Pioneer XCL-77 Service manual
6
0
STANDBY/ON
PHONES
ORDER NO.
RRV2187
STEREO CD RECEIVER
XC-L77
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
MYXK AC220-230V
NVXK AC230V
¶ This product is a system(s) component.
Be sure to connect it to the prescribed system component(s), otherwise damage may
result.
Model
XC-L77
Power Requirement Remarks
Component Model Service manual Remarks
STEREO CD RECEIVER XC-L77 RRV2187 This manual.
S-L9-LRW – – RRV2176
SPEAKER SYSTEM – S-L9-A-LRW – RRV2176
– – S-L8-LRW RRV2178
STEREO CASSETTE DECK CT-L77 RRV2199
MINIDISC RECORDER MJ-L77 RRV2201
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 1999
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10
24
36
42
2
3
7. GENERAL INFORMATION
7.1 DISASSEMBLY
7.2 PARTS
7.2.1 IC
7.2.2 DISPLAY
8. PANEL FACILITIES AND SPECIFICATIONS
..........................................................
............................................................
.................................................
............................................
T – ZZK AUG. 1999 Printed in Japan
................................
.......
45
45
48
48
51
52
XC-L77
1. SAFETY INFORMATION
LITHIUM BATTERY NOTICE
WARNING!
Lithium batteries. Danger of explosion. Replacement must be done by
qualified personnel and only by following the instructions given in the
service manual.
This
warning is stated on the product or
in the operating instructions. When replacing the lithium batteries, follow the note
below.
Dispose of the used battery promptly.
Keep away from children.
Do not disassemble and do not dispose of in fire.
The battery used in this device may present
a fire or chemical hazard if mistreated. Do
not recharge,
disassemble, heat above
100°C or incinerate. Replace only with the
same Part Number. Use of another battery
may present a risk of fire or explosion.
Note: The
lithium battery installation po-
sition is shown in the exploded views.
LABEL CHECK
NVXK type
MYXK type
ADVARSEL!
Lithiumbatteri − Eksplosionsfare ved
fejlagtig håndtering. Udskiftning må kun
ske med batteri af samme fabrikat og
type. Levér det brugte batteri tilbage til
leverandøren.
Denne advarsel or angivet på produktet
eller i brugsvejledningen. Ved udskiftning
af lithium batterierne følges nedenstående
anveisning.
Batterierne må kun udskiftes med batterier af samme type og mærke.
Additional Laser Caution
1. Laser Interlock Mechanism
The loading position detect switch (in CD mechanism
assembly) is set to "CLMP ON(CD CLOSE)" (ON:low
level,OFF:high level) position, the system control
IC(IC5501) get the "CLMP" signal, and hand the laser
"LDON" signal to IC1101.
Then a laser diode can be lighted except when the level of
signal CLMP is low.
The interlock also does not function in the test mode∗.
Laser diode oscillation will continue, if pin 1 of CXA1821M
(IC1101) on the RF UNIT is connected to GND, or pin 19 is
connected to low level (ON), or else the terminals of
Q1101 are shorted to each other (fault condition).
2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 1
laser beam.
∗ : Refer to page 42.
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 5 mW
WAVELENGTH: 780 – 785 nm
2
IMPORTANT
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
•
XC-L77
2.1 PACKING
2
MYXK type
only
MYXK type
only
NVXK type
only
3
5
8
7
6
16
REMOTE
CONTROL
11(1/2)
UNIT
DISPLAY
UNIT
16
16
11(1/2)
9(1/2)
17
4
9(2/2)
14
15
NVXK type only
10(1/2)
10(2/2)
16
19
1
18
1
MYXK type
only
(1) PACKING PARTS LIST
Mark No. Description Part No.
NSP 5 Lithium Battery(CR2025) VEM1009
1 AC Power Cord See Contrast table (2)
2 AM Loop Antenna ATB7007
3 FM Wire Antenna ADH7005
4 Display unit connecting cord ADE7014
6 Operating Instructions See Contrast table (2)
7 Operating Instructions See Contrast table (2)
8 Operating Instructions See Contrast table (2)
9 Pad Front AHA7260
10 Pad Rear AHA7261
Mark No. Description Part No.
