PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
ORDER NO.
RRV3411
XV-DV360
DVD/CD RECEIVER
XV-DV360
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ModelTypePower Requirement
XV-DV360KUCXJAC 120 V1
Regional restriction
codes (Region No.)
Remarks
For details, refer to "Important Check Points for Good Servicing".
T-ZZK MAY 2006 printed in Japan
1234
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
B
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
C
les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
D
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Leakage
current
E
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
tester
Reading should
not be above
0.5 mA
Earth
ground
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
on the schematics and
F
2
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
A
B
C
D
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
3.2 LOAB ASSY and OVERALL WIRING CONNECTION DIAGRAM ........................................................... 16
3.3 DVD MAIN ASSY (1/5)............................................................................................................................. 18
3.4 DVD MAIN ASSY (2/5)............................................................................................................................. 20
3.5 DVD MAIN ASSY (3/5)............................................................................................................................. 22
3.6 DVD MAIN ASSY (4/5)............................................................................................................................. 24
3.7 DVD MAIN ASSY (5/5)............................................................................................................................. 26
4.2 DVD MAIN ASSY..................................................................................................................................... 40
4.4 DISPLAY and USB ASSYS...................................................................................................................... 46
4.5 POWER SUPPLY UNIT............................................................................................................................ 48
5. PCB PARTS LIST ........................................................................................................................................... 50
6.4 TEST MODE ............................................................................................................................................ 60
7.1.1 TEST MODE ...................................................................................................................................... 63
7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE............................................................................ 64
7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 65
7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY .................................................................. 66
7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ............................................................. 67
7.1.6 SERVICE TEST MODE ..................................................................................................................... 68
7.1.7 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .................. 70
7.1.8 DVD TROUBLE SHOOTING.............................................................................................................. 71
7.1.9 ID NUMBER AND ID DATA SETTING ...............................................................................................74
7.1.10 CIRCUIT DESCRIPTION OF DIGITAL AMP. SECTION.................................................................. 77
7.1.11 SPECIFICATIONS FOR THE PROTECTION CIRCUITS FOR THE DIGITAL AMPLIFIER ............. 78
7.1.12 PASS/FAIL TEST PROCEDURE OF HDMI TRANSMITTER IC ...................................................... 79
7.2.1 IC ....................................................................................................................................................... 87
This player is compatible with a wide range of
disc types (media) and formats. Playable discs
will generally feature one of the following logos
on the disc and/or disc packaging. Note
however that some disc types, such as
recordable CD and DVD, may be in an
unplayable format.
See the Disc compatibility table below for more
information.
DVD-Video DVD-RDVD-RW
Audio CDCD-RCD-RW
• This unit will play DVD+R/+RW discs.
•is a trademark of Fuji Photo Film Co. Ltd.
•is a trademark of DVD Format/Logo
Licensing Corporation.
• Also compatible with KODAK Picture CD.
This player supports the IECís Super VCD standard for superior picture quality, dual
soundtracks, and widescreen support.
Manufactured under license from Dolby
Laboratories.“Dolby”, “Pro Logic” and the
double-D symbol are trademarks of Dolby
Laboratories.
“DTS” and “DTS Digital Surround” are registered
trademarks of Digital Theater Systems, Inc.
Video CD
Fujicolor CD
VIDEO
CD
Super Video CD (Super VCD)
A
B
C
D
Accessories
• Power cord
(ADG7021)
• FM Antenna (ADH7030)
• Video Cable
(L = 1.5 m) (XDE3046)
• AM Loop Antenna
(ATB7013)
• AA size IEC R6
dry cell batteries
(to confirm
system operation)
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• Remote Control
(AXD7440)
E
TUNER
STANDBY
DVD/CD
(FM/AM)
/ON
OPEN/
CLOSE
USB
LINE
AUDIO
13
2
SUBTITLE
46
5
ANGLE
7
89
ZOOM
CLEAR
DISPLAY
0
TUNE
TOP MENU
MENU
ST
ST
ENTER
HOME
MENU
RETURN
TUNE
TEST TONE
SURROUND
SETUP
SOUND
TV CONTROL
SLEEP
INPUTVOLUME CHANNEL
MUTE
VOLUME
F
5
7
8
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2. EXPLODED VIEWS AND PARTS LIST
NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
A
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
B
C
17
16
1
5
2
3
4
21
7, 8
19
6
19
22
20
D
E
Front side
Joint of Packing
23
F
6
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PACKING SECTION PARTS LIST
No.DescriptionPart No.
