Pioneer VSX-519-K, VSX-519-V Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION

2009

VSX-519V-K

For details, refer to "Important Check Points for good servicing".

AUDIO/VIDEO MULTI-CHANNEL RECEIVER

VSX-519V-K

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Remarks

VSX-519V-K KUCXCN AC 120 V

ORDER NO.

RRV3895

T-ZZK M A R .

2009 Printed in Japan

NOTICE (FOR CANADIAN MODEL ONLY ) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

Device under test

Leakage current tester

Earth ground

Reading should not be above

0.5 mA

Also test with plug reversed (Using AC adapter plug as required)

Test al l exposed metal surfaces

AC Leakage Test

2 3 4

SAFETY INFORMATION

2 3 4

VSX-519V-K

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

a Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

6 7 8

VSX-519V-K

6 7 8

2 3 4

SAFETY INFORMATION ..........................................................................................................................................................2

1. SERVICE PRECAUTIONS ....................................................................................................................................................5

1.1 NOTES ON SOLDERING ...............................................................................................................................................5

1.2 CAUTION ........................................................................................................................................................................5

2. SPECIFICATIONS .................................................................................................................................................................6

2.1 SPECIFICATIONS...........................................................................................................................................................6

2.2 PANEL FACILITIES.........................................................................................................................................................7

3. BASIC ITEMS FOR SERVICE.............................................................................................................................................11

3.1 CHECK POINTS AFTER SERVICING..........................................................................................................................11

3.2 PCB LOCATIONS .........................................................................................................................................................12

3.3 JIGS LIST......................................................................................................................................................................13

4. BLOCK DIAGRAM...............................................................................................................................................................14

4.1 OVERALL CONNECTION DIAGRAM...........................................................................................................................14

4.2 AUDIO BLOCK DIAGRAM ............................................................................................................................................16

4.3 VIDEO BLOCK DIAGRAM ............................................................................................................................................18

4.4 U-COM BLOCK DIAGRAM ...........................................................................................................................................19

4.5 POWER SUPPLY BLOCK DIAGRAM ...........................................................................................................................20

5. DIAGNOSIS.........................................................................................................................................................................21

5.1 DIAGNOSIS FLOWCHART...........................................................................................................................................21

5.2 DETECTION CIRCUIT..................................................................................................................................................30

6. SERVICE MODE .................................................................................................................................................................33

6.1 SERVICE MODE...........................................................................................................................................................33

7. DISASSEMBLY....................................................................................................................................................................36

7.1 DISASSEMBLY .............................................................................................................................................................36

8. EACH SETTING AND ADJUSTMENT ................................................................................................................................44

8.1 IDLE CURRENT ADJUSTMENT ..................................................................................................................................44

9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................46

9.1 PACKING SECTION......................................................................................................................................................46

9.2 EXTERIOR SECTION...................................................................................................................................................48

10. SCHEMATIC DIAGRAM ....................................................................................................................................................52

10.1 P.C.B SUB ASSY (MAIN-519) and P.C.B SUB ASSY (P/T) ........................................................................................52

10.2 P.C.B SUB ASSYS (FRONT), (VOLUME), (FUNCTION), (HEADPHONE) and (PORTABLE)....................................54

10.3 P.C.B SUB ASSY (AMP) .............................................................................................................................................56

10.4 P.C.B SUB ASSY (INPUT) ..........................................................................................................................................58

10.5 P.C.B SUB ASSY (VIDEO-519)...................................................................................................................................60

10.6 P.C.B SUB ASSY (SPEAKER-519) and P.C.B SUB ASSY (CNT)...............................................................................62

10.7 P.C.B SUB ASSY (DSP) (1/2) .....................................................................................................................................64

10.8 P.C.B SUB ASSY (DSP) (2/2) .....................................................................................................................................66

11. PCB CONNECTION DIAGRAM ........................................................................................................................................68

11.1 P.C.B SUB ASSY (MAIN-519) and P.C.B SUB ASSY (P/T) ........................................................................................68

11.2 P.C.B SUB ASSYS (FRONT) ......................................................................................................................................72

11.3 P.C.B SUB ASSYS (VOLUME), (FUNCTION), (HEADPHONE) and (PORTABLE).....................................................74

11.4 P.C.B SUB ASSY (AMP) .............................................................................................................................................76

11.5 P.C.B SUB ASSY (INPUT) ..........................................................................................................................................78

11.6 P.C.B SUB ASSY (VIDEO-519)...................................................................................................................................80

11.7 P.C.B SUB ASSY (SPEAKER-519) .............................................................................................................................84

11.8 P.C.B SUB ASSY (DSP) and P.C.B SUB ASSY (CNT) ...............................................................................................86

11.9 P.C.B SUB ASSY (HDMI-519).....................................................................................................................................90

12. PCB PARTS LIST ..............................................................................................................................................................92

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VSX-519V-K

• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.

• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.

Do NOT use a soldering iron whose tip temperature cannot be controlled.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts:

• Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.

• Discharging

For more detail, please refer to “7. DISASSEMBLY - 1. Discharging”.

• Notes on Ground Points Connection

For more detail, please refer to “7. DISASSEMBLY - 2. Notes on Ground Points Connection”.

6 7 8

1. SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

1.2 CAUTION

VSX-519V-K

6 7 8

Ampliﬁ er section Continuous average power output of 80 watts* per channel, min., at 8 ohms, from 20 Hz to 20 000 Hz with no more than 0.2 %** total harmonic distortion.

