8-0F) key of the remote control unit from the stop state. Perform only trace, video and audio outputs are nothing.

= Screen display ON/OFF

1. Turn off the display by pressing the [AUDIO] (A8-1E) key of the remote control unit.

2. Turn on the display by pressing the [DISPLAY] (A8-43) key of the remote control unit.

F

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~ Search

1. Search address input entry

• It becomes the address input mode when pressing the [+10] (A8-1F) key. (Most significant digit of an address displays "<".)

• In this time, display the last address as the initial state.

2. Search address input

• Press the [0] to [9] (A8-00 to 09) keys of the remote control unit. In the DVD, set an address with hexadecimal.

• In the address input mode, turn to the hexadecimal input by pressing the [PROGRAM] (A8-4C) key (display a "∗" mark), and [1] to [6] keys are each input as A to F.

• Hexadecimal input and decimal input can switch with toggle.

• In case of CD, perform only the absolute time search.

3. Search execution

• Press the [CHP/TM] (A8-13) key of the remote control unit.

• After the search, perform only trace and video and audio outputs are nothing.

4. Release the Search address input

• Clear the address by pressing the [CLEAR] (A8-45) key. Release the address input mode when pressing the [CLEAR] key once again.

A

B

C

D

E

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Display Specification of the Test Mode

A

B

Character in bold : Item name

: Information display

1

5 6

13

10 11

1 Address indication

The address being traced is displayed in number. (as for the DVD, indication of decimal number is possible.) DVD : ID indication (hexadecimal number, 8 digits)

[∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗]

CD : A-TIME (min. sec.) [0 0 0 0 ∗ ∗ ∗ ∗]

C

2 Code indication of remote control unit [R – ∗ ∗ ∗ ∗]

In case of double code, display a 2nd code.

2

3

7 8 9

12 14

15

16 17 18 19

0 Disc sensing [DSC – ∗ ∗ ∗]

The type of discs loaded is displayed. [DVD], [CD ], [VCD], [ ]

- Jitter value [J – ∗ ∗ ∗ ∗]

= Version of the AV-1 chip / version of firmware

[AV: ∗ ∗ / ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗]

3 Main unit keycode indication [K – ∗ ∗]

5 Tracking status [TRKG – ∗ ∗ ∗]

Tracking on : [ON] Tracking off : [OFF]

6 Spindle status [SPDL – ∗ ∗ ∗]

[OFF], [ACC/BRK], [CAV], [CLV]

D

7 Mechanism (loading) position value [M – ∗ ∗]

Unknown : [01] or [41] Open state : [04] Close state : [08] During opening : [12] During closing : [22]

8 Slider position [S – ∗ ∗ ∗ ∗]

In Side Switch ON : [01] In Side Switch OFF : [00]

E

9 Output video system [V – ∗ ∗ ∗ ∗]

NTSC system : [NTSC] PAL system : [PAL] Automatic setting : [AUTO]

Scart terminal output [SK – ∗ ∗] (Display only the WY model which can do the output setting of scart terminal.)

VIDEO : [00] S-VIDEO : [01] RGB : [02]

~ Version of the FL controller [FL: ∗ ∗ ∗ ∗]

! Region setting of the player [REG: ∗]

Setting value : [1] to [6]

@ Destination setting of the FL controller

[MDL: ∗ ∗ ∗ ∗ / ∗ ∗ ∗]

Four characters in the front represent the type of model. Three characters in the back represent the destination code. J: /J, K: /KU, /KC, /KU/KC, R: /RL/RD, RAM : /RAM, LB: /LB, WY: /WY

# Part number of the flash ROM and system controller

[∗ ∗ ∗ ∗ ∗ ∗ / ∗ ∗ ∗ ∗ ∗ ∗]

$ Version of the flash ROM [V: ∗. ∗ ∗ ∗]

Flash ROM size [FLASH = ∗ ∗]

% Revision of the system controller [S: ∗. ∗ ∗ ∗ / ∗. ∗ ∗ ∗]

version . revision / build number of the ST core

^ Revision of the DVD mechanism controller

[M: ∗ ∗ / ∗ ∗ ∗]

Kinds of version / firmware of the FE. RAM or ROM

F

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• Service mode indication (ESC + CHP/TIM keys)

ID Address The error rate is always displayed in exponential notation, e.g., ∗.∗ ∗ e - ∗, for both DVDs and CDs. EDC/ID/AV 1 error history (ID Address, EDC/ID/AV 1 Error, last eight errors) Self-diagnosis functions (If a mechanical error has occurred, the mechanical-error history is also displayed.)

• Calculation of the average error rate (ESC + "5" [Test mode remote control unit] keys)

The average of the last eight error rates is calculated and indicated in exponential notation. After the calculation is completed, "OK" or "NG" is displayed. If "NG" is displayed, the disc tray will open (for both DVDs and CDs) For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less

• Indication of model information (ESC + CHAP keys)

The items from 12 to 19 of the TEST MODE Indications are displayed. However, in the indications, S in the standard test mode is changed to B.E VERSION, and M is changed to F.E VERSION. For details, see 7.1.4.

• Change of the background colors (ESC + "+10" [Test mode remote control unit] keys)

Every time the keys are pressed, the background color is changed between blue and green alternately. (The green background is used in SETUP NAVIGATOR.)

• Region confirmation mode (ESC + AUDIO [Test mode remote control unit] + "1"-"8" [Test mode remote control unit] keys)

After you press the AUDIO key while holding the ESC key pressed and then input the region number, if the number is different from that set in the unit, an error message is displayed, and the tray opens.

Command Contents Conditions

Remote Control

Key Name

Remote

Control Code

Memory clear and resion / revision indication CLEAR (∗1) A8-45

Average value measurement of DVD error rate 5 (∗1) A8-05

CD error rate measurement 5 (∗1) A8-05

Aspect : Pan scan 2 AF-A2

Aspect : Letter box 3 AF-A3

Aspect : Wide 4 AF-A4

Digital : AC3 5 AF-A5

Digital : AC-3 > PCM 6 AF-A6

Virtual surround : OFF

Only for models having the corresponding functions

7 AF-A7

Virtual surround : TruSurround 8 AF-A8

Digital output ON REPEAT A AF-E8

Digital output OFF REPEAT B AF-E4

DTS Digital output ON STEP FWD AF-B7

DTS Digtal output OFF STEP REV AF-B8

Scart terminal output : VIDEO

WY, models equipped with Scart terminal

AUDIO AF-BE

Scart terminal output : S-VIDEO SUBTITLE AF-36

Scart terminal output : RGB ANGLE AF-B5

Progressive OFF

Only for progressive models

R_SKIP A3-9D

Progressive ON F_SKIP A3-9C

Audio 5.1 CH ON

Only for models having the corresponding functions

KD_ENTER AF-EF

FL indication of EDC / ID error CX (∗1) A8-0E

FL indication of ID number STEREO (∗1) A8-4A

ZOOM ON (X4) ZOOM AF-37

ZOOM OFF < X3 (∗1) A8-59

Service mode indication (error rate indication, etc.) CHP/TIM (∗1) A8-13

Model information indication CHAP (∗1) A8-40

Background color change +10 (∗1) A8-1F

Audio last stage mute ON 9 AF-A9

Audio last stage mute OFF 0 AF-A0

Title search Input mode IN

Title No. input Search execution

SIDE A (∗1)

Numbers (∗1)

PLAY (∗1)

A8-4D

A8-00 to A8-09

A8-17

Region confimation mode

AUDIO (∗1)

Numbers (∗1)

A8-1E

A8-01 to A8-08

Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key

∗1 : Test mode remote control unit

Functional Specification of the Shortcut key

A

B

C

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Specification of Model Information Display

To display model information : Press the ESC key then the CHAP key.

