Pioneer XCIS-22-CD Service manual

OPEN/

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STEREO CD TUNER DECK XC-IS22CD

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CHANISMDECK

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LINE2IN OPTICAL DIGITAL OUT LINE2 OUT

TAPE

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CD TUNER DECK

XC-IS22CD

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

ORDER NO.

RRV2442

Type

Model

Power Requirement

Remarks

XC-IS22CD

ZYXJ O DC power supply from other system

ZVXJ O DC power supply from other system

This product is a system(s) component. This product does not function properly when independent; to avoid malfunctions, be sure to connect it to the prescribed system component(s), otherwise damage may result.

Component

System

CD TUNER DECK XC-IS22CD RRV2442 This service manual STEREO POWER AMPLIFIER M-IS22 RRV2445

SPEAKER SYSTEM

S-IS22

S-IS22S

Service Manual

RRV2450 RRV2451

Remarks

CONTENTS

1. SAFETY INFORMATION

2. EXPLODED VIEWS AND PARTS LIST

.......................................

.................

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 12

4. PCB CONNECTION DIAGRAM

5. PCB PARTS LIST

6. ADJUSTMENT

................................................

.....................................................

7. GENERAL INFORMATION

...........................

..................................

32 44 49 55

2 3

7.1 DIAGNOSIS

7.1.1 SEQUENCE AFTER THE POWER ON.55

7.1.2 SINGLE OPERATION METHOD

7.1.3 TROUBLE SHOOTING

7.1.4 DISASSEMBLY

7.2 PARTS

7.2.1 IC

8. PANEL FACILITIES AND SPECIFICATIONS

...................................................

...........

..........................

.....................................

..........................................................

...........................................................

.......

55

56 58 59 64 64 72

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Allexandra Road, #04-01, Singapore 159936

c

PIONEER ELECTRONIC CORPORATION 2001

T – ZZY APR. 2001 Printed in Japan

XC-IS22CD

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRCUTED PERSON.

LABEL CHECK

ZYXJ type Only

IMPORTANT

LASER DIODE CHARACTERISTICS

MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 708-785 nm

ZVXJ type Only

ZYXJ type Only

Additional Laser Caution

1. Laser Interlock Mechanism The loading position detect switch (in CD mechanism assembly) is set to "CLMP ON(CD CLOSE)" (ON:low level,OFF:high level) position, the system control IC(IC5501) get the "CLMP" signal, and hand the laser "LDON" signal to IC1101. Then a laser diode can be lighted except when the level of signal CLMP is low. The interlock also does not function in the test mode∗. Laser diode oscillation will continue, if pin 1 of TA2150FN (IC1101) on the CD ASSY is connected to GND, or pin 10 is connected to low level (ON), or else the terminals of Q1101 are shorted to each other (fault condition).

2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1

(Rear view)

laser beam.

∗ : Refer to page 52.

2

XC-IS22CD

2. EXPLODED VIEWS and PARTS LIST

NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The mark found on some component parts indicates the importance of the safety factor of the part.

•

Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to mark on the product are used for disassembly.

•

2.1 PACKING

7

P

IS

D

E

T

U

M

ZVXJ type Only

9

13

8

5

L

O

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T

A

E

P

SOUND MODE

E

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M

0

O

/

D

0

N

A

R

M

A

0

R

L

2

.

1

E

N

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R

E

N

U

T

DIMMER Y

N

B

O

D

/

N

A

T

S

O

R

1

G

N

O

R

P

M

SLEEP

7891

456>

123C

15

2

3

1

4

10

11

6

(1) PACKING PARTS LIST

Mark No. Description Part No.

1 FM Antenna ADH7005 2 Operating Instructions See Contrast table (2)

(Spanish/Portuguese/Swedish/Dutch)

12

NSP 5 Warranty Card ARY7022

3 Operating Instructions See Contrast table (2)

(English/French/German/Italian)

4 Operating Instructions See Contrast table (2)

(English)

6 AM Loop Antenna ATB7009

7 Remote Control Unit XXD3034 NSP 8 Dry Cell Batteries(AA/R6) VEM-013 9 Power Cord See Contrast table (2)

14

NSP 10 Polyethylene Bag Z21-038

(0.03 x 230 x 340)

11 Protector L XHA3120 12 Protector R XHA3121 13 Packing Sheet AHG7053 14 Packing Case XHD3169 15 Battery Cover XZN3115

(2) CONTRAST TABLE

XC-IS22CD/ZYXJ and ZVXJ are constructed the same except for the following:

Mark

No.

