PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
DV-45A
DVD PLAYER
DV-45A
DV-656A
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV2615
Model Type Power Requirement
DV-45A KUXJ/CA AC120V 1
DV-656A KUXJ/CA AC120V 1
Reginal restriction
codes (Region No.)
Remarks
For details, refer to "Important symbols for good services".
T-ZZE JUNE 2002 printed in Japan
1234
SAFTY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
B
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
C
les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
D
E
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Reading should
not be above
0.5 mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
Leakage
current
tester
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
on the schematics and
F
2
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DV-45A
5678
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
A
B
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
C
D
56
DV-45A
E
F
7
8
3
1234
CONTENTS
SAFTY INFORMATION .......................................................................................................................................2
A
B
C
D
E
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING ................................................................................................................................................... 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 FRONT PANEL SECTION ....................................................................................................................... 10
2.4 LOADING MECHA ASSY ........................................................................................................................12
2.5 TRAVERSE MECHANISM ASSY-S ......................................................................................................... 14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................16
3.1 BLOCK DIAGRAM ................................................................................................................................... 16
3.2 LOAB ASSY and OVERALL WIRING DIAGRAM..................................................................................... 20
3.3 DVDM ASSY 1/4 [FTS BLOCK]............................................................................................................... 22
3.4 DVDM ASSY 2/4 [FR BLOCK]................................................................................................................. 24
3.5 DVDM ASSY 3/4 [EBY/AV1 BLOCK] ....................................................................................................... 26
3.6 DVDM ASSY 4/4 [VENC BLOCK]............................................................................................................ 28
3.7 JACB ASSY 1/2 [AUDIO BLOCK] ............................................................................................................ 30
3.8 JACB ASSY 2/2 [VIDEO BLOCK]............................................................................................................ 32
3.9 SACDB ASSY .......................................................................................................................................... 34
3.10 FLKY and KEYB ASSYS ....................................................................................................................... 36
3.11 POWER SUPPLY UNIT.......................................................................................................................... 38
3.12 WAVEFORMS [DVDM ASSY] ................................................................................................................ 39
3.13 WAVEFORMS [JACB ASSY] ................................................................................................................. 40
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 41
4.1 LOAB ASSY............................................................................................................................................. 41
4.2 DVDM ASSY............................................................................................................................................ 42
4.3 JACB ASSY .............................................................................................................................................44
4.4 SACDB ASSY .......................................................................................................................................... 48
4.5 FLKY and KEYB ASSYS ......................................................................................................................... 50
4.6 POWER SUPPLY UNIT............................................................................................................................ 52
5. PCB PARTS LIST ........................................................................................................................................... 53
6. ADJUSTMENT ............................................................................................................................................... 59
6.1 ADJUSTMENT ITEMS AND LOCATION ................................................................................................. 59
6.2 JIGS AND MEASURING INSTRUMENTS............................................................................................... 59
6.3 NECESSARY ADJUSTMENT POINTS ...................................................................................................60
6.4 TEST MODE ............................................................................................................................................ 61
6.5 MECHANISM ADJUSTMENT.................................................................................................................. 62
7. GENERAL INFORMATION............................................................................................................................. 65
7.1 DIAGNOSIS ............................................................................................................................................. 65
7.1.1 ID NUMBER AND ID DATA SETTTING ................................................................................................ 65
7.1.2 SELF-DIAGNOSIS FUNCTION OF PICKUP DEFECTIVE................................................................... 67
7.1.3 TEST MODE SCREEN DISPLAY ......................................................................................................... 68
7.1.4 SELF-DIAGNOSIS FUNCTION ............................................................................................................70
7.1.5 FUNCTION SPECIFICATION OF THE SERVICE MODE..................................................................... 71
7.1.6 ERROR DISPLAY ................................................................................................................................. 72
7.1.7 TEST POINTS LOCATION & WAVEFORMS ........................................................................................ 75
7.1.8 TROUBLE SHOOTING ......................................................................................................................... 77
7.1.9 DISASSEMBLY ..................................................................................................................................... 79
7.2 IC ............................................................................................................................................................. 86
7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ................................................................... 121
7.4 CLEANING............................................................................................................................................. 122
8. PANEL FACILITIES ...................................................................................................................................... 123
F
4
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DV-45A
General
System ............................................DVD Player
Power requirements ................. AC 120 V, 60 Hz
Power consumption
Power consumption (standby)
........................0.3 W
Weight ..................................... 2.6 kg (5lb 12oz)
Dimensions .......420 (W) x 69 (H) x 278 (D) mm
(16
9
/16 (W) x 2 3/4 (H) x 11 (D) in.)