A

To close the model information display : Press the ESC key.

• Display contents

2

12

B

C

1 Model name

Display it according to model information set from the FL controller.

2 Destination indication

Display it according to model information set from the FL controller.

3 Region No. 4 Part number 5 ROM version 6 Flash size

D

7 FL controller version

11

10

3

1

4 5

6 7 8 9

Character in bold : Item name

: Information display

8 CHIP VERSION

Version of ST CHIP CUT ID / JTAG ID

(two columns) (eight columns)

9 B.E VERSION

Version of BACK END (version of ST core software)

softwareVersion . softwareRevision / buildNumber

0 F.E VERSION

E

Version of FRONT END (version of mechanism controller CHIP software)

/

MainVersion / Kinds of firmware RAM or ROM

- Remote control code = Key code of Main unit

F

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Indication plan contents

Character in bold : Item name

: Information display

1 2 4

• EDC / ID error FL display (shortcut function)

EDC/ID error is displayed on the FL display if you press the CX key while holding the ESC key on the TEST MODE remote control unit pressed. To quit while an EDC/ID error is displayed, press the ESC key.

FL display 0 0 / 0 0 / 0 1 ∗

• Display during Service Mode

To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed. To quit, press the ESC key.

Service mode display

1 ID Address 2 Error rate (always displayed), in exponential notation

∗ ∗ ( ∗ ∗ ∗ ∗ )

3 EDC/ID/AV1 error history (ID Address, EDC/ID/AV1 errors, last eight errors)

Description of AV1 errors BIT0: In BE code, an EDC error, FEC I/F buffer overflow, or "not valid" is generated (B.E error) BIT1: In BE code, the ID is different from that of the target (B.E error) BIT2: An error was generated in FE-added 2-byte EDC data. (F.E error)

4 Self-diagnosis functions

Whether F.E is normal or not is checked.

FE OK: No abnormality in F.E FE Error: Abnormality is recognized in F.E.

Pressing the CHP/TIM key again displays the mechanical error history. Each press of the CHP/TIM key changes the displays between the mechanical error history and the Service Mode display. For details on the mechanical error history, refer to the addendum.

Number of sites where an EDC or ID error was generated

∗: Lights when an AV1 error was generated at least once.

Number of retrials while an ID error is being generated (only displayed at the moment when an error is being generated), and for the ST models, the number of retrials made for the latest ID error

Number of retrials while an EDC error is being generated (only displayed at the moment when an error is being generated), and the number of retrials made for the latest EDC error

Number of error rates

02: Indicates use of the same method as for the 02 models, No indication: Indicates use of the method used for models before the 02 model

3

00 0 0 0 01 0 0 1 02 0 1 0 03 0 1 1 04 1 0 0 05 1 0 1 06 1 1 0 07 1 1 1

AV1

ERR 1

2

BIT

0

Functional Specification of the Service Mode

A

B

C

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7.1.2 DISPLAY OF THE MECHANISM ERROR HISTORY

Mechanical Error History

Only if a mechanical error (FE error) has been generated, a mechanical error history containing up to the last eight errors is

A

displayed if you press the CHP/TIM key in Service Mode. Errors are displayed in descending order, with the latest one at the top.

Description of the mechanical error history

1 Error number

The first two digits are for the error code, and the second two digits are for the servo state.

B

2 Error number

The elapsed time from the time when the system was turned on until an error was generated is displayed. Note: If a later error time is shorter than the previous

3 Description of errors

Error messages are displayed. Example: If the error code is 0x13 (Focus lost timeout)

C

Servo State Error Code

error time, it means that the unit was turned off then on again.

and the servo state is 0x05 (Disc judge), the message becomes "Focus lost timeout in Disc judge."

Note: When an error has been generated, if the servo state

is "Disc judge," the disc tray opens, and if the servo state is other than "Disc judge," the unit stops (excluding a case of a device error with the error code 0xd∗).

Indication contents

1

2 3 2 3

• List of the error codes • List of the servo states

FOCUS ERROR 0x0∗ FOCUS TIMEOUT 0x1∗

Focus on error 0x01 Focus on timeout 0x11

Focus off error 0x02 Focus off timeout 0x12

Focus lost error 0x03 Focus lost timeout 0x13

Focus balance adjust error 0x04 Focus balance adjust timeout 0x14

Focus gain adjust error 0x05 Focus gain adjust timeout 0x15

Focus sweep error 0x06 Focus sweep timeout 0x16

Focus reflection error 0x07 Focus reflection timeout 0x17

TRACKING ERROR 0x2∗ TRACKING TIMEOUT 0x3∗

D

Tracking on error 0x21 Tracking on timeout 0x31

Tracking off error 0x22 Tracking off timeout 0x32

Tracking lost error 0x23 Tracking lost timeout 0x33

Tracking balance adjust error 0x24 Tracking balance adjust timeout 0x34

Tracking gain adjust error 0x25 Tracking gain adjust timeout 0x35

STEPPING ERROR 0x4∗ STEPPING TIMEOUT 0x5∗

Stepping on error 0x41 Stepping on timeout 0x51

Stepping off error 0x42 Stepping off timeout 0x52

Stepping lost error 0x43 Stepping lost timeout 0x53

Stepping move error 0x44 Stepping move timeout 0x54

SPINDLE ERROR 0x6∗ SPINDLE TIMEOUT 0x7∗

E

Spindle on error 0x61 Spindle on timeout 0x71

Spindle off error 0x62 Spindle off timeout 0x72

Spindle lost error 0x63 Spindle lost timeout 0x73

Spindle CAV error 0x64 Spindle CAV timeout 0x74

Spindle CLV error 0x65 Spindle CLV timeout 0x75

ACQUISITION ERROR 0x8∗ ACQUISITION TIMEOUT 0x9∗

PLL lost error 0x83 PLL lost timeout 0x93

DECODER ERROR 0xa∗ DECODER TIMEOUT 0xb∗

ID lost error 0xa3 ID lost timeout 0xb3

DEVICE ERROR 0xd∗

F

SRAM error 0xd1

0x00 Reset

0x01 Stop (inside position)

0x02 Stop (any position)

0x03 Braking for stop

0x04 New disc

0x05 Disc judge

0x06 Reserved 1

0x07 Playing

0x08 Start up

0x09 Seeking

0x0A Pausing

0x0B Reading BCA

0x0C Reserved 2

0x0D

0x0E

0x0F

Tray open

Tray moving

Note : 0 x & &

code (Only this part is displayed to a display)

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Error Name No. Causes Check Item Possibility of Trouble

Remarks

FOCUS ERROR (0 x 0∗)

Focus on error 0 x 01 Focus on could not be completed

Are not there a dirt or a scratch in the Disc? Does LD become weak? Does the lens move up and down?

1. Pickup

2. Driver

3. Front End IC

Focus off error 0 x 02 Focus off could not be completed Unknown

Focus lost error 0 x 03 Focus servo is lost

Are not there a dirt or a scratch in the Disc? Does LD become weak?

1. Pickup

Focus balance adjust error 0 x 04 AFB on could not be completed

Focus gain adjust error 0 x 05 Focus AGC could not be completed

Focus sweep error 0 x 06

Focus reflection error 0 x 07

Dimensions of S curve did not reach to the aim value

Does LD become weak? 1. Pickup

FOCUS TIMEOUT (0 x 1∗)

Focus on timeout 0 x 11 Did timeout at focus on

Are not there a dirt or a scratch in the Disc? Does LD become weak? Does the lens move up and down?

