Pioneer XCIS-22-VCD Service manual

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STEREO CD/VCD TUNER DECK XC-IS22VCD

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CD/VCD TUNER DECK

XC-IS22VCD

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

ORDER NO.

RRV2477

Type

Model

Power Requirement

Remarks

XC-IS22VCD

ZBDXJ O DC power supply from other system

ZLXJ/NC O DC power supply from other system

This product is a system(s) component. This product does not function properly when independent; to avoid malfunctions, be sure to connect it to the prescribed system component(s), otherwise damage may result.

Component

System

CD/VCD TUNER DECK XC-IS22VCD RRV2477 This service manual DVD TUNER DECK XV-IS22DVD RRV2475 STEREO POWER AMPLIFIER M-IS22 RRV2482 SPEAKER SYSTEM S-IS22 RRV2461, RRV2487

Service Manual

Remarks

CONTENTS

1. SAFETY INFORMATION

2. EXPLODED VIEWS AND PARTS LIST

.......................................

.................

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 12

4. PCB CONNECTION DIAGRAM

5. PCB PARTS LIST

6. ADJUSTMENT

................................................

.....................................................

7. GENERAL INFORMATION

...........................

..................................

34 46 51 57

2 3

7.1 DIAGNOSIS

7.1.1 SEQUENCE AFTER THE POWER ON.57

7.1.2 SINGLE OPERATION METHOD

7.1.3 TROUBLE SHOOTING

7.1.4 DISASSEMBLY

7.2 PARTS

7.2.1 IC

8. PANEL FACILITIES AND SPECIFICATIONS

...................................................

...........

..........................

.....................................

..........................................................

...........................................................

.......

57

58 60 61 66 66 78

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

c

PIONEER ELECTRONIC CORPORATION 2001

T – ZZY JUNE 2001 Printed in Japan

XC-IS22VCD

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRCUTED PERSON.

LABEL CHECK

IMPORTANT

LASER DIODE CHARACTERISTICS

MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 708-785 nm

Additional Laser Caution

1. Laser Interlock Mechanism The loading position detect switch (in CD mechanism assembly) is set to "CLMP ON(CD CLOSE)" (ON:low level,OFF:high level) position, the system control IC(IC5501) get the "CLMP" signal, and hand the laser "LDON" signal to IC1101. Then a laser diode can be lighted except when the level of signal CLMP is low. The interlock also does not function in the test mode∗. Laser diode oscillation will continue, if pin 1 of TA2150FN (IC1101) on the CD ASSY is connected to GND, or pin 10 is connected to low level (ON), or else the terminals of Q1101 are shorted to each other (fault condition).

2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1

(Rear view)

laser beam.

∗ : Refer to page 54.

2

XC-IS22VCD

2. EXPLODED VIEWS AND PARTS LIST

NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The mark found on some component parts indicates the importance of the safety factor of the part.

•

Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to mark on the product are used for disassembly.

•

2.1 PACKING

ZBDXJ type only

16

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DIGEST

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89

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7

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M A L

4

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1

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4

15

10

11

8

1

13

12

6

14

(1) PACKING PARTS LIST

Mark No. Description Part No.

1 FM Antenna ADH7004 2 • • • • • 3 • • • • • 4 Operating Instructions XRE3043

(English/ Chinese/ Spanish)

5 • • • • •

6 AM Loop Antenna ATB7009 7 Remote Control Unit XXD3035

NSP 8 Dry Cell Batteries(AA/R6) VEM-013

9 • • • • •

NSP 10 Polyethylene Bag Z21-038

(0.03 x 230 x 340)

11 Protector L XHA3120 12 Protector R XHA3121 13 Packing Sheet AHG7053 14 Packing Case M See Contrast table (2) 15 Battery Cover XZN3116

16 Power Plug Adapter See Contrast table (2)

(2) CONTRAST TABLE

XC-IS22VCD/ZBDXJ and XC-IS22VCD/ZLXJ/NC are constructed the same except for the following:

Mark

No.

