Pioneer PDF-1007 Service manual

KEYBORD

INPUT

FILE-TYPE COMPACT DISC PLAYER

PD-F1007

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

ORDER NO.

RRV2105

Type

MY AC220-230V

Model

Power Requirement

PD-F1007

CONTENTS

1. SAFETY INFORMATION....................................2

2. EXPLODED VIEWS AND PARTS LIST .............3

3. SCHEMATIC DIAGRAM................................... 10

4. PCB CONNECTION DIAGRAM .......................22

5. PCB PARTS LIST.............................................30

6. ADJUSTMENT.................................................. 34

7. GENERAL INFORMATION .............................. 44

7.1 PARTS .......................................................44

7.1.1 IC .......................................................44

7.1.2 DISPLAY ...........................................47

Remarks

7.2 DIAGNOSIS................................................48

7.2.1 DISASSEMBLY .................................48

7.2.2 ERROR CCHECK DISPLAY .............51

7.2.3 EXPLANATION OF DISC

DETECTION...................................... 52

7.3 BLOCK DIAGRAM...................................... 54

8. PANEL FACILITIES AND SPECIFICATIONS

.......................................................55

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER ELECTRONIC CORPORATION 1999

T–ZZR FEB. 1999 Printed in Japan

PD-F1007

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty . If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.

LABEL CHECK

IMPORTANT

PD-F1007/MY

LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 7 mw WAVELENGTH: 780 – 785 nm

Additional Laser Caution

1.Laser Interlock Mechanism The position of the switch (VSK1011) for detecting loading state is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch (VSK1011) is not on CLMP terminal side

REAR

(CLMP signal is OFF or high level). Thus, the interlock will no longer function if the switch (VSK1011) is deliberatery set to CLMP terminal side. (low level) The interlock also does not function in the test mode *. Laser diode oscillation will continue, if pin 33 of CXA1782CQ (IC151) on the MOTHER BOARD ASSY is connected to GND, or pin 89 of IC351 (LDON) is connected to low level (ON), or else the terminals of Q151 are shorted to each other (fault condition).

2.When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.

∗ Refer to page 35 .

2

2. EXPLODED VIEWS AND PARTS LIST

NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.

The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screw adjacent to mark on the product are used for disassembly.

2.1 PACKING

8

PD-F1007

9

12

11

13

14

6

7

PACKING PARTS LIST

Mark No. Description Part No.

10

5

2

4

1

1 Styrol Protector F PHA1325 2 Styrol Protector R PHA1326 3 Packing Case PHG2368 4 Packing Sheet RHC1023 5 Polyethylene Bag Z21–038

(0.03 × 230 × 340)

6 Operating Instructions PRD1052

(English/French/German/Italian)

7 Operating Instructions PRE1279

(Dutch/Swedish/Spanish/Portuguese)

8 Remote Control Unit PWW1139

(CD-PD094)

9 Battery Cover AZA7204

NSP 10 Dry Cell Batteries (R6P, AA) VEM–013

11 Control Cable (L=1 m) PDE1247 12 Audio Cable (L=1 m) PDE1248

NSP 13 Warranty Card ARY7022

14 KEY Board Label PRW1527

3

PD-F1007

2.2 EXTERIOR (1/2)

∗

2

14

(1/2)

6

C

8

19

22

21

20

F

3

D

E

15

G

Refer to " 2.3 EXTERIOR (2/2)".

21

H

25

22

I

2

A

C

23

20

I

D

E

F

G

B

H

22

13

1

22

Hood Base Assy

20

16

17

20

11 (1/2)

6

20

12

20

A

10

20

B

20

4

11 (2/2)

20

24

20

18

7

23

10

20

5

20

14

(2/2)

20

9

Refer to " 2.5 FRONT PANEL ASSY SECTION".

4

20

PD-F1007

No. 14: Center Pole

Cut

14 (1/2)

No. 11: Trans Cover

11(1/2)

Cut

14 (2/2)

Cut

11(2/2)

Hood Base Assy Section

32

∗

2

31

35

27

30

28

35

33

∗

2

29

∗

1

26

34

EXTERIOR (1/2) PARTS LIST

Mark No. Description Part No.

1 MAIN BOARD ASSY PWZ3823 2 POWER BOARD ASSY PWZ3853

NSP 3 LED BOARD ASSY PWZ3867

4 Strain Relief CM–22B 5 AC Power Cord VDG1061

6 Screw C PBA1106

NSP 7 Under Base PNA2421

8 Bonnet Case PYY1255 9 Rear Base PNA2491

10 Insulator PNW2766

11 Trans Cover PNW2802 12 Joint PNW2805 13 Cord Clamper RNH–184 14 Center Pole PNW2792 15 CR Lens PNW2816

16 POWER Button PAC1884 17 Hood PNW2793 18 Caution Label (HE) PPW1233 19 Caution Label PRW1517 20 Screw BBZ30P080FZK

21 Screw FBT40P080FZK 22 Screw IPZ30P080FMC 23 Binder ZCA–SKB90BK 24 Caution Label VRW1094 25 Screw Cover PNM1340

Mark No. Description Part No.

