Page 1
ORDER NO.
CRT2717
PUB. NO. CRT2717
AUDIO SYSTEM
AMPLIFIER ASSY
Manufactured for TOYOTA
by PIONEER CORPORATION
VEHICLE DESTINATION PRODUCED AFTER TOYOTA PART No. ID No. PIONEER MODEL No.
LEXUS ES300 U.S.A., CANADA July 2001 86100-33150 GM-8317ZT/UC
LEXUS ES300 U.S.A., CANADA July 2001 86280-33140 GM-8317ZT-91/UC
ES300
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2
GM-8317ZT,8317ZT-91
- Supplementary model is identical to the original except for the addition of following items.
Description Part No.
GM-8317ZT-91/UC
Cover CEG1045
Carton CHA1866
Contain Box CHL4511
GM-8317ZT/UC, GM-8317ZT-91/UC
CONTENTS
1. SAFETY INFORMATION ............................................3
2. EXPLODED VIEWS AND PARTS LIST.......................4
3. SCHEMATIC DIAGRAM .............................................6
4. PCB CONNECTION DIAGRAM ..................................8
5. ELECTRICAL PARTS LIST ........................................12
6. ADJUSTMENT..........................................................16
7. GENERAL INFORMATION .......................................16
7.1 CONNECTOR FUNCTION DESCRIPTION ............16
7.2 IC........................................................................17
7.3 SYSTEM BLOCK DIAGRAM.............................17
8. SPECIFICATIONS......................................................18
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GM-8317ZT,8317ZT-91
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
1. SAFETY INFORMATION
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GM-8317ZT,8317ZT-91
2. EXPLODED VIEWS AND PARTS LIST
2.1 EXTERIOR
A
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5
GM-8317ZT,8317ZT-91
1 Screw AMZ26P160FMC
2 Screw BMZ30P080FMC
3 Screw(GM-8317ZT) BMZ50P060FMC
4 Chassis CNA1761
5 Case CNB1984
6 86285-33060(GM-8317ZT) CNC9338
7 86286-33040(GM-8317ZT) CNC9344
8 Cushion CNM4944
9 Cushion CNM7203
10 Cushion CNM7280
11 Seal CNM7281
12 Cushion CNM7493
13 Heat Sink CNR1596
14 Amp Assy CWM7790
15 Screw(M3x6) CBA1393
16 Connector(CN101) CKM1074
17 Connector(CN102) CKM1222
18 Bracket CNC6086
19 Holder CNC9321
20 IC(IC101) TDA7384
21 IC(IC102) TA8254AH
- EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to ∇ mark on the product are used for disassembly.
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6
GM-8317ZT,8317ZT-91
A
1
234
B
C
D
12
34
3. SCHEMATIC DIAGRAM
3.1 AMP ASSY
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS LIST”.
BEEP
FIXED EQUALIZER FRONT
FIXED EQUALIZER REAR
FRONT L
FRONT R
REAR L
REAR R
MIX
HPF
LPF
WOOFER POWER IC PR
HPF
HPF
8V
4V
4V
8V
-21.2dBs
-19.4dBs
-21.2dBs
-19.4dBs
-21.2dB
-20.7
-7.2dBs
-7.0dBs
-3.8dBs
+2.1dBs
+2.1dBs
A
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7
GM-8317ZT,8317ZT-91
5
6
7
8
A
B
C
D
5
6
7
8
WOOFER POWER IC
POWER IC PROTECTION CIRCUIT
MUTE
1/2 VCC REG
8V REG
SYSTEM POWER
CONTROL
L.C FILTER
FRONT AND REAR POWER IC
13.2V
13.2V
5.4V
4.5V
5.3V
5.0V
A
AMP ASSY
Decimal points for resistor
and capacitor fixed values
are expressed as :
2.2 2R2
0.022 R022
←
←
Symbol indicates a resistor.
No differentiation is made between chip resistors and
discrete resistors.
NOTE :
Symbol indicates a capacitor.
No differentiation is made between chip capacitors and
discrete capacitors.
