PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
ORDER NO.
RRV2570
DVD-R7322
DVD-R/RW DRIVE UNIT
DVD-R7322
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ModelTypePower RequirementRemarks
DVD-R7322ZUCYV/WLDC Power supply from other system
For details, refer to "Important symbols for good services" on the next page.
T-ZZR MAR. 2002.printed in Japan
1234
SAFTY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
B
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
IMPORTANT
The pickup of this device conforms to Class 3A of the FDA Laser Restrictions
(CFR21 PART 1040), and the device, which conforms to Class A as a total
product, is not to be disassembled for repair in the U.S.A. or its territories.
C
D
E
In other districts, the device must be disassembled for repair only by a
specially instructed person with sufficient care against laser light.
VARO!
AVATTAESSA JA SUOJALUKITUS
OHITETTAESSA OLET ALTTIINA
NÄKYMÄTTÖMÄLLE LASERSÄTEIYLLE.
ÄLÄ KATSO SÄTEESEEN.
ADVARSEL :
USYNLIG LASERSTRÅLING VED ÅBNING
NÅR SIKKERHED SAFBRYDERE ER UDE AF
FUNKTION. UNDGÅ UDSÆTTELSE FOR
STRÅLING.
VARNING!
OSYNLIG LASERSTRÅLNING NÄR DENNA
DEL ÄR ÖPPNAD OCH SPÄRREN
ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN.
LASER
kuva 1
Lasersateilyn
varoitusmerkki
WAVELENGTH : 658 nm
WARNING!
DEVICE INCLUDES LASER DIODE WHICH
EMITS INVISIBLE INFRARED RADIATION
WHICH IS DANGEROUS TO EYES. THERE IS
A WARNING SIGN ACCORDING TO PICTURE
1 INSIDE THE DEVICE CLOSE TO THE LASER
DIODE.
IMPORTANT
THIS PIONNER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER : 35 mw
LASER
Picture 1
Warning sign for
laser radiation
F
2
DVD-R7322
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LABEL CHECK
A
B
C
DRW2092DRW2090
Additional Laser Caution
1. The ON/OFF(ON:low level,OFF:high level) status of the
CLAMP signals for detcting the loading state are detected
by the drive CPUs, and the design prevents laser diode
oscillation when the CLAMP signal turns OFF.
In normal operation, if no disc is clamped, the laser diode
oscillation is disabled.
However, the interlock does not always operate in the test
mode.
*
2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 3A
laser beam.
* Refer to page 50.
D
E
F
DVD-R7322
56
7
8
3
1234
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
A
When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
B
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
DVD-R for general Ver.2.0Disc at Once, Border at Once, Packet Write
DVD-RW Ver.1.1Disc at Once, Border at Once, Packet Write
CD-RDisc at Once, Track at Once, Session at Once,
CD-RWmax. 2400 KBytes/sec
Note that the transmission speed may vary
depending on the state (e.g., the existence
of scratches) of the disc being used.
Access time (Random average)
DVD-ROM (single) typ. 200 ms
DVD-ROM (dual)typ. 280 ms
DVD-R/RWtyp. 280 ms
CD-ROMtyp. 180 ms
CD-R/RWtyp. 260 ms
[Interface]
SCSI-2 (Fast SCSI)
[Others]
Power supplyDC +12 V, 1.0 A
DC +5 V, 1.5 A
External dimensions187.9 (W) x 74.4 (H) x 263.5 (D) mm
7-3/8 (W) x 2-15/16 (H) x 10-3/8 (D) in.
Weight2.4 kg (5.3 lb)
Operation temperature+5 °C to +35 °C (+41 °F to +95 °F)
E
Operation humidity5 % to 85 % (no condensation)
Storage temperature
Storage humidity
(when used together with changer)
(when used together with changer)
- 40 °C to +60 °C (- 40 °F to +140 °F)
5 % to 90 % (no condensation)
÷ Discs recorded on this unit may not playback properly on players or drives which do not
support the same media format.