Operating temperature............... +5° C to +35° C
(+36° F to +96° F)
Operating humidity ........................... 5% to 85%
(no condensation)
Component Video output (Y, PB, PR)
Output level ............................ Y: 1.0 Vp-p (75 Ω)
P
B
, PR: 0.7 Vp-p (75 Ω)
Jacks ................................................ RCA jacks
S-Video output
Y (luminance) - Output level.......... 1 Vp-p (75 Ω)
C (color) - Output level........... 286 mVp-p (75 Ω)
Jack ................................................S-Video jack
Video output
Output level ...................................1 Vp-p (75 Ω)
Jack .................................................... RCA jack
Audio output (1 stereo pair)
Output level ....................... During audio output
200 mVrms (1 kHz, –20 dB)
Number of channels ........................................ 1
Jacks .................................................. RCA jack
Audio output (multi-channel / L, R, C,
SW, LS, RS)
Output level ....................... During audio output
200 mVrms (1 kHz, –20 dB)
Number of channels ........................................ 6
Jacks .................................................. RCA jack
Digital audio characteristics
Frequency response
........................ 4 Hz to 44 kHz(DVD fs: 96 kHz)
............ 4 Hz to 88 kHz (DVD-Audio fs: 192 kHz)
S/N ratio ..................................................118 dB
Dynamic range ........................................108 dB
Total harmonic distortion ....................... 0.001 %
Wow and flutter .............. Limit of measurement
(0.001% W. PEAK) or lower
Digital output
Optical digital output ........... Optical digital jack
Coaxial digital output...........................RCA jack
Other terminals
Control in ...................................Minijack (3.5 ø )
Control out ................................. Minijack (3.5 ø )
Accessories
Stereo audio cable............................................1
Video cable.......................................................1
Power cable ...................................................... 1
Remote control ................................................. 1
AA/R6P dry cell batteries ................................. 2
Operating Instructions ..................................... 1
Warranty card...................................................
1
• The specifications and design of this
product are subject to change without
notice, due to improvement.
DV-45A .................................................... 13 W
DV-656A ...................................................12
W
Accessories
• Stereo Audio Cable (VDE1052)
(L = 1.5m)
• Video Cable (VDE1053)
(L = 1.5m)
• Power Cable (ADG7022)
• AA/R6P Dry Cell Batteries
White
Red
Yellow
• Remote Control
(DV-45A : VXX2839)
• Remote Control
(DV-656A : VXX2800)
• Manufactured under license from Dolby
Laboratories. “ Dolby” and the double-D
symbol are trademarks of Dolby Laboratories.
• “ DTS” is a registered trademark of Digital
Theater Systems, Inc.
• TruSurround and the
® symbol are
trademarks of SRS Labs, Inc. TruSurround
technology is incorporated under license from
SRS Labs, Inc.
5678
1. SPECIFICATIONS
A
B
C
D
56
DV-45A
7
E
F
5
8
1234
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
2.1 PACKING
6
B
2
3
1
C
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
9
9
4
5
12
11
8
7
10
D
13
14
FRONT
E
F
6
1234
DV-45A
>
5678
PACKING parts List
Mark No. Description Part No.
1 Power Cable ADG7022
2 Stereo Audio Cable (L = 1.5m) VDE1052
3 Video Cable (L = 1.5m) VDE1053
4 Remote Control See Contrast table (2)
5 Battery Cover See Contrast table (2)
NSP 6 AA/R6P Dry Cell Battery VEM1031
7 Operating Instructions See Contrast table (2)
(English)
Mark
No. Description Part No.
NSP 8 Warranty Card ARY7045
9 Polyethylene Bag VHL1051
10 Pad L VHA1307
11 Pad R VHA1308
12 Paper Board VHC1096
13 Packing Case See Contrast table (2)
14 Mirror Mat Sheet Z23-007
A
(2) CONTRAST TABLE
DV-45A/KUXJ/CA and DV-656A/KUXJ/CA are constructed the same except for the following:
Mark No. Symbol and Description DV-45A/KUXJ/CA
4 Remote Control VXX2839 VXX2800
5 Battery Cover VNK4423 VNK4997
7 Operating Instructions (English) VRB1297 VRB1296
13 Packing Case VHG2224 VHG2222
DV-656A/KUXJ/
CA
B
C
D
56
DV-45A
E
F
7
8
7
1234
2.2 EXTERIOR SECTION
A
33
34
NON-CONTACT
SIDE
CONTACT SIDE
B
Refer to "2.4 LOADING
MECHA ASSY".