11 Pad Display AHA7262
12 • • • • •
13 Packing Case See Contrast table (2)
14 Packing Sheet Z23-007
15 Polyethylene Bag Z21-038
NSP 16 Polyethylene Bag CEG1116
NSP 17 Warranty Card ARY7022
18 Sub Packing See Contrast table (2)
19 Fuse (T5A) See Contrast table (2)
(2) CONTRAST TABLE
XC-L77/MYXK and NVXK are constructed the same except for the following :
Mark No. Symbol and Description
1 AC Power Cord ADG7010 ADG7009
6 Operating Instructions (English) Not used ARB7195
7 Operating Instructions (Dutch/Swedish/Spanish/Portuguese) ARC7250 Not used
8 Operating Instructions (English/French/German/Italian) ARE7221 Not used
13 Packing Case AHD7766 AHD7768
18 Sub packing Not used AHD7770
19 Fuse (T5A) Not used AEK7001
MYXK Type NVXK Type
13
Part No.
Remarks
3
XC-L77
2.2 EXTERIOR
53 (1/2)
58
54
56
53 (2/2)
13
14
59
61
41
12
51
52
41
35
22
22
A
41
56
9
J
44
A
G
29
27
41
45
48
D
87
E
F
22
42
47
41
I
K
21
30
41
46
2
41
41
43
1
20
49
39
×2
57
50
22
62
33
33
34
32
33
16
C
B
41
D
60
4
40
55
57
10
28
I
5
18
29
K
H
B
C
11
38
37
E
F
36
31
15
Refer to "2.3 CD MECHA (1/2)"
"2.4 CD MECHA (2/2)" .
22
6
J
3
G
25
26
H
23
24
22
19
17
25
4
XC-L77
(1) EXTERIOR PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 FM/AM TUNER UNIT AXQ7226
2 AMP UNIT AWU7376
3 STBY SW UNIT AWU7386
4 SECONDARY UNIT AWU7378
5 PRIMARY UNIT AWU7379
6 HP UNIT AWU7382
7 MAIN UNIT AWU7374
8 RF UNIT AWU7380
9 SPEAKER UNIT AWU7377
10 AUX UNIT AWU7381
11 CONNECTOR UNIT AWU7375
12 KEYR UNIT AWU7383
13 KEYL UNIT AWU7384
14 BLUE IND. UNIT AWU7385
15 CD MECHA KSL-2130CCM
16 Power transformer (T1) ATS7256
17 DC Fan Motor AXM7014
18 Fuse (FU1 : T1A) AEK1054
NSP 19 Heat Sink ANH7108
20 Screw BBZ30P140FMC
21 Heat Plate ANG7250
22 Screw BBZ30P060FMC
23 Screw BBZ30P300FMC
24 Bottom Base AMA7013
25 Leg AEB7090
26 Name Label See Contrast table (2)
NSP 27 Bottom Plate ANF7016
28 Jack (JA5551) RKN1026
29 Screw BBT30P060FZK
30 Sheet AEE7034
31 Power Button Assy AWL7049
32 TR Barrier AEC7213
33 Screw BBZ40P060FMC
NSP 34 Binder ZCB-4772B
35 Power Barrier AEC7196
36 Connector Assy PG05KK-E20
37 Connector Assy PG06KK-E20
38 16P Flat Flexible Cable/30V ADD7185
NSP 39 Cord with Plug DE010VF0
40 Screw PDZ30P060FMC
41 Screw VPZ30P080FZK
42 Connector Assy PF03PP-Q20
43 Connector assy (J5101) PG14KK-E07
44 Card Spacer AEC7214
45 Rear Panel ANC7826
46 Rear Cover AAX7705
47 Screw PCZ30P080FZK
48 Center Barrier AEC7198
NSP 49 Top Plate ANF7017
50 Push Rivet AEC7221
51 Tray Panel AAN7194
52 Tray Line AAP7059
53 Top Panel Assy AWL7050
54 Button Assy A (6) AWL7044
55 Button Assy B (0) AWL7045
56 Main Line AAP7058
57 Front Line AAP7066
58 CL Lens AAX7704
59 Bonnet AMA7015
60 Sub Barrier AEC7197
NSP 61 Caution Label See Contrast table (2)
NSP 62 Fuse Card AXX7033
(2) CONTRAST TABLE
XC-L77/MYXK and NVXK are constructed the same except for the following :
Mark No. Symbol and Description
26 Name Label ARW7066 ARW7067
NSP 61 Caution Label ARW1047 ARW1050
MYXK Type NVXK Type
Part No.