1. Pickup

2. Driver

3. Front End IC

Focus off timeout 0 x 12 Did timeout at focus off

Focus lost timeout 0 x 13 Did timeout at focus backup

Focus balance adjust timeout 0 x 14 Did timeout at AFB

Focus gain adjust timeout 0 x 15 Did timeout at AGC

Focus sweep timeout 0 x 16

TRACKING ERROR (0 x 2∗)

Tracking on error 0 x 21 Tracking on could not be completed

1. Pickup

2. Driver

3. Front End IC

Tracking off error 0 x 22 Tracking off could not be completed

Tracking lost error 0 x 23 Tracking servo is lost 1. Pickup

Tracking balance adjust error 0 x 24 ATB could not be completed 1. Pickup

Tracking gain adjust error 0 x 25 AGC could not be completed 1. Pickup

Tracking jump error 0 x 26 Tracking jump could not be completed

TRACKING TIMEOUT (0 x 3∗)

Tracking on timeout 0 x 31 Did timeout at tracking on

Are not there a dirt or a scratch in the Disc?

1. Pickup

2. Driver

3. Front End IC

Tracking off timeout 0 x 32 Did timeout at tracking off

Tracking lost timeout 0 x 33 Did timeout at tracking backup

Are not there a dirt or a scratch in the Disc?

1. Pickup

Tracking balance adjust timeout 0 x 34 Did timeout at ATB 1. Pickup

Tracking gain adjust timeout 0 x 35 Did timeout at AGC 1. Pickup

Tracking jump timeout 0 x 36 Did timeout at tracking jump

STEPPING ERROR (0 x 4∗)

Stepping on error 0 x 41 Stepping on could not be completed

1. Pickup

2. Driver

3. Front End IC

Stepping off error 0 x 42 Stepping off could not be completed

Stepping lost error 0 x 43 Stepping servo is lost

Stepping move error 0 x 44 Stepping could not move

Do move to inner and outer periphery of the

stepping

in the test mode? Do indicate "S-04" at the most inner periphery of the

stepping

?

1. Stepping motor

2. Inside switch

3. Driver

STEPPING TIMEOUT (0 x 5∗)

Stepping on timeout 0 x 51 Did timeout at stepping on

1. Pickup

2. Driver

3. Front End IC

Stepping off timeout 0 x 52 Did timeout at stepping off

Stepping lost timeout 0 x 53 Did timeout at stepping backup

Stepping move timeout 0 x 54 Did timeout at stepping movement

Do move to inner and outer periphery of the

stepping

in the test mode? Do indicate "S-04" at the most inner periphery of the

stepping

?

1. Stepping motor

2. Inside switch

3. Driver

Error Code Table

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Error Name No. Causes Check Item Possibility of Trouble

SPINDLE ERROR (0 x 6∗)

A

Spindle on error 0 x 61 Spindle on could not be completed

Spindle off error 0 x 62 Spindle off could not be completed

Spindle lost error 0 x 63 Spindle lost control

Spindle CAV error 0 x 64 CAV on could not be completed

Spindle CLV error 0 x 65 CLV on could not be completed

SPINDLE TIMEOUT (0 x 7∗)

Spindle on timeout 0 x 71 Did timeout at spindle on

Spindle off timeout 0 x 72 Did timeout at spindle stop

Spindle lost timeout 0 x 73 Did timeout at spindle backup

B

Spindle CAV timeout 0 x 74 Did timeout at CAV on

Spindle CLV timeout 0 x 75 Did timeout at CLV on

ACQUISITION ERROR (0 x 8∗)

PLL lost error 0 x 83 PLL is lost

ACQUISITION TIMEOUT (0 x 9∗)

PLL lost timeout 0 x 93 Did timeout at PLL backup

DECODER ERROR (0 x a∗)

ID lost error 0 x a3 ID is not readable

C

DECODER TIMEOUT (0 x b∗)

ID lost timeout 0xb3 Did timeout at ID backup

DEVICE ERROR (0 x d∗)

SRAM error 0 x d1 Cannot access SRAM

FAILSAFE (0 x e∗)

Unexpected error 0 x e1 Unexpected error

Are not there a dirt or a scratch in the Disc? Is FG output from the driver?

Is spindle rotating? Is FG output from the driver? Is the PDM output from Front End?

Are not there a dirt or a scratch in the Disc?

Power supply of SRAM Is not bus line short-circuiting?

1. Spindle motor

2. Spindle driver

1. Spindle motor

2. Spindle driver

3. Front End IC

1. Pickup

2. Front End IC

1. Pickup

2. Front End IC

1. Pickup

2. Front End IC

1. Pickup

2. Front End IC

1. SRAM

2. Front End IC Front End-SRAM bus line

3.

1. software runaway

3. Software bug

Remarks

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E

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To enter ID Number Input Mode, with no ID number set, such as in a case of immediately after upgrading the firmware, press the ESC key then the STEREO key.

Note: If a previous ID number and ID data, such as a factory-

preset ID number and ID data, are maintained, the unit enters ID Number Confirmation Mode when the above keys are pressed. However, if only an ID number is maintained, the unit enters ID Data Input Mode.

ID Number Input Mode

[Player's ID Number Setting] ID Number ? > - - - - - - - - -

<CLEAR> Exit

Input ID Number !

1

This display appears when the PLAY key is pressed in Step 4. Enter a 9-digit number to compare. The number is also displayed on the FL display.

6

By pressing the CLEAR key without having input a number, the unit returns to Step 2 without doing anything else. Each press of this key after a number has been input deletes one digit.

7

After entering all 9 digits, if you press the PLAY key, the unit compares the numbers input in Steps 2 and 6, and only if the numbers match, that number is set as the ID. Then the unit automatically enters ID DATA Input Mode. If the numbers do not match, the disc tray is opened, and the unit exits ID Number Input Mode.

8

Enter a 9-digit ID number. The ID number is also displayed on the FL display.

2

By pressing the CLEAR key without having input a number, you can exit this mode. Each press of this key after a number has been input deletes one digit.

3

After entering all 9 digits, if you press the PLAY key, the unit enters Compare mode. Enter the same ID number again. Only if your two input numbers match, the ID number is set. Compare mode helps eliminate mistyping of the ID number.

4

After entering all 9 digits, if you press the SEARCH key, the unit unconditionally sets the input number as the ID number. Then the unit automatically enters Player's Data Input Mode. (The SEARCH key is not accepted after all 9 digits have been entered.)

5

2

3

[Player's ID Number Setting] ID Number ? > 0 0 0 0 0 0 0 0 1 OK ?

<PLAY> Compare Mode <SEARCH> Enter

Input ID Number !

4

5

[Player's ID Number Setting] ID Number ? 0 0 0 0 0 0 0 0 1 Compare > ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗

Input ID Number !

6

[Player's ID Number Setting] ID Number ? 0 0 0 0 0 0 0 0 1 Compare > 0 0 0 0 0 0 0 0 1 OK?

<PLAY> Enter

Input ID Number !

8

Note: Enter ID numbers while the unit is in Stop mode so that the values set will be immediately written to the flash ROM.

The following operations are all made with the TEST MODE remote control unit (GGF1381).

Caution:

For the DVD players compatible with DVD-RW, for playback of a DVD-RW disc (CPRM), it is necessary that an individual ID number and ID data are set for each player. If the ID number and ID data be not properly set in the manner described below, future operations cannot be guaranteed. The ID number is written on the yellow label at the rear panel of the player.

If there is no yellow label, before downloading FLASH ROM, take note of the ID number set following the procedures outlined in "ID Number Confirmation Mode" on the next page.

Note: If you press the PLAY button before inputting a 9-digit ID

number, the unit returns to Step 2 without doing anything else.

Note: If you press the PLAY button before inputting a 9-digit ID

number, the unit returns to Step 6 without doing anything else.

