Pioneer XCIS-22-CD Service manual

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STEREO CD TUNER DECK XC-IS22CD
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LINE2IN OPTICAL DIGITAL OUT LINE2 OUT
TAPE
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CD TUNER DECK
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV2442
Type
Model
Power Requirement
Remarks
XC-IS22CD
ZYXJ O DC power supply from other system
ZVXJ O DC power supply from other system
This product is a system(s) component. This product does not function properly when independent; to avoid malfunctions, be sure to connect it to the prescribed system component(s), otherwise damage may result.
Component
System
CD TUNER DECK XC-IS22CD RRV2442 This service manual STEREO POWER AMPLIFIER M-IS22 RRV2445
SPEAKER SYSTEM
S-IS22
S-IS22S
Service Manual
RRV2450 RRV2451
Remarks
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
.......................................
.................
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 12
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
................................................
.....................................................
7. GENERAL INFORMATION
...........................
..................................
32 44 49 55
2 3
7.1 DIAGNOSIS
7.1.1 SEQUENCE AFTER THE POWER ON.55
7.1.2 SINGLE OPERATION METHOD
7.1.3 TROUBLE SHOOTING
7.1.4 DISASSEMBLY
7.2 PARTS
7.2.1 IC
8. PANEL FACILITIES AND SPECIFICATIONS
...................................................
...........
..........................
.....................................
..........................................................
...........................................................
.......
55
56 58 59 64 64 72
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Allexandra Road, #04-01, Singapore 159936
c
PIONEER ELECTRONIC CORPORATION 2001
T – ZZY APR. 2001 Printed in Japan
XC-IS22CD
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRCUTED PERSON.
LABEL CHECK
ZYXJ type Only
IMPORTANT
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 708-785 nm
ZVXJ type Only
ZYXJ type Only
Additional Laser Caution
1. Laser Interlock Mechanism The loading position detect switch (in CD mechanism assembly) is set to "CLMP ON(CD CLOSE)" (ON:low level,OFF:high level) position, the system control IC(IC5501) get the "CLMP" signal, and hand the laser "LDON" signal to IC1101. Then a laser diode can be lighted except when the level of signal CLMP is low. The interlock also does not function in the test mode∗. Laser diode oscillation will continue, if pin 1 of TA2150FN (IC1101) on the CD ASSY is connected to GND, or pin 10 is connected to low level (ON), or else the terminals of Q1101 are shorted to each other (fault condition).
2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1
(Rear view)
laser beam.
: Refer to page 52.
2
XC-IS22CD
2. EXPLODED VIEWS and PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
2.1 PACKING
7
P
IS
D
E
T
U
M
ZVXJ type Only
9
13
8
5
L
O
V
T
A
E
P
SOUND MODE
E
R
M
0
O
/
D
0
N
A
R
M
A
0
R
L
2
.
1
E
N
I
L
R
E
N
U
T
DIMMER Y
N
B
O
D
/
N
A
T
S
O
R
1
G
N
O
O
R
P
M
SLEEP
7891
456>
123C
15
2
3
1
4
10
11
6
(1) PACKING PARTS LIST
Mark No. Description Part No.
1 FM Antenna ADH7005 2 Operating Instructions See Contrast table (2)
(Spanish/Portuguese/Swedish/Dutch)
12
NSP 5 Warranty Card ARY7022
3 Operating Instructions See Contrast table (2)
(English/French/German/Italian)
4 Operating Instructions See Contrast table (2)
(English)
6 AM Loop Antenna ATB7009
7 Remote Control Unit XXD3034 NSP 8 Dry Cell Batteries(AA/R6) VEM-013 9 Power Cord See Contrast table (2)
14
NSP 10 Polyethylene Bag Z21-038
(0.03 x 230 x 340)
11 Protector L XHA3120 12 Protector R XHA3121 13 Packing Sheet AHG7053 14 Packing Case XHD3169 15 Battery Cover XZN3115
(2) CONTRAST TABLE
XC-IS22CD/ZYXJ and ZVXJ are constructed the same except for the following:
Mark
No.
Symbol and Description
ZYXJ type ZVXJ type
2 Operating Instructions XRC3040 Not used
(Spanish/Portuguese/Swedish/Dutch)
3 Operating Instructions XRE3040 Not used
(English/French/German/Italian)
4 Operating Instructions Not used XRB3007
(English)
9 Power Cord Not used ADG1156
Part No.