35
33
27
5
35
1
C
B
A
40
C
33
26
D
35
DV-45A/KUXJ/CA
ONLY
14
32
G
7
G
6
39
B
H
4
29
37
32
G
18
D
E
17
38
B
C
20
32
32
11
12
32
D
32
8
18
D
32
25
33
34
30
33
19
32
C
3
2
DV-45A/KUXJ/CA
ONLY
33
33
24
33
9
32
E
39
13
DV-45A/KUXJ/CA
31
F
Refer to "2.3 FRONT PANEL SECTION".
8
1234
ONLY
23
H
10
DV-45A
A
21
22
DV-45A/KUXJ/CA
ONLY
16
>
5678
EXTERIOR SECTION parts List
Mark No. Description Part No.
1 DVDM Assy See Contrast table (2)
2 SACDB Assy See Contrast table (2)
3 JACB Assy See Contrast table (2)
4 POWER SUPPLY Unit VWR1351
NSP 5 LOADING MECHA Assy VWT1196
6 Connector Assy PF13PP-D25
7 Connector Assy PG05KK-E30
8 FFC (30P, JACB) VDA1905
9 FFC (21P, JACB) VDA1906
10 FFC (17P, FLKB) VDA1907
11 FFC (20P, DSP) See Contrast table (2)
12 FFC (40P, SACD) See Contrast table (2)
13 F Cushion See Contrast table (2)
14 Ferrite Core See Contrast table (2)
15 •••••
16 LEG Assy SX AEC7113
NSP 17 PCB Spacer (3 x 6) AEC7156
18 Mini Clamp AEC7373
NSP 19 PCB Support REC1285
20 PCB Support VEC2184
Mark
No. Description Part No.
21 PCB Holder VEC2283
22 PCB Holder See Contrast table (2)
NSP 23 Base Chassis VNA2521
24 Rear Panel See Contrast table (2)
NSP 25 PCB Base VNE2276
26 Adapter 14L VNL1941
27 Adapter 14R VNL1942
29 Bonnet Case S See Contrast table (2)
NSP 30 ID Label VRW1877
NSP 31 Energy Star Label AAX7876
32 Screw BBZ30P060FMC
33 Screw BBZ30P080FZK
34 Screw See Contrast table (2)
35 Screw PPZ30P080FMC
36 •••••
NSP 37 Binder See Contrast table (2)
38 Screw IBZ30P080FCC
39 Screw BBZ30P060FCC
40 Screw Z39-019
A
B
C
(2) CONTRAST TABLE
DV-45A/KUXJ/CA and DV-656A/KUXJ/CA are constructed the same except for the following:
Mark No. Symbol and Description DV-45A/KUXJ/CA
1 DVDM Assy VWS1533 VWS1531
2 SACDB Assy VWG2352 Not used
3 JACB Assy VWV1912 VWV1913
11 FFC (20P, DSP) VDA1909 Not used
12 FFC (40P, SACD) VDA1910 Not used
13 F Cusion VEB1348 Not used
14 Ferrite Core VTH1044 Not used
22 PCB Holder VEC2283 Not used
24 Rear Panel VNA2463 VNA2417
29 Bonnet Case S VXX2842 VXX2841
34 Screw BCZ40P060FZK BCZ40P060FNI
NSP 37 Binder ZCA-BK1 Not used
DV-656A/KUXJ/
CA
D
E
56
DV-45A
F
7
8
9
1234
2.3 FRONT PANEL SECTION
A
7
B
8
19
19
19
F
2
1
19
5
19
19
E
DV-45A/KUXJ/CA
20
ONLY
19
C
6
4
18
3
D
6
3
• Tray Panel Section
DV-45A/KUXJ/CA DV-656A/KUXJ/CA
15
E
14
13
16
17
16
NON-CONTACT
SIDE
CONTACT SIDE
F
10
1234
DV-45A
5678
FRONT PANEL SECTION parts List
Mark
Mark No. Description Part No.
1 FLKY Assy See Contrast table (2)
2 KEYB Assy VWG2377
3 Rubber Foot VEB1325
4 FL Lens See Contrast table (2)
5 FP Angle VNE2267
6 Ring VNK4996
7 Front Panel Assy See Contrast table (2)
8 Pioneer Badge See Contrast table (2)
9•••••
10 •••••
No. Description Part No.