Remarks
5
XC-L77
2.3 CD MECHA (1/2)
5
20
No supplied part
6
8
10
19
28
27
29
4
29
15
14
13
7
26
9
16
12
14
15
12
14
15
6
11
16
6
16
17
16
13
14
15
6
21
3
1
25
22
24
18
23
• CD MECHA (1/2) PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Tray(C) 2-646-290-01
2 • • • • •
3 Cover(S),Gear 2-625-544-(01)
4 Gear(S),Tray 2-625-535-(01)
5 Plate(S),Chucking 2-625-546-(01)
NSP 6 Screw +PTPWH2.6*7 • • • • •
7 Chucking Yoke(S) 2-625-537-(01)
8 Magnet 1-452-493-(21)
9 Damper(S) 2-625-541-(02)
10 Chucking Pully 2-646-291-(01)
11 Sub Chassis 2130 2-646-288-(01)
12 Coil Spring (Front) 2-627-236-(01)
13 Coil Spring (Back) 2-627-235-(01)
14 Washer 2130 2-646-289-(01)
NSP 15 Screw+P2.6*10 NOSLIT • • • • •
NSP 17 MD Assy • • • • •
NSP 29 Screw +B2.6*2.5 • • • • •
16 Insulator 2-627-234-(01)
18 Outsert Main Chassis 2-625-552-(06)
19 Screw +PTPWH2.6*16 3-319-501-(51)
20 Drive Gear (S) 2-625-547-(01)
21 Control Cam(S) 2-625-545-(04)
22 Leaf Switch 1-692-667-(11)
23 Connector Pin 5p 1-564-721-(11)
24 Loading PC Board 1-640-523-(11)
25 Loading Motor Assy X-2625-117-(1)
26 Midway Gear (S) 2-625-534-(02)
27 Loading Pulley (S) 2-625-536-(02)
28 LM Berut 3-653-387-(00)
6
2.4 CD MECHA (2/2)
XC-L77
No supplied part
14
11
10
3
2
5
4
9
12
12
13
1
6
8
7
• CD MECHA (2/2) PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Motor Chassis Assy X-2625-984-(1)
2 Motor Gear Assy X-2625-769-(1)
3 Sled Shaft 2-626-908-(01)
4 Gear (A)(S) 2-625-188-(02)
NSP 5 Screw +P2*3 • • • • •
6 Leaf Switch 1-572-085-(11)
7 Motor(6p)(S)PCB 1-639-678-(12)
8 Connector Pin 6p 1-564-722-(11)
9 Gear(B)(RP) 2-627-003-(01)
10 Spring(S)Compression 2-625-191-(01)
11 Ring(LO)(S),Center 2-625-477-(01)
12 Screw2*5,Tapping(S) 2-641-386-(01)
13 Reinforcement(S) 2-625-625-(01)
14 KSS-213C(Pick-up) 8-848-483-(05)
7
XC-L77
2.5 DISPLAY UNIT
7
8
10
3
6
4
5
4
• DISPLAY UNIT PARTS LIST
Mark No. Description Part No.