7.1.3 ID NUMBER AND ID DATA SETTING

A

B

C

D

E

56

XV-EV61

F

7

8

119

1234

ID Number Confirmation Mode

To enter ID Number Confirmation Mode after the ID number and

1

A

the ID data are set, press the ESC key then the STEREO key.

The ID number already set is displayed.

2

(It is also displayed on the FL display.)

Enter a 9-digit number for comparison. This is not required

3

when you only wish to check the ID number visually. (The number is also displayed on the FL display.)

By pressing the CLEAR key without having input a number, you

4

can exit this mode. Each press of this key after a number has been input deletes one digit.

• Indication of an ID number already set

An ID number already set is displayed in the following cases:

1) When the ESC key then the CLEAR key are pressed, user settings are cleared, then the ID number set is displayed on the screen. In this case, the ID number is not displayed on the FL display.

2) When the unit enters ID Number Confirmation Mode by your pressing the ESC key then the CLEAR key, the ID number set is displayed. In this case, the ID number is also displayed on the FL display.

If you only need to confirm the ID number, you can exit this mode by pressing the CLEAR key or turning off the power.

[Player's ID Number Setting]

B

ID Number ? [ 0 0 0 0 0 0 0 0 1 ]

2

Compare > ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗

3

<CLEAR> Exit

4

Input ID Number !

C

D

After entering all 9 digits, if you press the PLAY key, the unit

5

compares the number entered in Step 2 with the ID number set, and only if the numbers match, the unit automatically exits ID Number Confirmation Mode. If an ID data has not been entered, the unit enters ID DATA Input Mode. If the numbers do not match, the disc tray is opened, and the unit exits ID Number Confirmation Mode.

Note: If you press the PLAY button before inputting a 9-digit ID

number, the unit returns to Step 4 without doing anything else.

After entering all 9 digits, if you press the STOP key, the unit

6

compares the number entered in Step 3 with the ID number set, and only if the numbers match, the unit automatically deletes the ID number and exits this mode. If the numbers do not match, the disc tray is opened, and the unit exits this mode. (The STOP key is not accepted after all 9 digits have been entered.)

• Indication when no ID number is set

If no ID number is set, the message "No ID Number!" flashes on the screen and FL display for a few seconds after the power is turned on or during Stop mode.

[Player's ID Number Setting] ID Number ? [ 0 0 0 0 0 0 0 0 1 ]

Compare > 0 0 0 0 0 0 0 0 1 OK?

5

<PLAY> Enter <STOP> Memory Clear

E

6

Input ID Number !

F

120

1234

XV-EV61

5 678

To enter ID DATA Input Mode, with the ID number set, press the ESC key then the STEREO key.

ID DATA Input Mode

1

When writing of the data read from the disc to flash ROM is completed, "Rom Write OK!" is displayed. After seeing this message, you can exit this mode by pressing the CLEAR key.

5

If the data cannot be read from the disc, "Disc Error!" is displayed on the screen, and the disc is ejected.

6

When the STEREO key is pressed, the unit enters ID DATA Input Mode.

2

If the DVD DATA DISC (GGV1085) is loaded in this mode, the unit automatically starts reading the data. (If the ID DISC has already been loaded, the unit does not start reading the data. In this case, open then close the tray.)

3

To exit this mode, press the CLEAR key. While data are being read from the DVD DATA DISC (GGV1085), you cannot exit this mode.

4

[Player's ID Number Setting] ID Number ? [ 0 0 0 0 0 0 0 0 1 ]

Compare > ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗

<CLEAR> Exit <STEREO> ID Data Setting Mode

Input ID Number !

2

[Player's Data Input Mode]

<CLEAR> Exit

Insert The ID Data Disc !

4

[Player's Data Input Mode]

Rom Write OK!

<CLEAR> Exit

5

[Player's Data Input Mode]

Disc Error!

<CLEAR> Exit

6

Note: Whether or not the data have been written to flash ROM can

be confirmed by watching for the message "Rom Write OK!" being displayed after the disc is read.

• Indication when the data have not been set

If no ID data are set after the ID number is changed, the message "NO ID DATA" flashes on the screen and FL display for a few seconds after the power is turned on or during Stop mode.

A

B

C

D

56

XV-EV61

E

F

7

8

121

1234

7.1.4 TROUBLE SHOOTING

Microcomputer Section (IF/AF Assy : IC5501)

A

• The unit cannot be turned on.

The unit shuts itself off soon after it is turned on.

B

• DVD does not operate at all.

• Time is not displayed in FL display during DVD function.

All operation keys are disabled.

C

Symptom Possible Cause Check Method

The microcomputer was not reset.

The AC pulse is not input.

The oscillation circuit of the microcomputer does not function.

• If the Function is DVD, the voltage of the VDET input (Pin 17) is either 0.5 Vdd* or less or 0.85 Vdd* or more.

• The voltage of the PROTECT input (Pin 22) is 0.71 Vdd* or less.

Communication with the DVD microcomputer has not been established.

The unit recognizes that an operation key has already been pressed.

Check if the level of the terminal XRESET (Pin 8) is "H." If it is not, check the RESET circuit.

Check if the AC pulse is input to Pin 4 of the AC input terminal. If it is not, check the AC pulse generation circuit.

The microcomputer or the oscillation circuit is broken. Change the microcomputer or the oscillation circuit.

If the voltage at Pin 17 of the VDET terminal of the microcomputer is either 0.5 Vdd or less or 0.85 Vdd or more, adjust so that it stays between 0.5 and 0.85 Vdd.

• Check that the terminal (Pins 23-25, 29, and 30) for communication with the DVD microcomputer is live, and if it is not, check if the flexible cable is disconnected.

• Check if an "H" signal is output to Pin 93 of the XDVDRST terminal.

If no operation key has been pressed, check if the voltage at Pins 18 of the KEY input terminal is 5 V. If it is not, check if the operation switch on the line is in failure.

* Vdd= Approx. 5V (depending on the unit) ex.) 0.85Vdd= 0.85 × 5 (V) = 4.25 (V)

D

E

F

122

1234

XV-EV61

DVD Section

No. Symptoms Diagnosis Contents

Possible Defective Points

1

An opening screen is not displayed on the monitor (The FL display lights. The mechanism does not work.)

Is the level at both IC5501-pin 67(XDVDRST) and pin66 (DVDON/OFF) on the CONTROL Assy "H" ?

µcom (IF/AF IC5501)

Check the voltage of CN901-pin 28 and 29 (VPR+8) on the DVDM Assy.

DVDM Assy CN901

Check that the following voltages are output : IC411-pin 3 : 1.8V, IC421-pin 3 : 1.8V and IC431-pin 1 : 5V on the DVDM Assy

Each regulator on the DVDM Assy

Are resonators (27MHz, 20MHz) on the DVDM Assy oscillating ?

Crystal resonator (DVDM Assy X601 and X301)

Refer to contents of an FE error displayed on the FL display. (SRAM defectiveness, I2C communication line defectiveness, etc.)

FRONT END IC (DVDM IC301)

• Is a signal input into IC601-pin 132 (CE3) on the DVDM Assy ? (Is a signal fluctuating for several seconds after the power is turned on ?) → Communication with flash ROM

• Are the signals input into IC602-pin 16 (SMIWE), pin 19 (SMICS0) and pin 38 (SMICLK) on the DVDM Assy ? (Is a signal fluctuating ?) → Communication with flash ROM

• BACK END IC (DVDM IC601)

• Flash ROM (DVDM IC603)

• 64M SDRAM (DVDM IC602)

Is a signal output from IC603-pin 28 (CPU_OE) on the DVDM Assy? (Is a signal fluctuating for several seconds after the power is turned on ?)