÷
Specifications and design subject to possible modifications without notice, due to
improvements.
F
6
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DVD-R7322
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2. EXPLODED VIEWS AND PARTS LIST
NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
7
5
A
2
4
B
C
8
PACKING parts List
Mark No.DescriptionPart No.
NSP 1Warranty CardARY1093
2Operating InstructionsDRC1167
(English/ French/ German/ Japanese)
NSP 3Polyethylene Bag Z21-010
(100x 230x 0.018)
NSP 4Polyethylene BagZ21-038
(230x 340x 0.03)
5Pad DHA1525
6Packing CaseDHG2156
7BagDHL1052
6
D
E
Mark No.DescriptionPart No.
NSP 8LabelVRW162
F
DVD-R7322
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7
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2.2 EXTERIOR SECTION
A
47
55
L
52
Note:
B
Refer to "2.3 CLAMP
MECHANISM ASSY".
19
61
B
15
Refer to "2.4 FLOAT
BASE ASSY".
62
19
D
19
62
55
34
20
15
62
62
56
E
C
14
F
45
46
36
C
48
63
50
49
19
46
32
UP
Bottom
L
16
54
44
22
55
58
J
K
M
B
B
A
G
35
55
11
60
53
6
2
I
H
57
60
54
18
54
51
54
31
54
57
3
50
28
49
49
50
25
D
33
D
54
54
58
D
4
54
55
50
49
42
54
37
26
17
30
23
42
54
21
C
G
38
29
13
27
55
58
55
O
C
K
H
O
M
7
9
8
E
I
J
F
A
5
64
65
E
10
A
56
1
56
39
39
40
56
56
24
56
39
41
F
8
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DVD-R7322
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EXTERIOR SECTION parts List
No.DescriptionPart No.
Mark
No.DescriptionPart No.
1TM MECHA UNIT-S 1/2DXX2514(1/2)
(MAIN ASSY)(NOTE)
2RIFB ASSYDWX1960
3IDSB ASSYDWS1297
4SCRB ASSYDWX218
5Connector AssyDKP3314
6Connector AssyDKP3471
7FFC Connector (16P)DDD1193
8Connector AssyDKP3456
9Connector Assy (3P)DKP3552
10 Connector Assy (4P)DKP3567
11 Connector AssyDKP3456
12 • • • • •
13 Push RivetVEC1907
14 Earth Lead WireDDX1169
15 Floating ScrewDBA1162
16 PL Lock SpringDBH1447
17 PL Lock ArmDBK1187
18 PL Earth PlateDBK117
19 Floating RubberDEB1466
20 PL Base (R3) ASSYDXB1755
21 PL Rear Panel (R3)DNC1581
22 Upper Cover DRDNE1410
23 Edge GurdeDEC2339
24 Bottom PlateDNG1084
25 PL Angle LDNF1666
26 PL Angle RDNF1667
27 Flexible GuideDNK3920
NSP 28 Mini ClampVEC1597
29 PCB PackingDEC2437
30 Sealed Sheet RDEC2433
31 Fan CoverDNN2493
32 Locking Min ClampDEC2439
33 Sealed Sheet FDEC2434
Mark
34 PL RailDNK3665
35 PL Lock CapDNK3667
36 Card SpacerAEC7133
37 Angle CoverDEC2436
38 Cable CoverDEC2435
39 Silicon Spacer (18 x 6)DEB1425
40 Silicon SpacerDEB1427
41 Silicon Spacer DEB1452
42 Edge SaddleDEC1807
43 • • • • •
44 Fan DuctDNK3919
45 Duct PackingDEC2432
46 Tape (50 x10)DED1122
47 Laser Caution (F)DRW2092
NSP 48 Cable ClamperREC1182
NSP 49 PL ShaftDLA1928
NSP 50 Bottom ShaftDLA192
51 65 LabelARW7050
52 Laser Caution (E)DRW2090
NSP 53 Model LabelDAL114
54 ScrewBBT30P060FZK
55 ScrewBBZ30P060FMC
56 ScrewPMB26P060FMC
57 ScrewPMZ26P120FMC
58 Cord ClamperRNH-184
59 • • • • •
60 Fan MotorDXM1123
NSP 61 FLOAT BASE ASSY
62 WasherDBE-103
NSP 63 PL BaseDNA1279
64 PCB Packing BDEC2478
65 Air CushionDEB1488
A
B
C
D
Important :
For this model type, both the MAIN ASSY (No.1) and TRAVERSE MECHA ASSY(Page10.No45)must be installed.