Front (stereo) . . . . . . . . . . . . . . . . . . . . . . . .80 W + 80 W

Power output (1 kHz, 8 Ω, 0.05 %). . . . . 110 W per channel

Guaranteed speaker impedance . . . . . . . . . . . . 6 Ω to 16 Ω

* Measured pursuant to the Federal Trade Commission’s Trade Regulation rule on Power Output Claims for Ampliﬁ ers ** Measured by Audio Spectrum Analyzer

Audio Section

Input (Sensitivity/Impedance)

LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 mV/47 kΩ

Output (Level/Impedance)

REC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 mV/330 Ω

ZONE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 mV/1 kΩ

Signal-to-Noise Ratio (IHF, short circuited, A network)

LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 dB

Signal-to-Noise Ratio [EIA, at 1 W (1 kHz)]

LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 dB

Tuner Section

Frequency Range (FM) . . . . . . . . . . . 87.5 MHz to 108 MHz

Antenna Input (FM) . . . . . . . . . . . . . . . . . .75 Ω unbalanced

Frequency Range (AM) . . . . . . . . . . . .530 kHz to 1700 kHz

Antenna (AM) . . . . . . . . . . . . . . . . . . . . . . . . . Loop antenna

Video Section

Signal level

Composite. . . . . . . . . . . . . . . . . . . . . . . . . . 1 Vp-p (75 Ω)

Component Video. . . . . . . . . . . . . . . . . Y: 1.0 Vp-p (75 Ω)

PB, PR: 0.7 Vp-p (75 Ω)

Corresponding maximum resolution

Component Video. . . . . . . . . . . . . . . . . . . . 1080p

(1125p)

Digital I/O

HDMI terminal . . . . . . . . . . . . . . . . . . . . . . 19-pin (Not DVI)

HDMI output type . . . . . . . . . . . . . . . . . . . . . . . .5 V, 100 mA

Integrated control section

Control (IR) terminal. . . . . . . . . . . . . φ 3.5 Mini-jack (MONO)

IR signal . . . . . . . . . . . . . . . High Active (High Level : 2.0 V)

Miscellaneous

Power Requirements . . . . . . . . . . . . . . . . . AC 120 V, 60 Hz

Power Consumption. . . . . . . . . . . . . . . . . . . . . . . . . . 245 W

In standby. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.5 W

Dimensions . . . 420 mm (W) x 158 mm (H) x 347.7 mm (D)

/16 in. (W) x 61/4 in. (H) x 133/4 in. (D)

Weight (without package). . . . . . . . . . . . . 8.8 kg (19 lb 7 oz)

Furnished Parts

Remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Dry cell batteries (AAA size IEC R03) . . . . . . . . . . . . . . . . 2

AM loop antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

FM wire antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Operating instructions

Note

Speciﬁ cations and the design are subject to possible

• modiﬁ cations without notice, due to improvements.

Manufactured under license from Dolby Laboratories. Dolby, Pro Logic and the double-D symbol are trademarks of Dolby Laboratories.

Manufactured under license under U.S. Patent #’s: 5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,226,616; 6,487,535 & other U.S. and worldwide patents issued & pending. DTS and DTS Digital Surround are registered trademarks and the DTS logos, Symbol and DTS 96/24 are trademarks of DTS, Inc. © 1996-2007 DTS, Inc. All Rights Reserved.

Accessories

Remote control (8300753500010-IL)

AM loop antenna (E601016000010-IL)

FM wire antenna (E605010070001-IL)

AAA size IEC R03 Dry cell batteries (x2)

2. SPECIFICATIONS

2.1 SPECIFICATIONS

2 3 4

VSX-519V-K

2 3 4

1 STANDBY/ON

2 INPUT SELECTOR dial

Selects an input source.

3 Tuner control buttons

BAND

Switches between AM, FM ST (stereo) and FM MONO radio bands.

TUNE +/–

Used to ﬁ nd radio frequencies.

TUNER EDIT

Use with TUNE +/–, PRESET +/– and ENTER to memorize and name stations for recall.

PRESET +/–

Use to select preset radio stations.

4 Character display

5 MASTER VOLUME dial

6 PHONES jack

Use to connect headphones.

7 Listening mode buttons

AUTO SURROUND/STREAM DIRECT

Switches between Auto surround mode and Stream Direct playback. Stream Direct playback bypasses the tone controls for the most accurate reproduction of a source .

STEREO/A.L.C.

Switches between stereo playback, Auto level control stereo mode and Front Stage Surround Advance modes.

ADVANCED SURROUND

Switches between the various surround modes.

STANDARD SURROUND

Press for Standard decoding and to switch between the various

Pro Logic II options.

8 SPEAKERS

Use to change the speaker system on or off.

9 MULTI ZONE controls

If you’ve made MULTI-ZONE connections use these conrols to control the sub zone from the main zone.

10 PORTABLE audio input jack

Connect an auxiliary component using a stereo mini-jack cable.

