Pioneer DV-668-AV, DV-668-AVS Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

ORDER NO.

RRV2816

DV-59AVi

DVD PLAYER

DV-59AVi

DV-868AVi-S DV-668AV-S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Serial No.

Model Type Power Requirement Region No.

DV-59AVi KUXJ/CA AC120V 1 &&MP######$$

DV-868AVi-S WYXJ AC220-240V 2 &&MP######$$

DV-668AV-S WYXJ AC220-240V 2 &&MP######$$

Conﬁrm 3rd & 4th

alphabetical letters.

For details, refer to "Important symbols for good services".

T-ZZE DEC. 2003 printed in Japan

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to

B

cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que

C

les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or

D

E

equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

Reading should not be above

0.5 mA

Earth ground

Device under test

Also test with plug reversed (Using AC adapter plug as required)

Test all exposed metal surfaces

Leakage current tester

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

on the schematics and

F

2

1234

DV-59AVi

5 678

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trainedto properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

FOR CD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 780 nm

LABEL CHECK [DV-868AVi-S and DV-668AV-S Only]

A

B

C

Location: Printed on the Rear Panel

Additional Laser Caution

1. Loading-status detection switch (S101 on the LOAB assy) are detected by the microprocessor (IC601 in the DVDM assy).

• To permit the laser diode to oscillate, it is required to set the loadingstatus detection switch for the clamp position (the center terminal of S101 is shorted to +3V). When the voltage of IC101-pin 21 is +3V, IC601 (microprocessor)

-pin 83 is +3V and IC601-pin 84 is +3V, 650nm laser diode for DVD oscillates in the DVDM Assy.

When the voltage of IC101-pin 21 is +3V, IC601 (microprocessor)

-pin 83 is 0V (GND) and IC601-pin 84 is +3V, 780nm laser diode for CD oscillates in the DVDM Assy.

In the test mode * , the laser diode oscillates when microprocessor

detects a PLAY signal, or when the PLAY key is pressed (S104 ON in the FLKY assy), with the above requirements satisfied.

D

E

2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.

∗ : See page 79.

DV-59AVi

56

F

7

8

3

1234

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.

A

When you find the procedures bearing any of the symbols, be sure to fulfill them:

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

B

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed

C

ones should be used.

• Manufactured under license from Dolby Laboratories. “Dolby” and the double-D symbol are trademarks of Dolby Laboratories.

D

• “DTS” and “DTS Digital Out” are registered trademarks of Digital Theater Systems, Inc.

• TruSurround and the symbol are trademarks of SRS Labs, Inc. TruSurround technology is incorporated under license from SRS Labs, Inc.

E

F

4

1234

DV-59AVi

5 678

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

8

DV-59AVi Only

9

10

15

16 17

10

6

7

DV-59AVi and DV-868AVi-S Only

1

5

2

3

4

DV-868AVi-S and DV-668AV-S Only

D

11

Front side

E

14

12

13

F

8

1234

DV-59AVi

>

5 678

PACKING parts List

Mark

No. Description Part No.

1Power Cable See Contrast table (2) 2 Stereo Audio Cable (L = 1.5 m) VDE1064 3 Video Cable (L = 1.5 m) VDE1065 4 4-pin S400 i.LINK Cable See Contrast table (2) (L = 1.5 m) NSP 5 AA/R6P Dry Cell Battery VEM1031

Mark

No. Description Part No.

11 Pad F VHA1350 12 Pad R VHA1351 13 Packing Case See Contrast table (2) 14 Mirror Mat Sheet VHL1068 15 Operating Instructions See Contrast table (2) (English / Spanish)

A

6 Remote Control See Contrast table (2) 7 Battery Cover See Contrast table (2) NSP 8 Warranty Card See Contrast table (2) 9 Operating Instructions (English) See Contrast table (2) 10 Polyethylene Bag VHL1051

16 Operating Instructions See Contrast table (2) (French / German) 17 Operating Instructions See Contrast table (2) (Italian / Dutch)

(2) CONTRAST TABLE

DV-59AVi/KUXJ/CA, DV-868AVi-S/WYXJ and DV-668AV-S/WYXJ are constructed the same except for the following :

Mark No. Symbol and Description

>

NSP 8 Warranty Card ARY7007 ARY7065 ARY7065

1Power Cable ADG7061 ADG7062 ADG7062 4 4-pin S400 i.LINK Cable VDE1076 VDE1076 Not used

(L = 1.5 m) 6 Remote Control VXX2893 VXX2894 VXX2894 7 Battery Cover VNK4423 VNK4936 VNK4936

9 Operating Instructions (English) VRB1327 Not used Not used

13 Packing Case VHG2433 VHG2434 VHG2435 15 Operating Instructions Not used VRD1187 VRD1187

(English / Spanish)

16 Operating Instructions Not used VRD1185 VRD1185

(French / German)

17 Operating Instructions Not used VRD1186 VRD1186

(Italian / Dutch)

DV-59AVi /KUXJ/CA

DV-868AVi-S

/WYXJ

DV-668AV-S

/WYXJ

B

C

D

56

DV-59AVi

E

F

7

8

9

1234

2.2 EXTERIOR SECTION

A

Refer to "2.4 LOADING MECHA. ASSY".

7

48

49

B

33

34

52

60

C

54

9

C

52

5

H

D

43

DV-868AVi-S Only

E

58

DV-59AVi Only

49

41

L

37

58

45

DV-59AVi and DV-868AVi-S Only

56

27

56

11

I

G

F

E

49

35

52

30

22

52

58

17

40

53

58

L

53

DV-59AVi and DV-668AV-S Only

55

38

Refer to "2.3 FRONT PANEL SECTION".

24

DV-59AVi and DV-868AVi-S Only

DV-59AVi and DV-668AV-S Only

16

54

I

6

21

54

44

42

C

59

10

DV-868AVi-S and

47

DV-668AV-S Only

DV-59AVi and

55

DV-868AVi-S Only

55

DV-59AVi and DV-868AVi-S Only

56

50

56

8

46

28

54

4

39

H

54

D

54

20

54

B

A

36

54

3

31

29

E

18

53

55

14

DV-868AVi-S and DV-668AV-S Only

K

J

54

D

A

55

53

54

53

D

2

B

I

H

G

F

E

54

DV-868AVi-S and DV-668AV-S Only

DV-59AVi and DV-868AVi-S Only

DV-868AVi-S and

55

DV-668AV-S Only

57

K

12

C

53

32

13

J

54

23

B

1

Silicone adhesive GYA1011

25

36

15

54

53

19

26

F

NON-CONTACT

SIDE

10

CONTACT SIDE

DV-59AVi

1234

51

53

19

51

>

5 678

EXTERIOR SECTION parts List

Mark

No. Description Part No.

1DVDM Assy See Contrast table (2) 2 AJKB Assy See Contrast table (2) 3 VJKB Assy See Contrast table (2) 4 SCRB Assy See Contrast table (2) 5 MSWB Assy See Contrast table (2)

6POWER SUPPLY Unit VWR1375

NSP 7 LOADING MECHA. Assy VWT1207

8AC Inlet Assy ADX7406 NSP 9 Earth Lead Jumper Wire DE010VC0 10 Connector Assy PF13PP-D25

11 Connector Assy PG05KK-E27 12 FFC (33P, AJKB) VDA1971 13 FFC (23P, VJKB) VDA1972 14 FFC (19P, SCRB) See Contrast table (2) 15 Connector Assy See Contrast table (2)

16 Housing Assy See Contrast table (2)

NSP 17 Housing Assy (2P) See Contrast table (2)

>

18 Mini Clamp AEC7373 19 Insulator See Contrast table (2) 20 Cord Clamper RNH-184

21 PCB Support VEC2184 22 MH Spacer 2 VEC2319 23 Bronze Tape VEC2403 24 Sheet See Contrast table (2) NSP 25 Bottom Plate VNA2469

Mark No. Description Part No.