Use the DXX2514 package which includes bath of the parts. You canot exchange the "MAIN ASSY" or "TRAVERSE
MECHA ASSY" individually. # After installing "MAIN ASSY you must rewrite the Serial number as you did when you
exchanged parts previonsly. (Refer to 7.1.6 Rewriting serial number)
DVD-R7322
56
7
9
8
E
F
1234
2.3 CLAMP MECHANISM ASSY
A
Note :
Refer to
" Application of Lubricant".
B
21
36
17
C
29
18
23
D
36
33
6
27
25
32
10
9
36
36
33
16
14
37
33
22
32
4
34
33
36
39
44
24
38
43
5
13
37
8
19
41
20
33
12
15
28
3
42
7
40
L
32
36
11
32
39
31
2
B
26
35
21
1
30
45
E
46
F
10
1 234
DVD-R7322
:Froil GYA1001
5 678
CLAMP MECHANISM ASSY parts List
Mark
No.DescriptionPart No.
1Capacitor (C1)CFTLA224J50
2Connector AssyDKP3281
3Connector AssyPF02PY-B15
4Disc Holder SpringDBH1342
5SpringDBK1134
6Earth PlateDBK1139
7CushionDEB1355
8Slide SheetDEC2034
9Disc Holder SheetDEC2203
10 Clamper Stay SDND1239
A
11 Switch BracketDNF1539
12 Clamper BaseDNH2283
13 Joint ArmDNH2284
14 CL Disc HolderDNK3253
15 Motor GearDNK3254
16 CL Gear (B)DNK3256
17 CL Gear (C)DNK3257
18 Disc Holder (L)DNK3289
19 Disc Holder (R)DNK3290
20 Disc Stopper DNK3291
21 Rack PlateDNK329
22 CL Gear (A)DNK3363
23 Side Rack (L)DNK3364
24 Side Rack (R)DNK3365
25 Clamper Bracket DNK3918
26 Lever Switch SDSK1003
27 Upper Clamper DNK3917
28 MotorPXM1002
29 Tape (G)REH1010
30 Damper AssyVXA1153
B
C
D
31 Damper BraketDNF1541
32 ScrewBBZ30P060FMC
33 ScrewBPZ30P080FCU
34 ScrewPMH20P040FMC
35 ScrewPMH26P060FMC
36 WasherWT26D047D050
37 WasherWT36D072D050
38 EringYE30FUC
39 BinderZCA-SKB90BK
40 Clamp Motor Assy-SDXX2336
41 ScrewBBZ30P080FZK
42 ScrewPMA20P050FMC
43 SheetDED1143
44 ScrewBBZ30P040FZK
45 Clamper YokeDNH2467
46 ClamperDNK382
56
DVD-R7322
E
F
11
7
8
1234
2.4 FLOAT BASE ASSY
A
25
27
25
28
B
4
3
A
C
D
22
B
10
22
2
45
43
1
21
26
17
44
B
16
42
13
15
21
12
14
46
43
42
Cleaning liquid (GEM1004)
Cleaning paper (GED-008)
34
5
6
4
23
20
23
18
32
19
A
7
30
31
36
43
11
24
41
8
35
9
37
33
29
43
40
E
39
F
12
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DVD-R7322
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FLOAT BASE ASSY parts List
Mark
No.DescriptionPart No.