Symbol and Description

ZYXJ type ZVXJ type

2 Operating Instructions XRC3040 Not used

(Spanish/Portuguese/Swedish/Dutch)

3 Operating Instructions XRE3040 Not used

(English/French/German/Italian)

4 Operating Instructions Not used XRB3007

(English)

9 Power Cord Not used ADG1156

Part No.

Remarks

3

XC-IS22CD

2.2 EXTERIOR

N

13

39

28

51

35

30

36

22

20

37

52

38

54

52

29

52

5

52

F

17

54

O

M

N

54

44

42

40

50

21

26

49

24

54

18

M

25

52

C

G

27

4

B

14

F

D

52

23

34

22

A

48

46

B

O

48

9

L

3

A

B

48

D

E

F

G

C

11

10

2

C

53

K

J

6

E

I

H

15

B

A

C

48

41

G

K

J

I

1

H

52

47

52

A

54

48

16

33

45

12

E

48

Refer to "2.4, 2.5 DECK MECHANISM UNIT (1/2 and 2/2)".

L

7

32

22

31

19

31

4

(1) EXTERIOR PARTS LIST

XC-IS22CD

Mark No. Description Parts No.

1 FM/AM TUNER MODULE AXQ7229 NSP 2 AF ASSY XWZ3406 NSP 3 IF ASSY XWZ3407 NSP 4 CD MOTOR ASSY XWZ3410

5 CD ASSY XWP3001

NSP 6 DECK ASSY XWX3037

7 13p F.F.C/30V 27p XDD3081

8 • • • • •

9 Flexible Cable XDD3095

10 Connector Assy PG02KK-F15

11 Connector Assy 3p XDX3016 12 Deck Mechanism Unit AXA7075 13 CD Mecha KSM-900AAA 14 Slider Motor VXM1033 15 Rear Panel(Mtl) XNC3093

16 CD Door Lens XAK3188 17 Connector Ass'y PG02KK2F07 18 Float Spring ABH7170

NSP 19 Spacer AEB7092

20 Float Rubber AEB7129

21 Belt AEB7171 22 Cussion Rubber AEB7212 23 Shaft Holder (Pls) AMR7237 24 Gear B AMR7260 25 Gear A ANW7063

Mark No. Description Parts No.

26 Gear Pulley A ANW7066 27 Motor Pulley PNW1634 28 Play Button (Pls) XAD3097 29 Float Base CD (Pls) XMR3020 30 Jack Door(Pls) XAN3030

31 Rubber Sheet AEB1111

NSP 32 Chassis M(Mtl) XNA3007

33 LT Conductor M (Pls) XAK3217 34 Shaft Assy XXG3076 35 Jog Knob(Pls) XAA3018

36 Tray Cap (Pls) XAK3191 37 CD Door(Pls) XAN3029 38 Rear Cover (Pls) XMC3001 39 Pu Caution Label ARW7059 40 Caution Label

NSP 41 Tray Seal RRW1162

42 Caution Label See Contrast table (2)

NSP 43 Label VRW1629

44 Name Label See Contrast table (2) 45 Screw M3 (Steel) XBA3005

46 Gear Holder (Pls) AMR7240 47 Screw BMZ30P060FZK 48 Screw BBZ30P080FMC 49 Screw Z39-019 50 Screw PMZ26P040FMC

See Contrast table (2)

51 Screw PPZ30P080FMC 52 Screw VPZ30P080FZK 53 Cord Clamper (steel) RNH-184 54 Screw BBZ30P080FZK

(2) CONTRAST TABLE

XC-IS22CD/ZYXJ and ZVXJ are constructed the same except for the following:

Mark

No.

Symbol and Description

ZYXJ type ZVXJ type

Part No.

Remarks

40 Coution Label PRW1233 Not used 42 Coution Label VRW1094 PRW1018

NSP 44 Name Label XAL3074 XAL3073

5

XC-IS22CD

2.3 FRONT PANEL ASSY

14

36

17

10

18

40

38

34

15

28

22

B

33

J

6

37

8

A

20

K

5

16

30

33

30

34

32

24

21

34

26

D

27

19

7

A

34

25

34

C

M

4

34

9

1

34

I

11

34

B

C

23

32

30

12

29

13

34

3

L

31

35

39

H

2

6

÷ FRONT PANEL ASSY PARTS LIST

Mark No. Description Parts No.