11 •••••
12 •••••
13 Sub Panel See Contrast table (2)
14 DVD A/V Badge See Contrast table (2)
15 Tray Panel Assy See Contrast table (2)
16 Tray Panel See Contrast table (2)
17 Door See Contrast table (2)
18 FFC (17P, FLKB) VDA1907
19 Screw BBZ30P100FZK
20 FL Filter See Contrast table (2)
(2) CONTRAST TABLE
DV-45A/KUXJ/CA and DV-656A/KUXJ/CA are constructed the same except for the following:
Mark No. Symbol and Description DV-45A/KUXJ/CA
1 FLKY Assy VWG2354 VWG2376
4 FL Lens VEC2277 VNK5028
7 Front Panel Assy VXA2517 VXA2515
8 Pioneer Badge VAM1109 VAM1129
13 Sub Panel Not used VNK5023
DV-656A/KUXJ/
CA
A
B
14 DVD A/V Badge Not used VAM1131
15 Tray Panel Assy Not used VXA2518
16 Tray Panel VNK5021 VNK5022
17 Door VEC2279 Not used
20 FL Filter VEC2280 Not used
C
D
E
56
DV-45A
F
7
8
11
1234
2.4 LOADING MECHA ASSY
Note :
A
Refer to
8
6
To
DVDM
CN101
" Application of Lubricant".
8
8
To DVDM
CN114
3
A
5
To DVDM
CN115
2
Refer to
"2.5 TRAVERSE MECHANISM
ASSY-S".
18
19
20
2
Daifree
GEM1036
B
12
Lubricating Oil
GYA1001
23
C
13
16
22
8
17
4
D
LOADING MECHA ASSY parts List
Mark No. Description Part No.
NSP 1 LOAB Assy VWG2346
2 Traverse Mechanism Assy-S VXX2782
3 Loading Motor Assy VXX2505
4 Motor Pulley PNW1634
E
5 Carriage DC Motor / 0.3W PXM1027
6 Flexible Cable (26P) VDA1864
7 Connector Assy 2P VKP2253
8 Float Rubber VEB1327
9 Belt VEB1330
10 Stabilizer VNE2253
11 Loading Base VNL1917
12 Float Base DVD VNL1918
13 Drive Cam VNL1919
F
14 Gear Pulley VNL1921
15 Loading Gear VNL1922
15
14
7
9
22 22
A
Mark No. Description Part No.
16 Drive Gear VNL1923
17 SW Lever VNL1925
18 Clamper Plate VNE2251
19 Bridge VNE2252
20 Clamper VNL1924
21 Screw JGZ17P028FMC
22 Screw Z39-019
23 Tray VNL1920
21
22
A
10
11
1
Lubricating Oil
GYA1001
12
1234
DV-45A
5678
Application of Lubricant
No. 11
Loading Base
Lubricating Oil
GYA1001
Around the shaft
Concave of unevenness
Concave of unevenness
Concave of unevenness
No. 13
Drive Cam
No. 13
Drive Cam
No. 23
Tray
No. 23
Tray
Top View
Rear View
Top View
Bottom View
Daifree
GEM1036
Daifree
GEM1036
Daifree
GEM1036
Daifree
GEM1036
Daifree
GEM1036
Side of the rib
Inner side of a ditch
Inner side of a ditch
Lubricating Oil
GYA1001
Lubricating Oil
GYA1001
Inner side of a ditch
Lubricating Oil
GYA1001
Lubricating Oil
GYA1001
Lubricating Oil
GYA1001
A
B
C
D
E
DV-45A
56
F
7
8
13
1234
2.5 TRAVERSE MECHANISM ASSY-S
A
18
17 (Torque : 0.12 ± 0.01 N• m)
Silicone Adhesive
12
8
GEM1037
3
10
B
18
1
C
13
D
16
18
10
To DVDM
CN115
7
14
6
19
4 (Adjustment Screw)
5
Screw Tight
5
GYL1001
17 (Torque : 0.12 ± 0.01 N• m)
17 (Torque : 0.12 ± 0.01 N• m)
15
Silicone Adhesive
GEM1037
9
Silicone Adhesive
GEM1037
To
DVDM
CN111
16
2
E
NON-CONTACT
11
F
14
1234
DV-45A
SIDE
CONTACT SIDE
To DVDM
CN114
>
5678
TRAVERSE MECHANISM ASSY-S parts List
Mark No. Description Part No.