Rear panel

Front panel

AUDIO

DIGITAL

COMPONENT VIDEO

BD/DVD MULTI CH IN

BD/DVD IN

HDMI

ANTENNA

LOOP

FRONT

CENTERSURROUND

COAXIAL

(CD)

IN 1

Class 2 Wiring

SPEAKERS A

(CD-R/TAPE)

IN 1

1-2

(DVR/VCR)

IN 2

(BD/DVD)

IN 1

(TV/SAT)

IN 2

OPTICAL

ASSIGNABLE

1-2

ASSIGNABLE

OUT

YPBP

FRONT

ZONE2 OUT

MONITOR OUT BD/DVD IN TV/SAT IN

SURROUND CENTER

SUBWOOFER PRE OUT

L R

DVR/VCR TV/SAT

OUT

DVR/VCR VIDEO

OUT

BD/DVD

TV/SAT

OUT

IN IN

CD-R/TAPE CD

SUBWOOFER

2.2 PANEL FACILITIES

6 7 8

VSX-519V-K

6 7 8

1 PHASE

Lights when the Phase Control is switched on.

2 AUTO

Lights when the Auto Surround feature is switched on.

3 ST

Lights when a stereo FM broadcast is being received in auto stereo mode.

4 TUNE

Lights when a broadcast is being received.

5 ZONE

Lights when the MULTI-ZONE feature is active.

6 Speaker indicator

Shows if the speaker system is on or not.

A means the speakers are switched on.

means the speakers are switched off and sound is

output from the headphone jack.

7 Sleep timer indicator

Lights when the receiver is in sleep mode.

8 Tuner preset indicators

PRESET

Shows when a preset radio station is registered or called.

MEM

Blinks when a radio station is registered.

9 PRESET information or input signal indicator

Shows the preset number of the tuner or the input signal type etc.

10 DTS indicators

DTS

Lights when a source with DTS encoded audio signals is detected.

96/24

Lights when a source with DTS 96/24 encoded audio signals is detected.

11 Character display

Displays various system information.

12 Dolby Digital indicators

Lights when a Dolby Digital encoded signal is detected.

PLll

Lights to indicate Pro Logic II decoding.

13 ADV.S.

Lights when one of the Advanced Surround modes has been selected.

14 SIGNAL SELECT indicators

DIGITAL

Lights when a digital audio signal is selected. Blinks when a digital audio signal is not selected.

HDMI

Lights when an HDMI signal is selected. Blinks when an HDMI signal is not selected.

15 DIMMER indicator

Shows when the display is set to turn off as the DIMMER setting.

16 DIR.

Lights when the DIRECT or PURE DIRECT mode is switched on.

Display

2 3 4

VSX-519V-K

Remote control

As for operating other devices, the remote control codes for the Pioneer products are preset. The settings cannot be changed.

1 INPUT SELECT

Use to select the input source.

RECEIVER

Switches the receiver between standby and on.

3 RECEIVER

Switches the remote to control the receiver (used to select the white commands above the number buttons (TEST TONE, etc)). Also use this button to set up surround sound or Audio parameters.

4 ZONE 2 ON /OFF

Switches zone 2 of the multi-zone function between on and off.

5 MULTI CONTROL buttons

Press to select control of other components.

6 Receiver control buttons

SIGNAL SEL

Use to select an input signal.

MIDNIGHT

Switches to Midnight or Loudness listening.

PHASE

Press to switch on/off Phase Control.

S.RETRIEVER

Press to restore CD quality sound to compressed audio sources.

Press BD ﬁ rst to access:

BD MENU

Displays the disc menu of Blu-ray Discs.

7 Listening mode buttons

AUTO /DIRECT

Switches between Auto surround mode and Stream Direct playback. Stream Direct playback bypasses the tone controls for the most accurate reproduction of a source.

STEREO/A.L.C.

Switches between stereo playback, Auto level control stereo mode and Front Stage Surround Advance modes.

STANDARD

Press for Standard decoding and to switch between

Pro Logic II options.

ADV SURR

Switches between the various surround modes.

8 System Setup and Component control buttons

The following button controls can be accessed after you have selected the corresponding MULTI CONTROL button (BD, TV, etc.).

Press RECEIVER ﬁ rst to access:

AUDIO PARAMETER

Use to access the Audio options.

SETUP

Press to access the System Setup menu.

RETURN

Conﬁ rm and exit the current menu screen.

Press BD or DVR ﬁ rst to access:

TOP MENU

6 7 8

VSX-519V-K

Displays the disc ‘top’ menu of a BD/DVD.

HOME MENU

Displays the HOME MENU screen.

RETURN

Conﬁ rm and exit the current menu screen.

Displays the TOOLS menu of Blu-ray Disc player.

Press TUNER ﬁ rst to access:

T.E DIT

Memorizes/names stations for recall.

BAND

Switches between AM, FM ST (stereo) and FM MONO radio bands.

(TUNE / , PRESET / ), ENTER

Use the arrow buttons when setting up your surround sound system. Also used to control BD/DVD menus/options.

Use the TUNE

/ buttons can be used to ﬁ nd radio

frequencies and the PRESET

/ buttons can be used to

select preset radio stations.

10 Component control buttons

The main buttons (

, , etc.) are used to control a component after you have selected it using the input source buttons.

The controls above these buttons can be accessed after you have have selected the corresponding input source button (for example BD, DVR or TV). These buttons also function as described below.

Press RECEIVER ﬁ rst to access:

BASS – /+

Use to adjust Bass

TRE – /+

Use to adjust Treble

Press TV ﬁ rst to access:

ANT

Use to select the VHF/UHF antennas or Cable TV.