Symbol and Description

ZBDXJ type ZLXJ/NC type

14 Packing Case M XHD3176 XHD3177 16 Power Plug Adapter XKM3002 Not used

Part No.

Remarks

3

XC-IS22VCD

2.2 EXTERIOR

N

13

39

28

51

35

30

36

22

20

37

52

38

54

40

52

5

54

44

29

52

F

17

54

O

M

N

50

21

26

49

24

54

18

M

25

52

C

G

27

4

B

14

F

D

52

23

34

22

B

48

A

C

A

48

46

B

O

48

9

L

3

E

A

B

48

D

E

F

G

C

11

10

2

C

53

K

J

6

E

41

I

H

15

G

K

J

I

1

H

42

52

47

52

A

54

48

16

33

45

48

12

Refer to "2.4, 2.5 DECK MECHANISM UNIT (1/2 and 2/2)".

L

7

32

31

55

P

22

19

55

31

4

(1) EXTERIOR PARTS LIST

XC-IS22VCD

Mark No. Description Parts No.

1 FM/AM TUNER MODULE AXQ7228 NSP 2 AF ASSY XWZ3464 NSP 3 IF ASSY XWZ3465 NSP 4 CD MOTOR ASSY XWZ3410

5 CD ASSY XWP3002

NSP 6 DECK ASSY XWX3038

7 13p F.F.C/30V XDD3081

8 • • • • •

9 Flexible Cable 30p XDD3079

10 Connector Assy PG02KK-F15

11 Connector Assy 3p XDX3016 12 Deck Mechanism Unit AXA7075 13 CD Mecha KSM-900AAA 14 Slider Motor VXM1033 15 Rear Panel(Mtl) XNC3095

16 CD Door Lens XAK3188 17 Connector Ass'y PG02KK2F07 18 Float Spring ABH7170

NSP 19 Spacer AEB7092

20 Float Rubber AEB7129

21 Belt AEB7171 22 Cussion Rubber AEB7154 23 Shaft Holder (Pls) AMR7237 24 Gear B AMR7260 25 Gear A ANW7063

Mark No. Description Parts No.

26 Gear Pulley A ANW7066 27 Motor Pulley PNW1634 28 Play Button (Pls) XAD3097 29 Float Base CD (Pls) XMR3020 30 Jack Door(Pls) XAN3030

31 Rubber Sheet AEB1111

NSP 32 Chassis M(Mtl) XNA3007

33 LT Conductor M (Pls) XAK3217 34 Shaft Assy XXG3076 35 Jog Knob(Pls) XAA3018

36 Tray Cap (Pls) XAK3191 37 CD Door(Pls) XAN3039 38 Rear Cover (Pls) XMC3001 39 Pu Caution Label ARW7059 40 Caution Label PRW1018

NSP 41 Tray Seal RRW1162

42 Mic Knob (Pls) XAB3007

NSP 43 Label VRW1629

44 Name Label See Contrast table (2) 45 Screw M3 (Steel) XBA3005

46 Gear Holder (Pls) AMR7240 47 Screw BMZ30P060FZK 48 Screw BBZ30P080FMC 49 Screw Z39-019 50 Screw PMZ26P040FMC

51 Screw PPZ30P080FMC 52 Screw VPZ30P080FZK 53 Cord Clamper (steel) RNH-184 54 Screw BBZ30P080FZK

55 Spacer XEB3023

(2) CONTRAST TABLE

XC-IS22VCD/ZBDXJ and C-IS22VCD/ZLXJ/NC are constructed the same except for the following:

Mark

No.

Symbol and Description

ZBDJ type ZLXJ/NC type

Part No.

Remarks

44 Name Label XAL3080 XAL3081

5

XC-IS22VCD

2.3 FRONT PANEL ASSY

14

36

17

10

18

34

38

41

15

28

22

B

33

J

6

8

A

37

20

K

5

16

42

33

30

34

32

24

21

34

26

D

27

34

9

1

41

I

25

19

7

A

34

C

M

4

11

C

42

23

32

41

B

12

39

6

29

13

L

34

3

P

31

35

H

2

÷ FRONT PANEL ASSY PARTS LIST

Mark No. Description Parts No.