31 PCB Base HE VNE2329 32 PCB Holder AJ VNE2330 33 Shield Plate VNF1125 34 Adapter 27 L VNL1926 35 Adapter 27R VNL1927

36 Spacer VNL1966 37 Door See Contrast table (2) 38 Tray Panel See Contrast table (2) 39 PCB Holder See Contrast table (2) 40 Wire Saddle See Contrast table (2)

41 PCB Holder 2 See Contrast table (2) 42 Stopper See Contrast table (2) NSP 43 Power Key 2 See Contrast table (2) NSP 44 Binder (BK-1) See Contrast table (2) NSP 45 Energy Star Label See Contrast table (2)

NSP 46 ID Label Assy See Contrast table (2) 47 Caution Label See Contrast table (2) 48 Screw Z39-019 49 Screw BBZ30P180FMC 50 Screw CBZ30P080FZK

51 Screw BBZ30P120FMC 52 Screw BPZ30P080FNI 53 Screw IBZ30P080FCC 54 Screw BBZ30P060FCC 55 Screw BBZ30P080FCC

A

B

C

NSP 26 Layered Chassis VNA2651 27 Bonnet S See Contrast table (2) 28 Rear Panel See Contrast table (2) NSP 29 Base Chassis VNA2666 30 Mechanism Holder VNE2266

56 Screw See Contrast table (2) 57 Screw See Contrast table (2) 58 Screw See Contrast table (2) 59 Screw BPZ30P100FMC NSP 60 Tape ZTA-156A-19

(2) CONTRAST TABLE

DV-59AVi/KUXJ/CA, DV-868AVi-S/WYXJ and DV-668AV-S/WYXJ are constructed the same except for the following :

Mark No. Symbol and Description

1DVDM Assy VWS1568 VWS1568 VWS1569 2 AJKB Assy VWV1984 VWV1985 VWV1990 3 VJKB Assy VWV1986 VWV1988 VWV1989 4 SCRB Assy Not used VWV1992 VWV1992 5 MSWB Assy Not used VWG2455 Not used

14 FFC (19P, SCRB) Not used VDA1973 VDA1973 15 Connector Assy Not used PG03KK-E15 PG03KK-E15 16 Housing Assy VKP2284 Not used VKP2284

NSP 17 Housing Assy (2P) Not used VKP2307 Not used

>

19 Insulator PNW2766 PNW2766 VXA2424

24 Sheet VED1011 VED1011 Not used 27 Bonnet S VXX2900 VXX2901 VXX2847 28 Rear Panel VNA2658 VNA2659 VNA2660 37 Door VEC2302 VEC2278 VEC2278 38 Tray Panel VNK5084 VNK5085 VNK5085

DV-59AVi /KUXJ/CA

DV-868AVi-S

/WYXJ

DV-668AV-S

/WYXJ

D

E

F

56

DV-59AVi

7

8

11

1234

Mark No. Symbol and Description

A

NSP 43 Power Key 2 Not used VNK5103 Not used

NSP 44 Binder (BK-1) Not used ZCA-BK1 Not used NSP 45 Energy Star Label AAX8022 Not used Not used NSP 46 ID Label Assy VXW1004 VXW1004 VXW1003

B

39 PCB Holder Not used VEC2215 VEC2215 40 Wire Saddle Not used VEC2310 Not used 41 PCB Holder 2 Not used VNE2283 Not used 42 Stopper Not used VNE2328 Not used

47 Caution Label Not used VRW1872 VRW1872 56 Screw BCZ40P060FZK BCZ40P060FNI BCZ40P060FNI

57 Screw BBZ26P060FZK BBZ26P060FZK Not used 58 Screw Not used BBZ30P080FZK Not used

DV-59AVi /KUXJ/CA

DV-868AVi-S

/WYXJ

DV-668AV-S

/WYXJ

C

D

E

F

12

1234

DV-59AVi

5 678

A

B

C

D

E

56

DV-59AVi

F

7

8

13

1234

2.3 FRONT PANEL SECTION

A

(1/3)

9

B

11

4

DV-868AVi-S Only

11

G

2

11

1

11

DV-59AVi and DV-668AV-S Only

7

8

C

DV-59AVi and

DV-868AVi-S

Only

D

5

10

DV-868AVi-S Only

9

(3/3)

9

(2/3)

F

3

11

6

E

F

NON-CONTACT

SIDE

14

CONTACT SIDE

DV-59AVi

1234

5 678

FRONT PANEL SECTION parts List

Mark

No. Description Part No.

1 FLKY Assy See Contrast table (2) 2 KEYB Assy See Contrast table (2) 3 FFC (17P, FLKB) VDA1970 4 Connector Assy See Contrast table (2) 5 Pioneer Name Plate See Contrast table (2)

No. Description Part No.

6 Aluminum Panel See Contrast table (2) 7 FL Filter See Contrast table (2) 8 FL Lens See Contrast table (2) 9Panel Base Assy See Contrast table (2) NSP 10 LED Lens 2 See Contrast table (2)

11 Screw BBZ30P080FCC

(2) CONTRAST TABLE

DV-59AVi/KUXJ/CA, DV-868AVi-S/WYXJ and DV-668AV-S/WYXJ are constructed the same except for the following :

Mark No. Symbol and Description

1 FLKY Assy VWG2459 VWG2456 VWG2448 2 KEYB Assy VWG2460 VWG2457 VWG2449 4 Connector Assy Not used PF02PP2R07 Not used 5 Pioneer Name Plate PAN1376 VAM1124 VAM1124 6 Aluminum Panel VAH1419 VAH1420 VAH1421

DV-59AVi /KUXJ/CA

DV-868AVi-S

/WYXJ

DV-668AV-S

/WYXJ

A

B

7 FL Filter VEC2280 VEC2281 VEC2281 8 FL Lens VEC2384 VEC2385 VEC2386 9Panel Base Assy VXA2623 VXA2624 VXA2625

NSP 10 LED Lens 2 Not used VNK5105 Not used

C

D

56

DV-59AVi

E

F

7

8

15

1234

2.4 LOADING MECHA. ASSY

Note :

A

Refer to " Application of Lubricant".

8

Daifree GEM1036

B

12

Lubricating oil GYA1001

23

C

13

16

22

8

17

8

4

Refer to

2

"2.5 TRAVERSE MECHA. ASSY-S".

6

8

To DVDM CN111 (Pickup Assy-S)

To DVDM CN114 (Stepping Motor)

To DVDM CN115 (Spindle Motor)

3

A

5

18

19

20

22

D

LOADING MECHA. ASSY parts List

Mark

No. Description Part No.

NSP 1 LOAB Assy VWG2426 2Traverse Mecha. Assy-S VXX2871 3 Loading Motor Assy VXX2872 4 Motor Pulley PNW1634 5 Motor VXM1105

E

6 Flexible Cable (24P) VDA1947 7 Connector Assy 2P VKP2253 8 Floating Rubber VEB1351 9 Belt VEB1330 10 Stabilizer VNE2253

15

14

22

21

22

7

A

10

11

9

1

A

Mark No. Description Part No.

17 SW Lever VNL1925 18 Clamper Plate VNE2251 19 Bridge VNE2252 20 Clamper VNL1924

21 Screw JGZ17P028FMC 22 Screw Z39-019 23 Tray VNL1920

Lubricating oil GYA1001

11 Loading Base VNL1917 12 Float Base DVD VNL1918 13 Drive Cam VNL1919 14 Gear Pulley VNL1921

F

15 Loading Gear VNL1922

16 Drive Gear VNL1923

16

1234

DV-59AVi

5 678

Application of Lubricant

No. 11 Loading base

Lubricating oil GYA1001

Around the shaft

Lubricating oil GYA1001

A

B

Lubricating oil GYA1001

No. 13 Drive cam

Lubricating oil GYA1001

Inner side of a ditch

Front view Rear view

No. 23 Tray

Daifree GEM1036

Concave of unevenness

No. 23 Tray

Lubricating oil GYA1001

Inner side of a ditch

Daifree GEM1036

Lubricating oil GYA1001

Inner side of a ditch

No. 13 Drive cam

Daifree GEM1036

Concave of unevenness

C

D

E

Top view

Bottom view

Concave of unevenness

Daifree GEM1036

DV-59AVi

56

Side of the rib

Daifree GEM1036

7

8

F

17

1234

2.5 TRAVERSE MECHA. ASSY-S

A

15 (Torque : 0.15 ± 0.01 N•m)

17

8

10

B

17

1

17

10

7

6

Silicone adhesive GEM1037

3

To DVDM CN111 (Pickup Assy)

12

C

13

16

4 (Adjustment screw)

14

9

Silicone adhesive GEM1037

D

To DVDM CN115

(Spindle Motor)

5

(Adjustment spring)

Screw tight GYL1001

15 (Torque : 0.15 ± 0.01 N•m)

16

2

E

To

DVDM CN114

(Stepping Motor)

11

NON-CONTACT

F

SIDE

CONTACT SIDE

18

1234

DV-59AVi

5 678

TRAVERSE MECHA. ASSY-S parts List

Mark

No. Description Part No.