11 Number buttons and other component controls

Use the number buttons to directly select the tracks on a CD, DVD, etc. There are other buttons that can be accessed after the RECEIVER button is pressed. (For example TEST TONE, etc.)

HDD*, DVD*, VCR*

These buttons switch between the hard disk, DVD and VCR controls for HDD/DVD/VCR recorders.

TEST TONE

Outputs the test tones on each channel. Use the

buttons to select the channel and use the

/ buttons

to adjust the level on each channel. Pressing TEST

TONE again exits the test tone mode.

CH SELECT

Press repeatedly to select a channel, then use +/– to adjust the level.

CH SELECT +/–

Use to adjust the channel levels.

SPEAKERS

Use to change the speaker system on or off.

SLEEP

Press to change the amount of time before the receiver

switches into standby (30 min – 60 min – 90 min – Off). You can check the remaining sleep time at any time by pressing SLEEP once.

DIMMER

Dims or brightens the display. The brightness can be controlled in four steps.

SOURCE

Turns on or off the power of the Pioneer DVD/DVR units when BD or DVR is selected using the MULTI CONTROL buttons.

13 TV CONTROL buttons

These buttons can control only be used with Pioneer ﬂ at panel TVs.

Use to turn on/off the power of the TV.

INPUT

Use to select the TV input signal.

CH +/–

Use to select channels.

VOL +/ –

Use to adjust the volume on your TV.

14 MASTER VOLUME +/–

Use to set the listening volume.

15 MUTE

Mutes/unmutes the sound.

16 DISPLAY

Switches the display of this unit. The input name, listening mode or sound volume can be checked by selecting an input source.

17 SHIFT

Press to access the ‘boxed’ commands (above the buttons) on the remote. These buttons are marked with an asterisk (* ) in this section. This button is also used for operating ZONE 2.

Note

1 The tone controls are disabled when the listening mode is set to DIRECT or PURE DIRECT.

2 3 4

VSX-519V-K

Item to be checked regarding video Item to be checked regarding audio

Block noise Distortion Horizontal noise Noise Flicker Volume too low Disturbed image (video jumpiness) Volume too high Too dark Volume fluctuating Too bright Sound interrupted Mottled color

No. Procedures Check points

Confirm whether the customer complain has been solved. If the customer complain occurs with the particular source, such as Dolby Digital, DTS, AAC, DVD-A and HDMI, input it for the operation check.

The customer complain must not be reappeared. Video, Audio and operations must be normal.

Check the analog audio playback. (Make the analog connections with a DVD player.)

Each channel audio and operations must be normal.

Check the digital audio playback. (Make the digital connections with a DVD player.)

Each channel audio and operations must be normal.

Check surround playback. (Select Surround mode and check the multichannel operations via the DSP circuit.)

Each channel audio and operations must be normal.

Check the tuner (AM and FM) operations. Audio and operations must be normal.

Check the video outputs. (Connect with a DVD player.)

Video and operations must be normal.

Check the sound from headphone output. Sound must be normal, without noise.

Check the appearance of the product. No scratches or dirt on its appearance after receiving it for

service.

Items to be checked after servicing / VSX, SC

To keep the product quality after servicing, confirm recommended check points shown below.

See the table below for the items to be checked regarding video and audio.

6 7 8

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

VSX-519V-K

6 7 8

P.C.B SUB ASSY

(FRONT)

P.C.B SUB ASSY (VOLUME)

P.C.B SUB ASSY (GUIDE PCB R)

P.C.B SUB ASSY (MAIN-519)

P.C.B SUB ASSY (P/T)

P.C.B SUB ASSY

(FUNCTION)

P.C.B SUB ASSY

(AMP)

P.C.B SUB ASSY

(GUIDE PCB L)

P.C.B SUB ASSY (DSP)

P.C.B SUB ASSY (INPUT)

P.C.B SUB ASSY

(VIDEO-519)

P.C.B SUB ASSY (SPEAKER-519)

Mark No. Description Part No. Mark No. Description Part No.

LIST OF ASSEMBLIES

NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.

The > mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

P.C.B SUB ASSY

(HEADPHONE)

P.C.B SUB ASSY (CNT)