NSP 2 FLSUB UNIT AWU7388
NSP 4 Magnet PMF1010
1 FL UNIT AWU7387
3 Display Panel AMB7630
5 Display Plate AAH7056
12
1
9
2
9
11
10
6 FL Filter AEC7195
7 Window AAK7668
8 Display Cover AMC7033
9 Leg AEB7090
10 Screw VPZ30P080FZK
11 Screw PCZ30P080FZK
12 DETACH UNIT AWU7389
8
2.6 REMOTE CONTROL UNIT
5
9
8
10
11
6
7
9
1
3
2
15
14
16
16
17
17
12
18
19
Litium Battery
15
13
XC-L77
,
) AAD7542
• REMOTE CONTROL UNIT PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 CONTROL UNIT AWU7390
2 SWITCH UNIT AWU7411
3 TERMINAL UNIT AWU7412
4 • • • • •
5 Control Panel AMB7631
6 Control Plate 1 AAH7051
7 Control Plate 2 AAH7052
8 Control Button AAD7530
9 Light Barrier AEC7201
10 VOL. Button (MENU, ) AAD7540
11 VOL. Button (
12 Control Cover AMC7034
13 Spacer AEB7163
14 Screw VPZ30P080FZK
15 Leg AEB7090
16 Rear Sheet 1 AED7037
17 Rear Sheet 2 AED7032
18 Magnet Plate ANG7255
19 Battery Cover AMC7035
9
1
23
XC-L77
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
4
A
F
BLUE IND. UNIT
(AWU7385)
E
KEYL UNIT
(AWU7384)
B
A
FM/AM
TUNER
UNIT
(AXQ7226)
KEYR UNIT
D
(AWU7383)
STBY SW UNIT
G
(AWU7386)
C
C 1/2, C 2/2
MAIN UNIT (AWU7374)
IC5521
(ICP-N20)
(0.8A)
IC3001
(M62420FP)
7 2
E-VOL.
IC3071
(BA4560F)
OTHER
CH
IC3101
(BU4052BCF)
BUFFER
1
IC3111
(NJM4558MD)
13
AMP.
IC3201
(NJM4558MD)
6
LPF
11
13
3
12
1
15
14
FUNCTION
SW
AUX UNIT (AWU7381)
N
1
IC3501
(NJM4558MD)
HP UNIT
M
(AWU7382)
3
PHONES
IC1201
C
DRIVER
IC1301
(M56758FP)
(CXD2587Q)
SERVO
CONTROL
43
72
Q1401
MUTE
CD MECHA
(KSL-2130CCM)
16
RF AMP.
D
B
IC1101
(CXA1821M)
RF UNIT
(AWU7380)
Q61
D61
+B
UN+12
-B
UN+5
IC6
IC5
D21
10
1234
SECONDARY UNIT
J
(AWU7378)
D31
UN-6
IC81
D11
IC4
IC2
IC1
IC3
T2
D81
RY81
T1 : POWER
TRANSFORMER
: ATS7256
T2 : ATT7056
5
678
XC-L77
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and P AR TS LIST" or "PCB PAR TS LIST".
: AUDIO SIGNAL ROUTE
DISPLAY UNIT
FL UNIT
T
JA6801
AKP7128
CN5703
AKP7128
O
P
(AWU7387)
FLSUB UNIT
(AWU7388)
DETACH UNIT
(AWU7389)
A
B
CONNECTOR UNIT
L
(AWU7375)
Q5522
IC5222
Q5521
IC5221
REMOTE
CONTROL
UNIT
L/R AMP.
14
Q3311
MUTE
Q
CONTROL UNIT
(AWU7390)
IC3301(STK407-040B)
Q3411
MUTE
7
WOOFER AMP.