µcom (IF/AF IC5501)

Is a signal input into IC5501-pin 70 (DVDACK) on the CONTROL Assy? (Is a signal fluctuating ?) → Communication with µcom

• BACK END IC (DVDM IC601)

• Flash ROM (DVDM IC603)

Is a signal output from IC5501-pin 57 and 58 (SYS_1, 2) on the AF Assy ? (Is a signal fluctuating in the range of 0-5V ?)

µcom (IF/AF IC5501)

Are the signals output from IC5501-pin 23, 24 and 25 on the CONTROL Assy? (in the range of 0-5V)

µcom (AF IC5501) – BACK END IC (DVDM IC601) communication line

2

An opening screen is not displayed on the monitor (The FL display lights. The mechanism does not work.)

DVDM Assy

• Video circuit

• after BACK END IC (IC601)

3

A tray cannot be opened. (An opening screen is displayed on the monitor)

• Are wires of CN103 on the DVDM Assy disconnected or damaged ?

Connector / wire LOADING SW (LOAB S101)

• Is a LOAD-DRVC signal reaching ?

• Does the voltage of CN105 pin 1 change by pressing the Inside

switch.

BACK END IC (DVDM IC601)

Inside switch

Check the video signal path between BACK END IC (DVDM IC601) and video-out terminal (see the block diagram)

5 678

A

B

C

D

E

56

XV-EV61

F

7

8

123

1234

No. Symptoms Diagnosis Contents

A

B

C

Playback impossible (no focusing)

4

Playback impossible (Spindle does not turn)

5

Playback impossible (Playback stops)

6

Picture disturbance during playback

7

(block noise, freeze, other)

No sound

8

(Picture is normal)

Are the signals output from IC101-pin 34 (F_DRV) and pin 35 (F_RTN) on the DVDM Assy ?

Does 650-nm LD emit light ? Does a pickup lens move up / down ? Does an actuator spring bend ?

• Are plastic parts damaged? Or is a shaft detached?

• Is the turntable detached or tilted?

Is flexible cable of CN101 on the DVDM Assy disconnected or damaged ?

Is signal output from IC301-pin 33 (FACT) on the DVDM Assy ? (Device control of about 2.6 V is output usually. It is fluctuated by about ± 100 mV with focus up / down.)

Are the signals output from IC101-pin 12 (A3), pin 13 (A2) and pin 14 (A1) on the DVDM Assy ? Is pin 41 fixed LOW and is pin 38 fixed HIGH ?

Is there any part detached from the spindle motor? Or Is there any foreign object lodged in it?

Are wires of CN105 (DVDM Assy) disconnected or damaged ?

Is signal output from IC301-pin 44 (SPDL_PDM) on the DVDM Assy ? FRONT END IC (DVDM IC301)

Does 650-nm LD deteriorate ? If the voltage at both ends of R201 on the DVDM Assy is 0.7 V or more, the 650-nm LD is definitely deteriorated.

Does 780-nm LD deteriorate ? If the voltage at both ends of R211 on the DVDM Assy is 1.5 V or more, the 780-nm LD is definitely deteriorated.

Is there abnormality in FG waveform ?

Are there scratches or dirt on the disc ? Disc

Is there a problem with the format of the disc? Disc

Is signal output from DOUT signal (CN901-pin 21) on the DVDM Assy ? DVDM CN901-pin 21

Possible Defective Points

FTS Driver IC (DVDM IC101)

Pickup

Mechanism section

Flexible cable / connector

FRONT END IC (DVDM IC301)

FTS Driver IC (DVDM IC101)

Mechanism section (Spindle motor)

Flexible cable / connector

650-nm LD deteriorated. (When playback of a DVD is impossible)

780-nm LD deteriorated. (When playback of CD is impossible)

FG output : FTS Driver IC (DVDM IC101)

D

E

F

124

1234

XV-EV61

5 678

IC8501-pin 21

Yes

No

Is output

signal "L"?

Step 1

Replace IC8501.

Replace IC8702.

Replace IC8901.

IC8901

Yes

No

Is 5V

inputting ?

Step 2

IC8902

Check CN8003 and other assemblies.

IC8702

No

Do perform

3V→5V conversion

for pin 17 ?

Step 3

Pin 3

Yes

No

Is 3.3V

outputting ?

Replace IC8902.

Yes

End

Yes

Replace IC8702.

No

Do perform

3V→5V conversion

for pin 15 ?

Pin 5

Replace IC8702.

No

Do perform

3V→5V conversion

for pin 13 ?

Pin 7

Yes

No

Is 1.8V

outputting ?

Is connector

inserted tightly

?

No

Insert it tightly.

CN8007

Yes

Is connector

inserted tightly

?

No

Insert it tightly.

CN8011

Yes

End

A

XV-EV61 Type Only

• When a sound is not out in the surround mode with the digital signal input.

• Suppose C,R parts to be poor contact and that is not damaged.

• This shows failure analysis of DSP Assy.

7.1.5 DSP TROUBLE SHOOTING (XV-EV61 Only)

A

B

C

D

E

XV-EV61

56

7

F

125

8

1234

A B

A

Pin 9

Do perform

3V→5V conversion

for pin 11 ?

Yes

No

Replace IC8702.

Pin 12

B

Do perform

3V→5V conversion

for pin 8 ?

Yes

No

Replace IC8702.

Pin 14

Do perform

3V→5V conversion

for pin 6 ?

C

Yes

Pin 16

No

Replace IC8702.

Pin 5

Do perform

5V→3V conversion

for pin 15 ?

Yes

Pin 7

Do perform

5V→3V conversion

for pin 13 ?

Yes

Pin 9

Do perform

5V→3V conversion

for pin 11 ?

Yes

Pin 12

No

Replace IC8701.

Do perform

3V→5V conversion

for pin 4 ?

Yes

No

Replace IC8702.

Pin 18

D

Do perform

3V→5V conversion

for pin 2 ?

Yes

No

Replace IC8702.

End

Step 4

IC8701

E

Pin 3

Do perform

5V→3V conversion

for pin 17 ?

Yes

B

No

Replace IC8701.

Do perform

5V→3V conversion

for pin 8 ?

Yes

Pin 14

Do perform

5V→3V conversion

for pin 6 ?

Yes

Pin 16

Do perform

5V→3V conversion

for pin 4 ?

Yes

Pin 18

Do perform

5V→3V conversion

for pin 2 ?

Yes

End

No

Replace IC8701.

F

126

XV-EV61

1234

Step 5

End

Replace IC8201.

Is SPDIF signal coming? (be different with Function)

IC8201

IC8502-pin2

Yes

Check the other assemblies. (AF Assy or DVDM Assy)

Check the other assemblies. (periphery of microcomputer on the AF Assy)

No

Check

the DVD/CD

(pin 7).

Yes

No

Is

MCKO1 (pin 23)

outputting it?

No

Is

LRCK (pin 24)

outputting it?

Replace IC8201.

Yes

No

Is

SDTO (pin 25)

outputting it?

Replace IC8201.

Yes

No

Is BCK (pin 26) outputting it?

Replace IC8502 or X8501.

Yes

No

Is 20MHz clock outputting it?

Yes

No

Is input

signal of PDN

(pin 31) "H"?

Is output

signal of INT0

(pin 36) "H"?

Yes

No

Do not

oscillate of XTO

(pin 29)?

Yes

No

Note: X8201 oscillates only in analog input.

5 678

A

B

C

D

XV-EV61

56

E

F

7

8

127

1234

Step 6

A

IC8501

Step 7

IC8401

Pin 21

Pin 4

Does

a signal output

it?

Yes

No

Replace IC8501.

Does

a signal output

it?

Yes

Pin 22

No

Replace IC8401.