Remarks
3
XC-IS22CD
2.2 EXTERIOR
N
13
39
28
51
35
30
36
22
20
37
52
38
54
52
29
52
5
52
52
F
17
54
O
M
N
54
44
42
40
50
21
26
49
24
54
18
M
25
52
C
G
27
4
B
14
F
D
52
23
34
22
A
48
46
B
O
48
9
L
3
A
B
48
D
E
F
G
C
11
10
2
C
53
K
J
6
E
I
H
15
B
A
C
48
41
G
K
J
I
1
H
52
47
52
A
54
48
16
33
45
12
E
48
Refer to "2.4, 2.5 DECK MECHANISM UNIT (1/2 and 2/2)".
L
7
32
22
31
19
31
4
(1) EXTERIOR PARTS LIST
XC-IS22CD
Mark No. Description Parts No.
1 FM/AM TUNER MODULE AXQ7229 NSP 2 AF ASSY XWZ3406 NSP 3 IF ASSY XWZ3407 NSP 4 CD MOTOR ASSY XWZ3410
5 CD ASSY XWP3001
NSP 6 DECK ASSY XWX3037
7 13p F.F.C/30V 27p XDD3081
8
9 Flexible Cable XDD3095
10 Connector Assy PG02KK-F15
11 Connector Assy 3p XDX3016 12 Deck Mechanism Unit AXA7075 13 CD Mecha KSM-900AAA 14 Slider Motor VXM1033 15 Rear Panel(Mtl) XNC3093
16 CD Door Lens XAK3188 17 Connector Ass'y PG02KK2F07 18 Float Spring ABH7170
NSP 19 Spacer AEB7092
20 Float Rubber AEB7129
21 Belt AEB7171 22 Cussion Rubber AEB7212 23 Shaft Holder (Pls) AMR7237 24 Gear B AMR7260 25 Gear A ANW7063
Mark No. Description Parts No.
26 Gear Pulley A ANW7066 27 Motor Pulley PNW1634 28 Play Button (Pls) XAD3097 29 Float Base CD (Pls) XMR3020 30 Jack Door(Pls) XAN3030
31 Rubber Sheet AEB1111
NSP 32 Chassis M(Mtl) XNA3007
33 LT Conductor M (Pls) XAK3217 34 Shaft Assy XXG3076 35 Jog Knob(Pls) XAA3018
36 Tray Cap (Pls) XAK3191 37 CD Door(Pls) XAN3029 38 Rear Cover (Pls) XMC3001 39 Pu Caution Label ARW7059 40 Caution Label
NSP 41 Tray Seal RRW1162
42 Caution Label See Contrast table (2)
NSP 43 Label VRW1629
44 Name Label See Contrast table (2) 45 Screw M3 (Steel) XBA3005
46 Gear Holder (Pls) AMR7240 47 Screw BMZ30P060FZK 48 Screw BBZ30P080FMC 49 Screw Z39-019 50 Screw PMZ26P040FMC
See Contrast table (2)
51 Screw PPZ30P080FMC 52 Screw VPZ30P080FZK 53 Cord Clamper (steel) RNH-184 54 Screw BBZ30P080FZK
(2) CONTRAST TABLE
XC-IS22CD/ZYXJ and ZVXJ are constructed the same except for the following:
Mark
No.
Symbol and Description
ZYXJ type ZVXJ type
Part No.
Remarks
40 Coution Label PRW1233 Not used 42 Coution Label VRW1094 PRW1018
NSP 44 Name Label XAL3074 XAL3073
5
XC-IS22CD
2.3 FRONT PANEL ASSY
14
36
17
10
18
40
38
34
15
28
22
B
33
J
6
37
8
A
20
K
5
16
30
33
30
34
32
24
21
34
26
D
27
19
7
A
34
25
34
C
M
4
34
9
1
34
I
11
34
B
C
23
32
30
12
29
13
34
3
L
31
35
39
H
2
6
÷ FRONT PANEL ASSY PARTS LIST
Mark No. Description Parts No.