NSP 1 FRONT PANEL ASSY XWZ3408 NSP 2 F-TERMINAL ASSY XWZ3409

NSP 3 CD OPEN SW ASSY XWZ3411 NSP 4 CD CLOSE SW ASSY XWZ3412 NSP 5 LIGHT- L ASSY XWZ3413

NSP 6 LIGHT- R ASSY XWZ3414 NSP 7 MEDIA BLUE LED ASSY XWZ3415

8 LCD ASSY XAV3012

9 17p F.F.C/30V XDD3082

10 Func. Button L (Pls) XAD3080

11 Func. Button R (Pls) XAD3081 12 Side Button L (Pls) XAD3082 13 Side Button R (Pls) XAD3083 14 O/C Key(Pls) XAD3084 15 Frame L (Mtl) XNG3048

16 Frame R (Mtl) XNG3049 17 O/C Key Base (Pls) XAK3189 18 Display Window (Pls) XAK3190 19 PCB Holder(Pls) XMR3030 20 Lens M(Pls) XAK3192

XC-IS22CD

21 Front Panel CD (Pls) XMB3044 22 Blind L(Pls) XMR3023 23 Blind R(Pls) XMR3025 24 R.C. Holder L (Pls) XMR3039 25 R.C. Holder R (Pls) XMR3040

26 LCD Cover (Pls) XAK3233 27 Rail R(Pls) XMR3024 28 Rail L(Pls) XMR3022 29 Ring Button (Pls) XAD3098 30 Cord Clamper (Steel) RNH-184

31 Screw With Washer ABA1005 32 Screw (P3 x 20) XBA3006 33 Screw IPZ30P100FMC 34 Screw VPZ30P080FZK 35 Connector Assy 12p XDX3014

36 Screw BPZ30P060FZK 37 Diffusion Sheet XAK3234 38 Lens Holder XMR3028 39 Sensor Cover XAK3270 40 Screw BBZ30P060FZK

7

XC-IS22CD

2.4 DECK MECHANISM UNIT (1/2)

17

6

5

16

14

13

12

4

16

1

11

9

3

18

16

8

4

16

8

10

2

Refer to "2.5 DECK MECHANISM UNIT (2/2)".

7

÷ DECK MECHANISM UNIT (1/2) PARTS LIST

Mark No. Description Parts No.

1 Screw FG114-14

2 Screw UG12H-15

3 Front BKT FC64K-11

4 Washer MJ112-22

5 SP Return FK34N-11

6 Plate Hold BLK F573-258

7 Holder CST BLK F527-078

8 LDG Base FD56R-12

9 Pulley FD56T-11

10 LDG Gear FD56U-11

11 Slider FD57E-11 12 LDG Belt FF19L-12 13 Switch UE15S-14 14 MTR Reel BLK F564-313

15 ...............

16 Screw UG12H-28 17 SP Clamper FK34M-11 18 Switch UE18P-21

XC-IS22CD

9

XC-IS22CD

2.5 DECK MECHANISM UNIT (2/2)

39

33

40

19

15

12

10

4

2

32

8

30

23

5

14

31

32

7

3

18

34

11

6

16

35

21

13

30

24

41

42

43

37

36

26

20

27

22

10

17

28

1

29

9

25

3

38

÷ DECK MECHANISM UNIT (2/2) PARTS

LIST

Mark No. Description Parts No.

1 Screw KG194-36

2 Reel Feather FD57D-13

3 Screw UG11S-14

4 SP Reel(L) FK32U-12

5 SP Brake FK33B-13

6 SP Arm Play FK33P-11

7 SP Reel(R) FK32V-12

8 Spring Cassette FC65M-11

9 BKT MTR FC64M-12

10 Reel Base FD52W-12

11 Cam Gear FD52Y-23 12 Play Gear (A) FD53K-12 13 Arm Play FD53D-19 14 Plate Slide FC61L-19 15 PCB Control BLK F567-617

16 Chassis base BLK F612-231 17 Head Base FC61K-32 18 Roller Pinch BLK R F514-129 19 Roller Pinch BLK L F514-130 20 Assy F/W FR24S-21