1 Spindle Motor VXM1088
2 Stepping Motor VXM1090
3 Pickup Assy-S OXX8003
4 Skew Screw VBA1080
5 Skew Spring VBH1335
6 Guide Bar VLL1514
7 Sub Guide Bar VLL1515
8 Hold Spring VNC1017
9 Joint Spring VNC1019
10 Support Spring VNC1020
NSP 11 Mechanism Chassis VNE2248
12 Slider VNL1811
13 Spacer VNL1913
14 Joint VNL1914
15 FFC Holder VNL1915
16 Screw BBZ20P050FZK
17 Tapping Screw OBA8009
18 Screw PMA26P100FMC
19 Damper Sheet VEB1335
A
B
C
D
E
F
56
DV-45A
7
8
15
1234
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
7 SIGNAL ROUTE
DV-45A Only
SACDB ASSY
D
B
DVDM ASSY
B
CN111
RF+
11
20
21
15
16
T DRV
25
T RTN
24
F DRV
23
F RTN
26
ST1+
ST1-
ST2+
ST2-
LOAD-
LOAD+
SW2
SW1(GNDS)
4
CN201
(4P)
(26P)
16
B1
7
B2
6
B3
12
B4
11
2
12
3
13
4
1
10
CN114
(4P)
2
1
3
4
CN115
(12P)
4-9
CN103
(5P)
1
2
4
5
E
FLKY ASSY
4
CN102
(4P)
3
5
4
7
6
9
35
RFP
PD2
PD1
PD4
PD3
VM4+
VM4VM3VM3+
VM1-34VM1+
IC101
LA9704W
RF IC
IC351
M56788AFP
FTS Driver
VM2-
VM2+
31 15 14
32
RFO
BHMIX
IN3-
IN4-
VM5-
KEY0
KEY1
RFO AIN
60
BH
49
PH
BH
52
FE
FE
41
TE
TE
42
32 33 30 39 3 31
FDO
32047
TDO
48
VM5+
46 14
21
9-14
IC251
BA6664FM
Spindle Driver
V101
VAW1073
FL TUBE
IC101
PE5314B
22
FL Control
21
TE
SPDO
SPDO
Q106
FE
XIN
16M
DSPRF
RF PH
RF BH
IC201
LC78652W
Servo DSP
Remote
Sensor
Unit
IR101
17
(26P)
C
SPINDLE
MOTOR
OEIC
PICKUP
ASSY
STEPPING
MOTOR
M
D
LOAB ASSY
A
LOADING
MOTOR
ASSY
+ –
M
CN602
E
(2P)
KEYB ASSY
F
CN601
2 1
1 2
3.3V
S101
(5P)
4
5
IC902
HY57V161610DTC-8
16M SDRAM
IC211
TK15404M
EFMIN
3 2
36M
33M
16M
ROMXA
LOD POS
CN101
(17P)
RFSACD
172
185
4
5
169
HY57V16160DTC-8
Control CPU
AN7
57
2
9
RFSACD
RFSACD
AIN
IC701
PE5286A
CDDT
DVD Decoder
DMCK
EBY-CHIP
DMACKI
16M SDRAM
IC601
PD6345A
System
SEL IR
IR
ADATA0
IC741
PK4
105
44× 48
14 3 13 9 10 15
FSEL1
SACD Decoder
126
24
17
13,14,
19-24
194
(For IC751)
CLK27M
Clock Generator
DSD_LS
DSD_LFE
DSD_C
DSD_L
121416
8
DSD_L
DSD_LS
74
64
IC901
CXD2753R
8-12, 35-37
16M Flash Memory
27M
(For IC201,IC701)
IC481
SM8707HV
DSD_C
DSD_LFE
71
69
169-176
BD0-BD7
BD0-BD7
4-6, 29-33
BD0-BD7
CDDATA
IC603
VYW2016
16M
(For IC701)
36M
36M
CLK16M
CN902
201-208
(For IC751)
(19P)
IC801
XCA56367PV150
DVD-Audio
DSP
CN901
(40P)
CN531
(40P)
27M
106
CLKIN
CDDIN
163
IC751
M65776AFP
MPEG2 Decoder
AV-1
M2V64S40DTP-7
64M SDRAM
22/24AV1
(For IC701)
33M
22/24M
CLK33M
SEL IR
2
22/24AV1
172
ACLKI
DOUT0
IC781
IR
9
6
5
4
10
AO0
164
170
PAY
119
PAB
116
PAR
122
184-186,
188-192
CN402
(17P)
SDO2
SDO1
SDO0
DATA0A
AO00
DOUT0
PRGA_Y
PRGA_B
PRGA_R
PD0-PD7
F
16
DV-45A
1234
5678
A
CN801
(20P)
18
17
19
6
TC74VHC541FT
AO00 AO0
DOUT0
PRGA_Y
PRGA_B
PRGA_R
PD0-PD7
4
3
2
15
CN502
(20P)
IC786
7
2-9
ADV7172KST
DATA2
DATA1
DATA0B
AO0
13
IC801
Video
Encoder
2
Q935
Q937