NSP 1 FRONT PANEL ASSY XWZ3408 NSP 2 F-TERMINAL ASSY XWZ3409
NSP 3 CD OPEN SW ASSY XWZ3411 NSP 4 CD CLOSE SW ASSY XWZ3412 NSP 5 LIGHT- L ASSY XWZ3413
NSP 6 LIGHT- R ASSY XWZ3414 NSP 7 MEDIA BLUE LED ASSY XWZ3415
8 LCD ASSY XAV3012
9 17p F.F.C/30V XDD3082
10 Func. Button L (Pls) XAD3080
11 Func. Button R (Pls) XAD3081 12 Side Button L (Pls) XAD3082 13 Side Button R (Pls) XAD3083 14 O/C Key(Pls) XAD3084 15 Frame L (Mtl) XNG3048
16 Frame R (Mtl) XNG3049 17 O/C Key Base (Pls) XAK3189 18 Display Window (Pls) XAK3190 19 PCB Holder(Pls) XMR3030 20 Lens M(Pls) XAK3192
XC-IS22CD
21 Front Panel CD (Pls) XMB3044 22 Blind L(Pls) XMR3023 23 Blind R(Pls) XMR3025 24 R.C. Holder L (Pls) XMR3039 25 R.C. Holder R (Pls) XMR3040
26 LCD Cover (Pls) XAK3233 27 Rail R(Pls) XMR3024 28 Rail L(Pls) XMR3022 29 Ring Button (Pls) XAD3098 30 Cord Clamper (Steel) RNH-184
31 Screw With Washer ABA1005 32 Screw (P3 x 20) XBA3006 33 Screw IPZ30P100FMC 34 Screw VPZ30P080FZK 35 Connector Assy 12p XDX3014
36 Screw BPZ30P060FZK 37 Diffusion Sheet XAK3234 38 Lens Holder XMR3028 39 Sensor Cover XAK3270 40 Screw BBZ30P060FZK
7
XC-IS22CD
2.4 DECK MECHANISM UNIT (1/2)
17
6
5
16
16
14
13
12
4
16
1
11
9
3
18
16
8
4
16
8
10
2
2
Refer to "2.5 DECK MECHANISM UNIT (2/2)".
7
÷ DECK MECHANISM UNIT (1/2) PARTS LIST
Mark No. Description Parts No.
1 Screw FG114-14
2 Screw UG12H-15
3 Front BKT FC64K-11
4 Washer MJ112-22
5 SP Return FK34N-11
6 Plate Hold BLK F573-258
7 Holder CST BLK F527-078
8 LDG Base FD56R-12
9 Pulley FD56T-11
10 LDG Gear FD56U-11
11 Slider FD57E-11 12 LDG Belt FF19L-12 13 Switch UE15S-14 14 MTR Reel BLK F564-313
15 ...............
16 Screw UG12H-28 17 SP Clamper FK34M-11 18 Switch UE18P-21
XC-IS22CD
9
XC-IS22CD
2.5 DECK MECHANISM UNIT (2/2)
39
33
40
19
15
12
10
4
2
32
8
30
23
5
14
31
32
7
3
18
34
11
6
16
35
21
13
30
24
41
42
43
37
36
26
20
27
22
10
17
28
1
1
29
9
25
3
38
÷ DECK MECHANISM UNIT (2/2) PARTS
LIST
Mark No. Description Parts No.