BALANCE
FRONT :+4.9dBs(4kHz)
REAR :+5.5dBs(4kHz)
WOOFER:+18.2dBs(60Hz)
OUTPUT
UNBAL :-20dBs
FRONT/REAR:4kHz
WOOFER :60Hz
INPUT
-21.2dBs
-19.4dBs
-21.2dBs
-20.7dBs
A
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GM-8317ZT,8317ZT-91
A
1
234
B
C
D
12
34
A
AMP ASSY
4. PCB CONNECTION DIAGRAM
4.1 AMP ASSY
A
Capacitor
Connector
P.C.Board
Chip Part
SIDE A
SIDE B
NOTE FOR PCB DIAGRAMS
1. The parts mounted on this PCB
include all necessary parts for
several destination.
For further information for
respective destinations, be sure
to check with the schematic dia-
gram.
2. Viewpoint of PCB diagrams
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GM-8317ZT,8317ZT-91
5
6
7
8
A
B
C
D
5
6
7
8
A
SIDE A
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GM-8317ZT,8317ZT-91
A
1
234
B
C
D
12
34
AMP ASSY
A
A
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GM-8317ZT,8317ZT-91
5
6
7
8
A
B
C
D
5
6
7
8
A
SIDE B
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GM-8317ZT,8317ZT-91
5. ELECTRICAL PARTS LIST
NOTE:
- Parts whose parts numbers are omitted are subject to being not supplied.
- The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....
Unit Number : CWM7790
Unit Name : Amp Assy
MISCELLANEOUS
IC 101 IC TDA7384
IC 102 IC TA8254AH
IC 103 IC NJM4558MD
IC 104 IC NJM4558MD
IC 105 IC NJM4558MD
IC 106 IC NJM4558MD
IC 107 IC NJM4558MD
IC 108 IC NJM4558MD
IC 110 IC NJM2930F08K
Q 201 Transistor 2SA1162
Q 202 Chip Transistor 2SC2712
Q 203 Transistor 2SA1162
Q 301 Chip Transistor 2SC2712
Q 303 Transistor 2SA1162
Q 304 Transistor 2SD1757K
Q 305 Transistor DTC343TK
Q 306 Transistor DTC114EK
Q 307 Transistor DTC114EK
Q 308 Chip Transistor 2SC2712
Q 309 Transistor DTC114TK
Q 311 Transistor 2SA1162
Q 401 Chip Transistor 2SC2712
Q 402 Chip Transistor 2SC2712
Q 403 Transistor 2SA1162
Q 404 Chip Transistor 2SC2712
Q 405 Chip Transistor 2SC2712
Q 406 Chip Transistor 2SC2712
Q 500 Transistor 2SC3929
Q 502 Transistor 2SC3929
Q 503 Transistor 2SC3929
Q 504 Transistor 2SC3929
Q 506 Transistor 2SC3929
Q 507 Transistor 2SC3929
Q 508 Transistor 2SC3929
Q 509 Transistor 2SC3929
Q 510 Transistor 2SC3929
Q 511 Transistor 2SC3929
Q 512 Transistor 2SC3929
Q 513 Transistor 2SC3929
Q 514 Transistor 2SC3929
Q 515 Transistor 2SC3929
D 201 Diode 5KP24A
D 203 Diode RD4R7M(B2)
D 301 Diode RD8R2M(B2)
D 302 Diode UDZ18
D 401 Diode 1SS355
D 402 Diode 1SS355
D 403 Diode 1SS355
L 201 Choke Coil 0.6mH CTH1169
RESISTORS
R 101 RS1/16S331J
R 102 RS1/16S331J
R 103 RS1/16S331J
R 104 RS1/16S331J
R 105 RS1/16S473J
R 106 RS1/16S473J
R 107 RS1/16S473J
R 108 RS1/16S473J
R 109 RS1/16S472J
R 110 RS1/16S472J