> NSP 1..P.C.B TOTAL ASSY (AMP) 7025HK0811012-IL

2..P.C.B SUB ASSY (AMP) 7028067521010-IL

NSP 1..P.C.B TOTAL ASSY (FRONT) 7025HK0812011-IL

2..P.C.B SUB ASSY (FRONT) 7028067511020-IL

2..P.C.B SUB ASSY (HEADPHONE) 7028067512010-IL

2..P.C.B SUB ASSY (VOLUME) 7028067513010-IL

2..P.C.B SUB ASSY (FUNCTION) 7028067514010-IL

2..P.C.B SUB ASSY (PORTABLE) 7028067518010-IL

NSP 1..P.C.B TOTAL ASSY (INPUT) 7025HK0812013-IL

2..P.C.B SUB ASSY (INPUT) 7028067531020-IL

NSP 1..P.C.B TOTAL ASSY (VIDEO-519) 7025HK0812014-IL

2..P.C.B SUB ASSY (VIDEO-519) 7028067551010-IL

NSP 1..P.C.B TOTAL ASSY (DSP) 7025HK0812015-IL

2..P.C.B SUB ASSY (DSP) 7028067561020-IL

NSP 1..P.C.B TOTAL ASSY (HDMI-519) 7025HK0812016-IL

2..P.C.B SUB ASSY (HDMI-519) 7028067581010-IL

NSP 1..P.C.B TOTAL ASSY (MAIN-519) 7025HK0812020-IL

2..P.C.B SUB ASSY (MAIN-519) 7028067501080-IL

2..P.C.B SUB ASSY (GUIDE-L) 7028067502010-IL

2..P.C.B SUB ASSY (GUIDE-R) 7028067503010-IL

2..P.C.B SUB ASSY (CNT) 7028067504010-IL

2..P.C.B SUB ASSY (P/T) 7028067505010-IL

2..P.C.B SUB ASSY (H/P GUIDE) 7028067506010-IL

NSP 1..P.C.B TOTAL ASSY (SPEAKER-519) 7025HK0812021-IL

2..P.C.B SUB ASSY (SPEAKER-519) 7028067601040-IL

P.C.B SUB ASSY (HDMI-519)

P.C.B SUB ASSY (PORTABLE)

P.C.B SUB ASSY

(H/P GUIDE)

3.2 PCB LOCATIONS

2 3 4

VSX-519V-K

Silicon grease GEM1057

GYA1011 (KE40RTV-W)

Silicon adhesive

Name Lubricants and Glues No. Remarks

Refer to "9.2 EXTERIOR SECTION"

Lubricants and Glues list

Name Jig No. Remarks

10P extension jig

cable GGD1628

Diagnosis

8P extension jig cable

GGD1629

Diagnosis

Board to board extension jig cable

GGD1630

Diagnosis

Jigs list

3.3 JIGS LIST

6 7 8

VSX-519V-K

6 7 8

P.C.B SUB ASSY

P. (7

P.C.B SUB ASSY

(FUNCTION)

(7028067514010-IL)

P.C.B SUB ASSY (HEADPHONE) (7028067512010-IL)

P.C.B SUB ASSY (SPEAKER-519) (7028067601040-IL)

P.C.B SUB ASSY

(7028067501080-IL

P.C.B SUB ASSY (AMP) (7028067521010-IL)

P A (

2 3 4

4. BLOCK DIAGRAM

4.1 OVERALL CONNECTION DIAGRAM

VSX-519V-K

2 3 4

P.C.B SUB ASSY (FRONT) (7028067511020-IL)

P.C.B SUB ASSY (VOLUME) (7028067513010-IL)

P.C.B SUB ASSY

(CNT)

(7028067504010-IL)

P.C.B SUB ASSY

(INPUT)

(7028067531020-IL)

P.C.B SUB ASSY (HDMI-519)(7028067581010-IL)

P 1/2,2/2

P.C.B SUB ASSY (DSP) (7028067561020-IL)

SUB ASSY (MAIN-519)

67501080-IL)

P.C.B SUB ASSY (P/T) (7028067505010-IL)

P.C.B SUB ASSY (PORTABLE) (7028067518010-IL)

6 7 8

VSX-519V-K

P.C.B SUB ASSY (HDMI-519)

P.C.B SUB ASSY (DSP)

P.C.B SUB ASSY (MAIN)

P.C.B SUB (PORTABL

4.2 AUDIO BLOCK DIAGRAM

2 3 4

VSX-519V-K

P.C.B SUB ASSY (HEADPHONE)

P.C.B SUB ASSY (INPUT)

P.C.B SUB ASSY (AMP)

P.C.B SUB ASSY (SPEAKER-519)

P.C.B SUB ASSY (PORTABLE)

6 7 8

VSX-519V-K

6 7 8

P.C.B SUB ASSY (VIDEO-519)

4.3 VIDEO BLOCK DIAGRAM

2 3 4

VSX-519V-K

P.C.B SUB ASSY (FRONT)

4.4 U-COM BLOCK DIAGRAM

6 7 8

VSX-519V-K

6 7 8

S4(FLT)

S3(DSP, HDMI)

AC CORD

S2(+12V,-12V)

S1(AMP B+/B-)

S4(DIR/CODEC, HDMI, USB)

MAIN TRANS

SUB TRANS

2 3 4

4.5 POWER SUPPLY BLOCK DIAGRAM

2 3 4

VSX-519V-K

Step 3: Regulator IC

REG101, REG102 (Pin 3)

Is the

voltage of 3.3 V

input?

Replace REG103.

Check the ZD200 2.4 VB and IC106.

To Step 3

To Step 4

Step 0: Preliminary confirmation

Confirm the following items before checking

Tighten screws securely.

Ye s

To Step 1

Troubleshooting

[1] DSP TROUBLESHOOTING

Step 2: Regulator IC

Check the REG101, REG102 and MAIN Assy

Check the REG103 and MAIN Assy.

REG103 (Pin 3)

Is the

voltage of around

5 V input?

Ye s

(to chassis)

ZD200 kathode

Is the

voltage of 2.5 V

output?

*The I/O power of DSP Assy is OK

*The IC106 power of DSP Assy

*the DSP IC CORE power of DSP Assy

XMCK

Note: REG101, REG102 is made of parallel connection.

REG103 (Pin 2)

Is the

voltage of 3.3 V

output?

Ye s

Is the

voltage of 1.2 V

output?

Replace REG101, 102.

Check the path to XTAL101.

Ye s

(to chassis)

REG101, REG102 (Pin 2)

(to chassis)

Step 1: BtoB connector

CP200,CN206,CP105

Are the

connectors securely

inserted?

Turn the power off and insert the connectors securely.