1 Screw KG194-36
2 Reel Feather FD57D-13
3 Screw UG11S-14
4 SP Reel(L) FK32U-12
5 SP Brake FK33B-13
6 SP Arm Play FK33P-11
7 SP Reel(R) FK32V-12
8 Spring Cassette FC65M-11
9 BKT MTR FC64M-12
10 Reel Base FD52W-12
11 Cam Gear FD52Y-23 12 Play Gear (A) FD53K-12 13 Arm Play FD53D-19 14 Plate Slide FC61L-19 15 PCB Control BLK F567-617
16 Chassis base BLK F612-231 17 Head Base FC61K-32 18 Roller Pinch BLK R F514-129 19 Roller Pinch BLK L F514-130 20 Assy F/W FR24S-21
XC-IS22CD
21 Clutch Assy BLK F522-037 22 Clutch Assy BLK F522-048 23 Washer FJ111-13 24 F/R Pulley FD53F-15 25 Solenoid BLK F765-279
26 F/R Belt FF18W-12 27 Belt Main FF19H-11 28 Plate HD BLK F513-824 29 MTR MAIN BLK F525-321 30 Washer FJ111-30
31 Washer FJ111-35 32 Washer UJ16F-11 33 Lever Brake FD53P-17 34 FF Gear(A) FD53L-12 35 Cam SP FK32S-14
36 Screw UJ14A-12 37 Lever F/R FC62G-14 38 Plunger FL41S-21 39 Mecha-Cable WH65N-11 40 Spring HB FK32T- 31
41 Screw UG15V-13 42 Washer MJ112- 22 43 Spacer UJ15V- 13
11
1
234
XC-IS22CD
3. BLOCK DIAGRAM and SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
CD ASSY
F
(CD) (CD)
CN1201 CN5505
(D)(D)
E
DECK ASSY
(D)
B
(D)
SIGNAL ROUTE
(PB)
: PB SIGNAL
(REC)
: RECORDING SIGNAL
(TX)
: AUDIO SIGNAL (TUNER)
(CD)
: CD SIGNAL
(L1)
: LINE 1 SIGNAL
(L2)
: LINE 2 SIGNAL
(LO1)
: LINE OUT 1 SIGNAL
(LO2)
: LINE OUT 2 SIGNAL
(D)
: DIGITAL SIGNAL ROUTE : AUDIO SIGNAL ROUTE
B
CN5503
IF ASSY
CN5501
(D)
(CD)
CN3004
(D)
(CD)
C
D
FRONT PANEL
I
ASSY
CN52
CN5504
(D)
(TX) (TX)
CN5502
CN3003
(CD)
12
1234
5
67
8
XC-IS22CD
(PB)
(PB)
(REC)
(L2) (L2)
(PB)
(REC)
(LO2)
(LO1)
(PB)
(PB)
(D)(D)
C
(PB)
AF ASSY
CN103
CN3005
(D)
(LO2)
JA7105 JA3333
(D)
H
F-TERMINAL
ASSY
(L2)
(LO2)
CN3104
A
B
HP ASSY
(CD)
(TX)
(L2)
(L1)
(LO1)
(L1)
(LO1)
M-IS22CD
(STEREO POWER AMPLIER)
CN3332CN3001
(LO1)
C
BLED ASSY
POWER SUPPLY
ASSY
D
13
5
6
7
8
1
234
XC-IS22CD
3.2 OVERALL CONNECTION DIAGRAM
CD MECHA ASSY
(KSM-900AAA)
A
CN1101
CN5505
F
CN1301
B
(XWZ3410)
G
CD MOTOR ASSY
- 2/2
1/2
CD ASSY
(XWP3001)
CN1302
CN11
CN1201
C
CN5502
CN3003
CN5501
AF ASSY
(XWZ3406)
CN3004
C
D
14
1234
D
CN8001
(XWZ3415)
LED ASSY
MEDIA BLUE
H
(XWZ3409)
F-TERMINAL ASSY
CN103
CN101 CN3008
CN3005
CN3001
CN3006
J2201
CN2701
DECK ASSY
E
(XWX3037)
CN2202
CN2301CN2302CN2603
5
67
8
XC-IS22CD
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and P AR TS LIST" or "PCB PARTS LIST".
FM/AM TUNER
A
MODULE
(AXQ7229)
CN201
A
B
IF ASSY
(XWZ3407)
CN5507CN5506
CN5503
CN5509
CN5504
LCD ASSY
CN50
I
CN49
(XWZ3408)
FRONT PANEL ASSY
CN51
CN52
J51
LIGHT-L ASSY
(XWZ3413)
K
J50
L
J54
M
J55
LIGHT-R ASSY
(XWZ3414)
J
ASSY
(XWZ3411)
CD OPEN SW
(XWZ3412)
SW ASSY
CD CLOSE
B
CN3002
POWER SUPPLY ASSY
BLUE LED
ASSY
J3004
H.P. ASSY
5
CN3332
MAIN AMP ASSY
CN3102
M-IS22
(STEREO POWER AMPLIFIER)
Service Manual
order no. RRV2445
CN3105
CN3104 CN3106
6
J3001
CN3103CN3331
J3001
SECONDARY
CN3303
7
C
ASSY
AMP ASSY
CN3008
D
15
8
1
XC-IS22CD
3.3 FM/AM TUNER MODULE
A
FM/AM TUNER MODULE (AXQ7229)
A
FM FRONT END
B
234
(FM)
(FM)
(FM) (FM)
(AM) (AM)
MW RF TUNING BLOCK
(AM)
C
(FM)
(AM)
(AM)
OSC : 981 - 2052kHz 9k step
(FM)
(FM)
(FM)
(FM) (FM)
(AM)
D
16
A
1234
5
67
8
XC-IS22CD
A
: The power supply is shown with the marked box.