NSP 1 FRONT PANEL ASSY XWZ3408 NSP 2 F-TERMINAL ASSY XWZ3487

NSP 3 CD OPEN SW ASSY XWZ3411 NSP 4 CD CLOSE SW ASSY XWZ3412 NSP 5 LIGHT- L ASSY XWZ3413

NSP 6 LIGHT- R ASSY XWZ3414 NSP 7 MEDIA BLUE LED ASSY XWZ3415

8 LCD ASSY XAV3012

9 17p F.F.C/30V XDD3082

10 Func. Button L (Pls) XAD3080

11 Func. Button R (Pls) XAD3081 12 Side Button L (Pls) XAD3082 13 Side Button R (Pls) XAD3083 14 O/C Key(Pls) XAD3084 15 Frame L (Mtl) XNG3048

16 Frame R (Mtl) XNG3049 17 O/C Key Base (Pls) XAK3189 18 Display Window (Pls) XAK3190 19 PCB Holder(Pls) XMR3030 20 Lens M(Pls) XAK3192

XC-IS22VCD

21 Front Panel CD (Pls) XMB3054 22 Blind L(Pls) XMR3023 23 Blind R(Pls) XMR3025 24 R.C. Holder L (Pls) XMR3039 25 R.C. Holder R (Pls) XMR3040

26 LCD Cover (Pls) XAK3233 27 Rail R(Pls) XMR3024 28 Rail L(Pls) XMR3022 29 Ring Button (Pls) XAD3098 30 Cord Clamper (Steel) RNH-184

31 Screw With Washer ABA1005 32 Screw (P3 x 20) XBA3006 33 Screw IPZ30P100FMC 34 Screw VPZ30P080FZK 35 Connector Assy 12p XDX3014

36 Screw BPZ30P060FZK 37 Diffusion Sheet XAK3234 38 Lens Holder XMR3028 39 Sensor Cover XAK3270 40 Screw BBZ30P060FZK

41 Screw VPZ30P100FMC 42 Binder ZCA-SKB90BK

7

XC-IS22VCD

2.4 DECK MECHANISM UNIT (1/2)

17

6

5

16

14

13

12

4

16

1

11

9

3

18

16

8

4

16

8

10

2

Refer to "2.5 DECK MECHANISM UNIT (2/2)".

7

÷ DECK MECHANISM UNIT (1/2) PARTS LIST

Mark No. Description Parts No.

1 Screw FG114-14

2 Screw UG12H-15

3 Front BKT FC64K-11

4 Washer MJ112-22

5 SP Return FK34N-11

6 Plate Hold BLK F573-258

7 Holder CST BLK F527-078

8 LDG Base FD56R-12

9 Pulley FD56T-11

10 LDG Gear FD56U-11

11 Slider FD57E-11 12 LDG Belt FF19L-12 13 Switch UE15S-14 14 MTR Reel BLK F564-313

15 ...............

16 Screw UG12H-28 17 SP Clamper FK34M-11 18 Switch UE18P-21

XC-IS22VCD

9

XC-IS22VCD

2.5 DECK MECHANISM UNIT (2/2)

39

33

40

19

15

12

10

4

2

32

8

30

23

5

14

31

32

7

3

18

34

11

6

16

35

21

13

30

24

41

42

43

37

36

26

20

27

22

10

17

28

1

29

9

25

3

38

÷ DECK MECHANISM UNIT (2/2) PARTS

LIST

Mark No. Description Parts No.