R 111 RS1/16S472J
R 112 RS1/16S472J
R 113 RS1/16S472J
R 114 RS1/16S472J
R 115 RS1/16S472J
R 116 RS1/16S472J
R 117 RS1/16S182J
R 118 RS1/16S182J
R 119 RS1/16S102J
R 120 RS1/16S102J
R 121 RS1/16S103J
R 122 RS1/16S103J
R 123 RS1/16S182J
R 124 RS1/16S182J
R 140 RS1/16S473J
R 141 RS1/16S153J
R 142 RS1/16S153J
R 143 RS1/16S153J
R 144 RS1/16S153J
R 145 RS1/16S473J
R 146 RS1/16S472J
R 147 RS1/16S392J
R 148 RS1/16S152J
R 149 RS1/16S273J
R 150 RS1/16S473J
R 151 RS1/16S473J
R 152 RS1/16S473J
R 153 RS1/16S222J
R 155 RS1/16S4R7J
R 156 RS1/16S4R7J
R 157 RS1/16S222J
R 161 RS1/16S100J
R 162 RS1/16S100J
R 163 RS1/16S100J
R 164 RS1/16S100J
R 165 RS1/16S100J
R 166 RS1/16S100J
R 167 RS1/16S100J
R 168 RS1/16S100J
R 181 RS1/16S331J
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
A
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GM-8317ZT,8317ZT-91
R 182 RS1/16S331J
R 183 RS1/16S101J
R 184 RS1/16S101J
R 185 RS1/16S102J
R 186 RS1/16S102J
R 187 RS1/16S181J
R 188 RS1/16S181J
R 191 RS1/16S101J
R 192 RS1/16S101J
R 193 RS1/16S272J
R 194 RS1/16S272J
R 195 RS1/16S223J
R 196 RS1/16S223J
R 201 RS1/16S472J
R 202 RS1/16S472J
R 203 RS1/16S472J
R 204 RS1/16S103J
R 205 RS1/16S103J
R 206 RS1/16S102J
R 207 RS1/16S103J
R 208 RS1/16S103J
R 209 RS1/16S103J
R 210 RS1/16S682J
R 211 RS1/16S103J
R 301 RS1/16S473J
R 302 RS1/16S104J
R 303 RS1/16S103J
R 304 RS1/16S103J
R 306 RS1/16S103J
R 307 RS1/16S472J
R 309 RS1/16S103J
R 310 RS1/16S102J
R 313 RS1/16S103J
R 314 RS1/16S103J
R 315 RS1/16S331J
R 316 RS1/16S222J
R 317 RS1/16S103J
R 318 RS1/16S682J
R 320 RS1/16S103J
R 321 RS1/16S103J
R 322 RS1/16S472J
R 323 RS1/16S103J
R 324 RS1/16S472J
R 325 RS1/16S105J
R 326 RS1/16S105J
R 331 RS1/16S104J
R 332 RS1/16S102J
R 401 RS1/16S3302D
R 402 RS1/16S3002D
R 403 RS1/16S333J
R 404 RS1/16S333J
R 405 RS1/16S683J
R 406 RS1/16S3302D
R 407 RS1/16S3302D
R 408 RS1/16S3302D
R 409 RS1/16S3302D
R 410 RS1/16S473J
R 411 RS1/16S473J
R 412 RS1/16S103J
R 413 RS1/16S333J
R 414 RS1/16S472J
R 415 RS1/16S103J
R 416 RS1/16S183J
R 501 RS1/16S101J
R 502 RS1/16S683J
R 503 RS1/16S122J
R 504 RS1/16S332J
R 509 RS1/16S102J
R 510 RS1/16S683J
R 511 RS1/16S122J
R 512 RS1/16S332J
R 513 RS1/16S101J
R 514 RS1/16S683J
R 515 RS1/16S122J
R 516 RS1/16S332J
R 517 RS1/16S101J
R 518 RS1/16S683J
R 519 RS1/16S122J
R 520 RS1/16S332J
R 525 RS1/16S102J
R 526 RS1/16S683J
R 527 RS1/16S122J
R 528 RS1/16S332J
R 529 RS1/16S101J
R 530 RS1/16S683J
R 531 RS1/16S122J
R 532 RS1/16S332J
R 533 RS1/16S332J
R 534 RS1/16S683J
R 535 RS1/16S122J
R 536 RS1/16S332J
R 538 RS1/16S683J
R 539 RS1/16S122J
R 540 RS1/16S332J
R 541 RS1/16S152J
R 542 RS1/16S683J
R 543 RS1/16S122J
R 544 RS1/16S332J