1 Spindle Motor VXM1099 2 Stepping Motor VXM1101 3 Pickup Assy-S OXX8005 4Skew Screw VBA1080 5Skew Spring VBH1335

6 Guide Bar VLL1514 7 Sub Guide Bar VLL1515 8 Leaf Spring VNC1023 9 Joint Spring VNC1019 10 Support Spring VNC1020

NSP 11 Mecha.Chassis VNE2248 12 Damper Sheet VEB1335 13 Spacer VNL1913 14 Joint 03 VNL1949 15 Tapping Screw OBA8021

16 Screw BBZ20P050FZK 17 Screw PMA26P100FMC

A

B

C

D

E

56

DV-59AVi

F

7

8

19

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.1.1 BLOCK DIAGRAM 1/3

A

DVDM ASSY

B

ı1/6

CN602

SPINDLE

MOTOR

OEIC

B

PICKUP ASSY-S

(24P)

7

9 17 19 16 15 22 21

4

3

2

1

C

STEPPING

MOTOR

D

A

(LOADING)

M

LOAB ASSY

CN602

2 1

+–

1 2

M

LOADING

MOTOR

S101

ASSY

AC IN

LIVE NEUTRAL

2

E

2

1

3 4 5 5

CN1 CN2

OTHERS

CN302

CN301

2

1

CN202 CN201

MSWB ASSY

(9P)

DV-868AVi-S /WYXJ ONLY

2

V+3E

F

G

KEYB ASSY

CN111

(24P)

LD(650)

18 7

LD(780)

16

A

8

C

6

B1

9

B2

10

B3

3

B4

4

TRKG DRV T_DRV

TRKG RTN

FOCS DRV

FOCS RTN

H3– H3+ H2– H2+

H1– H1+

SLDPOS

CN114

ST2–

ST2+ ST1+ ST1–

LOAD–

LOAD+

V+3D

SW2

GNDS

21 22 23 24

CN115

(12P)

9 8 7 6 5 4

A1

3

A2

2

A3

1

12

4 3 2 1

CN103CN601

1 2 3 4

I

POWER SUPPLY UNIT

H

PWSW

KEY0

7 4

CN102

(9P)

7 4

F

IC102

TC7W53FU

Q101

6

Q102

ı1/6

12

T_RTN

13

9

10

M56788AFP

FTS DRIVER

RST IN

PWSW

KEY0

KEY1

X101

5MHz

F_DRV

F_RTN

V+33A

IC102

PST3228

RESET IC

FLKY ASSY

1

A

C

B1

B2

B3

B4

IC351

17

12 11

5 6 7 4

6 31 22 21

4

3

ı1/6

LDD2

IC101

LA9704W

RF IC

3

20

17

14141534353132

13 21 12 11 10

9 7 4 2

V101

FL Tube

IC101

PE5314B

FL Control

Microcomputer

IC103 Remote Sensor Unit

Q602(1/2)

Q602(2/2)

60 3

DSPRF

PH

52

BH

49

TE

42

FE

41

33

32 31 30 39

FDO

47

IC201

LC78652W

48

LODDRV

IC202

BA6664FM

Spindle

Driver

CN101

17

SERVO DSP

46 14

SDDO

44x48

36MEBY

X481

27MHz

(17P)

2

9

X601

16.5MHz

SEL IR

TDO

ı1/6

Q104

ı1/6

16MDSP

LODDRV

27MAV1

(to IC751)

ı2/6

14

9

SM8707HV

GENERATOR

7

8

2

IR

9

ı1/6 IC211

TK1540M

4

ROMXA

3

DATAI

19

ı2/6

49

134

135

SLDPOS

LODPOS

TC7SHU04FU

3

IC481

CLOCK

CN402

(17P)

AIN

RFSACD

2

ROMXA

IC601

PD6345A

FR

(System Control)

62 57

27MDSP

(to IC1101)

IC451

42

10

13

15

DV-668AV-S/WYXJ ONLY

ı3/6

HY57V161610DTC-8

ı3/6

172

185

105

44x48

IC454

2

4

IC455

42

22/24AV1 (to IC751)

IC453

2

4

16MEBY (to IC701)

IC452

1

4

2

33MEBY1

IC741

16M SDRAM

IC701

PE5286A

EBY-CHIP

4 5

36MEBY

33MEBY

ı2/6

IC603

VYW2117

PGM Flash

MEMORY (16M)

22/24M (to IC552,IC503)

22/24HDM (to IC502)

16MDSP (to IC201)

33MSACD (to IC1106)

BD0-BD7

13,14,

19-24

CDDATA

194 163

DATAI

ı2/6

22/24M

42

IN 22/24M

28

0UT 16MIN

19

16MOUT

31

IC491

LC4032VAA

CPLD

26

33MOUT 33MIN

43

DV-59AVi/KUXJ/CA, DV-868AVi-S/WYXJ ONLY

201-208

162

20

1234

DV-59AVi

ı3/6

IC781

K4S641632F-TC75

64M SDRAM

ı3/6

IC751

M65776BFP

MPEG2 DECODER

AV-1

106 172

27MAV1

22/24AV1

5 678

A

CN1001

TX0+,TX1+,TX2+,TXC+,-

(19P)

CN601

(7P)

HDMI OUT

JA2

i. LINK Connector

JA1

HOST CON DOWNLOAD

B

DOUT1

171

167 166 164

184-186 188-192

170

DATA2A0

DATA1A0

AO00

DOUT0

IC786

TC74VHC541FT

ı3/6

2

18

3

17

7

13

PD0-PD7

DATA2A

DATA1A

AO0

ı4/6

13 12 11

VYW2118

4M FLASH

ı4/6

IC802

IC803 BU2370FV

VCO CLK

IC801

TSB43CA42GGW

iceLynx-Micro

(Mercury)

IC805

PD5787A

HOST CPU

ı4/6

PLL IC

3 14 13

5 6 7

24.576MHz

11 13

52 53

X802

X801

6.144MHz

33,34 36,37

25,26 29,30

TPA1P,TPA1N,TPB1P,TPB1N

TPA0P,TPA0N,TPB0P,TPB0N

DV-59AVi/KUXJ/CA, DV-868AVi-S/WYXJ ONLY

22/24HDM

DOUT1

7

8

IC1051

HDMI

Transmitter

IC1001

T-REX

DATA2A

DATA1A

AO0

AV1CLK (27M)

ı6/6

138

IC1101

DSPD56367PV150

48

DVD-AUDIO DSP

10

4

DATA0B

AO0

DATA0A

DV-59AVi/KUXJ/CA, DV-868AVi-S/WYXJ ONLY

PD0-PD7

7-14

ı6/6

1

IC553

TC7WH157FU

CD DIRECT

2

ı6/6

IC552

PQ0274A

1

AQE

ı5/6

IC901 CD0040AF

PROGRESSIVE & HI-QUALITY

VIDEO ENCODER

2

PRO-U

ı5/6

IC902

HY57V16160DTC-8

16M SDRAM

DATA1

6

DATA2

5

27MDSP

55

DV-668AV-S /WYXJ ONLY

R559

5

DATA0

24

22/24M

6

DATA0

PB0-PB9 PC0-PC9 PPD0-PPD7

RFSACD

ı5/6

ADV7310KST (12 BIT) ADV7314KST (14 BIT)

VIDEO ENCODER

ı6/6

IC1105

HY57V16160DTC-8

16M SDRAM

ı6/6

126

IC1110

CXD2753R

SACD

DECODER

IC903

TC74VHC157FT

DATA1

DSD_C

69 13

DSD_LFE

71 10

DATA2

DSD_LS

74 6

DSD_RS

76 3

DATA0

DSD_L

64 13

DSD_R

66 6

TC74VHC157FT

14

11

14

5

2

5

37

38

39

43

42

44

IC505

IC504

ı6/6

Q909

Q908

Q907

Q905

Q906

Q904

Q901

12

9

7

4

12

7

CN901

(23P)

CN551

(33P)

Cr

8

Cb

10

Y

13

S_Y

16

S_C

18

V

20

SEL_IR

22

IR

23

DATA1/DSD_C

20

GND/DSD_LFE

18

DATA2/DSD_LS

16

GND/DSD_RS

14

DATA0/DSD_L

6

GND/DSD_R

4

DOUT

33

C

A

D

B

E

56

DV-59AVi

F

7

8

21

1234

3.1.2 BLOCK DIAGRAM 2/3

A

CN101

(23P)

16

Cr

Cb

14

Y

11

S_Y

B

CONTROL

OUT

C

A

S_C

SEL_IR

JA202

IN

JA201

9 6 4

V

2

IR

1

VJKB ASSY

D

DV-668AV-S/WYXJ ONLY

F301

F302

F303

OTHERS

R

11

B

LA73054

8

VIDEO AMP

G

2

Q304

Q305

Q306

IC601

S_Y

S_C

Cr

Cb

Y

V

16

14

11

25 28 33

IC302

LA73054

VIDEO AMP

8 6 2

21

23

25

28 31 33

IC603

MM1507XN

L

6 4

H

Cr

Cb

Y

S_Y

S_C

V

2

CN601

(3P)