1
35
33
29
28
25
24
IC553
TC7WH157FU
5
Q940
Q932
V
Q933
Y
Q934
C
Q936
Y/G
CB/B
Q939
Q938
CR/R
DSD_L
DSD_LS
DSD_LFE
DSD_C
1
2
5
3
13
12
IC931
P/XI
TC74HC4053AFT
Selector
CN102
(19P)
12
8
6
4
JACB ASSY
C
TC74VHC157F
DSD_L DSD_L
DATA0
CN551 (1/2)
(21P)
DATA0 DATA0
DOUT DOUT
DATA2
DATA1
V
Y
C
YOUT
15
CBOUT
4
CROUT
14
CN901
(30P)
CN551 (2/2)
(21P)
SEL IR
IR
CN101 (1/2)
11
14
4
2
15
19
17
21
23
25
CN101 (2/2)
16
18
DV-45A Only
IC201
13
12
14
DV-656A Only
(21P)
11
14
4
2
15
19
17
21
23
25
CN701
(30P)
(21P)
16
18
DATA2
DATA1
V
Y
C
Y/G/P_Y
CB/B/P_CB
CR/R/P_CR
SEL IR
IR
IC301
PCM1738EG-3
26
5
25
20
R207
IC401 DSD1702EG
IC403 PCM1742KE
DSD_LS
DATA2
DSD_C
DSD_LFE
DATA1
IC501 DSD1702EG
IC503 PCM1742KE
LA73054
Video Driver Amp.
2
8
6
11
14
16
JA801
IN
OUT
JA802
NJM4565M
(DV-45A)
(DV-656A)
1
4
1
2
4
(DV-45A)
(DV-656A)
IC701
CONTROL
IC302
2
3
6
5
33
28
31
25
23
21
10
9
9
1
7
IC304
NJM2068M
2
3
IC402
NJM2068M
5
6
5
6
2
3
IC502
NJM2068M
1
IC305
7
7
1
2
3
1
NJM2068M
DV-656A
Only
Q601
C
CR
JA301
L
AUDIO OUT
(2 ch)
R
L
FRONT
R
JA302
L
R
SURROUND
B
CENTER
SUB
WOOFER
(5.1 ch)
AUDIO OUT
JA602
OPTICAL
JA601
COAXIAL
DIGITAL
AUDIO OUT
C
JA701
V
Y
C
VIDEO OUT
S VIDEO OUT
CN704
Y
B
Y (GREEN)
PB (BLUE)
P
R (RED)
JA702
COMPONENT
D
VIDEO OUT
56
DV-45A
E
F
7
8
17
1234
7 POWER SUPPLY BLOCK
A
JACB ASSY
C
IC102
NJM78M05FA
V+3_18REG
V+3D
V+3_SD V+3IO V+3DSD
V+3D
(SACD)
V+3D
(SACD)
LOAB ASSY
A
B
C
DV-45A Only
SACDB ASSY
D
V18_ADSP1
V18D
MM1561JF
1.8V REG.
V+2C
V+25V
IC906
V+5A
IC808
V+8A
V+3D
(SACD)
CN901
V+3V_ADSP1
V+3D
(DVDAUDIO)
CN801
IC101
NJM78M08FA
15 26
14 27
13 28
12
29
11
30
10
31
9
32
8
33
(40P)
2 19
(20P)
CN101
(21P)
CN551
(21P)
V+3D
CN531
(40P)
V+3D
CN502
(20P)
V+5D
V+3D
1917171212
19
V+5D V+3D
V+12V
8
8
EV+6
11
9 13
9 13
11
V+6EV V+12
IC702
PQ05RD11
CN701
(30P)
CN901
(30P)
IC402
MM1565AF
5V REG
V+5V
SW+5 V+5S V+5D
8 19
CN103
(5P)
3 3
CN115
(12P)
11
CN111
(26P)
V+3D
V+5S
V+5S
V+25V
IC791
MM1561JF
1.8V REG
IC403
PQ025EZ01
2.5V REG
IC404
MM1385EN
V18D
V+25V
V33EV
V+3D
CN601
(5P)
D
SPINDLE
MOTOR
PICKUP
ASSY-S
E
G
POWER SUPPLY
UNIT
LIVE
AC IN
F
NEUTRAL
CN1
CN101
F1
(13P)
11
13
1
2
3
4
5
9
EV6V (B)
EV6V (A)
-28V
FLDC+
FLDC-
SW+12V
EV+4V
SW+3.3
CN401
(13P)
1
2
3
4
5
9
11
13
V+6M
V+6EV V12M
V+12
EV+4V
V3VD
V+3D
V+12
-28V
FLDC+
FLDC-
CN402
(17P)
V+12
V+3E V33EV
14
14
16
16
3
3
7
7
5
5
CN101
(17P)
V101
FL TUBE
IC101
18
DVDM ASSY
B
FLKY ASSY
E
DV-45A
1234
5678
A
B
C
D
E
56
DV-45A
F
7
8
19
1234
3.2 LOAB ASSY and OVERALL WIRING DIAGRAM
A
SACDB ASSY
D
(VWG2352)
B
C
D
JACB ASSY
C
DV-45A ONLY
(DV-45A : VWV1912)
(DV-656A : VWV1913)
E
Note : When ordering service parts, be sure
F
20
1234
DV-45A
to refer to "EXPLODED VIEWS and
PARTS LIST" or "PCB PARTS LIST".