1 Screw KG194-36

2 Reel Feather FD57D-13

3 Screw UG11S-14

4 SP Reel(L) FK32U-12

5 SP Brake FK33B-13

6 SP Arm Play FK33P-11

7 SP Reel(R) FK32V-12

8 Spring Cassette FC65M-11

9 BKT MTR FC64M-12

10 Reel Base FD52W-12

11 Cam Gear FD52Y-23 12 Play Gear (A) FD53K-12 13 Arm Play FD53D-19 14 Plate Slide FC61L-19 15 PCB Control BLK F567-617

16 Chassis base BLK F612-231 17 Head Base FC61K-32 18 Roller Pinch BLK R F514-129 19 Roller Pinch BLK L F514-130 20 Assy F/W FR24S-21

XC-IS22VCD

21 Clutch Assy BLK F522-037 22 Clutch Assy BLK F522-048 23 Washer FJ111-13 24 F/R Pulley FD53F-15 25 Solenoid BLK F765-279

26 F/R Belt FF18W-12 27 Belt Main FF19H-11 28 Plate HD BLK F513-824 29 MTR MAIN BLK F525-321 30 Washer FJ111-30

31 Washer FJ111-35 32 Washer UJ16F-11 33 Lever Brake FD53P-17 34 FF Gear(A) FD53L-12 35 Cam SP FK32S-14

36 Screw UJ14A-12 37 Lever F/R FC62G-14 38 Plunger FL41S-21 39 Mecha-Cable WH65N-11 40 Spring HB FK32T- 31

41 Screw UG15V-13 42 Washer MJ112- 22 43 Spacer UJ15V- 13

11

1

234

XC-IS22VCD

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

CN1201 CN5505

A

(CD)

B

CD ASSY

F

FM/AM TUNER

A

C

CN5504CN52

MODULE

CN5501

CN3004

(CD) (CD)

(CD)

(TX)

CN3003

CN5502

D

(TX)

TOUCH ASSY

I

12

FRONT PANEL

ASSY

B

IF ASSY

1234

CN101CN101

5

67

8

XC-IS22VCD

SIGNAL ROUTE

(PB)

: PB SIGNAL

(REC)

: RECORDING SIGNAL

(TX)

: AUDIO SIGNAL (TUNER)

(CD)

: CD SIGNAL

(L1)

: LINE 1 SIGNAL

(L2)

: LINE 2 SIGNAL

(LO1)

: LINE OUT 1 SIGNAL

(LO2)

: LINE OUT 2 SIGNAL

(MIC)

: MIC IN SIGNAL ROUTE : AUDIO SIGNAL ROUTE

CN3006

RECL PBL

(REC)

(PB)

(LO2)

(LO1)

(PB)

(REC)

: RF SIGNAL

(MIC)

IC3901

(REC)

E

(PB)

(MIC)

DECK ASSY

PBL

RECL

(PB)

(REC)

JA3901

JA7105

(L2)

(PB)

(L2)

(LO2)

JA3333 CN3104

(L2)

H

F-TERMINAL

ASSY

H.P. ASSY

(LO2)

A

B

(CD)

C

(L2)

(L1) (L1)

(TX)

AF ASSY

(L1)

(LO1)(LO1)

(LO1)

(L1)

C

M-IS22CD

(STEREO POWER AMPLIER)

CN3332CN3001

BLED ASSY

POWER SUPPLY ASSY

D

13

5

6

7

8

1

234

XC-IS22VCD

3.2 OVERALL CONNECTION DIAGRAM

CD MECHA ASSY

(KSM-900AAA)

A

CN1101

CN5505

F

CN1301

B

(XWZ3410)

G

CD MOTOR ASSY

- 3/3

1/3

CD ASSY

(XWP3002)

S2B-PH-SM3

CN1302

CN11

CN1201

C

CN5502

CN3003

CN5501

AF ASSY

(XWZ3464)

CN3004

C

D

14

1234

D

CN8001

(XWZ3415)

LED ASSY

MEDIA BLUE

H

(XWZ3487)

F-TERMINAL ASSY

CN103

CN101 CN3008

CN3005

CN3001

CN3006

J2201

CN2701

DECK ASSY

E

(XWX3038)

CN2202

CN2301CN2302CN2603

5

67

8

XC-IS22VCD

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and P AR TS LIST" or "PCB PARTS LIST".