S_Y S_C

CN602

(19P)

31

2 1 4 6

8 10 18 16

JA403

JA401

PR

COMPONENT

PB

VIDEO OUT

Y

CN402

S-VIDEO OUT

VIDEO OUT [Composite]

R B G Y C V SCART_L SCART_R

CN351

1

7

1

7

1

7

1

7

1

7

1

7

(3P)

IC331-1/2

2

3

IC331-2/2

5

6

IC431-1/2

2

3

IC431-2/2

5

6

IC531-1/2

2

3

IC531-2/2

5

6

1

7

1

7

1

7

AJKB ASSY

14

16

18

20

28

30

1

CN101

(33P)

C

5

IC301

PCM1738EG-3

15

5

IC401

PCM1738EG-3

15

5

IC501

PCM1738EG-3

15

26 25 17 16

D

DATA1/DSD_C

GND/DSD_LFE

DATA2/DSD_LS

GND/DSD_RS

B

E

DATA0/DSD_L

GND/DSD_R

DOUT

F

IC311-1/2

2 3

IC311-2/2

6 5

IC321-1/2

2 3

IC321-2/2

6 5

IC411-1/2

2 3

IC411-2/2

6 5

IC421-1/2

2 3

IC421-2/2

6 5

IC511-1/2

2 3

IC511-2/2

6 5

IC521-1/2

2 3

IC521-2/2

6 5

31

JA301

R/FR

AUDIO OUT

L/FL

[Front 2ch/Down mixed stereo]

FR

FL

JA401

LS

RS

AUDIO OUT

Center

LFE [Sub Woofer]

Q601

JA601

COAXIAL

OPTICAL

DIGITAL AUDIO OUT

22

1234

DV-59AVi

5 678

WYXJ MODEL ONLY

A

B

R B G Y C

V SCART_L SCART_R

18 19 16 14 12 10

2 4

CN901

(19P)

SCRB ASSY

E

MM1505XN

C

6

R

4

MM1507XN

Y

6

V

4

IC901

L

H

IC902

L

H

2

R/C

V/Y

RY905

RY903

4 3 2

7 8 9

4 3 2

7 8 9

V

RY904

BG

4 3 2

7 8 9

AUDIO_R

4 3 2

7 8 9

AUDIO_R

RY901

RY902

AUDIO_L

4 3 2

7 8 9

AUDIO_L

11 15 19 20

1 2 3 6 7

R OUT R IN L OUT

L IN B

G R/C V/Y OUT V IN

R OUT R IN L OUT

L IN B IN

G IN R/C IN V OUT V IN

JA901

(21P)

OUT

IN

JA902

(21P)

C

AV CONNECTOR

D

E

56

DV-59AVi

F

7

8

23

1234

3.1.3 BLOCK DIAGRAM 3/3 [POWER BLOCK]

A

DV-868AVi-S/WYXJ ONLY

MSWB

H

ASSY

S302

POWER

CN302

1

2

LIVE

NEUTRAL

OTHERS

CN1

1

2

1

CN2

I

POWER

2

CN101

(13P)

EV6V(B)

1

EV6V(A)

2

-28V

3

SW+12V

9

EV+4V

11

SW+3.3V

13

B

AC IN

SUPPLY UNIT

C

-28V

V+3E

V+12

CN101

(17P)

-28V

3

EV+3V

14

V+12

16

F

D

FLKY ASSY

CN401

1 2 3

9 11 13

3 14 16

CN402

(13P)

(17P)

B

DVDM ASSY

V+6V

V+6E

V+12S

V+33A

L810

L803

L801

L804

IC402

MM1565AF

5V REG.

ı2/6

IC405

MJM2880U1-05

5V REG.

ı2/6

IC404

MM1385EN

3V REG.

ı2/6

IC403

PQ025EZ01ZP

2.5V REG.

ı2/6

IC401

PQ033EZ01ZP

3.3V REG.

ı2/6

IC410

MM1561JF

1.8V REG.

ı2/6

IC411

PQ025EZ01ZP

2.5V REG.

ı2/6

V+33A_AM1

V+33A_AM2

V+33A_DM

V+33A_HC

V+5S V+5V

V+5HD

V+3E

V+25B

V+33B

V+18

V+25A

CN901

(23P)

CN551

(33P)

EV+6

1

EV+6

2

V+12

3

V+12

4

V+12

2

V+12

3

V+3D

21

V+3D

23

E

F

24

DV-59AVi

1234

5 678

A

WYXJ MODEL ONLY

D

VJKB ASSY

CN101

(23P)

EV+6 V+5V

23

EV+6

22

V+12

21

V+12

20

CN101

(33P)

V+12

32

V+12

31

V+3D

13

V+3D

11

V+6E

V+12

V+12A

V+3D

C

AJKB ASSY

IC101

MM1565AF

5V REG.

IC101

MJM78M08FA

8V REG.

IC102

MJM78M05FA

5V REG.

V+5V

V+8A

V+5A

CN602

(19P)

12

V+12V

19

CN901

8

1

E

SCRB ASSY

V+5V

(19P)

B

V+11VV+12V

D999

C

D

56

DV-59AVi

E

F

7

8

25

1234

3.2 LOAB ASSY and OVERALL WIRING DIAGRAM

A

DV-868AVi-S, DV-668AVi-S ONLY

NOTES: • When ordering service parts, be sure to refer to “EXPLODED

VIEWS and PARTS LIST” or “PCB PARTS LIST”.

• The > mark found on some component parts indicates the

importance of the safety factor of the part.

INOUT

Therefore, when replacing, be sure to use parts of identical

designation.

SCRB ASSY

E

B

CN901

JA201

SR IN

JA202

SR OUT

C

CN402

S Video

JA401 Composite Video

JA403

Component Video

D

(VWV1992)

6

2

GND

V+5V

111413

12

GND

789105

SQEEZE

GND

4

SCART_R

15

16

3

GNDA

17

1

+12V

SCART_L

19

18

17

191615

R

B

VSEL2

1

3

2

12

14

11

13

Y

V

C

G

GND

VSEL1

5

7

9

4

6

8

10

CN602

VJKB ASSY (DV-59AVi: VWV1986) (DV-868AVi-S: VWV1988) (DV-668AV-S: VWV1989)

DV-868AVi-S, DV-668AV-S ONLY

CN601

213

GNDA

SCART_R

SCART_L

• : The power supply is shown with the marked box.

RXD2

TXD0

143

2

SYSCON

DOWN LOAD

NC

RXD

DTR

CTS

V+5D

GNDD

5

7

6

2

CN403

TXD

143

1

2

3

CN101

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

IR SEL_IR GND V

V_OFF S_C

VSEL1 GND

S_Y

GND Y/G GND P/XI Cb/B VSEL2 Cr/R SQUEEZE LETTER GND V+12 V+12 V+6E V+6E

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

HOST CON

DOWN LOAD

NC

V+5D

GNDD

CTS2

DTR0

765

CN801

CN901

213

CN351

CN101

JA301

E

Audio

LR/FLFR Out

JA401

Audio MultiCh Out

JA601

DIGITAL OUT COAX & OPT

AJKB ASSY

C

(DV-59AVi: VWV1984) (DV-868AVi-S: VWV1985) (DV-668AV-S: VWV1990)

10

12

26

28

F

26

DV-59AVi

DOUT

1

3

5

7

9

11

13

15

17

19

21

23

25

27

29

31

33

GND XMMUTE XCSDF1 XCSDF2

XDACRST

XDFSI XDFSCK XCSDF0

LRCK1/GND

V+3D

PBCK1/GND

V+3D

DATA1/DSD_C

GND

GND/DSD_RS

GND

DATA2/DSD_LS

GND

GND/DSD_RS

GND

LRCK0/GND

GND

PBCK0/GND

GND

PMCK/DBCK

GND

DATA0/DSD_L

GND

GND/DSD_R

V+12 V+12

XAMUTE

2

4

6

8

14

16

18

20

22

24

30

32

33

32

31

30

CN551

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

1234

5 678

HDMI CONNECTOR

GND

TX2-

TX1+

TX2+

2

GND

TXC-

TX0+

TX0-

TX1-

TXC+

GNDD

341

789

5

11

6

10

12

CN1001

CEC

SCLNCGNDD

1413161518

F

SDA

HOT_PLUG_DETECT

+5V

TPA1N

TPB1P

TPA1P

17

19

1423 2314

JA2

FLKY ASSY (DV-59AVi: VWG2459) (DV-868AVi-S: VWG2456) (DV-668AV-S: VWG2448)