(TX)
: AUDIO SIGNAL ROUTE (TUNER)
(AM)
: AM SIGNAL ROUTE
(FM)
: FM SIGNAL ROUTE
(FM)
(AM)
(AM)
(AM)
(AM)
(FM)
(AM)
(AM)
(AM)
(FM)
(AM)
L201
ATE7003
(AM)
(TX)
(FM)
(TX)
(TX)
(TX)
(TX)
CN201
B
CN5503
B
C
D
A
5
6
7
8
17
XC-IS22CD
3.4 IF ASSY
A
1
234
(D)(D)
IF ASSY
B
(XWZ3407)
A
(D)
CN5503
CN201
CN5501
(CD)
B
CN3004
C
CN5502
(TX)
(D)
(D)
(CD)
(TX)
(CD)
CN3003
C
C
CN5504
D
SIGNAL ROUTE
(CD)
: CD AUDIO SIGNAL ROUTE
(TX)
: AUDIO SIGNAL ROUTE (TUNER)
(D)
: DIGITAL SIGNAL ROUTE
18
I
CN52
B
1234
5
67
8
XC-IS22CD
(D)(D)
: The power supply is shown with the marked box.
(D)
CN5505
(CD)
(D)
A
(CD) (CD)
CN5509
CN5511
CN5506
CN5507
CN1201
1/2
F
CN2202
E
To. Option Deck
B
C
D
5
6
7
8
B
19
1
234
XC-IS22CD
3.5 AF and MIDIA BLUE LED ASSYS
(MO)
(REC)
(LO1)
(REC)
(TX)
(CD) (CD)
(L1)
(LO1)
(REC)
(L2)
(LO2)(LO2)
(L2)
(MO)
A
B
CN3006
J2201
(PB)
(LO1)
(L1)
(L1)
(MO)
(PB)
(REC)
E
CN3008
CN8001
(TX)
C
(XWZ3415)
MEDIA BLUE LED ASSY
(TX)
(D)
D
CN101
D
CN3004
(CD)
(TX)
(D)
20
B
CN5501
C
D
1234
5
67
8
XC-IS22CD
(MO)
(LO2)
(MO)
(L2)
I
CN50
(D)
(LO2)
(MO)
H
(L2)(L2)
CN103
(LO2)
CN3005
(L2)
: The power supply is shown with the marked box.
AF ASSY
C
(XWZ3406)
SIGNAL ROUTE
(PB)
: PB SIGNAL
(REC)
: RECORDING SIGNAL
(TX)
: AUDIO SIGNAL (TUNER)
(CD)
: CD SIGNAL
(L1)
: LINE 1 SIGNAL
(L2)
: LINE 2 SIGNAL
(LO1)
: LINE OUT 1 SIGNAL
(LO2)
: LINE OUT 2 SIGNAL
(MO)
: MAIN OUT SIGNAL
(D)
: DIGITAL SIGNAL ROUTE : AUDIO SIGNAL ROUTE
CN3001
A
B
(D) (D)
B
To. M-IS22
(Stereo power amplifier)
C
D
CN3003
B
CN5502
5
6
7
8
C
21
1
XC-IS22CD
3.6 DECK ASSY
A
CN2301
DECK ASSY
E
(XWX3037)
234
(PB)
(PB)
(PB)
CN2302
B
C
(REC)
(REC)
SIGNAL ROUTE
(PB)
: PB SIGNAL
(REC)
: RECORDING SIGNAL
(PB)
(REC)
(REC)
D
22
E
1234
5
67
8
XC-IS22CD
: The power supply is shown with the marked box.
A
J2201
(PB)
(PB)
CN3006
(REC)
C
(REC)
(PB)
(PB)
(PB)
(REC)
CN2202
B
(REC)
CN5506
B
C
CN2701
CN2603
D
5
6
7
8
E
23
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