XC-IS22CD

21 Clutch Assy BLK F522-037 22 Clutch Assy BLK F522-048 23 Washer FJ111-13 24 F/R Pulley FD53F-15 25 Solenoid BLK F765-279

26 F/R Belt FF18W-12 27 Belt Main FF19H-11 28 Plate HD BLK F513-824 29 MTR MAIN BLK F525-321 30 Washer FJ111-30

31 Washer FJ111-35 32 Washer UJ16F-11 33 Lever Brake FD53P-17 34 FF Gear(A) FD53L-12 35 Cam SP FK32S-14

36 Screw UJ14A-12 37 Lever F/R FC62G-14 38 Plunger FL41S-21 39 Mecha-Cable WH65N-11 40 Spring HB FK32T- 31

41 Screw UG15V-13 42 Washer MJ112- 22 43 Spacer UJ15V- 13

11

1

234

XC-IS22CD

3. BLOCK DIAGRAM and SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A

CD ASSY

F

(CD) (CD)

CN1201 CN5505

(D)(D)

E

DECK ASSY

(D)

B

(D)

SIGNAL ROUTE

(PB)

: PB SIGNAL

(REC)

: RECORDING SIGNAL

(TX)

: AUDIO SIGNAL (TUNER)

(CD)

: CD SIGNAL

(L1)

: LINE 1 SIGNAL

(L2)

: LINE 2 SIGNAL

(LO1)

: LINE OUT 1 SIGNAL

(LO2)

: LINE OUT 2 SIGNAL

(D)

: DIGITAL SIGNAL ROUTE : AUDIO SIGNAL ROUTE

B

CN5503

IF ASSY

CN5501

(D)

(CD)

CN3004

(D)

(CD)

C

D

FRONT PANEL

I

ASSY

CN52

CN5504

(D)

(TX) (TX)

CN5502

CN3003

(CD)

12

1234

5

67

8

XC-IS22CD

(PB)

(REC)

(L2) (L2)

(PB)

(REC)

(LO2)

(LO1)

(PB)

(D)(D)

C

(PB)

AF ASSY

CN103

CN3005

(D)

(LO2)

JA7105 JA3333

(D)

H

F-TERMINAL

ASSY

(L2)

(LO2)

CN3104

A

B

HP ASSY

(CD)

(TX)

(L2)

(L1)

(LO1)

(L1)

(LO1)

M-IS22CD

(STEREO POWER AMPLIER)

CN3332CN3001

(LO1)

C

BLED ASSY

POWER SUPPLY

ASSY

D

13

5

6

7

8

1

234

XC-IS22CD

3.2 OVERALL CONNECTION DIAGRAM

CD MECHA ASSY

(KSM-900AAA)

A

CN1101

CN5505

F

CN1301

B

(XWZ3410)

G

CD MOTOR ASSY

- 2/2

1/2

CD ASSY

(XWP3001)

CN1302

CN11

CN1201

C

CN5502

CN3003

CN5501

AF ASSY

(XWZ3406)

CN3004

C

D

14

1234

D

CN8001

(XWZ3415)

LED ASSY

MEDIA BLUE

H

(XWZ3409)

F-TERMINAL ASSY

CN103

CN101 CN3008

CN3005

CN3001

CN3006

J2201

CN2701

DECK ASSY

E

(XWX3037)

CN2202

CN2301CN2302CN2603

5

67

8

XC-IS22CD

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and P AR TS LIST" or "PCB PARTS LIST".

FM/AM TUNER

A

MODULE

(AXQ7229)

CN201

A

B

IF ASSY

(XWZ3407)

CN5507CN5506

CN5503

CN5509

CN5504

LCD ASSY

CN50

I

CN49

(XWZ3408)

FRONT PANEL ASSY

CN51

CN52

J51

LIGHT-L ASSY

(XWZ3413)

K

J50

L

J54

M

J55

LIGHT-R ASSY

(XWZ3414)

J

ASSY

(XWZ3411)

CD OPEN SW

(XWZ3412)

SW ASSY

CD CLOSE

B

CN3002

POWER SUPPLY ASSY

BLUE LED

ASSY

J3004

H.P. ASSY

5

CN3332

MAIN AMP ASSY

CN3102

M-IS22

(STEREO POWER AMPLIFIER)