FM/AM TUNER

A

MODULE

(AXQ7228)

CN201

A

B

IF ASSY

(XWZ3465)

CN5507CN5506

CN5503

CN5509

CN5504

LCD ASSY

CN50

I

CN49

(XWZ3408)

FRONT PANEL ASSY

CN51

CN52

J51

LIGHT-R ASSY

(XWZ3414)

J

J50

L

J54

M

J55

LIGHT-L ASSY

(XWZ3413)

K

ASSY

(XWZ3411)

CD OPEN SW

(XWZ3412)

SW ASSY

CD CLOSE

B

CN3002

POWER SUPPLY ASSY

BLUE LED

ASSY

J3004

H.P. ASSY

5

CN3332

MAIN AMP ASSY

CN3102

M-IS22

(STEREO POWER AMPLIFIER)

Service Manual

order no. RRV2482

CN3105

CN3104 CN3106

6

J3001

CN3103CN3331

J3001

SECONDARY

CN3303

7

C

ASSY

AMP ASSY

CN3008

D

15

8

1

XC-IS22VCD

3.3 FM/AM TUNER MODULE

A

FM/AM TUNER MODULE (AXQ7228)

A

FM FRONT END

234

(FM)

(FM) (FM)

(AM)

(FM)

MW RF TUNING BLOCK

(AM)

(FM)

(AM) (AM)

OSC : 981 - 2052kHz 9k step

B

(FM) (FM)

(FM)

(AM)

C

D

16

A

1234

(AM)

5

(AM)

(FM)

(AM)

67

: The power supply is shown with the marked box.

(TX)

: AUDIO SIGNAL ROUTE (TUNER)

(AM)

: AM SIGNAL ROUTE

(FM)

: FM SIGNAL ROUTE

(AM)

(FM)

(TX)

8

XC-IS22VCD

(TX)

A

B

CN5503

B

(FM)

(AM)

(FM)

L201

ATE7003

(TX)

CN201

C

D

A

5

6

7

8

17

XC-IS22VCD

3.4 IF ASSY

A

1

234

(D)(D)

IF ASSY

B

(XWZ3465)

A

(D)

CN5503

CN201

CN5501

(CD)

B

CN3004

C

CN5502

(D)

(TX)

(D)

(CD)

(TX)

(CD)

CN3003

C

CN5504

D

I

CN52

18

B

1234

5

67

8

XC-IS22VCD

VIDEO OUT

JA5001

(D)(D)

R5653

(CD) (CD)

C5577

100p

: The power supply is shown with the marked box.

L5652

VTL1084

CN5505

(D)

(CD)

(D)

CN5506

CN1201

3/3

F

A

B

CN5509

SIGNAL ROUTE

(CD)

: CD AUDIO SIGNAL ROUTE

(TX)

: AUDIO SIGNAL ROUTE (TUNER)

(D)

: DIGITAL SIGNAL ROUTE : VIDEO SIGNAL ROUTE

CN2202

E

CN5507

C

CN5511

To. Option Deck

D

5

6

7

8

B

19

1

234

XC-IS22VCD

3.5 AF and MIDIA BLUE LED ASSYS

A

(LO1)

(MIC)

(LO1)

(L1)

(REC)

(L2)

(MO)

(L1)

(MO)

(TX)

(REC)

B

CN3006

J2201

E

(PB)

(REC)

(CD) (CD)

(L2)

(LO2)(LO2)

(MIC)(MIC)

(MO)

CN3008

CN8001

(TX)

C

(XWZ3415)

MEDIA BLUE LED ASSY

(TX)

D

TOUCH ASSY

CN101

D

CN3004

(CD)

(TX)

NC

20

B

CN5501

C

D

1234

(L2)

5

67

8

XC-IS22VCD

H

CN103

NCNCNC

CN3005

(L2)

: The power supply is shown with the marked box.