Hood Base Assy Section

NSP 26 DOOR MOTOR BOARD ASSY PWZ3863 NSP 27 DOOR SW BOARD ASSY PWZ3865

28 Belt PEB1300 29 Motor Pulley PNW1634 30 Gear AW PNW2906

31 Hood Base PNW2791 32 Gear M1 PNW2800 33 Gear Pulley VNL1662 34 Slider Motor VXM1033 35 Screw IPZ20P080FMC

∗1 Froil 397 (for service) GYA1001 ∗2 Ha Narl PN955R (for service) GEM1016

∗2 Ha Narl PN955R (for service) GEM1016

5

PD-F1007

2.3 EXTERIOR (2/2)

11

44

52

46

53

52

B

40

44

33

44

38

44

52

B

47

∗

20

32

44

Refer to " 2.4 FLOAT BASE ASSY SECTION".

52

32

21

8

15

1

37

28

30

45

44

9

10 35

52

32

36

32

42

∗

1

52

1

7

50

52

6

41

50

51

31

43

5

32

C

∗

1

A

2

19

∗

2

32

∗

1

A

∗

1

C

39

32

∗

1

∗

1

∗

1

34

6

52

24

23

12

26

[ Apply the Guide R (No. 27) also

∗

2

at the same position.]

25

27

PD-F1007

EXTERIOR (2/2) PARTS LIST

Mark No. Description Part No.

NSP 1 SENSOR BOARD ASSY PWZ3781 NSP 2 SELECT BOARD ASSY PWZ3785 NSP 3 LOADING BOARD ASSY PWZ3788 NSP 4 LOADING SW BOARD ASSY PWZ3790 NSP 5 RADIATE BOARD ASSY PWZ3791

NSP 6 RECEIVE BOARD ASSY PWZ3792 NSP 7 VOLUME BOARD ASSY PWZ3866

8 Clamp Spring ABH7107 9 Loading Belt AEB7029

10 Gear Pulley B ANW7062 11 Roller B ANW7075

NSP 12 Arm Spring PBH1225

13 L Arm Spring PBH1226 14 Sheet PED1028 15 Clamper PNW2743

16 Gear 1 PNW2819 17 Gear 2 PNW2820 18 Gear Holder PNW2822 19 Slider Cam PNW2823 20 Clamp Support PNW2826

21 Clamp Holder PNW2827

22 Drive Arm PNW2829 NSP 23 Link PNW2830 NSP 24 L Slider PNW2831 NSP 25 L Arm PNW2832

22

Note) Tightening Torque: 2 kg·cm

51

9

10

49

4

16

48

a

∗

1

17

26 Guide L PNW2833

14

b

29

b

13

a

18

31

43

27 Guide R PNW2834

28 Link L PNW2844

29 Drive Cam PNW2873

30 Lock Plate PNA2438

31 Motor Pulley PNW1634

32 Roller PNW2647

33 Disc Rack PNW2790

34 Rack Base PNW2835

35 ST Gear 0.6 PNW2836

36 ST Gear 1.0 PNW2837

37 Disc Divider PNW2838

38 Guide Support L PNW2839

39 Guide Support R PNW2840

40 Disc Guard PNW2841

41 Sensor Stay PNW2842

42 Guide Roller PNW2843

43 Slider Motor VXM1033

44 Rack Label PAM1770

45 S Label PAM1771

46 +1 Label PRW1507

47 Screw BBZ30P080FZK

48 Screw BMZ26P040FZK

49 Screw BPZ26P060FMC

50 Screw BPZ30P100FCU

51 Screw IPZ20P080FMC

52 Screw PPZ30P080FMC

53 Arm Assy PXA1615

3

∗1 Froil 397 (for service) GYA1001

∗2 Ha Narl PN955R (for service) GEM1016

7

PD-F1007

2.4 FLOAT BASE ASSY SECTION

FLOAT BASE ASSY SECTION PARTS LIST

Mark No. Description Part No.