3 14
IC3303
(TDA7294V)
HPF
AMP UNIT
H
(AWU7376)
IC32
IC33
IC23
S
SWITCH
UNIT
(AWU7411)
R
TERMINAL
UNIT
(AWU7412)
C
IC24
WOOFER
Q3431
Q3432
LEVEL
RY3601
RY3602
SPEAKER UNIT
I
(AWU7377)
PRIMARY
K
UNIT
(AWU7379)
5
6
CN3331
AKE1026
D
DC FAN MOTOR
: AXM7014
AC POWER CORD AC250V
MYXK : ADG7010
NVXK : ADG7009
11
7
8
1
XC-L77
3.2 FM/AM TUNER UNIT
23
4
A
RF AMP
OSC
B
MIX AMP
BUFFER
IF AMP
FM +B SW
C
AM RF TUNING BLOCK
D
PLL
FM/AM TUNER MODULE
A
(AXQ7226)
12
A
1234
5
678
XC-L77
A
B
AF AMP
REGULATOR
CN5101
2/2
C
AF AMP
B14B-PH-K-S
C
D
A
5
6
7
8
13
1
23
XC-L77
3.3 RF and MAIN (1/2) UNITS
4
A
C 1/2
MAIN UNIT
(AWU7374)
5.6
(S)
(C)
(C)
(S)
(S)
(S)
(S)
(C)
(C)
(C)
(C)
(C)
(C)
(T)
(T)
(F)
(F)
(S)
(C)
(C)
(T)
(T)
(F)
(F)
(F)
(F)
(F)
(F)
B
2.4
(F)
(T)
(T)
(T)
(T)
CN1302
(L) (L)
(L)
To CD MECHA
CN1301
(S)
(S)
(C)
(C)
(L)
(S)
(S)
(C)
(C)
DRIVER
(T) (T)
(F)
C
To CD MECHA
RF UNIT
B
(AWU7380)
CN1101
1
2
D
To CD MECHA (PICKUP)
(F)
(T)
(T)
(F)
(F)
(T)
(T)
(F)
4.8
RF AMP.
(F)
(T)
CN1102 CN1202
2.4
(F)
(T)
(T)
(F)
(T)
(F)
(T)
(F)
14
1/2
B
C
1234
5
678
XC-L77
: CD AUDIO SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: SPINDLE SERVO LOOP LINE
(C)
: CARRIAGE SERVO LOOP LINE
(L)
: LOADING SERVO LOOP LINE
CAUTION :
FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. ICP-N20 FOR IC5521 MFD,
BY ROHM CO. , LTD.
CD
A
4.8
(S)
(C)
(C)
(T)
(T)
(F)
(F)
(F)
(T)
(T)
C 2/2
B
C 2/2
SERVO
C
Note: The encircled numbers denote measuring point in the schematic diagram.
IC1101- Pin 16:
1
PLAY MODE (RF)
H : 500nsec/div
1.2Vp-p
VC
IC1101- Pin 13 :
2
TEST MODE,
Tracking Open (TRER)
H : 5msec/div
3.5Vp-p
VC
D
VC : IC1101- Pin12
: The power supply is shown with the marked box.
1/2
C
5
6
7
8
15
1
23
XC-L77
3.4 MAIN (2/2), KEYR, KEYL, BLUE IND. and STBY SW UNITS
C 2/2
MAIN UNIT (AWU74374)
: The power supply is shown with the marked box.
C 1/2
A
CD
4
CN5013
CN5011
(REC)
(PB)
C 1/2
L
(A)
B
(A)(A)
CN5014
(REC)
(PB)
5
N
CN5552
CN5551
CN5012
L
(TX)
(PB)
(REC)
C
(TX)(TX)
(REC)
(PB)
BUFFER
(A)
(PB)
(TX)
FUNC 1
D
(REC)
12
9.5
E-VOL
4.9
C 1/2
-12
16
2/2
C
1234
5
678
XC-L77
: AUDIO SIGNAL ROUTE
(TX)
: TUNER AUDIO SIGNAL ROUTE
(A)
: AUX AUDIO SIGNAL ROUTE
(REC)
: REC AUDIO SIGNAL ROUTE
(PB)
: PB AUDIO SIGNAL ROUTE
CN5901
J5902
STBY SW UNIT
G
(AWU7386)
J5801
POWER
CN5802
5
KEYR UNIT
D
(AWU7383)
J5803
J5804
CN5101
(TX)
BLUE IND. UNIT
F
(AWU7385)
KEYL UNIT
E
(AWU7384)
A
CN6201
A
B
AC PULSE
5.6
H.P. AMP.
(TX)
5.6
(TX)(TX)
C
C 1/2
-12
12
D
2/2
C
5
6
7
FED
G
8
17
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