Mark
1AC Power CordADG7021
2FM AntennaADH7030
3AM Loop AntennaATB7013
part #13 also need to be
replaced at the same time.
4
3
10
10
11
1
5
6
14
Silicone Adhesive
GEM1037
9
To
DVDM CN101
(Pickup Assy)
12
7
To
DVDM CN104
(Stepping Motor)
D
NON-CONTACT
8
Note : Spindle screw (DBA1252) of No.13 is the screw which applied special bond.
E
13
Therefore the adhesion becomes inteffective when takes it off once. Spindle screw is the part which cannot recycle.
When part #2 is replaced, part #13 also need to be replaced at the same time.
7Stepping Motor VK1DXM1201
NSP 8Mechanism Frame VK1DNK4160
9Precision Screw VK1DBA1209
10 Skew Screw VK1DBA1211
A
11 Skew Spring VK1DBH1516
NSP 12 Stepping ScrewDBA1205
13 Spindle Screw VK1(for Service) DBA1252
NSP 14 Hold SpringDBK1297
B
C
D
56
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E
F
13
7
8
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
D
DISPLAY ASSY
MOTOR
DRIVER
64M
SDRAM
FLASH
EEPROM
+9V
16M
16k
Display
Driver
5V
TUNER
LINE/TV
USB POWER
6.8V5V
FL DC+/-
-25.5V
• AUDIO PROCESSING
-Audio Decode
-Bass Management
-Virtual Surround
-Preset EQ
etc.
EV5V
27M
BE
MT1389FE
IC201
IC3003
A/D
AK5358ET
Y , Cb , Cr
ADBCK
ADLRCK
ADDATA
FL
KEY
E
B
USB
ASSY
USB DP
USB DM
A
LOAB ASSY
C
LOADER
MECHA
FM/AM
H
TUNER
UNIT
Y,C
V
IC5501
SYSTEM
µ-com
ACLK
ALRCK
MCLK
ASDAT0
ASDAT1
ASDAT2
PCON(fromSMPSorD-AMP)
DC DET
SCL
SDA
MUTE
RESET
PDN
SD
OTW
BCKO
LRCKO
MCKO
DATAO
D
12.288M
TC7WU04FU
IC3004
B
DVD MAIN ASSY
+9V
9V
DVD POWER
ADMCK0
ADMCK1
LINE
SW+10.5V
E
SW
SW
V+1R8
PWRCONT
F
1.8V
SW
SW5.0VV+5V
SW3.3V(A)V+3
EV+5VV+5
14
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A
C
DAMP ASSY
MODULATER
TAS5508BPAG
IC3101
LINE
HP SEL
PWMA P
PWMA M
RESET
SD
PWMB P
PWMB M
ch7 ch8 PWM
+B+3.3V
TAS5122DCA
LPF
HP AMP
DRIVER
IC3201
IC3301
IC3401
FRONT L
FRONT R
CENTER
SUB WOOFER
REAR L
REAR R
LINE
B
C
GND
FLDC +-
-25.5V
EV5.0V
SW3.3V (A)
SW 3.3V (B)
SW 10.5V
SW 6.8V
SW 5.0V
Y, Cb, Cr
V
Y, C
G
POWER SUPPLY UNIT
Video
AMP
GND +B
Y, Cb, Cr
V
Y, C
IC931
HDMI
Transmitter
MT1392E/C-L
Component
Video
D
Composite
S-Video
TX
HDMI OUT
E
AC IN
F
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7
8
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3.2 LOAB ASSY and OVERALL WIRING CONNECTION DIAGRAM
A
H
FM/AM TUNER
UNIT
FM
AM
B
No schematic Diagram
(AXX7172)
CN1
CE
DI
CLK
DO
GND
TXL
+9V
TXR