Ye s

To Step 2

*CN206,CP200 connectors doesn't connection in case of DSP JIG B'D use.

BtoB connector

Do screws of COAX

Jack securely tighten?

OR connect GND wire of

DSP JIG B'D to chassis.

Step 4: X'tal

To Step 5

Ye s

IC109 (Pin 6, 7)

Is there

a 24.576 MHz

output?

Check the path to pin 6, 7 of IC109. Replace XTAL101.

Ye s

IC102 (Pin 17)

Is there

a 24.576 MHz

input?

5. DIAGNOSIS

5.1 DIAGNOSIS FLOWCHART

6 7 8

VSX-519V-K

6 7 8

Replace IC109.

Ye s

IC109 (Pin 15)

DIR_BCK (Bit clock)

Is there

a bit clock

output?

(0 V ⇔ 3.3 V)

Ye s

IC106 (Pin 4)

DAI_MCK (Master clock)

Is there

a master clock

output?

(0 V ⇔ 2.5 V)

Ye s

IC106 (Pin 7)

DAI_LRCK (LR clock)

Is there

a LR clock

output?

(0 V ⇔ 2.5 V)

Ye s

IC106 (Pin 9)

DAI_BCK (Bit clock)

*IC106 Pin1 0 V : DIR

3.3 V : HDMI

Is there

a bit clock

output?

(0 V ⇔ 2.5 V)

Replace IC106.

Check the path between IC106-pin 1 and MAIN Assy.

Is the

voltage of

IC106-pin 1

0 V?

Ye s

Switch

Step 5: DIR

Check the path to pins 10-13 of IC110 or replace IC110.

Check the path to CP105 connector.

Replace IC109.

Check the path to OUTPUT PIN of JACK105, JACK106.

IC110 (Pins 3, 5)

OPTICAL (Pin3: OPT2, Pin1: OPT1)

Check that the S/PDIF signal is output. Check that changes by pulling out and inserting the digital input lines.

Can observe the digital signal

(0 V ⇔ 3.3 V)

Ye s

IC109 (Pin 67)

COAX

Can observe the digital signal

Ye s

Check that the data and clock signals are output.

Check that it changes in the Playback and Pause modes of the USB (iPod).

(0 V ⇔ 3.3 V)

Ye s

IC109 (Pin 71)

From USB Assy

Can observe the digital signal

(0 V ⇔ 3.3 V)

Check the path to pins 4, 6 of IC110 or replace IC110.

IC109 (Pins 61, 63)

OPTICAL (Pin61: OPT2, Pin63: OPT1)

Can observe the digital signal

Ye s

(0 V ⇔ 3.3 V)

Check the MAIN Assy.

IC109 (Pin 10)

DIR_MCK (Master clock)

Ye s

Is there

a master clock

output?

IC109 (Pin 16)

DIR_LRCK (LR clock)

Is there

a LR clock

output?

Replace IC109.

(0 V ⇔ 3.3 V)

Ye s

IC109 (Pin 14)

DIR_SDTO (Data)

Is there

a data

output?

Is the

voltage of PDN

IC109-pin 31

3.3 V?

Check the USB Assy.

To Step 6

2 3 4

VSX-519V-K

Step 6: DSP output (digital)

Ye s

Digital output of each CH when inputting the digital signal with audio.

IC109 (Pin 26)

Center/LFE data

Is there

a data input?

Ye s

Check the path between IC102 and data & address lines. SDRAM (IC100), FLASH ROM (IC101)

IC109 (Pin 25)

Surround back L/R data

Is there

a data input?

Ye s

IC109 (Pin 27)

Surround L/R data

IIs there

a data input?

Ye s

IC109 (Pin 18)

DSP_BCK (Bit clock)

Is there

a bit clock

input?

Ye s

IC109 (Pin 19)

DSP_LRCK (LR clock)

Is there

a LR clock

output?

Ye s

IC109 (Pin 28)

Front L/R data

Is there

a data input?

(0 V ⇔ 3.3 V)

To Step 7

6 7 8

VSX-519V-K

6 7 8

Ye s

Replace IC109.

IC109 (Pin 49)

Front R out

Is the output

2.5 V fixing?

Replace IC109.

Ye s

IC109 (Pin 43)

Surround L out

Is the output

2.5 V fixing?

Replace IC109.

IC109 (Pin 41)

Center out

Is the output

2.5 V fixing?

Ye s

Replace IC109.

IC109 (Pin 39)

End

LFE out

Is the output

2.5 V fixing?

Ye s

Replace IC109.

IC109 (Pin 47)

Front L out

Is the output

2.5 V fixing?

Replace IC109.

IC109 (Pin 45)

Surround R out

Is the output

2.5 V fixing?

Analog output of each CH when inputting the digital signal (-∞ dB (no signal)).

Replace IC109.

Ye s

IC109 (Pin 43)

Surround L out

Is there

a audio signal

output?

Replace IC109.

Ye s

IC109 (Pin 41)

Center out

Is there

a audio signal

output?

Replace IC109.

Ye s

IC109 (Pin 39)

LFE out

Is there

a audio signal

output?

Step 7: Codec output (analog)

Analog output of each CH when inputting the digital signal with audio.

Replace IC109.

Ye s

IC109 (Pin 49)

Front R out

Is there

a audio signal

output?

Replace IC109.

Ye s

IC109 (Pin 47)

Front L out

Is there

a audio signal

output?