TPB1N

TPA0P

JA1

TPA0N

CN101

2

610

1

311

579

-28V

SEL IR

GND

LT1

FLDC-

TPBOP

TPB0N

XRESET

1

2

410

CN402

12

84

PW_ON

FLDC+

816

9567

IR

SCK

XREADY

113

141316

15 17

E+3V

S(MtoF)

GND

12V

S(FtoM)

15 17

13

14

12

1394RST

V+3E

LED4

8

PWSW

7

STBY

6

LED5

5

KEY0

4

LED6

3

LED7

2

GND

1

CN102

99

8

7

6

5

4

3

2

1

KEYB ASSY

G

(DV-59AVi: VWG2460) (DV-868AVi-S: VWG2457) (DV-668AV-S: VWG2449)

CN201

1

2

PWSW

1

CN202

V+3E

CN301

2

DV-868AVi-S ONLY

MSWB ASSY

H

POWER SW

(VWG2455)

VKP2284

CN2

1

2

1

VKP2278

1

S302

2

CN302

CN2

2

A

B

DV-59AVi,

DV-668AVi-S

ONLY

DVDM ASSY

B

(DV-59AVi, DV-868AVi-S: VWS1568) (DV-668AV-S: VWS1569)

B 1/6 B 2/6 B 3/6 B 4/6 B 5/6 B 6/6

: FTS BLOCK

: FR BLOCK

: EBY/AV1 BLOCK

: i.LINK BLOCK

: VIDEO BLOCK

: A-DSP/AQE/SACD BLOCK

1

2

3

4

5

6

7

8

9

10

11

12

13

CN401

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

CN111

2

CN115

4

6

8

10

12

1

2

3

4

CN114

5

4

3

2

1

CN103

1

3

5

7

9

11

EV6V(B) EV6V(A)

-28V FLDC+ FLDCGND P_CON GND SW+12V GND EV+4V GND SW+3.3

FOCS RTN FOCS DRV TRKG RTN TRKG DRV VSHF GNDD LD(650) PD LD(780) GNDD VR780 VRCOM VR650 VREF(2.5V) B2 B1 A DEICG C 780/650 B4 B3 VCC GND

A3 A2 A1 H1+ H1H2+ H2H3+ H3GNDM V+5S SLDPOS

ST2ST2+ ST1+ ST1-

GNDS

SW2

V+3D

LOAD+

LOAD-

CN2

1

2

3

4

5

6

I

7

8

POWER SUPPLY

9

10

11

UNIT

12

13

(VWR1375)

CN101

M

CN602

STEPPING MOTOR : VXM1101

S101

1

2

3

4

5

4

3

2

1

AC INRET

LIVE

1

2

NEUTRAL

PICKUP ASSY-S

(OXX8005)

SPINDLE MOTOR : VXM1099

LOADING MOTOR ASSY : VXX2872

CN1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

+

1

2

1

2

CN602

H3

H2

H1

CN602

M

C

D

E

F

56

DV-59AVi

CN601

7

LOAB ASSY

A

(VWG2426)

A

27

8

1234

3.3 DVDM ASSY 1/6 [FTS BLOCK]

A

B

C

D

E

F

KN1–4 are all

3

22

VKN1464- -TFB

FOCS RTN

FOCS DRV

TRKG RTN

TRKG DRV

VREF(2.5V)

PICKUP ASSY-S

CN601

A

SW1(GNDS)

STEPPING

MOTOR

B 1/6

28

: RF SIGNAL ROUTE

RF_V

RF_A

Buffer (RF)

HN1A01F(YGR)-T

R130

100

(GNDS)

TP150

TP151

0

***

C124

(GNDS)

GNDD

C111

YB0.1

YB

0.01

C110

R127

10K

C108

C109

0.1 390p

R124 33K

YB

GNDD

(GNDS) (GNDS)

1u

B

2/6

from FR

78p

to FR (page2/IC601)

67p

VREFO

XDRVMUTE

VREF (2.5V)

R363 68KF

R369

100KF

252324

22

VREFI

VREFO

SSGND

MUTE2

OUT4

IN5+

IN4+

IN4-

212018

19

GNDM

R360

4.7K

C360

680P

1

TP355

150KF

12K

R359

R358

TP359

to FR 49p

LODDRV

TDO

(page2/IC601)

RF

: RF (VIDEO) SIGNAL ROUTE

: RF (AUDIO) SIGNAL ROUTE

: AUDIO DATA SIGNAL ROUTE

AD

F

: FOCUS SERVO LOOP LINE

T

: TRACKING SERVO LOOP LINE

S

: STEPPING SERVO LOOP LINE

V+5S

(***)

C117

68/6.3

R129

E

R128

100

B

C

TP152

TP153

TP154

V+5S

C107

680P

R119

6

2

1

Q103

HN1B04FU(YGR)-TLB

2

RF_V

1K

RF_A

HN1A01F(YGR)-T

Q106

(GNDS)

GNDD

TP155

TP156

LDREAD

to FR 54p

B

2/6

R120

22K

5

22K

GNDD

(GNDS)

R121

1K

R131

C112

E2

Q106

B2

C2

GNDD

Buffer (RF)

R150

0

R126 12K

R125

47K

GNDD

33K

R117

1500p

C106

GNDD

(GNDS)

1u

R118

47K

YB

SW for Detect Signal

(2.5V)

***

C361

from IC261 1p

GNDD

(GNDS)

(page1)

V165

(2.5V)

VREFO

R361

R362

68KF

150KF

MOTOR

SPINDLE

B

2/6

VKN1416- -TBB

TP157

Q103

4

HN1B04FU(YGR)-TLB

3

22K

CN115

1

2

3

4

5

6

7

8

9

10

11

12

TP271

TP272

TP273

TP274

TP275

TP276

TP277

TP278

TP279

TP280

TP281

TP282

GNDD

DSPRF

4

TBAL

FBAL

XHTR

DFOUT

TES

DEFIN

PH

BH

TE

FE

SGC

V+5S

C

C390

1u

YB

TP149

TP146

TP145

TP143

TP144

TP148

TP147

TP142

TP4

(2.5V)

TP1

TP2

445 5 445

3

6

7

8

11

TP31

24

TP5

23

TP29

22

TP30

21

TP24

20

VSHF

TP3

GNDD

19

TP23

LD(650)

18

TP6

PD

17

TP25

LD(780)

16

TP7

GNDD

15

TP8

VR780

14

13

TP9

12

VR650

TP27

11

10

B2

B1

9

A

8

TP28

7

OEICG

6

C

TP11

5

4

B4

3

B3

TP26

2

VCC

TP13

GNDD

1

to LOAB

LOAD-

1

LOAD+

2

V+3D

3

SW2

4

5

CN114

VKN1409- -TBB

VNF1109- -TRBVNF1109- -TRBVNF1109- -TRBVNF1109- -TRB

6

72

GNDD

(GNDS)

1

2

3

4

KN1 KN2 KN4KN3

CN111

VRCOM

780/650

CN103

S5B-PH-SM3-TBB V+33A

F_DRV

VREF

316

2

C125

C130

10K

1u

C393

TP121

TP122

TP123

TP124

from FTS DRIVER

LDREAD

1-B3,2-C1

FE

TE

from RF IC

RF

3

7

8

18

RF

TP51

F F T T

V+5S

R137

1u

0

R140

1u

0

RF RF

RF

780/X650

RF RF

1

C128

C126

100/6.3

VCH1252(PV)

R389

YB

10K

R390

GNDD

LD650

LD780

RF

(100/16)

TP125

TP126

TP127

C392

B 1/6

DVDM ASSY (DV-59AVi, DV-868AVi-S : VWS1568) (DV-668AV-S : VWS1569)

B2

B1

A

C

B4

B3

B1

R169

B2

R170

B3

R173

B4

R174

5

6

7

8

PD

B2

B1

A

C

B4

B3

R138

0

TP128

330P

TP129

Q105

HN1B04FU(YGR)-TLB

2

1k

RF

B4 B1 B2 B3

R105

15K

C

A

R106

15K

1537

24

6

R111

22*4

RAB4C220J-T

E2

E

B

C2

C

LD650

Q101

HN1A01F(YGR)-T

F_RTN

F_DRV

T_RTN

T_DRV

VREF

V+5S

LOAD-

LOAD+

ST1-

ST1+

ST2+

ST2-

V+5S V+5S

6

1

R176

100

R175

2.2k

GNDD

R103

R104

220p

R109

C133

R110

V+5S

YB

1u

C102

R112

8

4.7K

B2

Q101

HN1A01F(YGR)-T

TP52

780/X650

OEICG

LODPOS

YB0.1u

C129

R177

2.2k

GNDD

Q105

4

HN1B04FU(YGR)-TLB

5

3

V+5S_RF

GNDD

47K

22K

C101

LD Driver for DVD

HN1A01F(YGR)-T

88p

B

R152

R151

R154

R153

R102

R155

R156

R107

22K

R108

22K

330p

C134

47/6.3

ACH7174(OS)