33

32

29

26

31

27

28

29

30

1 Gear 1 PNW2052 2 Gear 2 PNW2053 3 Gear 3 PNW2054 4 Carriage Base PNW2699 5 Pickup Assy - S PEA1335

6 D.C. Motor Assy (SPINDLE) PEA1235 7 Carriage DC Motor Assy PEA1246 8 Pinion Gear PNW2055 9 Carriage DC Motor/0.3W PXM1027

10 Disc Table Assy PEA1314

11 Mechanism Board Assy PWX1192 12 Guide Bar PLA1094 13 ………… 14 Screw JFZ17P025FZK 15 Screw JFZ20P040FMC

16 Washer WT12D032D025 17 Clamp Magnet PMF1014

18 Yoke M PNB1312 NSP 19 Disc Table PNW2410 NSP 20 Float Angle ANB7020

21 Gear Stopper PNB1303

22 Screw BPZ20P060FMC

23 Screw BPZ26P100FMC

24 PU Rack Spring ABH7077

25 Rack Holder PNW2056

23

20

12

17

19

10

18

15

5

24

25

16

3

14

2

4

26 Float Base PNW2828

27 Screw ABA7009

28 Float Spring ABH7049

29 Float Rubber AEB7028

30 16P F·F·C/30V PDD1185

NSP 31 Servo Mechanism Assy GM PXA1591

32 Connector Assy (4P) RDE1043

33 Sheet PED1028

How to Install the Disc Table

¶

1

Use nipper or other tool to cut the three sections marked

A

in figure 1. Then remove the spacer

2

While supporting the spindle motor shaft with the stopper, put spacer on top of the yoke M, and stick the disc table on top (takes about 9kg pressure). Detach the

21

22

1

6

8

7

9

11

spacer.

1

Spacer

A

Float Base

2

Yoke M Spacer Setting

Position

A

Carriage Base

Spindle Motor

(Pressure of about 9 kg)

Spacer

Disc Table

1.2mm

Stopper

0.9mm ±0.05mm

6.9mm

8

2.5 FRONT PANEL ASSY SECTION

PD-F1007

4

14

1

19

5

16

9

10

15

17

12

7

11

8

13

22

20

19

21

6

3

18

19

2

FRONT PANEL ASSY SECTION PARTS LIST

Mark No. Description Part No.

1 DISPLAY BOARD ASSY PWZ3840 NSP 2 FUNCTION BOARD ASY PWZ3847 NSP 3 HEADPHONE BOARD ASSY PWZ3860

4 18P F·F·C/30V PDD1188

5 MODE Button PAC1880

6 PLAY Button PAC1881

7 Jog Dial PAC1882

8 ENTER Button PAC1883

9 Name Plate PAM1776

10 Display Window PAM1796

11 Enter Spring PBH1228 12 Jog Sheet PEC1042

Mark No. Description Part No.

13 FC Cover PNM1323 14 PCB Cover PNM1324 15 LED Lens PNW2019

16 Operation Panel PNW2909 17 Sensor Lens PNW2804 18 Rotary Knob RAC1903 19 Screw PPZ30P100FMC 20 KEY BOARD ASSY PWZ3836

21 Screw PPZ30P050FMC 22 Cord clamper RNH-184

9

1

PD-F1007

3. SCHEMATIC DIAGRAM

A

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

A A

-a

-c

A

-a

A A

A

-b

-d

-b

Large size

SCH diagram

Guide page

23

3.1 MECHANISM BOARD, DOOR MOTOR BOARD, DOOR SW BOARD, LED BOARD and PICKUP ASSEMBLIES

SERVO MECHANISM ASSY (PXA1591)

SPINDLE

MOTOR

ASSY

PEA1235

4

SIGNAL ROUTE

B

A

-a

Detailed page

A

-b

(F)

: FOCUS SERVO LOOP

(T)

: TRACKING SERVO LOOP

(C)

: CARRIAGE SERVO LOOP

(S)

: SPINDLE DRIVE

CARRIADGE

MOTOR

ASSY

PEA1246

K

CN207

DOOR SW

C

BOARD ASSY (PWZ3865)

C

DOOR MOTOR

B

BOARD ASSY (PWZ3863)

DOOR MOTOR

VXM1033

K

CN205

MECHANISM

A

BOARD ASSY (PWX1192)

PICKUP ASSY

(PEA1335)

LED BOARD ASSY

D

(PWZ3867)

K

CN202

K

CN208

D

10

1234

(T)

(F)

1

234

PD-F1007

3.2 LOADING SW, LOADING BOARD, SENSOR BOARD, RECIEVE BOARD, RADIATE BOARD and SELECT BOARD ASSEMBLIES

LOADING

F

BOARD ASSY (PWZ3788)

LOADING SW ASSY

E

(PWZ3790)

REAF SW

VSK1011

LOADING MOTOR

VXM1033

SENSOR BOARD

G

ASSY (PWZ3781)

100k

1.5k

150

J605

D20PDY0310E

VOLUME BOARD ASSY

P

(PWZ3866)

22k VR601

CN605 CN604

52147–0310 ×2

J604

D20PDY0315E

I

K

CN203

RADIATE BOARD ASSY (PWZ3791)

RECIEVE

H

BOARD ASSY (PWZ3792)

A

B

C

K

CN204

SELECT MOTOR

VXM1033

SELECT

J

BOARD ASSY (PWZ3785)

11

1

2

3

4

D

1

PD-F1007

23

4

3.3 MAIN BOARD ASSY

CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE NO. ICP-N10, MFD BY ROHM CO., FOR IC35 AND IC36.