Replace IC109.

Ye s

IC109 (Pin 45)

Surround R out

Is there

a audio signal

output?

2 3 4

VSX-519V-K

1. Causes for noncompletion of HDMI authentication between the source equipment and this unit (the HDMI indicator is unlit or flashes)

[2] HDMI TROUBLESHOOTING

Causes for no display or sound from the monitor

HDMI Simple Diagnosis

Replace the HDMI cable.

Connect the source equipment (player) to the Sink equipment (monitor) directly.

Replace the Player.

Replace the HDMI cable.

Repare the Receiver.

Repare the Player.

Replace the Monitor.

Repare the Monitor.

POWER ON

Confirm the following items before checking

screws of COAX

jack securely

tighten?

Tighten screws securely.

Ye s

Source equipment: Connect a DVD player to BD, TV or DVR.

To Step 2

To Step 1

Sink equipment: Connect a TV to HDMI OUT.

Turn on the power of the Receiver and equipments which was connected with HDMI.

Function switch (BD, TV or DVR)

Switch the function that HDMI was assigned. Factory shipments setting: HDMI 1: BD/DVD HDMI 2: TV/SAT HDMI 3: DVR/VCR

HDMI Troubleshooting

Step 0: Preliminary confirmation

Step 1: Connect the HDMI equipment

6 7 8

VSX-519V-K

6 7 8

CN1002 (Pin 10)

Is the voltage

0 to 3.3 V?

SUB_ON

Diagnose the MAIN Assy.

Ye s

CN1002 (Pins 1, 2)

Is the voltage

3.3 V?

Is the voltage

3.3 V?

Is the voltage

3.3 V?

Is the voltage

5 V?

SUB MICOM 3.3V

Q1204 (collector)

SUB MICOM 3.3V

Ye s

CN1001 (Pin 3)

HDMI_5V

Ye s

CN1001 (Pins 1, 2)

HDMI_3.3V

Ye s

Is Q1204

base voltage

2.6 V?

Ye s

To Step 3

Is the voltage

3.3 V?

Is the voltage

1.8 V?

Is the voltage

3.3 V?

Is the voltage

1.2 V?

replace IC1005

replace IC1004

IC1005 (Pin 3)

HDMI 3.3V

Ye s

IC1005 (Pin 2)

HDMI 1.8V

Ye s

Check the parts and patterns in the path.

Is IC1005

abnormally

hot?

Is IC1004

abnormally

hot?

Ye s

IC1004 (Pin 3)

HDMI 3.3V

HDMI 1.2V

Ye s

The output and GND may be short-circuited. Check the path between them.

Check the parts and patterns in the path. Replace Q1204, IC1003, etc.

Check the parts and patterns in the path Q1405, Q1204, etc.

The output and GND may be short-circuited. Check the path between them.

IC1004 (Pin 2)

Ye s

Step 2: Power supply

replace Q1405

Ye s

Is Q1405

collector voltage

0 V? (base is 3.3 V)

2 3 4

VSX-519V-K

2 3 4

To Step 5

Step 4: X'TAL

Replace IC1003 or X1401.

Replace IC1001 or X1001.

Is there

a 12 MHz

output?

Is there

a 12 MHz

output?

Is there

a 27 MHz

output?

Is there

a 27 MHz

output?

IC1003 (Pin 15)

Ye s

IC1003 (Pin 13)

Ye s

Check the path to pin13 of IC1003. Replace IC1003.

IC1001 (Pin 5)

Ye s

IC1001 (Pin 4)

Ye s

Check the path to pin4 of IC1001. Replace IC1001.

To Step 4

Check the parts and patterns in the path pin 87 of IC1003.

Is the voltage

0 to 3.3 V?

Is there a data

0 to 3.3 V?

IC1001 (Pin 21)

HR_RST

Ye s

IC1002 (Pin 25)

Ye s

Check the parts and patterns in the path pin 89 of IC1003.

Step 3: Diagnosis

CN1002 (Pin 6)

Is the voltage

0 to 3.3 V?

Diagnose the MAIN Assy.

Ye s

CN1002 (Pin 7)

Is the voltage

0 to 3.3 V?

SUB_PDN

CN1002 (Pin 3)

Is there

a data input?

(0 to 3.3 V)

Is there

a data input?

(0 to 3.3 V)

CSCK_MAIN

Ye s

CN1002 (Pin 8)

Is there

a data input?

(0 to 3.3 V)

MAIN_IRQ

Ye s

CN1002 (Pin 9)

Is there

a data output?

(0 to 3.3 V)

Is there

a data output?

(0 to 3.3 V)

SUB_IRQ

Check the parts and patterns in the path IC1003.

Ye s

CN1002 (Pin 4)

SCDO_MAIN

Ye s

CN1002 (Pin 5)

SCDI_MAIN

Ye s

Check the parts and patterns in the path IC1003.

Each data lines confirmation checks it after standby OFF/ON.

6 7 8

VSX-519V-K

6 7 8

JACK1004 (Pin 19)

HPD_SINK

Check the JACK1004. If JACK 1004 is failure, replace JACK1004.

Ye s

JACK1003 (Pin 19)

HPD3

Ye s

Check the JACK1002 and IC1001. If JACK1002 or IC1001 is failure, replace JACK1002 or IC1001.