TP21

537461

R113

RAB4C470J-T

47*4

E

C

Q102

(1/2)

GNDD

from IC261 1p

2/6

to FR

(page2/IC601)

R101

47K

10K

R157

R158

28

E2

B

C2

HN1A01F(YGR)-T

6

1

2

4

3

2

Q107Q107

UM5K1N-TRB

(Nch_FET*2)

V+12S

3.9k

15K

R161

15K

R162 R163 R164 R165 R166

IC102

TC7W53FU-TRB

V+5S

YB1u

C104

R114

4.7K

B2

Q102

(page1)

R341 100

Focus, Tracking and Loading Driver

57p

V+5S

V+5S_RF

0

R160

1u

C123

100/16

C122

1

2.2M

2.2M *** ***

1M 1M

R167

V+5S

C131

1

2

1u

4

GNDD

2

3

L

7

1

H

6

8

5

C103

22/16

LD Driver for CD

(2/2)

R139

100K

DTC114EUA-TLB

R141

100K

V165

R375

C365

C369

0.1u

100/16

TP358

from SERVO DSP 47p from SERVO DSP 48p

VREF

0.1

C118

C121

C120

220P

120P

1K

R171

R172

C119

470

R136

R135

64

1

REF

RFO

VCC

2

EQC2

EQC1

3

RFP

4

RFN1

PD1

5

2 VCC

PD2

6

PD3

7

PD4

8

GND

9

PIN1

10

PIN2

11

TIN1

12

TIN2

LDD115

13

FIN1

16 LDS1

14

FIN2

15

16

LDD2

LDS2

GND

LDTH

LDON

21 25242318 19 20 22 2928 31263327 3230

17

12

10K

LD_ON

84p

V+5S

10K

R142

C

B

Q108

E

GNDD

TP356

V+6E

0

R350

VREFO

100KF

R374

68KF

(100/16)

47/16

VCH1210(ZAV)

C368

424140

REG+

REGB

C366

3934383736

IN1+

VBS1

IC351

VBS2

CH3IN

IN3-

OUT3

1

32458

C351

1000P

YB

R351

TP353

4.7K

15K

R353

C353

FDO

(page1/IC201) (page1/IC201)

(2.5V)

YB1YB

C127

C116

1

R122

2.2M

100/4

R132

YB

150

R134

33K

R133

C115

0.1

C100

150p

5761 59 5658606362 515253

55 4954 50

LPC

PHC

GND

DEFC

BCAI

ISET

DEF 48 TES

IC101

LA9704W

RF IC

LDDM

DVD/XCD

AGOFGULDSEL

BCA

DPD/TE

TP158

TP160

DVD/XCD

DPD/TE

AGOFF

GU

BCA

83p

82p

65p

81p

75p

79p

65X78

TP159

47p

ST1

ST1-

ST1+

100KF

TP351

0.1u R373

***

C371

R372

68KF 68KF

***

R371

35

IN1-

Vm1

GND

VM1-

OUT1

VM1+

M56788AFP-TBB

FTS DRIVER

Vm2

NC

GND

VM3-

VM3+

IN3+

967

10

FFF

0.1u

100/16

***

C354

C359

C358

***

R354

0.1u F_RTN

F_DRV

GNDM

TP360

YB

47KF

0.1

C114

R123

12KF

C113

PH

BH

WOC

47

TH3334

VCC

PP/TE

EQSCT

XCD2X

PPCNT

87p

77p

ST2-

ST2+

C370

R368

*** ***

R370

322628

VM2-

OUT2

VM2+

VM4+

VM4-

GND

111213

TTT

***

C355

***

R355

T_RTN

T_DRV

0.01

BHACI

TESI

RFN

THC

TEBL

FEBL

SGC

XHTR

WO/BH

WBL

44p

TP357

2927313033

GND

VM5+

***

C356

***

R356

LOAD+

YB

BHMIX

TS

PP

TE

FE

CP

RPSEL

(GNDS)

RFSEL

86p

ST2

R364

IN2-

VM5-

151417

TP354

LOAD-

B

RF

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

GNDD

48p

100KF

16

4700P

IN2+

OUT5

R357

68KF

YB

V+5S_RF

C105

85p

TP352

C357

YB

R159

XDFINH

2/6

MUTE1

IN5-

DV-59AVi

1234

5 678

V+33A_VCO

V+33A

V+33A_VCO

3/6

HN1C01FU(YGR)-T

C

E

1K

R116

GNDD

(GNDS)

R234

100

DVD/XCD

DTC114EUA-TLB

R254 R255 R256

0.1 YB

B2

C249

0.1

C326 R301

RFO

TP111

V+5S

E2

R228

GNDD

R241

330

B

Q241

(GNDS)

*** *** ***

YB

0

100/4

GNDD

C2

Q104 HN1C01FU(YGR)-T

1K

R204

4.7K

C241 56P

R242

C242

C

E

GNDD

C245 C246 C247

C248

0.1 YB

B

VCOCLK

(36M)

(page3/IC701)

to EBY 149p

RF_V RF_V

V+5S

Q104

B

DSPRF

R115

100

RF_A

PH

BH TE

FE

RF_A

DSPRF

SGC FBAL

TBAL

from FR 81p

(page2/IC601)

B

2/6

DEFIN

DFOUT

C250

V+33A

10K

R391

C391

330P

GNDD

IC303

TC7SZU04FU-TLB

5

R334

44

2

3

1

C329

***

D303

KV1870S-TLB

2

3

1

R335

GNDD

6.8K

V+33A

TP172

TP173

YB

0.1

C213

2200P

R212

820

C216

56K

R211

1000P

FDO

TDO

YB

to FTS DRIVER

(IC351/page1)

B

3/6

to EBY 196p

(page3/IC701)

IC202

1

NC

2

A3

3

NC

425

A2

5

NC

6

NC

7

A1

29

FIN

8

GND

9

H1+

10

H1-

11

SPDL DRV IC

H2+

12 17

H2-

13

H3+

14 15

H3-

GNDM

680

47

C336

YB

4700P

*** *** ***

C208

R331

TC7SZU04FU-TLB

470

C328

R332

L304

YB

1.2u

LCYA1R2J2520-T

C322

0.01

R336

100K

R333

C330

1k

0.01 YB

C333

GNDD

(GNDS) (GNDS)

V+5S

V+33A_DSP0V+5S_DSP

R220

R240

C205

100/4

47K

R208

R203

4.7K

R209

100K

YB

0.1

C212

YB

F T

VREF

(2.5V)

HFL

1

2.2

R257

R258

R259

VCN1128- -T

VCN1127- -T

28

Rnf

27

Vm

26

GSW

Vcc

24

FG

23

PS

22

Ec

30

FIN

21

Ecr

20

FR

C256

19

FG2

18

BA6664FM-TBB

SB

Cnf

16

BR

VH

***

C252

IC304

L330

R3340(

C207

4700P

C215

R210

C217

V+6E

***

C334

***

0

***

C206

YB

1u

47K

1u

C255

1u

0

1u

GNDD

(GNDS)

0

R205

C254

0.1

IC306

TC7SZU04FU-TLB

5

4

2

C321

YB

KV1870S-TLB

0.01

100K

***

R342 R345

GNDDGNDD

(GNDS)

1u

C200

TILTE

RF PH

RF BH

TE

FE

333437 36 35 32 262831 29 2730

SLCIST1

SLCIST2

SLCO1

SLCO2

TEST1

EFMIN

VDD

VSS

AUXO

TILTDO

TBAL

444546474849 4042 41 3943 38

SLDO

SPDO

FDO

0

RS1/10S0R0J-T

1u

R252

6.8K

YB

0.1

C251

YB0.01

D302

21

TEST3

HFL

R251

R253

TP301

1.8k

CURENT

JT/XRR

5.6k

6.8k

GNDD

72p

DSPCUR

525051

GNDD

3

C324

C332

GNDD

R343

22

22K

R214

V PB

THLD

26 TES 27 TEST2 28 JITT

48 TDO 49 VREF

50 TEST4

DEFIN

DEFOUT

535455

TP251

XDRVMUTE

C258

(GNDS)