A

K

CN610

A

B

(F)

MAIN BOARD ASSY (PWZ3823)

5

-0.7V

6

8

(F)

0V

(T)

0V

0.2V

K-a

2 23

3

1.8V

(S)

7

1.6V

(F)

1.6V

(T)

1.6V

1.7V

(C)

4

33

53

18

19

16

to PICUP ASSY

(T)

F

J651

1.7V

(T)

0V

(L)

(SEL)

0V

(L)

0V

(SEL)

(F)

(T)

23

SIGNAL ROUTE

C

: AUDIO SIGNAL : EFM SIGNAL

(F)

: FOCUS SERVO LOOP

(T)

: TRACKING SERVO LOOP

(C)

: CARRIAGE SERVO LOOP

(S)

: SPINDLE DRIVE

(L)

: LOADING DRIVE

(D)

: DOOR DRIVE

(SEL)

: SELECT DRIVE

(T)

0V

(D)

0V

(D)

0V

(C)

2SD2144S

J

J601

B

D

J631

D

J1601

12

1234

O

J11

L

J701

5

678

PD-F1007

K-b

IC301(CXD2529Q) :PLAY MODE

1 2 3 - 4 7 8 9 10 11 12 13 14 16 17 23 24 25

PIN No.

5

Voltage(V) PIN No.

26 27 38 39 40 41 42 43 44 45 46 47 48 50-55 56 57

5

Voltage(V) PIN No.

61 71 75 78 79 82 83 87 88 89-9084-86 91-92 93-95 9796 100

5

Voltage(V)

4.7

2.5

3.1 3.12.5 2.5 0.9 2.5 2.5 2.5

2.6-2.7

00505 05 0 50 5

2.5 2.5 2.5 2.5

55550 00

4.4 4.7 4.7 4.71.2-1.41.2-1.3

55

0 50

0.05

A

N

J501

B

10

C

D

O

J71

5

6

7

8

13

PD-F1007

MAIN

BOARD

ASSY

(PWZ3823)

K

F

J651

A

CN610

to PICUP ASSY

1.8V

-0.7V

1.6V

0V

1.6V

0V

1.7V

0.2V

0V

CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,

REPLACE ONLY WITH SAME TYPE NO. ICP-N10, MFD BY

ROHM CO., FOR IC35 AND IC36.

(S)

(F)

(T)

(C)

(L)

(SEL)

(F)

(F) (F) (F) (F)

(T) (T)

7

5

6

8

2 23

4

3

33

53

18

19

16

K-bK-a

A

1

23

4

B

C

D

14

K-a

1234

5

B

J631

J

J601

F

J651

D

J1601

O

J11

L

J701

0V

2SD2144S

SIGNAL ROUTE

: AUDIO SIGNAL

: EFM SIGNAL

: FOCUS SERVO LOOP

: TRACKING SERVO LOOP

: CARRIAGE SERVO LOOP

: SPINDLE DRIVE

: LOADING DRIVE

: DOOR DRIVE

: SELECT DRIVE

)

(SEL)

(D)

(F)

(T)

(C)

23

K-bK-a

678

PD-F1007

A

B

C

5

D

6

K-a

7

8

15

PD-F1007

N

J501

IC301(CXD2529Q) :PLAY MODE

PIN No.

Voltage(V)

PIN No.

Voltage(V)

PIN No.

Voltage(V)

1 2 3 - 4 7 8 9 10 11 12 13 14 16 17 23 24 25

26 27 38 39 40 41 42 43 44 45 46 47 48 50-55 56 57

61 71 75 78 79 82 83 87 88 89-9084-86 91-92 93-95 9796 100

5

55

55550 00

00 505 05 0 50 5

0 50

4.7

2.5

2.5 2.5 2.5 2.5

3.1 3.12.5 2.5 0.9 2.5 2.5 2.5

4.4 4.7 4.7 4.71.2-1.41.2-1.3

2.6-2.7

0.05

10

K-bK-a

A

B

1

23

4

C

D

16

K-b

1234

5

O

J71

K-b

K-a

678

PD-F1007

A

B

C

D

K-b

5

6

7

8

17

Pioneer PDF-1007 Service manual

Specifications and Main Features

Frequently Asked Questions

User Manual