1Tilt BaseDNH2466
2Stopper RDEB1469
3Stopper FDEB1471
4Tilt Spring YDBH1479
5Tilt Spring XDBH1478
6Stepping MotorDXM1151
NSP 7Pickup AssyOWY8001
8Joint SpringDBK1216
9Main ShaftDLA1921
10 Sub ShaftDLA1923
A
11 Mecha BaseDNH2465
12 Tilt Motor AssyDXX2492
13 WormDNK3825
14 Tilt MotorDXM1152
15 Tilt Gear ADNK3826
16 WasherWT21D040D050
17 Tilt Gear BDNK3827
18 Tilt CamDNK3828
19 Spindle MotorDXM1150
20 ScrewZMR30H080FZK
21 ScrewBMZ26P040FMC
22 ScrewCMZ20P050FMC
23 ScrewPMA20P040FMC
24 ScrewDBA1121
25 ScrewDBA1149
26 Tilt ScrewDBA1157
27 ShoulderDBA1158
28 Tilt Spring ZDBH1482
29 Guide SpringDBK1195
30 CushionDEB1484
B
C
D
NSP 31 Guide BladeDNK3721
32 Cam CoverDNK3863
33 Sub Guide DNS1217
NSP 34 Acetate Tape(F)REH1008
35 TAN ScrewVNL1761
36 ScrewPBZ20P040FMC
37 ScrewPBZ20P060FMC
38 Hold PlateDBK1210
39 Float BaseDNH2491
40 Float WeightDNH2492
41 TM Guide SpringDBK1209
42 PlateDBK1208
43 ScrewPMH26P060FMC
44 Cable ProtecterDEC2438
45 TM MECHA UNIT-S 2/2DXX2514(2/2)
(TRAVERSE MECHA ASSY)
Notes (Refer to 2.2 Exterior Section)
46 ScrewPMH26P050FMC
56
DVD-R7322
E
F
13
7
8
1234
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
(C)(C)
MAIN ASSY
CN803
19
15
17
IC801
16
B
CN802
CN801
C
13-14
11-12
IC802
IC804
11-16
21-26
3-4
6-7
8-9
8-9
20
28
30
20
9
11
12
FCSRTN
TRKRTN
A
(DWX2183)
1
IC106
(C)(C)
1
13
IC103
4
2
3
IC106
IC302
MULTIPLEX
IC101
IC105
2
3
IC101
2,6
1,7
IC803
CN904
B
1
2
3 4
CN302
1
2
IC105
IC105
1
7
IC102
2
3
6
5
CN301
RS-232C
4P CONNECTOR
IC102
93 13
82
98
353685
IC306
FORCED
RESET SW
IC311
56
86
1
4
Q303
PICK UP
CN101
D
ACTUATOR
THERMO
SENSOR
E
FRONT
MONITOR
DIODE
(D)(D)
F
ABCD
2
4
IC312
1
DFCONT
FILTER
IC114
NJM3403AV
DISCRETE
TILT ER
(D)(D)(D)(D)
20-21
(C)
(C)
(D)
9 -11
IC110
DRIVE
LASER
DIODE
(C)
DVD-PB PW Adj.
VR103
VR104
CD-PB PW Adj.
IC108
(C)
(C)
LPPCHK
IC107
80
1 - 2
(C)
96-99
87
(D)
90-95
(C)
DWOB
(C)
37
64
77
IC109
65
Q102
Q103
78
Read Only
/ Recordable
READ/ WRITE
D301/D302
30
33-36
12
17
6-9
41-42
7 - 10
5 - 6
3 - 4
39,60
73,88
IC308
3-5
13
IC303
40-43
11-12
18-19
2-3
IC307
18-19
D/A
CONVERTER
99
IC303
1 - 4
5-63,5
15-17
3
2
IC112
53
4
1
IC304
3339
BUFFER
BUFFER
100
54
49
48
37
IC101
OP AMP
VREF GEN.