Pin 5

Does

B

Does

a signal output

it?

Yes

No

Replace IC8501.

a signal output

it?

Yes

Pin 23

No

Replace IC8401.

Pin 6

Does

a signal output

Does

a signal output

it?

Yes

C

Pin 7

No

Replace IC8501.

it?

Yes

Pin 24

Does

a signal output

Does

a signal output

it?

Yes

No

Replace IC8501.

it?

Yes

Pin 25

No

Replace IC8401.

End

D

Does

a signal output

it?

Yes

Pin 26

Does

a signal output

it?

Yes

No

Replace IC8401.

Pin 27

Does

a signal output

E

it?

Yes

No

Replace IC8401.

Pin 28

Does

a signal output

it?

Yes

No

Replace IC8401.

End

F

128

XV-EV61

1234

5 678

Reset Start

Demonstration mode ?

Yes : Power ON

Yes

No

Microcomputer

initialization

Model

identification

Standby setting

• It starts when the XRESET terminal (Pin 8) is "H" level.

• The inputs to Pins 15 are inspected and the model identification is performed.

Demonstration mode

permission

Demonstration mode

System power supply on

DVD microcomputer start-up

Relay release

Demonstration mode or Normal power ON mode

• The level of the SYSPOW terminal (Pin 91) is "H".

• Only in DVD function, the level of the XDVD RESET terminal (Pin 67) is "H".

• The speaker relay is turned on about four seconds after the power is turned on.

• The level at the RELAY ON/OFF terminal (Pins 86 and 87) are "H."

• The conditions are different depending on whether the headphones are connected via the Headphones jack, or on the DSP mode.

• If no pulse is input to the AC terminal (Pin 4) for about 60 msec when the microcomputer is in Memory Backup mode, it will not do any processing.

• The unit will recover from Memory Backup mode if a reset command is input to the XRESET terminal (Pin 8).

• The system mute is released about four seconds after the power is turned on. The level of the XSYSMUTE terminal (Pin 94) is "L".

• Muting is not released in the following cases.

• When the main volume is 0.

• Whether Demonstration mode is entered or not can be determined by inspecting the backup data.

• The default setting is "Demonstration mode OK."

Standby

Initialization routine

Main loop processing

Microcomputer IC (PDC108A) (IF/AF Assy : IC5501)

7.1.6 SEQUENCE AFTER POWER ON

A

B

C

D

E

56

XV-EV61

7

F

129

8

1234

7.1.7 PROTECTION CIRCUIT

If the TIMER LED on the front panel flashes, check the protection circuit. Note: If the protection circuit activates, the unit will not recover for 60 seconds even if the AC power cord is disconnected then reconnected.

A

If you activate Service Test mode, the protection circuit becomes invalid, which makes diagnosis easy. (To activate Service Test mode, while connecting SERVICE port (IC5501 pin69)to "+5V", connect AC power cord.) There are three types of operations for the protection circuit, which are indicated on the LCD display when Service Test mode is entered:

(Short W138 and W139) POW WNG: The unit was shut down because of an abnormality in the AMP system. (The PROTECT line operates at the MID level.) POW ERR: The unit was shut down because of a failure in the AMP system. (The PROTECT line operates at the LO level.) DVD ERR: The unit was shut down because of a failure in the DVD system. (The VDET line operates at the HI or LO level.)

Conditions for the protect circuit operations

Voltage Conditions FL display in Service Test mode

B

PROTECT

VDET

The possible failures for each error message are as follows:

POW ERR:

• The Speaker terminal became overloaded because of short-circuit. (See 1.)

• The main power supply became LO level because of short-circuit or disconnection of connectors. (See 2.)

C

• Disconnection of the FAN connector or interruption of rotation of the fan (See 3.)

• DC was generated at the output because of a failure in the AMP system, etc. (See 4.)

• Abnormal temperature was detected by the thermistor. (See 5.)

DVD ERR:

• An error was generated in the main power supply inside the DVDM. (See 6.)

HI level >3.55V Normal

MID level 1.8V - 3.5V The unit is shut down because of an abnormality.

LO level <1.8V The unit is shut down because of a failure. POW ERR

HI level >4.25V The unit is shut down because of a failure. DVD ERR

MID level 3.3V Normal

LO level <2.5V The unit is shut down because of an abnormality. DVD ERR

Protection circuit that activates against a POW ERR error

1 When the Speaker terminal becomes overloaded

SP-TERMINAL

R3601

D

E

1.8k

B

R3603

33k

D3601

In Normal mode, the speaker (6 ohms) is connected between the FL and GND FL points. Because the voltage at Point A is higher than that at Point B, Q3601 does not operate.

If the resistance between the FL and GND FL points becomes

1.83 ohms or less, Q3601 begins to operate, Q3639 is turned on, Q3640 (E, C, and B)is turned on, and the level of XPROTECT becomes MID.

→ The microcomputer detects the XPROTECT level and

shuts the power to the unit off.

→ After power off, unit recovers. (no reed to unit for 60

seconds)

F

R3607

0

Q3601

D3603

DAP202K

N

A

Front L ch

GND FL

R3668

22k

Assy

R3669

22k

Q3639

+5V

C3633

10/50

+

R3639

27k

Q3640

B

EVOL Assy

K

VD+5

C

E

R108

27k

to XPROTECT

130

1234

XV-EV61

5 678

Protection circuit that activates against a POW ERR error

B

A

C101

(C102)

1/50

+

C8773

1/50

C8772

0.047

+

C8771

1/50

+

to XPROTECT (µ-com)

MOD. AMP Assy

M

R108

27k

R101

(R104)

1k

R102

(R105)

10k

R103

(R106)

10k

R109

820

D105

(D106)

Q102_1/2

(Q104_1/2)

Q102_2/2

(Q104_2/2)

Q101_1/2

(Q103_1/2)

Q101_2/2

(Q103_2/2)

D101

(D102)

VD+5

VH+

(VP+15)

VH–

(VA–12)

2 -1 Short-circuit-detection circuit for the amplifier

power circuit (+15 V[VP+15], VD+5, -12 V [VA-12])

Circuit for shutting the power off when VP+15, VD+5, or VA-12 is short-circuited to ground (GND)

2 -3 Checking for VA+12 or VM+12 is short to Gnd or

Not.

2 -2 Short-circuit-detection circuit for the DVD power

supply (VP+8)

XPROTECT

TUNER

MOD. AMP Assy

M

VD+5

R108

27k

D104

1SS355

Q106

DTC124EUA

Q107

DTA124EUA

VP+8

D8701

D8702

• In Normal mode, as Q101 (Q103) (E2, B2, C2) and Q102

(Q104) (E2, B2, C2) are on, the voltage at Point A is about 5 V. The voltage at Point B is therefore about the same. As Q101 (Q103) (E, C, B) is off, Q102 (Q104) (E, C, B) is also off.

(1) When VH+(VP+15) is short-circuited to GND

As the voltage at Point B becomes almost ground potential, and Q101 (Q103) (E, C, B) then Q102 (Q104) (E, C, B) are turned on, the level of XPROTECT becomes low.

→ The microcomputer detects the XPROTECT level and shuts

the power to the unit off.

(2) When VH-(VA-12) is short-circuited

As the electric potential of VE at Q102 (Q104) (E2, C2, B2) becomes the same as that at VB, Q102 (Q104) (E2, C2, B2) is turned off. Following this, Q101 (Q103) (E2, B2, C2) is turned off, which changes the voltage at Points A and B to a value other than 5 V. Therefore, Q101 (Q103) (E, C, B) then Q102 (Q104) (E, C, B) are turned on, the level of XPROTECT becomes low.