TP253

SLDPOS

116p

THLD

2221242523

1u

VREF (2.5V)

XMON

3

R329

3.3K

330P

0.1

(GNDS)

FSEQ

5

FG

GSW

YB

EFLG

CTRF

C220

7

100K

5

2

3

C320

R330

GNDD GNDD

)

C335

V+5S

R206

RS1/10S0R0J-T

C253

100/16

YB

R315

47

1u

C310

C317

V+5S

0.1 R328

YB

1K

6

8

1u

-

C319

7

R322

5

+

4

10K

IC302

BA4510F-TBB

VCO Circuit

B

3/6

DDATAI

16MDSP

IC408 2p

from

SBSY

117p

SBSY

C203

***

R201

R202

C204

1613181417

XOUT

EMPH

VDD(for CLK)

IC201

LC78652W

(R2203)

0

1u

XIN

179p

PW

0

12

PW

VSS

137p

EFLG

R236

DOUT

180p

0

191520

SBSY

SERVO DSP

VSS

VDD

WRBP0P1

RESB

CSB

RDB

63

61

585756

606259

YB

0.01

XCS4

XDSPRST

74p

from IC601 (FR 152p)

63p

67p

GNDD

66p

from/to FR (page2/IC601)

62p

1u

C221

10K

R219

D8

XRD

D9

XWRL

D10

9p

10p

166p

from R684 (FR 165p)

TP252

B

3/6

to EBY 141p(page3/IC701)

***

C257

B

2/6

B

6/6

VCOSCD

(36M)

C312

1

8

-

1

+

4

100

R344

BA4510F-TBB

186p

LRSY

115p

XABUSY

22K

10K

R215

658

7

LRSY

XABUSY

XHSMOVE

LEFM 100

DVSS 99

DVDD2 98

WRQ 77 RWC 76

VSS

P7P5P4P3P2

P6

D15

D14

14p

15p

16p

SPERR

C266

0.22

GNDD

V165

to VCO(R322,318)

YB

2

3

187p

ROMCK

4

ROMCK

VDD(3V)

727170696766646568

YB

R311

R313

15K

IC302

YB

C234

0.01

AD

188p

185p

C2F

ROMXA

AD

2

3

C2F

ROMXA

RCHP

RCHN

LCHN

LCHP

PCK

JV

CDFR

DVDFR

VDD

PCKIST2

PCKIST1

VSS

PDO3

PDO2

PDO1

VDD

VPDO

VCOC

VRPFR

VSS

BUSYB

SQOUT

747375

1u

C222

XCBUSY

from/to FR (page2/IC601)

73p

TP261

R272

3.3K

BA4510F-TBB

for SACD (page6) to IC1110 123pin

2/6

136p

184p

181p

FSX

SFSY

SBCK

R213

1u

C202

11

10

9

FSX

SFSY

SBCK

XTALOUT

D11

D12

D13

11p

12p

13p

FGPL

to FTS DRIVER(R361,369,375)

DV-59AVi

56

R310

APC

100K100K

APC-153p

15P

C314

AFC-152p

GNDD

R312

10K

AFC

YB

ASC

C315

R314

0.1 22K

ASC-160p

GNDD

ATC-159p

R316

R317

22K

15K

R318

10K

R227

V+5S

R218

R226

GNDD

ATC

YB

C313

1000P

GNDD

V165

AIN

EBY-172p

from/to EBY

(page3/IC701)

R225

RF_A

1.5K

2

1K

IC211

TK15404M-TRB

V+5S

43

5

61

10K

1u

***

C232

C235

GNDD

to EBY(page3/IC701)

B

3/6

21p

to FR(page2/IC601)

A3

B

2/6

V+33A

6

1

EFMOUT

CQCKB

B

IC261

100

94929089 9391 9997 989695

R232

R231

R229

C231

80 8277 78 79 81 83 8685 888784

76

2/6

R268

7

4700P

R224

R223

47K

R221

3.3K

C261

0.01 YB

8

4

V+5S_SP

0

R260

C201

C237

***

68/6.3

C236

C299

1u

C214

YB

C230 1u

1.5K

2.2K

47K

0.1

YB

C227

YB

0.1 C226

1u

680

C225

1

0.01

YB

1

R222 680

100K

6

-

5

+

R266

10K

GNDD

R269

V+5S

8

1u

C265

1

4

IC261

BA4510F-TBB

7

Model distinction

Destination

668AV-S/WYXJ

DV-668AV

series

*********

S969AVi-N/JJXJ

868AVi-S/WYXJ

59AVi/KUXJ/CA

DV-S969AVi

series

S969AVi/BKXJ

S969AVi/RPWXJ

*********

*****

series

ALL

OEM

***

B

3/6

B

6/6

RFSACD

for SACD to IC1110 126pin (page6)

RF Amp. (RF for SACD Water Mark detection)

C233

100/16

XHTR

35p

V+5S

0

R280

to RF IC (page1/IC101)

(MRZHR002AG

R246

100K

VREF

YB

C224

YB

C223

GNDD

150K

R261

R262

100K

220K

R263

150K

R264

180K

1110

2

R271 R270 15K 15K

3

+

GNDDGNDD

from EBY 151p

1

YB

0.1

C264

(page3/IC701)

C263

GNDD

VWS1569-

VWS15**-

VWS1568-

VWS15**-

AWX8***-

VWS15**-

TP102

MS1 MS0_1

for Function Checker

resistor

capacitor

*** : parts not mounted

8 9

FPWM

VPWM

PPWM

RPWM

from EBY(page3/IC701)

B

3/6

DUTY50

R1Assy No. R3

3.3k

***

3.3k

4.7k *** 10K

3.3k

4.7k *** 10K

3.3k

4.7k *** 10K

***

*** *** ***

***

*** ******

V+3E V+3E

R1

12

R2

12

GNDD GNDD

(GNDS)

2125 size

RS1/10S***

1608 size

RS1/16S***

2125 size

CKSQ**–

1608 size

CCSR**– CKSR**–

147p

146p

143p

142p

(GNDS)

B

10K4.7K

***

***4.7k 10K

R3R4

12

21

3/6

R4R2

***

10K***4.7k

****** ***

TP103

B 1/6

8

A

B

C

D

E

F

29

1234

3.4 DVDM ASSY 2/6 [FR BLOCK]

A

B

C

D

E

F

B

1/6

B 2/6

30

to RF IC

B

1/6

from R124 (page1)

LDREAD

1/6

from CN103 4p

to page1

CN105 12p

GSW

(page1/IC202)

25p

to SPDL DRIVER

XMON

XDRVMUTE LT1_3V

XRDY_3V

from SERVO DSP

(page1/IC201)

24p

DSPCUR

73p

XCBUSY XDSPRST

57p

B

1/6

to R117, R118

from CN101 22p

B

V+33A

RN4982-TLB Q601

5

RN4982-TLB

Q601

6

2

1

FRCTS

from IC601 97p

to EBY 114–129,132p(page3/IC701)

A3A1A0A2A4

to FTS DRIVER

(page1/IC351)

B

1/6

from

TP655 TP654

24p

28p

27p

26p

23p

22p

21p

32p

30p

ST1 ST2

LODDRV

LODPOS

B

SLDPOS

R606 R607

1/6

GU

R622

BCA

PPCNT

XDFINH

DPD/TE

DVD/XCD

AGOFF

65X78 LD_ON

RFSEL

XCD2X

OEICG

TP603

R657

R658

R660

R602

R605 R635

1M

***

R655

R647

R653

R641

47

C610

C613

C626

1/6

B

1/6

to page1

to RF IC(page1/IC101)

C619

V+33A

780ON

V+12S

GNDD

R601

4

YB

0.01

0

100/4

C601

***

1M

1M 1M

1M

10K

1u

***

R614

R617

R654

R603

C625

100/4

A17

2

D601

1

RB501V-40-TRB

48

A17

0.1u

C609

IC603

VYW2117-

GNDD

A15

13586

R682

100K

A16

TP602

B

3/6

A9A8A6

A7

A12A5A11

A10

V+33A_FR

TP656

TP657

TP658

1u

C602

C606

1000p YB

C605

45

1

46

47

48

49

50

51

52

53

54

55

56

57

58

59

C607

60

1u

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

10K

83

10K

84

85

86

87

10K

88

GNDD

3.3V

to IC491

to CN901(page5)