R 545 RS1/16S122J
R 546 RS1/16S683J
R 547 RS1/16S122J
R 548 RS1/16S332J
R 549 RS1/16S332J
R 550 RS1/16S683J
R 551 RS1/16S122J
R 552 RS1/16S332J
R 554 RS1/16S683J
R 555 RS1/16S122J
R 556 RS1/16S332J
R 557 RS1/16S152J
R 558 RS1/16S683J
R 559 RS1/16S122J
R 560 RS1/16S332J
R 561 RS1/16S122J
R 562 RS1/16S683J
R 563 RS1/16S122J
R 564 RS1/16S332J
R 565 RS1/16S822J
R 566 RS1/16S822J
R 601 RS1/16S0R0J
R 603 RS1/16S0R0J
CAPACITORS
C 101 CKSRYB102K50
C 102 CKSRYB102K50
C 103 CKSRYB102K50
C 104 CKSRYB102K50
C 105 CEHAQ100M50
C 106 CEHAQ100M50
C 107 CEHAQ100M50
C 108 CEHAQ100M50
C 109 CCSRCH221J50
C 110 CCSRCH221J50
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
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GM-8317ZT,8317ZT-91
C 111 CCSRCH221J50
C 112 CCSRCH221J50
C 113 CKSRYB474K10
C 114 CKSRYB474K10
C 115 CKSRYB474K10
C 116 CKSRYB474K10
C 117 CKSRYB474K10
C 118 CKSRYB474K10
C 119 CKSRYB474K10
C 120 CKSRYB474K10
C 121 CFTNA224J50
C 122 CFTNA224J50
C 123 CFTNA224J50
C 124 CFTNA224J50
C 125 CFTNA105J50
C 126 CEHAQ100M50
C 127 CKSQYB104K25
C 130 CKSRYB102K50
C 131 CKSRYB474K10
C 132 CKSRYB474K10
C 133 CKSRYB474K10
C 134 CKSRYB473K16
C 135 CKSRYB102K50
C 136 CKSRYB224K16
C 137 CFTNA474J50
C 138 CEHATR10M50
C 139 CKSQYB473K25
C 140 CKSRYB102K50
C 141 CKSRYB102K50
C 142 CKSRYB224K16
C 143 CEHAR6R8M25
C 150 CKSRYB473K16
C 151 CKSRYB223K50
C 152 CKSRYB103K50
C 161 CKSRYB473K16
C 162 CKSRYB473K16
C 163 CKSRYB473K16
C 181 CKSRYB332K50
C 182 CKSRYB332K50
C 183 CKSRYB332K50
C 184 CKSRYB332K50
C 185 CKSRYB332K50
C 186 CKSRYB332K50
C 187 CKSRYB332K50
C 188 CKSRYB332K50
C 189 CCSRCH471J50
C 190 CCSRCH471J50
C 191 CCSRCH471J50
C 192 CCSRCH471J50
C 193 CCSRCH471J50
C 194 CCSRCH471J50
C 195 CCSRCH471J50
C 196 CCSRCH471J50
C 201 CEHAQ332M16
C 202 CKSRYB104K16
C 203 CEHAQ1R0M50
C 204 CKSRYB103K50
C 205 CEHAQ221M10
C 206 CEHAQ101M10
C 207 CKSRYB103K50
C 208 CKSRYB103K50
C 301 CEHAQ1R0M50
C 304 CEHAQ330M35
C 312 CKSRYB222K50
C 313 CKSRYB222K50
C 401 CKSRYB102K50
C 402 CKSRYB102K50
C 501 CKSRYB472K50
C 502 CKSRYB223K25
C 505 CKSRYB472K50
C 506 CKSRYB472K50
C 507 CKSRYB223K25
C 508 CKSRYB222K50
C 509 CKSRYB472K50
C 510 CKSRYB223K25
C 513 CKSRYB472K50
C 514 CKSRYB472K50
C 515 CKSRYB223K25
C 516 CKSRYB222K50
C 517 CKSRYB223K25
C 518 CKSRYB222K50
C 520 CKSRYB102K50
C 521 CKSRYB473K16
C 522 CKSRYB472K50
C 523 CKSRYB223K50
C 524 CKSRYB473K50
C 525 CKSRYB223K25
C 526 CKSRYB222K50
C 528 CKSRYB102K50
C 529 CKSRYB473K16
C 530 CKSRYB472K50
C 531 CKSRYB223K50
C 532 CKSRYB473K50
C 533 CKSRYB473K16
C 534 CKSRYB473K16
C 537 CKSRYB224K16
C 538 CKSRYB473K16
C 539 CKSRYB103K50
C 540 CKSRYB223K50
C 541 CKSRYB473K16
C 542 CKSRYB473K16
C 545 CKSRYB224K16
C 546 CKSRYB473K16
C 547 CKSRYB103K50
C 548 CKSRYB223K50
C 549 CKSRYB473K16
C 550 CKSRYB223K50
C 551 CKSRYB103K50
C 552 CKSRYB102K50
C 553 CKSRYB224K16
C 554 CKSRYB473K16
C 555 CKSRYB473K16
C 556 CKSRYB223K25
C 557 CKSRYB473K16
C 558 CKSRYB223K50
C 559 CKSRYB103K50
C 560 CKSRYB102K50
C 561 CKSRYB224K16
C 562 CKSRYB473K16
C 563 CKSRYB473K16
C 564 CKSRYB223K25
C 565 CKSRYB105K10
C 567 CKSRYB224K16
C 568 CKSRYB473K16
C 569 CKSRYB105K10
C 571 CKSRYB224K16
C 572 CKSRYB473K16
C 573 CKSRYB473K16
C 575 CKSRYB105K10
C 576 CKSRYB474K10
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
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GM-8317ZT,8317ZT-91
C 577 CKSRYB473K16
C 579 CKSRYB105K10
C 580 CKSRYB474K10
C 581 CKSRYB104K25
C 582 CKSRYB103K50
C 583 CKSRYB104K25
C 584 CKSRYB104K25
C 585 CKSRYB104K25
C 586 CKSRYB103K50
C 587 CKSRYB104K25
C 588 CKSRYB104K25
C 589 CKSRYB474K10
C 590 CKSRYB222K50
C 591 CKSRYB105K10
C 592 CKSRYB103K50
C 593 CKSRYB474K10
C 594 CKSRYB222K50
C 595 CKSRYB105K10
C 596 CKSRYB103K50
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
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GM-8317ZT,8317ZT-91
6.1 CONNECTION DIAGRAM
6. ADJUSTMENT
20P
20P
16P 15P
16P
15P
12P
FX-M8717ZT/UC
GM-8317ZT/UC
BULLET
CONNECTORGGD1269
H/U POWER AMP
7.1 CONNECTOR FUNCTION DESCRIPTION
7. GENERAL INFORMATION
AMP+
RACC
+B
GND
SGNDBEEP
MUTE
RLFLRR
FR
+B
ACC
E
FL-
FL+ FR+
FR-
RL+
RL- WF- WF+
RR+
RR-
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GM-8317ZT,8317ZT-91
7.2 IC
8
9
13
+
-
-
-
+
+
-
+
1
MUTE
2
IN1
3
PRE-GND
4
IN2
5
RIPPLE
6
STAND-BY SW
7
CHIP-DET.&DIAGNOSIS
VCC2
VCC1
10
OUT2(+)
11
OUT2(-)
15
OUT1(+)
14
OUT1(-)
12
GND2
GND1
7.3 SYSTEM BLOCK DIAGRAM
H/U
PWR
AMP
+B, ACC
FX-M8717ZT/UC
CDX-M8067ZT/E
CD
CHANGER
POWER SUPPLY(+B, ACC)
AVC-LAN
SIGNAL(SOUND)
EVOL + ASL
SIGNAL
(UNBALANCE)
GM-8317ZT/UC
4SP
WOOFER
TA8254AH
Page 18
GM-8317ZT,8317ZT-91
8. SPECIFICATIONS
Power source .................................... 13.2 V DC (10.5 – 16.0 V allowable)
Grounding system .............................................................. Negative type
Backup current ................................................................Less than 1.0 mA
Weight ................................................................................................ 780 g
Maximum output power ......................................More than 18 W(Front)
More than 18 W(Rear)
More than 30 W(Woofer)
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2001
K-ZZS. JUNE 2001 Printed in Japan
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