JACK1002 (Pin 19)

HPD2

Check the JACK1003 and IC1001. If JACK1003 or IC1001 is failure, replace JACK1003 or IC1001.

Ye s

JACK1001 (Pin 19)

HPD1

* When connected the equipment to IN2 (TV/SAT);

* When connected the equipment to IN1 (BD/DVD);

* When connected the equipment to IN3 (DVR/VCR)

Is the

voltage 5 V

when selecting

IN2?

Is the

voltage 5 V

when selecting

IN3?

JACK1003 (Pin 18)

+5V_R3

Is the voltage

5 V?

Is the voltage

5 V?

Is the voltage

5 V?

Is the voltage

5 V?

Check the JACK1003. If JACK 1003 is failure, replace JACK1003.

Check the JACK1001. If JACK 1001 is failure, replace JACK1001.

Check the JACK1002. If JACK 1002 is failure, replace JACK1002.

Ye s

JACK1002 (Pin 18)

+5V_R2

Ye s

JACK1001 (Pin 18)

+5V_R1

Ye s

* When connected the equipment to IN1(BD/DVD);

Check the JACK1001 and IC1001. If JACK1001 or IC1001 is failure, replace JACK1001 or IC1001.

Ye s

Is the

voltage 5 V

when selecting

IN1?

To Step 7

To Step 6

Step 5: IN/OUTPUT Diagnosis

Step 6: Hot plug detect

2 3 4

VSX-519V-K

IC1002 (Pins 30,31,33,34,36,37,39,40)

TMDS OUTPUT

SDA (HDMI IN2 (TV/SAT))

IC1001 (Pin 40)

there a same

signal as IC1002-pin 49

when selecting

IN2?

Ye s

Check the IC1001 and JACK1002. If IC1001 or JACK1002 is failure, replace IC1001 or JACK1002.

* When connected the equipment to IN2 (TV/SAT):

SCL (HDMI IN2 (TV/SAT))

IC1001 (Pin 39)

there a same

signal as IC1002-pin 48

when selecting

IN2?

Ye s

Check the IC1001 and JACK1002. If IC1001 or JACK1002 is failure, replace IC1001 or JACK1002.

Check the IC1001 or IC1002. If IC1001 or IC1002 is failure, replace IC1001 or IC1002.

(0 to 5 V)

End

Are there

signals(approx. 0.5

Vp-p) in all

lines?

Ye s

Step 8: TMDS

SDA (HDMI IN3 (DVR/VCR))

IC1001 (Pin 36)

there a same

signal as IC1002-pin 49

when selecting

IN3?

Ye s

Check the IC1001 and JACK1001. If IC1001 or JACK1001 is failure, replace IC1001 or JACK1001.

* When connected the equipment to IN3 (DVR/VCR):

SCL (HDMI IN3 (DVR/VCR))

IC1001 (Pin 35)

there a same

signal as IC1002-pin 48

when selecting

IN3?

Ye s

Check the IC1001 and JACK1001. If IC1001 or JACK1001 is failure, replace IC1001 or JACK1001.

(0 to 5 V)

To Step 8

IC1002 (Pin 47)

SDA (HDMI OUT)

SDA (HDMI IN1(BD/DVD))

Does

a signal output in

constant period

(0 to 5 V)

Check the JACK1004 and IC1002. If JACK1004 or IC1002 is failure, replace JACK1004 or IC1002.

Ye s

IC1002 (Pin 46)

SCL (HDMI OUT)

Does

a clock output in

constant period

(0 to 5 V)

Check the JACK1004 and IC1002. If JACK1004 or IC1002 is failure, replace JACK1004 or IC1002.

Ye s

IC1001 (Pin 44)

there a same

signal as IC1002-pin 49

when selecting

IN1?

Ye s

Check the IC1001 and JACK1003. If IC1001 or JACK1003 is failure, replace IC1001 or JACK1003.

* When connected the equipment to IN1(BD/DVD);

SCL (HDMI IN1(BD/DVD))

IC1001 (Pin 43)

there a same

signal as IC1002-pin 48

when selecting

IN1?

Ye s

Check the IC1001 and JACK1003. If IC1001 or JACK1003 is failure, replace IC1001 or JACK1003.

SDA_SINK

SCL_SINK

IC1002 (Pin 49)

there a same

signal as IC1001-pin 24

(0 to 3.3V)

Ye s

Check the IC1002 and IC1001. If IC1002 or IC1001 is failure, replace IC1002 or IC1001.

IC1002 (Pin 48)

there a same

signal as IC1001-pin 23

(0 to 3.3V)

Ye s

(0 to 5 V)

Step 7: SDA /SCL

6 7 8

VSX-519V-K

6 7 8

+ 65 hidden pages

Pioneer VSX-519-K, VSX-519-V Service manual

VSX-519V-K

SAFETY INFORMATION

CONTENTS

1. SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

1.2 CAUTION

2. SPECIFICATIONS

2.1 SPECIFICATIONS

2.2 PANEL FACILITIES

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

3.2 PCB LOCATIONS

3.3 JIGS LIST

4. BLOCK DIAGRAM

4.1 OVERALL CONNECTION DIAGRAM

4.2 AUDIO BLOCK DIAGRAM

4.3 VIDEO BLOCK DIAGRAM

4.4 U-COM BLOCK DIAGRAM

4.5 POWER SUPPLY BLOCK DIAGRAM

5. DIAGNOSIS

5.1 DIAGNOSIS FLOWCHART