2.1[V]
17
57
56
4
3
38-39
14
84
IC901
A/D CONVERTER
MTE
IC201,IC203
2-3
2
1
2,6
IC204
3-10
(PB)
14
DVD-R7322
1 234
5 678
A
IC502
(C)
RSSEL
53
189
(C)
182
184
194
193
IC503
197
205
IC501
27MHz
16
169
67,71
74,77
79,82
84,87
89,92
CPUCLK
24
(C)
BU2285FV
13 3
CN498
16.9344MHz
16.9344MHz (54MHz)
POWER
SUPPLY
SECTION
CN402
B
IC313
46
43
47
(C)
10
IC301
11
9
13-15
CS2
A12-A13
CN401
B
CN952
IC603
(D)(D)
IC900
4
53
11
54
(PB)
10
3
12
13
11
(D)
IC104
IC202
MULTIPLEX
MOTON_0
129
132
219
183
128
173
4
IC601
2
125
117
91
92
RFI
99
114
124
170
171
147
55
165
157
227
225
162-163
103
107
108
165
226
IC602
225
224
41
IC111
196
146
15-19,22-26
30-35,46,48-49
37-38
50-51
194,197
198,212
184-191
202-210
217,218
228-235
216,238
215,237
136
137
125
126
175117 40
192
36,44
10-12
142
143
174
134
135
139
128
139
138
219
5-8
53,54
124
BCLK,DIN,LRCK
(PB)
(C)
(PB)
(PB)
S1R72102F0A2100
XSD0 7
IC705, IC706
TC7SZU04FU
1st PLL VCO Adj.
VC701
4
fc=54MHz
VC702
4
fc=54MHz
2nd PLL VCO Adj.
IC709, IC710
TC7SZU04FU
CLMP, SPST
23
4
IC113
6
D/A CONVERTER
1
5
IC403
SPC
XI/O,XREQ
XC/D,XSEL
9
20
XATN,XBSY
XACK,XRST
XMSG
IC703
TC7S66FU
IC704
TC7S66FU
13
16
11
18
15-23
IC402
ACTIVE
TERMINATOR
BH9598AFP
2nd LPF
2nd LPF
(PB)
(C)
(D)
(C)
(D)
(C)
(D)
8-12
IC701
IC707
XSD0 7
XI/O,XREQ
3-6
XC/D,XSEL
XATN,XBSY
XACK,XRST
XMSG
CN403
sc
B
CN902
1-2
1-2
CN602
1
B
2
3
CN903
: PB SIGNAL ROUTE
: PB RF SIGNAL ROUTE
: CD PB RF SIGNAL ROUTE
: DVD PB RF SIGNAL ROUTE
: CD REC SIGNAL ROUTE
: DVD REC SIGNAL ROUTE
: LPP SIGNAL ROUTE
: TE SIGNAL ROUTE
: FE SIGNAL ROUTE
: CD TE SIGNAL ROUTE
: DVD TE SIGNAL ROUTE
C
D
E
F
DVD-R7322
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7
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3.2 OVERALL SCHEMATIC DIAGRAM
A
B
CN951
CN952
CN401 (2/2)
B
(DRM-7000)
To. 700DISC CHANGER
C
CN901
D
(DRM-7000)
RIFB ASSY
(DWX1960)
TERMINATE OFF
TERMINATE ON
TEST MODE
NOMAL MODE
AGING MODE
NOMAL MODE
CN902
CN904
CN403
CN301
DKN1221
To. 700DISC CHANGER
CN903
E
CN905CN906
CN907
J971
CN498
CN602
FANFAN
(RED)
(BLK)
(RED)
CN402
(BLK)
C
IDSB ASSY
F
16
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(DWS1297)
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Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST"
or "PCB PARTS LIST".