5678
A
KEYB ASSY
F
(VWG2377)
FLKY ASSY
E
(DV-45A : VWG2354)
(DV-656A : VWG2376)
B
DVDM ASSY
B
(DV-45A : VWS1533)
(DV-656A : VWS1531)
G
POWER SUPPLY UNIT
(VWR1351)
STEPPING MOTOR
: VXM1090
PICKUP ASSY-S
(OXX8003)
SPINDLE
MOTOR
: VXX1088
C
D
E
56
DV-45A
LOAB ASSY
A
(VWG2346)
LOADING
MOTOR ASSY
: VXX2505
F
A
7
8
21
1234
3.3 DVDM ASSY 1/4 [FTS BLOCK]
A
B 1/4
DVDM ASSY
(DV-45A : VWS1533)
(DV-656A : VWS1531)
(RF_V)
(RF_A)
(AD)
(RF)
: RF SIGNAL ROUTE
: RF (VIDEO) SIGNAL ROUTE
: RF (AUDIO) SIGNAL ROUTE
: AUDIO DATA SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: STEPPING SERVO LOOP LINE
(RF_V)
B
(RF_A)
2
4
2/4
B
1
(RF)
C
D
(RF)
(F)
B
2/4
(T)
E
F
PICKUP ASSY
A
CN601
STEPPING
B 1/4
22
(RF)
(F)
MOTOR
(F)
(T)
(T)
(F)
(F)
(T)
B
(T)
(F)
(S)
(S)
(S)
(S)
2/4
Focus, Tracking
and Loading Driver
(F)
(S)
(T) (T)
(F)
(F)
B
2/4
MOTOR
SPINDLE
B
(T)
2/4
DV-45A
1234
5678
B
(RF_V)
3/4
VCO Circuit
B
3/4
DV-45A ONLY
B
2/4
(RF_V)
DV-45A ONLY
B
3/4
B
2/4
: The power supply is shown with
B
3/4
B
2/4
RF Amp.
(RF for SACD Water
Mark detection)
A
B
the marked box.
C
B
2/4
(T)
(F)
(RF_A)
6
(AD)
5
(F)
(T)
B
2/4
8 9
B
3/4
7
11 10
D
E
B
3/4
Spindle Driver
DV-45A
56
B
3/4
F
B 1/4
7
8
23
1234
3.4 DVDM ASSY 2/4 [FR BLOCK]
A
B 2/4
DVDM ASSY
(DV-45A : VWS1533)
(DV-656A : VWS1531)
B
B
C
B
1/4
B
1/4
PGM 16M FLASH MEMORY
B
3/4
1/4
B
3/4
B
B
3/4
B
1/4
3/4
B
3/4
B
3/4
B
4/4
B
4/4
D
E
F
B 2/4
24
B
1/4
B
1/4
B
4/4
FR CPU
B
1/4
B
1/4
B
3/4
B
1/4
1/4
B
4/4
B
4/4
B
1/4
B
4/4
B
4/4
3/4
B
DV-45A
B
1234
5678
B
3/4
Clock Signals: Refer to "7.1.7 TEST POINT LOCATION
B
4/4
B
3/4
B
3/4
& WAVEFORMS"
A
B
3/4
B
1/4
B
4/4
B
3/4
3.3V Regulator
B
C
CN101
G
D
B
1/4
B
3/4
D
B
1/4
B
3/4
DV-45A ONLY
56
CN901
DV-45A
E
CN101
E
F
B 2/4
7
8
25
1234
3.5 DVDM ASSY 3/4 [EBY/AV1 BLOCK]
A
B 3/4
DVDM ASSY
(DV-45A : VWS1533)
(DV-656A : VWS1531)
B
C
(VD)
(AD)
B
2/4
B
2/4
B
2/4
B
1/4
(D)
(D)
B
2/4
D
E
F
B 3/4
26
(AD) (AD)
B
1/4
DVD data Decoder
(RF_V)
B
B
2/4
DV-45A
1234
B
1/4
B
4/4B1/4
B
1/4
1/4
(RF_V)
B
2/4
5678
: The power supply is shown with the marked box.