Service Manual

order no. RRV2445

CN3105

CN3104 CN3106

6

J3001

CN3103CN3331

J3001

SECONDARY

CN3303

7

C

ASSY

AMP ASSY

CN3008

D

15

8

1

XC-IS22CD

3.3 FM/AM TUNER MODULE

A

FM/AM TUNER MODULE (AXQ7229)

A

FM FRONT END

B

234

(FM)

(FM) (FM)

(AM) (AM)

MW RF TUNING BLOCK

(AM)

C

(FM)

(AM)

OSC : 981 - 2052kHz 9k step

(FM)

(FM) (FM)

(AM)

D

16

A

1234

5

67

8

XC-IS22CD

A

: The power supply is shown with the marked box.

(TX)

: AUDIO SIGNAL ROUTE (TUNER)

(AM)

: AM SIGNAL ROUTE

(FM)

: FM SIGNAL ROUTE

(FM)

(AM)

(FM)

(AM)

(FM)

(AM)

L201

ATE7003

(AM)

(TX)

(FM)

(TX)

CN201

B

CN5503

B

C

D

A

5

6

7

8

17

XC-IS22CD

3.4 IF ASSY

A

1

234

(D)(D)

IF ASSY

B

(XWZ3407)

A

(D)

CN5503

CN201

CN5501

(CD)

B

CN3004

C

CN5502

(TX)

(D)

(CD)

(TX)

(CD)

CN3003

C

CN5504

D

SIGNAL ROUTE

(CD)

: CD AUDIO SIGNAL ROUTE

(TX)

: AUDIO SIGNAL ROUTE (TUNER)

(D)

: DIGITAL SIGNAL ROUTE

18

I

CN52

B

1234

5

67

8

XC-IS22CD

(D)(D)

: The power supply is shown with the marked box.

(D)

CN5505

(CD)

(D)

A

(CD) (CD)

CN5509

CN5511

CN5506

CN5507

CN1201

1/2

F

CN2202

E

To. Option Deck

B

C

D

5

6

7

8

B

19

1

234

XC-IS22CD

3.5 AF and MIDIA BLUE LED ASSYS

(MO)

(REC)

(LO1)

(REC)

(TX)

(CD) (CD)

(L1)

(LO1)

(REC)

(L2)

(LO2)(LO2)

(L2)

(MO)

A

B

CN3006

J2201

(PB)

(LO1)

(L1)

(MO)

(PB)

(REC)

E

CN3008

CN8001

(TX)

C

(XWZ3415)

MEDIA BLUE LED ASSY

(TX)

(D)

D

CN101

D

CN3004

(CD)

(TX)

(D)

20

B

CN5501

C

D

1234

5

67

8

XC-IS22CD

(MO)

(LO2)

(MO)

(L2)

I

CN50

(D)

(LO2)

(MO)

H

(L2)(L2)

CN103

(LO2)

CN3005

(L2)

: The power supply is shown with the marked box.

AF ASSY

C

(XWZ3406)

SIGNAL ROUTE

(PB)

: PB SIGNAL

(REC)

: RECORDING SIGNAL

(TX)

: AUDIO SIGNAL (TUNER)

(CD)

: CD SIGNAL

(L1)

: LINE 1 SIGNAL

(L2)

: LINE 2 SIGNAL

(LO1)

: LINE OUT 1 SIGNAL

(LO2)

: LINE OUT 2 SIGNAL

(MO)

: MAIN OUT SIGNAL

(D)

: DIGITAL SIGNAL ROUTE : AUDIO SIGNAL ROUTE

CN3001

A

B

(D) (D)

B

To. M-IS22

(Stereo power amplifier)

C

D

CN3003

B

CN5502

5

6

7

8

C

21

1

XC-IS22CD

3.6 DECK ASSY

A

CN2301

DECK ASSY

E

(XWX3037)

234

(PB)

CN2302

B

C

(REC)

SIGNAL ROUTE

(PB)

: PB SIGNAL

(REC)

: RECORDING SIGNAL

(PB)

(REC)

D

22

E

1234

5

67

8

XC-IS22CD

: The power supply is shown with the marked box.

A

J2201

(PB)

CN3006

(REC)

C

(REC)

(PB)

(REC)

CN2202

B

(REC)

CN5506

B

C

CN2701

CN2603

D

5

6

7

8

E

23