(3) When VD+5 is short-circuited

The level of the XPROTECT line becomes low. The microcomputer detects the XPROTECT level and shuts the power to the unit off.

C

E

to XPROTECT (µ-com)

R8771

10k

Q8771

2SD2012

VD+12

DVD+12

GNDM

VP+15

VA+12

VP+15VA+12

R8772

10

E

B

B2

E2

C2

As the TUNER line is fixed to GND level, Q107 is always on. If the level at VP+8 falls to GND level because of short-circuit, etc., Q106 is turned on, and the level of the XPROTECT line becomes low.

← The microcomputer detects the XPROTECT level and shuts

the power to the unit off.

IF/AF Assy

E

to XPROTECT (µ-com)

R108

27k

Q3651_2/2

RN1901

Q3651_1/2

RN1901

C2

C

E

B

E2

B2

VD+5

FAN+

VPF+15

V-12F

R3654

1.8k

D3658

UDZS7.5B

D3657

1SS355

D3655

1SS355

D3656

S5688G

R3655

8.2k

R3656

22k

R3658

2.2k

R3657

33(1/4W)

Q3652

DTA124TK

Q3654

2SD2144S

C3652

47/50

MOD. AMP Assy

M

If VFDP is short-circuited to GND, or if the DC electric potential at FL AC1 becomes GND level (in Normal mode: about -27 V) because of a failure in the DC bias circuit of FL AC1, Q107 then Q115 are turned on, and the level of XPROTECT becomes low.

→ The microcomputer detects the XPROTECT level and shuts

the power to the unit off.

2 When the main power supply becomes LO level

because of short-circuit or disconnection of connectors

3 When the FAN connector is disconnected or

when rotation of the fan is interrupted

FAN–

If no fan is connected between FAN+ and FAN-, or when the fan cannot rotate because of a foreign object caught in the blades, the BASE of Q3652 becomes OPEN, and Q3652 and Q3651 (E, C, B) are turned off. Then Q3651 (E2, B2, C2) is turned on, and the level of XPROTECT becomes low.

→ The microcomputer detects the XPROTECT level and shuts

the power to the unit off.

When FAN+ and FAN- are short-circuited, the electric potential at Point A becomes higher than GND level by the addition of the values at D3656 and D3657. As this value is lower than that at D3658, Q3651 (E, C, B) is turned off, Q3651 (E2, B2, C2) is turned on, and the level of XPROTECT becomes low.

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A

B

C

D

E

F

131

8

1234

4

When DC is generated at the output because of a failure in the AMP system, etc.

5

When abnormally high temperature is detected by the thermistor

A

SP-TERMINAL

N

Assy

R3605 (R3625) (R3615)

Front L ch

(SW, SL)

Front R ch

(C, SR)

B

• In Normal mode, both Q3637 and Q3638 are off.

27k

R3606 (R3626) (R3616)

27k

R3638

10k

+

Q3637

C3632

470/6.3

Q3632

B

Q3638

+5V

E

C

Q3633

(1) When positive (+) DC voltage is generated at the SP

terminal

When positive (+) DC voltage is generated at the L or R channel, and VB of Q3637 becomes higher than that at the operation point, Q3632 (E, C, B) is turned on, and the level of XPROTECT becomes low.

→ The microcomputer detects the XPROTECT level and shuts

the power to the unit off.

(2) When negative (-) DC voltage was generated at the SP

C

terminal

Q3638 is turned on, and XPROTECT is activated.

K

VD+5

EVOL Assy

R108

27k

XPROTECT

5 -1 IC81 abnormal temperature detection circuit

VD+5

IC81

R111

1k

A

TH111

NCP18WF104J03RB

R113

R112

1k

220

2SC4081

Q111

to XPROTECT

The voltage at Point A becomes the divided voltage of TH111 and R111//R112 (combined resistance of parallel-connected resistors R111 and R112.) In Normal mode, the resistance at TH111 is much higher than R111//R112, and Q111 is off. (Note that the resistance at TH111 becomes lower as the temperature increases.) If the solder temperature at IC81 increases abnormally, the temperature at TH111 (thermistor) mounted closest to the land of IC81 increases accordingly, and the resistance at TH111 decreases. When the temperature at TH111 reaches 90-110_C (varying according to conditions,) the voltage at Point (A) becomes high enough to turn Q111 on, and the level of the XPROTECT line becomes low. The microcomputer detects the XPROTECT level and shuts the power to the unit off.

5 -2 D22 abnormal temperature detection circuit

If the solder temperature at D22 becomes abnormally high because of short-circuiting between AC - and +, or AC - and -, this protection circuit is activated.

R131

560 1%

VFL+5

NCP18WF104J03RB

R133

A

220

R132

680 1%

TH131

Q131

2SC4081

to XPROTECT

D22

D

The voltage at Point A becomes the divided voltage of TH131 and R131//R132 (combined resistance of parallel-connected resistors R131 and R132.) In Normal mode, the resistance at TH131 is much higher than R131//R132, and Q131 is off. (Note that the resistance at TH131 becomes lower as the temperature increases.) If the solder temperature at D22 increases abnormally,

E

the temperature at TH131 (thermistor) mounted closest to the land of D22 increases accordingly, and the resistance at TH131 decreases. When the temperature at TH131 reaches 107-125_C (varying according to conditions,) the voltage at Point (A) becomes high enough to turn Q131 on, and the level of the XPROTECT line becomes low. The microcomputer detects the XPROTECT level and shuts the power to the unit off.

F

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Protection circuit that activates against a DVD ERR error

6 The DVDM monitors the voltage of the main power supply by VDET signals. In Normal mode, the VDET signal is at the MID level (3.3 V). In the following conditions, the VDET signal level becomes L or H, and the microcomputer is notified of this abnormality.

DVDM Assy

B

IF/AF Assy

E

10k

4.7k

47k

Q924

Q923

470

D922

Q922

Q925

D921

UDZS4.7B

Q926

Q921

V+5

V+12

470

220

17

1M

0.1

V+3R3

15k

10k

V+12

V+5V+6

0

10k

47k

VPR+8

V+12

47k

0.01

VDET

µcom

IC5501 PDC108A:EV61 PDC109A:EV31

Items to be detected by VDET

(1) When the power voltages inside the DVDM become abnormal, as shown in the table below

(2) When the VDET signal to the microcomputer is interrupted because of defective soldering of the 30-pin connector or incomplete

insertion of FFC → The VDET level is lowered by the pull-down resistor (1 Mohms) on the side of the microcomputer.

Status Power Voltage

Operation

VDET voltage

Q923 Q924 Q922 Q921 D921 D922 Q926 Q925

In Normal mode off off off off off off off off Mid

When an abnormality is generated.

VDVD+12

<1V (on) (on) (on) (off) off on off off L

>15.5V off off off off off off on on L

VPR+8

<5.2V − off off off off − on on L

>12.6V − on on on on − off off H

V+6 <3V −−−−−−on on L

V+5

<3.6V − off off off off − on on L

>6.6V − on on on on − off off H

V+3R3

<2.5V −−−−−−−− L

>4.25V −−−−(on) −−− H

A

B

C

D

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F

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Other protection circuit

AC detection circuit

This is a protection circuit that prevents popping sounds in the Speaker and Headphones output when the AC power cord is connected or

A

disconnected.

SP-TERMINAL Assy

N

RYF

RYR

R3631

B

22k

B

R3635

ACB

3.3k

V+B

V+5D

R3632

22k

D3631

MTZJ5.1A

C3631

2.2/50

D3633D3622

R3633

6.8k

D3635

DAN202K

D3634

R3634

+

A

Q3631

B2

2.7k

D3636

Q3632

Q3635

C2

R3641

R3642

E2

10k

1k

Q3636

to SP Relay Circuit

C

B

Q3633

E

to HP MUTE

• The voltage at Point A is a DC voltage which has been generated by half-wave rectification on the minus side of the AC power.