VSM
RDS
GND
(ADD7543)
11P FFC
CN5701
CKS3376-
1
2
3
4
5
6
7
8
9
10
11
CE
DI
CLK
DO
GND
TXL
+9V
TXR
VSM
RDS
GND
BBB( 1/5- 5/5)
DVD MAIN ASSY
(AWM8027)
C
D
E
AC POWER CORD
F
POWER
SUPPLY UNIT
G
(AWR7046)
CN1
LIVE
2
NEUTRAL
1
B2P-VH
CN2
+B
2
B13B-PH-K-S
SW3.3V(B)
SW3.3V(A)
GND
1
CN3
AC_DET
SW10.5V
EV5.0V
SW5.0V
SW6.8V
GND
Pwr-ctr
GND
FL DC-
FL DC+
-25.5V
11
121012
13
( )
1111
2
2
3
3
4
44
5
5
676
7
8
8
9
99
10
11111011
13
KU,GA BASE
PG13KK-F22
B13B-PH-K-S
2332
545
676
898
13 13
7
10
1212
CN1001
EU,J,
EU,J,
( )
KU,GA BASE
AC_DET
SW10.5V
EV5.0V
SW5.0V
SW6.8V
GND
SW3.3V(B)
SW3.3V(A)
Pwr-ctr
GND
FL DC-
FL DC+
-25.5V
CN101
VKN2045OKN8001
GNDD
F
VS(VREF)
VCC
E
D
C
SW(DVD/CD)
RF
B
A
VR650
VRCOM
VR780
GNDD
LD(780)
PD
LD(650)
GNDD
VSHF
TRKG DRV
TRKG RTN
FOCS DRV
FOCS RTN
DVD LOADER
CN1
(ADD7545-)24P FFC
GNDD
F
VS(VREF)
VCC
E
D
C
SW(DVD/CD)
RF
B
A
VR650
VRCOM
VR780
GNDD
LD(780)
PD
LD(650)
GNDD
VSHF
TRKG DRV
TRKG RTN
FOCS DRV
FOCS RTN
PICK UP ASSY
OWY8087-
LOADING
MOTOR ASSY
: VXX2912
A
LOAB ASSY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
(VWG2346)
VWT1226-
CN602
2
1
INSIDE
WW
V
U
HB
W-
W+
SPINDLE MOTOR
V-
V+
U-
U+U+
V+5S
ST2-(~B~)
ST2+(B)
ST1+(A)ST1+(A)
ST1-(~A~)
STEPPING MOTOR
LOAB ASSY
VWG2346-
CN601CN104
S5B-PH-K-SB5B-PH-K-S
LOAD-
1
LOAD+
22
3
SW2
4
GNDD
55
SW1SW1
12P FFC
4P FFC
PF05PP-B40
CN102
VKN1243
12
11
10
9
8
7
6
5
4
3
2
1
CN103
VKN1235
1
2
3
4
1
3
4
INSIDE
V
U
HB
W-
W+
V-
V+
U-
V+5S
ST2-(~B~)
ST2+(B)
ST1-(~A~)
LOAD-
LOAD+
SW2
GNDD
16
ADX7480-
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HDMI OUTPUT
654
DATA1-
7
DATA0+
DATA0 SHIELD
1098
DATA0-
CLOCK+
12
14
151613
NC
CEC
CLOCK-
CLOCK SHIELD
HDMISCL
HDMISDA
18
1917
+5V
DDC/CEC GND
HOT PLUG DETECT
2
111
3
AKP7210-
(AKP7211)
CN931
DATA2-
DATA1+
DATA2+
DATA1 SHIELD
DATA2 SHIELD
÷
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
"PCB PARTS LIST".
÷
The > mark found on some component parts indicates the importance of the safety factor
of the part. Therefore, when replacing, be sure to use parts of identical designation.
: RF SIGNAL ROUTE
: FOCUS SERVO LOOP LINE
: TRACKING SERVO LOOP LINE
: STEPPING SERVO LOOP LINE
: VIDEO SIGNAL ROUTE(C/V)
: VIDEO SIGNAL ROUTE (S_Y)
: VIDEO SIGNAL ROUTE (S_C)
: VIDEO SIGNAL ROUTE (R/Cr)
: VIDEO SIGNAL ROUTE (G/Y)
: VIDEO SIGNAL ROUTE (B/Cb)
: AUDIO DATA SIGNAL ROUTE
: VIDEO/AUDIO SIGNAL ROUTE (HDMI)