AF ASSY

C

(XWZ3464)

BA4558F

MAIN MIC

(MIC)

A

(MIC)

(MO)

(LO2)

(MO)

(MIC)

(LO2)

(MO)

(LO2)

(L2)(L2)

(MIC)

SIGNAL ROUTE

(PB)

: PB SIGNAL

(REC)

: RECORDING SIGNAL

(TX)

: AUDIO SIGNAL (TUNER)

(CD)

: CD SIGNAL

(L1)

: LINE 1 SIGNAL

(L2)

: LINE 2 SIGNAL

(LO1)

: LINE OUT 1 SIGNAL

BA4558F

(MIC)

(LO2)

(MO)

(MIC)

: LINE OUT 2 SIGNAL : MAIN OUT SIGNAL : AUDIO SIGNAL ROUTE : MIC IN SIGNAL ROUTE

CN3001

To. M-IS22

B

CN3003

(Stereo power amplifier)

C

1SS355

D

B

CN5502

5

6

7

8

C

21

1

XC-IS22VCD

3.6 DECK ASSY

A

CN2301

DECK ASSY

E

(XWX3038)

234

(PB)

CN2302

B

C

(REC)

SIGNAL ROUTE

(PB)

: PB SIGNAL

(REC)

: RECORDING SIGNAL

(PB)

(REC)

D

22

E

1234

5

67

8

XC-IS22VCD

: The power supply is shown with the marked box.

A

J2201

(PB)

CN3006

(REC)

C

(REC)

(PB)

(REC)

CN2202

B

(REC)

CN5506

B

C

CN2701

CN2603

D

5

6

7

8

E

23

1

234

XC-IS22VCD

3.7 CD (1/3) and CD MOTOR ASSYS

A

F 1/3

G

CD MOTOR ASSY

(XWZ3410)

B

CD ASSY

(XWP3002)

CN11

(TS)

(FS)

(TS)

(FS)

(TS)

(FS)

(TS)

6.7V

(CM)

(LM)

(CM)

(SM)

(CM)

(LM)

(SM)

(LM)

(CM)

(SM)

(CM)

(FS)

(TS)

(FS)

Note: The encircled numbers denote measuring point in the schematic diagram.

CN1302

(LM) (LM)

IC1101- Pin 25:

1

PLAY MODE (RF)

H : 500nsec/div

1.0Vp-p

VC

IC1101- Pin 14:

2

TEST MODE, Tracking Open (TRER)

H : 5msec/div

2.0Vp-p

VC

N

C

CN1301

(CM)

(SM)

VC : IC1101- Pin19

(TS)

(FS)

(CM)

(SM)

(TS)

CN1101

(FS)

(TS) (TS) (FS)

(FS)

1

D

4.25V

To. Pick up Assy To. CD Mecha Assy

(TS) (TS)

VC

2

2.15V

(FS)

24

1/3

F

G

1234

5

67

8

XC-IS22VCD

(CD)(D)

A

(D)

(CD)

(CD)(D)

(D)

B

(CM)

(SM)

(TS)

(FS)

(TS)

(FS)

(TS)

(CM)

(SM)

2.44V

(CD)

F

3/3

C

(CD)(D)

SIGNAL ROUTE

(CD)

: CD AUDIO SIGNAL ROUTE

(D)

: DIGITAL SIGNAL ROUTE

: RF SIGNAL ROUTE

(FS)

: FOCUS SERVO LOOP LINE

(TS)

: TRACKING SERVO LOOP LINE

5

(SM)

: SPINDLE MOTOR ROUTE

(CM)

: CARRIAGE MOTOR ROUTE

(LM)

: LOADING MOTOR ROUTE

6

F

3/3

: The power supply is shown with the marked box.

1/3

F

7

8

25

D

Pioneer XCIS-22-VCD Service manual

Specifications and Main Features

Frequently Asked Questions

User Manual