• The voltage at Point B is approx. 5 V.

C

• The base voltage at Q3631 is a voltage between Points A and B divided by R3633 and R3634. As this voltage is negative (-) in Normal

mode, Q3631 is off. When the AC power cord is disconnected and there is no AC power input, the base voltage at Q3631 becomes +0.6 V or more, and Q3631 is turned on. Then, the operations below follow.

(1) SP Relay

Q3632 (E2, C2, B2), Q3633, and Q3636 (E, C, B) are turned on, the line to activate the SP relay becomes low level, and the SP Relay is turned off.

(2) HP MUTE

D

Q3635 is turned on, and the MUTE circuit for HP is turned on.

E

F

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Protection Specifications and Service Mode

1. Specific conditions for Service Test mode

• VDET is neglected.

• XPROTECT is neglected.

• Even if the unit is urgently shut down in failure in Normal mode, you can turn it on without waiting for one minute.

2. How to enter Service Test mode

• While connecting STEST port (IC5501 Pin69) to "+5V", connect AC power cord. (See next page.)

3. How to quit Service Test mode, and the conditions for quitting

• To quit Service Test mode, turn the power off or disconnect the AC power cord.

• When quitting Service Test mode, only data on protection in RAM are cleared.

4. Indications when Service Test mode starts

• Indications on the LCD display when Service Test mode starts differ depending on whether the unit was turned off normally or if the unit was urgently shut down because the abnormality of the power, as described below.

Protection Specifications

The system microcomputer (CONTRL Assy IC5501) for this unit always monitors if abnormality of the power is generated, and as soon as an abnormality is detected shuts off the power. The specifications of the microcomputer terminal for monitoring are as follows:

In abnormal conditions or in failure, the TIMER LED flashes after the power is shut off. If the power was shut off because of an abnormality, it can be turned on by pressing the STANDBY/ON key. However, if the power was shut off because of failure, for one minute after a shutdown the STANDBY/ON key is disabled in order to protect against possible ignition of fumes. If the AC power cord is pulled out during this one minute of standby, when the AC power cord is reconnected, the STANDBY/ON key will still be disabled until the remaining seconds have elapsed.

This unit has Service Test mode for analyzing the above power abnormality. Its specifications are as follows:

∗Vdd = Approx. 5 V (depending on the unit)

5. Operations during Service Test mode

• Basically, operations in Service Test mode are the same as in Normal mode.

[After the power is shut down because of an failure/abnormality in the AMP system]

P

R T C T W N G

FL display

V

o l u m e 0

FL display

P

O W E R R

FL display

D

V D P R T E C T

FL display

V

o l u m e 0

FL display

D

V D E R R

FL display

[After the power is shut down because of a failure in the DVD system]

Name of microcomputer terminal XPROTECT (Pin 22) VDET (Pin 17)

Monitoring item

Abnormality of AMP-system power Short-circuiting of the SP terminal, etc.

Abnormality of power inside the DVDM Assy

Voltage at terminal

In normal conditions 0.71× Vdd∗ or more 0.5 xVdd-0.85 xVdd∗ In abnormal conditions 0.36×Vdd–0.71× Vdd∗

In failure 0.36×Vdd∗ or less

0.85 Vdd∗ or more

0.5 xVdd∗ or less

Monitoring start time 1.5 sec after power is turned on 1.5 sec after power is turned on Time required for determining abnormality 0.5 sec after detection 0.5 sec after detection

A

B

C

D

E

F

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0

C

W263

7

V

T

Service Test mode connecting point

A

SIDE A

B

IF/AF ASSY

E

SIDE A

C

1

PRODUCTION CODE

GNDU

D

IFAF ASSY

Connecting point

E

C5966

C8773

W103

C5963

W102

W101

SERVICE

W139

W138

GNDD

R5636

W104

W137

C5968

R5637

W194

C8771

DVDPOWER

TEST

Q8771

E

C

B

VDVD+12

W105

W195

W140

PRINTED SIDE

GNDU

2SD2012

D

W109

IC5501

W106

VE+5

W107

30

W108

W208

W141

DVDMUTE

1

W255

VDET

W110

W142

X5501

W143

CN5903

SYS CS1

W144

W209

VDET

DVDPOWER

W145

W113

GNDD

W146

W210

SYS CS2

W111

W257

W114

W112

GNDMDVD

W258

W259

W196

W147

XDVDRST

W115

W148

W116

W149

DVDACK

CONTACT

1

30

W211

1

SDATA

W151

W150

SIDE

MDATA

W212

IC5591

W153

W152

XVMUTE

VD+5

1

W213

CN5501

SCLK

W155

W154

ECHOCTRL1

W214

W157

W217

W156

W262

W261

W358

W215

IC5801

LCDCLK

W159

W158

W218

LCDDAT

W161

ECHOC

W160

W21

LE

W163

W162

LVLSHIFT

F

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1

Remove the Bonnet L and R (below BBZ30P080FNI x4)

Remove the Bonnet L and R (up VPZ30P080FNI x2)

2

Remove eight screws

3

Remove the Front Panel Section (FFC × 2, connectors × 1)

Remove of Bonnet Section

1

4

Remove two cable from deck PCB

5

Remove the screw

9

Remove x4 screw

10

Cut the cable binder

6

Remove × 4 catches

7

Remove X4 screw from bottom of Front Panel

Front Panel and Deck Section

2

Front Panel and Deck Section

2

Front Panel Assy

IF/AF Assy

Note : Operation check of the main unit is possible

even if removes the Deck Mechanism Section.

Note : Front Panel can removes with the state which

Tray Panel was attached to it. In this time, remove bottom part of the Front Panel first so that the Tray Panel is not caught.

Deck Mechanism Section

For troublshoot of Front Panel, replace the

service Jig ( XZD3001)

DECK Assy

Earth Lead Wire (x2)

Remove Front Panel from this direction

Rear View

2

8

6

10

3

4

3

5

9

1

2

CN5601

CN5501

CN5503

CN8280

CN8281

7

7.1.8 DISASSEMBLY

A

B

C

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D

E

F

137

8

1234

3

AF/IF PCB Section

Remove three screws

1

A

1

Rear View

Remove four screws

3

Top View

3

2

B

4

3

6

5

C

CAUTION

2

Do not remove any screw from the output terminator connect-this will cause no grounding.

D

2

Remove Deck holder

4

Disconnect x2 cables

5

Disconnect x2 FFC

6

3

AF / IF PCB

CAUTION

Do not remove the ground wire between the two rear panel.

Note : If the Power is turned On when the DSP Holder (DSP GND) is not connected to the rear panel (chassis), the parts below may be destroyed at the DSP ASSY.

IC8702 : TC74VHCT244AFT IC8401 : AK4529VQ R8415 : 4.7Ω

If the above parts are destroyed,

For 6CH Only

Troubleshooting AF/IF, Replacc with Jig cable

E

F

( GGD1222 )

138

Turn the PCB with Rear Panel to as shown above

XV-EV61

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For 3CH Only

For troubieshooting of AF/IF, disconnect all FFC and connect to Line Input

the audio signal can not be out.

5 678

1

Remove x4 screws.

Remove Tunner Module

Mecha Frame

DVD Mecha from Mecha Frame

DVD Shield

Jig cable ( XZD3001)

1

Remove (screws ×4).

2

Remove the Module Holder R .

3

Cut the cable binder

Remove of DVD Mecha Section

4

Remove of Power Module Section

5

1

3

1

2

A

B

C

D

E

F

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PIONEER XV EV31 61 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual