Pioneer DVDVP-8000 Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
ORDER NO.
RRV3389

DVD-V8000

DVD PLAYER
DVD-V8000
RACK MOUNT KIT
CB-A802
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Region No. Remarks
DVD-V8000 KUCXJ AC120 V 1
DVD-V8000 WYXJ5 AC 220 V to 240 V 2
CB-A802 XJ/WL5
XJ/WL5
For details, refer to "Important symbols for good services".
T-ZZR JULY 2006 printed in Japan
-
1234

SAFETY INFORMATION

A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer, birth defects or other reproductive harm.
B
(FOR USA MODEL ONLY)
Health & Safety Code Section 25249.6 – Proposition 65
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and
service technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (waterpipe
C
D
, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Reading should not be above
0.5mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
Leakage current tester
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge
from PIONEER.
E
F
2
1234
AC Leakage Test
DVD-V8000
-
5 678
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 780 nm
LABEL CHECK
Additional Laser Caution
1. Loading-status detection switch (S101 on the LOAB assy) are detected by the microprocessor (IC601 in the DVDM assy).
• To permit the laser diode to oscillate, it is required to set the loading­status detection switch for the clamp position (the center terminal of S101 is shorted to +3V). When the voltage of IC101-pin 21 is +3V, IC601 (microprocessor)
-pin 83 is +3V and IC601-pin 84 is +3V, 650nm laser diode for DVD oscillates in the DVDM Assy.
When the voltage of IC101-pin 21 is +3V, IC601 (microprocessor)
-pin 83 is 0V (GND) and IC601-pin 84 is +3V, 780nm laser diode for CD oscillates in the DVDM Assy.
In the test mode * , the laser diode oscillates when microprocessor
detects a PLAY signal, or when the PLAY key is pressed (S9043 ON in the KEYB assy), with the above requirements satisfied.
A
B
C
2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.
: See page 87.
(Printed on the Rear Panel)
WYXJ5
KUCXJ
D
E
56
DVD-V8000
F
7
8
3
1234
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
A
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
B
C
D
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
E
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
F
4
1234
DVD-V8000
5 678
Steps to be taken during repair
The steps and care to be taken when Assys are replaced for repair or inspection are described here.
First, copy the user setting data to a USB memory device.
Before repair, inspection, or downloading of the firmware, the files indicated below must be copied to a USB memory device just in case the user setting data are accidentally reset to default:
• SETUP menu and ADV. SETUP menu (***.set): SAVE SETUP
• Command stack (***.cmd): SAVE COMMAND STACK The Error History must be also copied to a USB memory device. (Data on the serial number and accumulated playback time will also be obtained.)
• Error History (***.err): SAVE ERROR LOG
For detailed operation, see the operating instructions.
When the pickup or the part that contains the pickup, such as the Traverse mechanism, is to be replaced
• For replacement, follow the procedures described in "7.6 DISASSEMBLY."
• For adjustment, follow the procedures described in "6. ADJUSTMENT."
• Perform only "How to reset playback time B" in "7.1.7."
When the POWER SUPPLY Unit is to be replaced
• Perform only "How to reset Power-on time B" in "7.1.7."
When the DVDM Assy is to be replaced
Replace the Assy, following the procedures described in "7.6 DISASSEMBLY."
• Before disconnecting the FFC cable between the Pickup Assy and the DVDM Assy (CN111), be sure to short-circuit the short-circuiting land of the pickup with Sn-Ag-Cu alloy.
• If the AJKB Assy is to be replaced at the same time, resetting of the ID number and copying of ID data are required.
• See "7. GENERAL INFORMATION."
A
B
C
When the AJKB Assy is to be replaced
• Copying of ID data is required. Also, destination setting and input of the serial number are required.
• See "7. GENERAL INFORMATION."
• If the DVDM Assy is to be replaced at the same time, besides the settings mentioned above, resetting of the ID number is also required.
• See "7. GENERAL INFORMATION."
When downloading the firmware
If you download the firmware via the RS-232C serial port after failing to upgrade it using the CD-R disc, settings, such as SETUP, ADV.SETUP, and the command stack, are all reset to default.
• See "7. GENERAL INFORMATION."
D
E
56
DVD-V8000
F
7
8
5
1234

CONTENTS

SAFETY INFORMATION ..................................................................................................................................... 2
A
B
C
D
E
F
1. SPECIFICATIONS ............................................................................................................................................ 7
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 8
2.1 PACKING ................................................................................................................................................... 8
2.2 EXTERIOR SECTION.............................................................................................................................. 10
2.3 FRONT PANEL SECTION ....................................................................................................................... 12
2.4 LOADER MECHA. ASSY ......................................................................................................................... 14
2.5 TRAVERSE MECHA. ASSY-S ................................................................................................................. 16
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................18
3.1 BLOCK DIAGRAM ................................................................................................................................... 18
3.2 LOAB ASSY and OVERALL WIRING DIAGRAM..................................................................................... 20
3.3 DVDM ASSY 1/6 [FTS BLOCK]............................................................................................................... 22
3.4 DVDM ASSY 2/6 [FR BLOCK]................................................................................................................. 26
3.5 DVDM ASSY 3/6 [EBY/AV1 BLOCK] ....................................................................................................... 30
3.6 DVDM ASSY 4/6 [VIDEO BLOCK]........................................................................................................... 34
3.7 DVDM ASSY 5/6 [USB/SUBCPU BLOCK]............................................................................................... 38
3.8 DVDM ASSY 6/6...................................................................................................................................... 42
3.9 VJKB and USBB ASSYS ......................................................................................................................... 44
3.10 AJKB ASSY ........................................................................................................................................... 48
3.11 KEYBY and PWSB ASSYS ................................................................................................................... 52
3.12 SYPS ASSY........................................................................................................................................... 54
3.13 WAVEFORMS ........................................................................................................................................ 56
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 59
4.1 LOAB ASSY............................................................................................................................................. 59
4.2 DVDM ASSY............................................................................................................................................ 60
4.3 AJKB ASSY ............................................................................................................................................. 64
4.4 VJKB and USBB ASSYS ......................................................................................................................... 68
4.5 KEYB and PWSB ASSYS........................................................................................................................ 72
4.6 SYPS ASSY............................................................................................................................................. 76
5. PCB PARTS LIST ........................................................................................................................................... 77
6. ADJUSTMENT ............................................................................................................................................... 81
6.1 ADJUSTMENT ITEMS AND LOCATION ................................................................................................. 81
6.2 JIGS AND MEASURING INSTRUMENTS............................................................................................... 81
6.3 NECESSARY ADJUSTMENT POINTS ................................................................................................... 82
6.4 TEST MODE ............................................................................................................................................ 83
6.5 MECHANISM ADJUSTMENT.................................................................................................................. 84
6.6 ELECTRICAL ADJUSTMENT.................................................................................................................. 86
7. GENERAL INFORMATION............................................................................................................................. 87
7.1 DIAGNOSIS ............................................................................................................................................. 87
7.1.1 SELF-DIAGNOSIS FUNCTION OF PICKUP DEFECTIVE ............................................................... 87
7.1.2 TEST MODE SPECIFICATIONS ....................................................................................................... 88
7.1.3 SELF-DIAGNOSIS FUNCTION......................................................................................................... 90
7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE............................................................. 92
7.1.5 ERROR DISPLAY .............................................................................................................................. 93
7.1.6 ERROR HISTORY ............................................................................................................................. 96
7.1.7 ACCUMULATED POWER-ON TIME AND PLAYBACK TIME............................................................ 98
7.1.8 TROUBLE SHOOTING...................................................................................................................... 99
7.1.9 POWER ON SEQUENCE................................................................................................................ 101
7.1.10 FAILURE JUDGMENT OF THE HDMI TRANSMITTER IC............................................................ 103
7.2 UPGRADING ......................................................................................................................................... 104
7.2.1 UPGRADING OF THE FIRMWARE ................................................................................................ 104
7.2.2 IF UPGRADING OF THE FIRMWARE FAILS.................................................................................. 105
7.3 SETTING THE DESTINATION............................................................................................................... 106
7.4 SETTING THE ID NUMBER AND COPYING THE ID DATA.................................................................. 107
7.5 SERIAL NUMBER SETTING ................................................................................................................. 108
7.6 DISASSEMBLY ...................................................................................................................................... 109
7.7 PIN FUNCTION OF THE PCB ASSY .................................................................................................... 120
7.8 PARTS.................................................................................................................................................... 130
7.8.1 IC ..................................................................................................................................................... 130
7.8.2 LCD MODULE ................................................................................................................................. 158
7.9 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ................................................................... 159
8. PANEL FACILITIES ...................................................................................................................................... 160
9. RACK MOUNT KIT (CB-A802) ..................................................................................................................... 164
9.1 PACKING SECTION .............................................................................................................................. 164
9.2 INSTALLATION PROCEDURES ............................................................................................................ 166
6
1234
DVD-V8000
5 678

1. SPECIFICATIONS

Specifications
A
General
System ............................................................... DVD Player
Electrical ratings
USA and Canada.......................... AC 120 V, 50 Hz/60 Hz
Europe............................... AC 220 – 240 V, 50 Hz/60 Hz
Power consumption ..................................................... 23 W
Standby power consumption ...................................... 0.8 W
Startup current
USA and Canada........................................ 22.1 A or less
Europe........................................................ 46.3 A or less
Weight ......................................................... 5.3 kg (11.7 lbs)
External dimensions
................... 420 mm (W) x 86.2 mm (H) x 309.2 mm (D)
Operating temperature ............................... +5 °C to +35 °C
16-9/16 in (W) x 3-3/8 in (H) x 12-3/16 in (D)
Operating humidity ....... 5 % to 85 % RH (no condensation)
(including protuberances)
(+41 °F to +95 °F)
Playback
Playable discs....... DVD-Video, DVD-R, DVD-RW, Video-CD,
Audio-CD, CD-R, CD-RW
Video Output
Composite ..................BNCx1, 1.0 Vp-p, 75 (VIDEO OUT)
75
S-VIDEO............................. 4P mini DIN x 1 (S-VIDEO OUT)
C: 0.286 Vp-p (NTSC), 0.300 Vp-p (PAL), 75
Component ............... BNC x 3 (COMPONENT VIDEO OUT)
DVI ............................................. 24-Pin DVI-D connector x 1
(conforms to DVI 1.0, supports HDCP Ver.1.0)
Pin jack x 1, 1.0 Vp-p,
(MONITOR VIDEO OUT)
Y:1.0 Vp-p, 75
Y: 1.0 Vp-p, 75
Pb: 0.7 Vp-p, 75
Pr: 0.7 Vp-p, 75
Ω Ω
Video Input
Composite ....................BNC x 1, 1.0 Vp-p, 75 (VIDEO IN)
Audio Input
Analog .........................
or more (AUDIO IN, L, R), With input level control (LEVEL)
Pin jack x 2, 2 V rms (0 dBfs), 22 k
External Sync Input
Black burst ..............................BNC x 2, 0.286 Vp-p (NTSC),
0.300 Vp-p (PAL), 75
ON/OFF (EXT SYNC IN)
Other
RS-232C connector............................D-sub 9-Pin (male) x 1
EXT TERMINAL connector....Mini D-sub 15-Pin (female) x 1
MOUSE/MEMORY connectors .............................................
USB connectors 4P type A (conforms with USB 1.1) x 3
(total current supplied for all three ports: Max 0.7 A)
(conforms to RS-232C; inch threads)
(inch threads)
Accessories:
Remote control unit ............................................................1
R6 (AA) batteries ................................................................. 2
Power cord ..........................................................................1
Warranty ...........................1 (USA and Canada models only)
Operating Instructions ........................................................1
These specifications and designs are subject to change without notice.
B
C
D
Audio Output
Analog ..................................... Pin jack x 2, 2 Vrms (0 dBfs),
Digital .........................................Pin jack x 1, 0.5 Vp-p, 75
56
1.5 k or less (AUDIO OUT L, R)
(DIGITAL AUDIO OUT COAXIAL)
Optical fiber connector x 1
(DIGITAL AUDIO OUT OPTICAL)
DVD-V8000
The specifications and design of this product are subject to change without notice, due to improvement.
7
E
F
7
8
1234

2. EXPLODED VIEWS AND PARTS LIST

NOTES:
A

2.1 PACKING

B
C
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
2
8
7
(/KUCXJ)
9
11
10
(/WYXJ5)
1
3
6
D
13
E
5
4
12
F
8
1234
DVD-V8000
5 678
PACKING parts List
Mark
Mark
No. Description Part No.
1 Mirror Mat (850 x 750) DHL1156
2Pad (Top) DHA1704
3Pad (Bottom) DHA1703
4Packing Case See contrast table (2)
NSP 5 Polyethylene Bag AHG7117
6 Instruction Manual DRE1031
(English, French)
7Power Cord See contrast table (2)
>
No. Description Part No.
8 Remote Control Unit DXX2574
NSP 9 Bettery (R6P, AA) VEM1031
10 Label (WEEE) See contrast table (2)
NSP 11 Warranty Card PUSA See contrast table (2)
NSP 12 Label VRW1629
13 Spacer DHA1719
(2) CONTRAST TABLE
DVD V8000/KUCXJ and DVD-V8000/WYXJ5 are construccted the same except for following:
Mark No. Symbol and Description
4Packing Case DHG2601 DHG2600
>
NSP 11 Warranty Card PUSA DRY1240 Not used
7Power Cord ADG1215 ADG1214
10 Label (WEEE) Not used ARW7322
DVD-V8000
/KUCXJ
DVD-V8000
/WYXJ5
A
B
C
D
E
56
DVD-V8000
F
7
8
9
1234

2.2 EXTERIOR SECTION

A
38
38
20
B
38
24
39
C
17
D
38
27
34
39
H
26
46
I
26
38
38
25
35
38
37
47 Refer to "2.4 LOADER MECHA ASSY".
11
K
J
18
38
2
38
38
C
38
L
38
J
30
I
H
38
B
A
C
22
1
B
38
14
45
39
M
38
38
38
19
38
37
36
F
38
48
G
38
38
N
5
38
38
41
7
37
39
38
38
36
36
38
10
6
E
N
K
5
L
M
A
D
9
38
4
23
28
29
E
Refer to "2.3 FRONT PANEL SECTION".
F
32
10
1234
28
29
15
38
38
38 45
31
21
A
B
C
16
38
38
40
12
38
13
33
38
38 42
D
D
3
G
43
F
E
42
8
NON-CONTACT
SIDE
CONTACT SIDE
DVD-V8000
>
>
5 678
EXTERIOR SECTION parts List
Mark
No. Description Part No.
1 VJKB Assy DWZ1175
2 AJKB Assy DWZ1176
3 USBB Assy DWZ1179
4DVDM Assy DWS1364
5 FFC (24P) DDD1294
6 FFC (29P) DDD1296
7AC Inlet Assy DKP3770
8 SYPS Assy DWR1401
9 Connector Assy PF12PP-D12
10 Connector Assy PF13PP-D35
11 Connector Assy PG05KK-E30
12 Spacer AEC1065
13 Leg Assy SX (PLS) AEC7113
14 PCB Support AEC7513
NSP 15 Base Shassis DNA1330
16 Bottom Plate DNA1331
17 Mecha Case (Bottom) DNA1332
18 Rear Panel See contrast table (2)
19 Bonnet Case S DXX2576
20 Mecha Case (Top) DNH2702
21 Hole Cover DNH2705
22 Mecha Case (Side) DNH2727
23 Barrier DNH2758
24 Adapter 3 L (ABS) VNL1958
25 Adapter 3 R (ABS) VNL1959
Mark No. Description Part No.
26 Cable Packing DEC2885
27 Eject Hole Sheet DEC2891
28 Tray Packing A DEC2894
29 Tray Packing B DEC2895
30 EMI Sheet B DEC2960
NSP 31 Sheet VEX1024
32 Tray Panel DNK4535
NSP 33 Caution Label DRW1975
34 Service Caution Label DRW2306
35 Laser Caution (PAP) VRW2257
36 Hexagon Head Screw BBA1051
37 Screw BBT40P080FTB
38 Screw BBZ30P060FTB
39 Screw BPZ30P080FCC
40 Screw CBA1805
41 Screw CBZ30P080FTB
42 Screw IBZ30P060FCC
43 Screw PMB40P080FTC
45 Cord Clamper RNH-184-0
46 Screw VBA1094
NSP 47 LOADER MECHA ASSY VWT1229
48 Screw PMZ25P050FTC
A
B
C
(2) CONTRAST TABLE
DVD-V8000/KUCXJ and DVD-V8000/WYXJ5 are construccted the same except for following:
Mark No. Symbol and Description
NSP 18 Rear Panel DNC1781 DNC1780
DVD-V8000
/KUCXJ
DVD-V8000
/WYXJ5
D
E
F
56
DVD-V8000
7
8
11
1234

2.3 FRONT PANEL SECTION

A
12
B
Solder
the No."4" together
with the No."7".
14
C
8
9
F
2
A
7
9
8
16
15
DVDM
CN1502
DVDM
CN1501
5
4
6
A
16
15
DVDM
CN1504
10
3
15
15
15
1
E
11
13
D
E
NON-CONTACT
F
12
1234
DVD-V8000
SIDE
CONTACT SIDE
5 678
FRONT PANEL SECTION parts List
Mark
No. Description Part No.
1 KEYB ASSY DWZ1177
2 PWSB ASSY DWZ1178
3 FFC (24P) DDD1297
4 Connector DKN1418
5 Connector Assy DKP3746
6 Connector Assy DKP3747
7 LCD Module DWG1590
8Tray Packing C DEC2896
9Tray Packing D DEC2897
10 EMI Sheet A DEC2959
11 Display Sheet A DEC2971
12 Display Sheet B DEC2972
13 Display Window DAH2429
14 Front Panel Assy DXA2066
15 Screw BPZ30P080FCC
16 Screw IPZ30P080FTC
A
B
C
D
E
56
DVD-V8000
F
7
8
13
1234

2.4 LOADER MECHA. ASSY

Note :
A
Refer to " Application of Lubricant".
Daifree GEM1036
B
21
C
20
Cleaning paper
GED-008
6
10
Lubricating Oil GYA1001
11
14
6
6
15
3
Refer to
1
"2.5 TRAVERSE MECHA. ASSY-S".
5
6
To DVDM CN101 (Pickup Assy-S)
To DVDM CN104 (Stepping Motor)
To DVDM CN105 (Spindle Motor)
2
A
4
16
17
18
D
LOADER MECHA. ASSY parts List
Mark
No. Description Part No.
1Traverse Mecha. Assy-S VXX3125
2 Loading Motor Assy VXX2912
3 Motor Pulley PNW1634
NSP 4 Motor VXM1107
5 Flexible Cable (24P) VDA2135
E
6 Floating Rubber VEB1351
7 Belt VEB1358
8 Stabilizer VNE2253
9 Loading Base VNL1917
10 Float Base DVD VNL1918
13
12
20
19
20
23
A
8
9
22
7
G
Mark No. Description Part No.
17 Bridge VNE2343
18 Clamper VNL1924
19 Screw JGZ17P028FTC
20 Screw VBA1094
21 Tray VNL1920
NSP 22 LOAB Assy VWG2426
23 Connector Assy (2P) VKP2253
Lubricating Oil GYA1001
11 Drive Cam VNL1919
12 Gear Pulley VNL1921
13 Loading Gear VNL1922
14 Drive Gear VNL1923
F
15 SW Lever VNL1925
16 Clamper Plate VNE2342
14
1234
DVD-V8000
5 678
Application of Lubricant
No. 9 Loading Base
Lubricating Oil GYA1001
Around the shaft
Lubricating Oil GYA1001
A
B
Front View
No. 21 Tray
Lubricating Oil GYA1001
Lubricating Oil GYA1001
No. 11 Drive Cam
Lubricating Oil GYA1001
Daifree GEM1036
Concave of unevenness
Lubricating Oil GYA1001
Inner side of a ditch
Rear View
No. 21 Tray
Inner side of a ditch
Daifree GEM1036
Lubricating Oil GYA1001
Inner side of a ditch
No. 11 Drive Cam
Daifree GEM1036
Concave of unevenness
C
D
E
Top View Bottom View
Concave of unevenness
Daifree GEM1036
DVD-V8000
56
Side of the rib
Daifree GEM1036
7
8
F
15
1234

2.5 TRAVERSE MECHA. ASSY-S

A
15 (Torque : 0.15 ± 0.01 N•m)
Cleaning paper
GED-008
Cleaning liquid GEM1004
17
8
10
17
B
1
13
C
16
17
10
7
6
4 (Adjustment screw)
Silicone Adhesive GEM1037
3
To DVDM CN101 (Pickup Assy)
14
9
Silicone Adhesive GEM1037
5
(Adjustment
To DVDM CN105
D
(Spindle Motor)
spring)
Screw Tight GYL1001
15 (Torque : 0.15 ± 0.01 N•m)
16
2
To
DVDM CN104
(Stepping Motor)
E
11
NON-CONTACT
SIDE
CONTACT SIDE
F
16
1234
DVD-V8000
5 678
TRAVERSE MECHA. ASSY-S parts List
Mark
No. Description Part No.
1 Spindle Motor VXM1112
2 Stepping Motor VXM1113
3 Pickup Assy-S OXX8018
4Skew Screw VBA1091
5Skew Spring VBH1335
6 Guide Bar VLL1514
7 Sub Guide Bar VLL1515
8 Leaf Spring VNC1023
9 Joint Spring VNC1019
10 Support Spring VNC1020
NSP 11 Mecha.Chassis VNE2344
12 Damper Sheet VEB1335
13 Spacer VNL1913
14 Joint 03 VNL1949
15 Tapping Screw VBA1092
16 Screw BBZ20P050FTC
17 Screw PMA26P100FTC
A
B
C
D
E
56
DVD-V8000
F
7
8
17
y
1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A
A
DVDM ASSY
OEIC
SPDL
MOTOR
B
PU ASSY
LOADING
C
Mecha ASSY
STEPPING ST2- LODPOS
MOTOR ST2+
(Slider) ST1+
2 1
LOADING V+5V 6MHz
MOTOR LOAB A ~ Z
CN602 CN111
LD(650) AD00
7 9 $ ^ # @ ( *
4 3 2 1
1 2 3 4
5
ASSY 27MAV1 X1501
%
LD(780)
#
A ROMXA
8
C
6
B1
9
B2
0
B3 FE DSPRF 27MAV1 22/24AV1
3
B4
4
TRKG DRV FDO
* ( ) _
9 8 7 6
5 4 3 2 1
=
4 3 2 1
1 2 3 4
5
CN115
CN114
CN103
~ 9 0
TRKG RTN TDO
FOCS DRV LDDRV
FOCS RTN ST1
H3-
H3+
H2- SPDO
H2+
H1- X601
H1+ 16.5 MHz SDA1
A1 SCL1
A2
A3 XCSDF0
SLDPOS SLDPOS
ST1- LT1
LOAD- SSCK
LOAD+
V+3D SI
SW2
GNDS 13.824MHz X1201 DP1,2,3
SYPS ASSY
EV6V(B) 16MDSP REL_CS
D
H
1 2 3 4 5
6 7 8 9 0
­= ~
CN101
NEUTRAL
E
CHASSIS GND
LIVE
AC Inlet
CN9501
F
PWSB ASSY
1
2 3 4
1
EV6V(A)
2
SW+5V
3
U_CON
4
GND
5
GND
6
p_CON
7
GND
8
SW+12V
9
GND
0
Ev+4V
-
GND
=
SW+3.3
~
CN401
CN9002
GND IC9001 IR
1
POWER_SW
2
POWER_LED
3
V+5E
4
IC102
TC7W53FU
Q101
7
6
Q102
IC351 M56788AFP
=
FTS
DRIVER
@!
32
31
35
34
IC473
7
6
-
+
ANALOG
SW
Key Lock LED
1
%
=
­5 6 7 4
1
IC101 LA9704WS1
RFIC
3 & $ ≠ £
ST2
! ~
IC202
=
BA6664FM
­0
SPDL
9
DRIVER
7 4 2
X471
IC481
CY22389
CLK IC
Q602
Q602
PH
] —
BH
TE
› ‹
32
33
31
30
39
IC201 LC78652W
SERVO
47
48
DSP
46
*
D8 ~ D15,A0 ~ A11 SO
!
16MDSP
IC1201
49
47
48
134
135
UHC124BF
8 =
33MEBY1 REL_DA
~ 7
4
22/24AV1 RST
­0
22/24HDM
9
USB CONT
36MEBY 5MHz
16MEBY REL_CK
22/24M
IC1202,3,4
UPD16876
P.CONT IC
x3
E
STANDBY LED
F
POWER KEY
ON LED
Disp KEY
KEYB ASSY
PLAY LED
IC741 16M
SDRAM
IC701
172
PE5286B
AIN
EBY
CHIP
185
45
36MEBY 33MEBY
3
^
D8 ~ D15,A3
IC601
PD6345A FR
FRDTR
FRTXD
123
98
57
62
97
122
FRCTS
FRRXD
MP1,2,3
+5V
x3
LCD KEY
-
+
RS,R/XW/E VLED,VLEDG
IC781 64M
SDRAM
36MEBY PD0-PD7
189
D0 ~ D15,A0 ~ A22
BD0-BD7
194
XDFSO0 CDDATA LRCKA0
32
XDFSCK0 DATAI
31
D8 ~ D15,
A0 ~ A16
93
95
172
IC1505
PST3228
RESET IC
LCD_VR
LCD_VR DB0 ~ 7
LCD MODULE
D0 ~ D15,
A1 ~ A11
Ú
71
DB0 ~ 7
CN1501 CN1502
IC751
163
M65776B
AV1
162
106
D0 ~ D15,A1 ~ A20
IC603 16M FLASH
IC602 4M S-RAM
Host Bus
D8 ~ D15,A0 ~ A18
OSD_CS,OSD_CLK,OSD_DATA,OSD_RST
IC1501
PE5557-B
SUB CPU
DB0 ~ 7
ABCDEFGHIJKL
123456789012
176
BCKA0
164
159
DOUT0
170
178
CSYNC
177
PD
172
XRD
JAMMER
$ % #
IR
Keyi
Ke
18
Stop/Open KEY
Play/Pouse Key KEY
SCAN/SKIP KEY
STILL/STEP KEY SELECT_M KEY SELECT_V KEY
DVD-V8000
1234
A
B
+
+
+
+
5 678
A
IC902 16M
SDRAM
PD0-PD7
176
BCKA0
AD00 PPD0-PPD7 OSD_RST
164
LRCKA0 OSD_CS
159
DOUT0
170
178
CSYNC SCL1 OSD_DATA
177
PD
2
V1
H
IC786 BUF
IC1101 3V5V
BUF
IC901 CD0040AF
PRO-U
SDA1
135
136
OSD_CS,OSD_CLK,OSD_DATA,OSD_RST
SDA1 OSD_DATA
SCL1 V V CV V_out
IC903
21
ADV7320KSTZ
22
VIDEO
ENCODER
TA,OSD_RST
SDA1 PPD0-PPD7 TCLK+,-
49
IC1001
SCL1 24PIN
50
PD0280B
T-REX
22/24HDM QG2-QG9 DP3
@
IC1051
SDA1
#
SCL1
CN1504
CN9001
SII9190CTG64
HDMI Trs
IC1301 LM1881
M
SYNC
SEP.
CN1201
+5V MP1,2
USBB ASSY
LT1
XRD
SSCK 22/24M PCMCLK 22/24M
SO XDFSO0 MD MD
SI XDFSCK0 MC MC LCX157 D-SUB9
JAMMER SCL1 SCL1 SCL1 DTR DTR
A
~ Z BCKA1 BCK BCKA1
$
REL_DA DOUT0 DOUT0
%
REL_CK RXD
REL_CS FRRXD RXD CTS
#
IR
Keyin1 ~ 4 Keyout1 ~ 5 LED CSYNC CSYNC_IN MD
02
EDG DP1,2 LRCKA1
Keyout1 ~ 5
Keyin1 ~ 4
LED
PB0-PB9
PC0-PC9
6dB UP OSD_CK
4
2
6
OSD_RST
OSD_CS
OSD_CK
DVI-D
USB
(MOUSE MEMORY)
TXD
) ( * & = 0
8 6 4 2
9
­~ @ % ^ 7 5
3 $
0
­=
9
4 3 2
7
CN7001
AO0
LRCKA1
CN8001 CN8701
3
7
IC7101
V CV OUT
2
6
LA73054
6
8
Video
-
AMP
! #
B
VJKB ASSY
IC8802
5
6
MC
BCKA1
AO0
0.22Fx 2 superC
4
32k
EEPROM
=
CTS
JAMMER A ~ D,X,Y,Z,E SPDIF OUT
~
IC8101
!
PCM1742K
@
AUDIO
1
DAC
2 3
#
7 8 9
44
42
S_C S_C S_C S_C
S_Y S_Y S_Y S_Y
43
YYYY
39
Cb Cb Cb Cb
38
Cr Cr Cr Cr Y_out
37
PB0-PB9 Td1+,-
PC0-PC9 Td2+,-
QB2-QB9
QR2-QR9 MP3
0 % &
( _ ¡ £
CN901
Td0+,- Cb_out
DDCDA Cb OUT
DDCCL
+5V
CN551
9
­~
XCSDF0 ML ML RXD RXD
@
SDA1 SDA1 SDA1 RXD TXD TXD
% ^
7
AO0 DATA
5
LRCKA1 LRCK
3 $
CN1503
JAMMER FRCTS CTS
A
~ Z
0
-
FRTXD
=
FRDTR DTR TXD TXD
9
REL_DA RTC_DATA REL_DA
4
REL_CK RTC_CLK REL_CK
3
REL_CS RTC_CS REL_CS
2
7
DP1,2 ML
MP1,2
+5VUSB V+3E 22/24 M
CN9701
)
9
IC7301
0
PDC084
9 @
OSD
IC
~
Cvout
33
31
C_out S OUT
28
25
Y/G_out
23
21
Cr_out Y OUT
IC8703 SP232EEN
RS232C
9
DRIVER
0
RECEIVER
-
IC8702 SP232EEN
9
RS232C
=
DRIVER
-
DTR
RECEIVER
0
!
~
=
5
3
1
-
-
+
6dB UP RIN R IN
+
IC8701
7
8
6dB UP
V+3V
2
3
!
~
6dB UP
-
75 DRIVER
!
-
-
8
7
8 ~
DTR
! 7
LOUT
ROUT
LIN
CV IN
(P/A/N)
OSD OUT
Cr OUT
D-SUB15
L OUT
R OUT
L IN
B
C
D
E
-
D
USB(MOUSE,MEMORY)
IC8801
7
REL_DA
S-35190A
3
REL_CK EXT SYNC IN
RTC
REL_CS
5
6dB UP
X8801
32.768 kHz
-
+
+
F
ECT_V KEY
SELECT_A KEY
C
AJKB ASSY
75
56
DVD-V8000
7
EXT SYNC IN
19
8
1234

3.2 LOAB ASSY and OVERALL WIRING DIAGRAM

A
D
USBB ASSY (DWZ1179)
B
H
SYPS ASSY (DWR1401)
LCD MODULE (DWG1590)
C
A
DVDM ASSY (DWS1364)
D
E
A 1/6 - A 6/6
AJKB ASSY (DWZ1176)
C
F
20
1234
DVD-V8000
5 678
KEYB ASSY (DWZ1177)
E
PWSB ASSY
F
(DWZ1178)
A
Loading Mecha ASSY (VWT1229)
Traverse Mecha ASSY-S (VXX3125)
SPINDLE MOTOR (VXM1112)
Pickup ASSY-S (OXX8088)
B
C
D
CN601
÷
When ordering service parts, be sure to refer to "EXPLODED VIEWS
and PARTS LIST" or "PCB PARTS LIST".
÷
The > mark found on some component parts indicates the
VJKB ASSY (DWZ1175)
B
56
importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
÷
: The power supply is shown with the marked box.
DVD-V8000
S101
7
LOAB
G
LOAB ASSY (VWG2426)
CN602
E
F
G
21
8
1234

3.3 DVDM ASSY 1/6 [FTS BLOCK]

A
A 1/6
DVDM ASSY (DWS1364) (1/2)
Large size
SCH diagram
1/2
B
C
2/2
1/6A
(RF)
(RF)
(RF)
(RF)
(RF)
(RF)
(F)
1/2
D
E
(RF)
: RF SIGNAL ROUTE
(RF_V)
: RF (VIDEO) SIGNAL ROUTE
(RF_A)
: RF (AUDIO) SIGNAL ROUTE
(AD)
: AUDIO DATA SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: STEPPING SERVO LOOP LINE
F
(F) (F)
(T) (T)
1/6A
(S)
22
1234
DVD-V8000
5 678
The following waveforms were measured at the point of the corresponding
NOTE:
balloon number in the schematic diagram and PCB diagram.
4
(S)
(S)
(S)
(F)
(F)
(T)
(T)
(S)
(RF)
(RF)
1/6A
(RF)
A
B
1
C
D
(RF)
E
1/6,A 2/6A
DVD-V8000
56
(RF_A)
(RF_V)
2
7
8
F
23
F
F
1234
A
A 1/6
B
C
DVDM ASSY (DWS1364) (2/2)
(RF_A)
(F)
(T)
5
7
Large size
SCH diagram
1/2
3/6A
1/6A
D
E
2/2
2/2
11
10
3/6A
8
9
(
(R
(R
(
F
A 1/6
24
The following waveforms were measured at the point of the corresponding
NOTE:
balloon number in the schematic diagram and PCB diagram.
DVD-V8000
1234
5 678
A
3/6A
(RF_V)
6
B
5
(AD)
(AD)
C
3/6A
4/6A
D
(RF_V)
1/6A
E
(RF)
: RF SIGNAL ROUTE
(RF_V)
: RF (VIDEO) SIGNAL ROUTE
(RF_A)
: RF (AUDIO) SIGNAL ROUTE
(AD)
: AUDIO DATA SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: STEPPING SERVO LOOP LINE
56
DVD-V8000
F
A 1/6
7
8
25
1234

3.4 DVDM ASSY 2/6 [FR BLOCK]

A
A 2/6
DVDM ASSY (DWS1364) (1/2)
1/6
A
4/6
4/6
A
A
Large size
SCH diagram
1/2
B
2/6
A
4/6
A
C
2/2
2/6
A
1/2
D
E
5/6 4/6
AA
5/6
A
F
26
1234
DVD-V8000
5 678
1/6A
A
B
C
D
E
F
56
DVD-V8000
7
8
27
1234
A
B
C
A 2/6
DVDM ASSY (DWS1364) (2/2)
D
A
5/6
: The Power supply is shown with the marked box.
E
2/6
A
F
A 2/6
28
CN101
H
1234
DVD-V8000
5 678
A
2/6
A
3/6
A
3/6
5/6
A
A
TC7W53FU-TRB
2/6
A
A
2/6
B
C
Large size
SCH diagram
1/2
D
5/6
5/6
A
A
A
3/6
AA
3/6
A
A
3/6 1/6
DVD-V8000
56
3/6
2/2
3/6
A
E
2/2
F
A 2/6
7
8
29
1234
A

3.5 DVDM ASSY 3/6 [EBY/AV1 BLOCK]

A
A 3/6
DVDM ASSY (DWS1364) (1/2)
Large size
SCH diagram
1/2
B
2/2
C
1/2
1/6A
D
1/6A
(RF_V)
E
(RF_V)
(AD)
(AD)
F
30
1234
DVD-V8000
Loading...
+ 138 hidden pages