B

5/6

V+33A

0

1u

C622

C621

D5

D6

D14D7D13

D15

D12

373336

383935

42

43474645444140

D4

D5

D6

D7

VSS

BYTE

A13

A14

2

394

A14

A13

A15

A13

A14

A15

A22

31p

WBL

44434241403938

A23

DA0

DA1

DA2

AN0

AN1

AN2

XOEM

AN3

AN4

AN5

AN6

AN7

AVCC

AVRH

AGND

GND

PP0

PP1

PP2

PP3

PP4

PP5

PP6

PP7

V3R3

V2R5

PO0

PO1

PO2

PO3

PO4

PO5

PO6

PO7

GND

PN0

PN1

PN2

PN3

PN4 PN5

PM0

89

10K

R610

R689

EN24M

EN33M

D12

D14

D15

D13

VCC

PGM FLASH MEMORY

(16M: MBM29LV160TE-90PFTN)

A11

A12A9A10

A19

A8

RESET

NC(A20)

7

12151314171618

11

10

R684

***

A11

A20

A9

A10

A12

A21

B

1/6

to SERVO DSP 94p

(page1/IC201)

A3

A16

A21

A19

A18

A20

A17

A15

3735363334323031272529

A21

A22

A18

A20

A17

A19

A15

A16

GND

45 DAGND 46 DVVCC

87 PN6 88 PN7

PM1

PM2

PM3

SDA1

SDA0

SCL1

SCL0

PL4

PL5

9294909193

95

96

2.2k

***

22k

10K

R695

C695

R693

C693

R640

TP161

TP163

47

R696

R694

V_SEL1

SDA1

SCL1

V_SEL2

FRCTS

B 2/6

(DV-59AVi, DV-868AVi-S : VWS1568) (DV-668AV-S : VWS1569)

D3

D2

D10D4D11

343132

D10

D11

RY/BY

NC(A21)WENC

A18A5A7

R685

***

A19

A22

A10A8A11

A11

A12

A14

A13

A14

A13

A12

A11

PK1

GND

PL6

PK0

999798

100

102

101

10K

***

R604

R624

R623

VOFF

XPROURST

FRDTR

to R481

DVDM ASSY

D1

D9

D0A1D8

2728293025

26

D9D3D2

A17

A8

A18A2A7A5A6A4A3

A9

A10

A0

D1D8D0

CE

OE

VSS

A6A2A3A4A1

2021222324

19

B

3/6

to AV1 (page3/IC801)

A6A8A7

1u

C604

C603

23

A05

A06

A07

A08

A09

V3R3

V2R5

A3A5A4A6A7

A4A3A5

IC601

PD6345A

FR CPU

PK2

PK4

PK3

PK6

PK7

PK5

V3R3

103

10K

R611

R646

XHDMIRST

EN16M

44X48

(page2)

V2R5

110

104

105

107

108

109

106

***

***1u10K1u10K

C618

R626

R628

R634

R627

C615

XINT0

AOSEL1

P2

from AV1

(~DSP~/AV1)

from EBY

P/XI

B

1394XRDY

GNDD

A2

A1

A1D1A0

A2

2228242620141615171918

21

A04

A02

A03

INT0

INT2

INT1

111

113

112

R631

10K*4

RAB4C103J-T

XINT1

M3

XIRQ11

XIRQ10

112p

113p

3/6

XCSFMEM

3/6

to EBY(page3/IC701)

TP601

XCSAQE

XAQRST

XCSDF1

XCSDF0

DFRST0

47

***

C667

22

R668

XMMUTE XAMUTE

R609 100

22

47

C650

R612

47

TP164

XCSDF2

23

X601

RESET1

XCSSRAM

XRD

XWRL

B

1/6

59p

XRD

XWRL

60p

95p

XWAIT 98p

97p

44p

45p

44p

41p

to AV1(page3/IC751)

B

***

XCSADSP0

PROU

XWRL

XRD

XWAIT

XWRL

XWRH

XRD

B

3/6

4/6 5/6 6/6

IC552 11p IC552 4p

CN551 7p CN901 5p

CN551 2p

XWRH

XWRL

XRD

CN901 6p CN551 6p

XWAIT

XCSSRAM

XCSEBY

XCSFMEM

DACK0

XDREQ0

B

to A-DSP(page6)

to Video Block

DDC_ON

(page4,5)

69p

3/6

6/6

to SERVO DSP(page1/IC201)

FLOFF

(33M)

SYSCLK

HXRST

96p

XCSAV1

40p

ENFLOW

52p

XDACK10

XDREQ1

51p

ENCD

93p

94p

to AV1(page3/IC751)

to EBY(page3/IC701)

B

3/6

4/6

B

5/6

STAND BY

A10

D4D6D5D7D1D3D2A0D0

32

30

2627282329

OE

IC602

V+33A

WORK SRAM(1M)

A11

0

R608

A11A8A9

D15

D14

B

to AV1 (page3/IC751)

D9D7D8

D11

D12

D10

12

111013

D27

D28

D29

D26

D25

SI0

SO0

SCK0

SI1

SO1

119

120

123

121

122

10K

***

R630

C612

R639

C624

222222

22

R638

R642

R645

FRTXD

SSCK

S_MTOI

S_MTOF

FRRXD

D24

D23

PI5

124

10k

R656

XSACDRST

XABUSY-7p

3/6

PH0

125

33

R629

1394LT

B

D6

D5

71342

D22

P97 176 P96 175

GND 133

PH1

126

10k

R643

DSPICM

D13

D12

D11

D10

D9 D8

D7

D6

D5

D4

D3

D2

D0

D14

D13

D15

A00

A01

D31

D30

GND

INT4

INT5

INT7

INT6

INT3

117

118

116

115

114

10K

***

R625

R637

C620

R644

HDMIINT

XABUSY

SBSY

THLD

S_FITOM

25242220192117

A10

HY62V8100BLLT1-85

A9

31231

CS1

WE

A8

A13

45678

A13

VSS

A15

NC

CS2

VCC

9

C628

1u

A15

1/6

D15

D14

D13

D12

D11

D10

D9 D8

to SERVO DSP 63–70p(page1/IC201)

D1

D3

D2

D4

D0

V+25A_FR

3.3V

2.5V

C617

D19

MD1

129

1000p YB

D18

SYSCLK

XWR1

XWR0

XDACK1

XDREQ1

DACK0

XDREQ0

MD2

130

SBSY-18p

XINIT HSTX

NMIX

V2R5

V3R3

XCS7 XCS6

XCS5

XCS4

XCS3

XCS2

XCS1 XCS0

V3R3

GNDD

176

D17

D16

175

P95

174

P94

173

P93

172

P92

171

P91

170

169

GND

168

167

166

XRD

165

P82

164

P81

163

RDY

162

161

160

159

158

157

156

155

154

153

152

151

150

149

GND

148

PB7

147

PB6

146

PB5

145

144

143

PB2

142

141

140

PC2

139

PC1

138

PC0

137

136

X0

135

C614

134

GND

V2R5

133

131

132

1u

GNDD

C616

THLD-22p

598

6

D20

D21

X1 134

MD0

PH2

128

127

FILM

from SERVO DSP(page1/IC201)

A3A1A2

18

A3A2A1

A0

D1D2D3D4D5D6D7

D0

A16

A14A7A6A5A12

11

14

A14A6A5A7A4

A12

B

3/6

D15

D14

D13

D12

D11

D10

D9 D8

A4

16

151213

GNDD

B

10

A16

to EBY 111–108,102–99p(page3/IC701)

V+25A

0

R600

1u

100/4

C608

C623

TM_ENT

***

R676

10K

R661

22K

R648

6.8K

R663

10K

R664

R652

10K

R667

C666

***

10K

R666 R665

10K

R619

10K

R632

R662

2.2K

C662

10P

R659

10K

1u

C658

C657

1u TP12

TP14

TP15

R636

***

R649

5371

R651

R650

***x4

4628

XDFCS3

TP604

10K

R620

10K

R621 R616

10K

C629

***

R613

R618

0

1

10K

R615

10K

R633

1u

C627

***

1

R683

VSS1160

470

16.5MHz

10K

R681

2.5V

B

1/6

to page2

DV-59AVi

1234

Pioneer DV-668-AV, DV-668-AVS Service manual

DV-59AVi

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2.2 EXTERIOR SECTION

2.3 FRONT PANEL SECTION

2.4 LOADING MECHA. ASSY

2.5 TRAVERSE MECHA. ASSY-S

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.1.1 BLOCK DIAGRAM 1/3

3.1.2 BLOCK DIAGRAM 2/3

3.1.3 BLOCK DIAGRAM 3/3 [POWER BLOCK]

3.2 LOAB ASSY and OVERALL WIRING DIAGRAM

3.3 DVDM ASSY 1/6 [FTS BLOCK]

3.4 DVDM ASSY 2/6 [FR BLOCK]