B
1/4
B
B
4/4
B
2/4
(VD)
(AD)
(VD)
2/4
(D) (D)
(D) (D)
B
4/4
A
B
C
(D)
MPEG, DVD-Audio, DTS Decoder
and
Progressive scan Processer
(RF_V)
(VD)
(AD)
(D)
(P_Y)
(P_Pb)
(P_Pr)
(D)
B
2/4
: RF (VIDEO) SIGNAL ROUTE
: VIDEO DATA SIGNAL ROUTE
: AUDIO DATA SIGNAL ROUTE
: AUDIO (DIGITAL) SIGNAL ROUTE
: PROGRESSIVE SCAN VIDEO SIGNAL ROUTE [Y]
: PROGRESSIVE SCAN VIDEO SIGNAL ROUTE [Pb]
: PROGRESSIVE SCAN VIDEO SIGNAL ROUTE [Pr]
B
D
(P_Pr)
(P_Y)
(P_Pb)
4/4
E
F
56
DV-45A
B 3/4
7
8
27
1234
3.6 DVDM ASSY 4/4 [VENC BLOCK]
A
B
C
D
E
F
B 4/4
28
(VD)
B 4/4
DVDM ASSY
(DV-45A : VWS1533)
(Y)
(Y)
(Pb)
(V)
(C)
(DV-656A : VWS1531)
(Pr)
B
3/4
1234
DV-45A
5678
(D)
(VD)
: VIDEO DATA SIGNAL ROUTE
(V)
B
3/4
B
3/4
(D)
B
2/4
B
2/4
(D)
(D)
: V SIGNAL ROUTE
(Y)
: Y SIGNAL ROUTE
(C)
: C SIGNAL ROUTE
(Pb)
: Pb SIGNAL ROUTE
B
3/4
B
2/4
(D)
B
2/4
(Pr)
: Pr SIGNAL ROUTE
(P_Y)
: PROGRESSIVE SCAN VIDEO SIGNAL ROUTE [Y]
(P_Pb)
: PROGRESSIVE SCAN VIDEO SIGNAL ROUTE [Pb]
(P_Pr)
: PROGRESSIVE SCAN VIDEO SIGNAL ROUTE [Pr]
(D)
: AUDIO (DIGITAL) SIGNAL ROUTE
(D)
B
3/4
A
B
C
(V)
(Y)
(C)
(Y)
(Pr)
(Pb)
D
CN801
Buffer
B
2/4
B
2/4
Buffer
B
2/4
14
13
Buffer
Buffer
Buffer
Buffer
(P_Y)
(P_Pr)
(Pr)
(Pb)
(Y)
(P_Y)
Buffer
Buffer
12
(P_Pr)
(P_Pb)
Interlace/Progressive
(P_Pb)
B
3/4
Buffer
20 17
18
15
SW for
Video select
16
19
(C)
(V)
B
3/4
(D)
(D)
DV-45A
56
B
2/4
C 1/2
CN101
C 2/2
CN701
(Y)
B
2/4
D
E
F
B 4/4
7
8
29
1234
3.7 JACB ASSY 1/2 [AUDIO BLOCK]
A
D
CN902
C 1/2
JACB ASSY
(DV-45A : VWV1912)
DV-45A ONLY
B
(D)
(D)
(D)
(D)
DV-45A ONLY
DV-656A
R207, R208, R210 : 0
W356
: DV-656A ONLY
SW for Audio Digital data select
of SACD or others (3 lines)
DV-45A ONLY
+8V Regulator
C
(D)
(D)
(DV-656A : VWV1913)
Audio DAC
for Front channel
(2 ch)
(D)
21 22
24 23
DV-656A ONLY
+5V Regulator
(D)
DIGITAL AUDIO OUT
D
E
B 4/4
CN551
(D)
C
2/2
(D)
(D)
COAXIAL
DIGITAL AUDIO OUT
OPTICAL
(D)
(D)
Audio DAC
for Ls, Rs
(2 ch)
(D)
F
C 1/2
30
Audio DAC
for C, LFE (Sub Woofer)
(2 ch)
DV-45A
1234