Pioneer DV-606-D Service manual

ORDER NO.

RRV1943

DVD PLAYER

DV-606D

÷ Refer to the service manual RRV1889 for DV-505/KU.

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

KU
KC

Model

DV-606D

Power Requirement

AC120V
AC120V

Remarks

CONTENTS

1. CONTRAST OF MISCELLANEOUS PARTS

2. SCHEMATIC DIAGRAM

3. PCB CONNECTION DIAGRAM

4. ADJUSTMENT

5. IC INFORMATION

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880

PIONEER ELECTRONIC CORPORATION 1998

....................................................

.......................................

..........................

..............................................

........

2

6
14
16
17

T – ZZM APR. 1998 Printed in Japan

DV-606D

1. CONTRAST OF MISCELLANEOUS PARTS

NOTES:

CONTRAST TABLE

DV-606D/KU,KC and DV-505/KU are constructed the same except for the following :

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).

560
47k

0.5
1

56 x 10
47 x 103
R50
1R0

1

561
473

RD1/4PU J
RD1/4PU J
RN2H K
RS1P K

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k RN1/4PC F562 x 10

1

5621

Reference Nos. indicate the pages and Nos. in the service manual for the base model.

.oN.feRkraMnoitpircseDdnalobmyS

SEILBMESSA

yssAYKLF9871MWV4971MWV4971MWV
1-5PyssABKLF3781GWV8781GWV8781GWV
2-5PPSNyssABSWP9781GWV9391GWV9391GWV
2-6PyssAMDVD6231SWV7231SWV7231SWV
3-6PyssABJVA2751VWV6061VWV6061VWV

UK/505-VDUK/D606-VDCK/D606-VD

.oNtraP

561
473

R50

1R0

5621

skrameR

2-3P)hcnerF(snoitcurtsnIgnitarepOdesutoNdesutoN7601CRV1.oN
3-3PPSNdraCytnarraW4401YRA4401YRA0207YRA
6-3PPSN)AA,P6R(yrettaBlleCyrD310-MEVdesutoNdesutoN
6-3PPSN)AAA,30R(yrettaBlleCyrDdesutoN220-MEV220-MEV
7-3P)hsilgnE(snoitcurtsnIgnitarepO3811BRV5911BRV5911BRV

9-3P)800VD-UC(tinUlortnoCetomeR0452XXVdesutoNdesutoN

21-3PrevoCyrettaB3073KNVdesutoNdesutoN

51-3PesaCgnikcaP6171GHV3571GHV3571GHV
71-3PlebaLCKdesutoNdesutoN6171WRV5.oN

81-4PlebaL569601WRO9601WROdesutoN

4-5PlenaPtnorF1904KNV0924KNV0924KNV
5-5PsneLlF9414KNV5891CEV5891CEV

91-6P)P41(elbaCelbixelF6461ADV4861ADV4861ADV11.oN
12-6PlenaPraeR3091ANV1791ANV1791ANV
22-6P)p4(yssAgnisuoH7512PKV0912PKV0912PKV

GNIKCAP

revoCyrettaBdesutoN4683KNV4683KNV3.oN

revoCreppUdesutoN5683KNV5683KNV4.oN

redloHlortnoCetomeRdesutoN4401CHV4401CHV6.oN

NOITCESROIRETXE

nottuByalpsiDdesutoN9463KNV9463KNV7.oN

nottuBdesutoN7824KNV7824KNV8.oN

lebaLSTD

etalPhtraE

)p7(elbaCelbixelFdesutoN5861ADV5861ADV21.oN

)910VD-UC(tinUlortnoCetomeRdesutoN2752XXV2752XXV2.oN

NOITCESLENAPTNORF

desutoN
desutoN

NOITCESWEIVMOTTOB

)408NCMDVD–201NCBJVA(

2371WRV

5802ENV

2371WRV

5802ENV

9.oN

01.oN

Note: ÷ The numbers in the remarks column correspond to the numbers on "7 EXPLOEDE VIEWS". Refer to "7 EXPLODED VIEWS"

÷ For ASSEMBLIES, refer to “7 CONTRAST OF PCB ASSEMBLIES” , “2. SCHEMATIC DIAGRAM” and “3. PCB CONNECTION

DIAGRAM”.

2

EXPLODED VIEWS

÷

PACKING SECTION

DV-606D

1

4

3

2

÷

FRONT PANEL SECTION

OPERATING INSTRUCTIONS
(ENGLISH)

KC type
only

5

6

KC type
only

5

PACKING CASE

FRONT

8

÷

BOTTOM VIEW SECTION

7

10

9

FL Lens

FRONT PANEL

AVJB ASSY

12

CN803

CN804

CN802

DVDM ASSY

CN102

CN101

CN104

11

(Set the marking side to the AVJB ASSY CN101.)

3

DV-606D

CONTRAST OF PCB ASSEMBLIES

FLKB ASSY

VWG1878 and VWG1873 are constructed the same except for the following :

kraMnoitpircseDdnalobmyS

801Q-601Q,401Q,101QdesutoNKE421CTDP
801D-101DdesutoNH15C8114PLS
801R-101RdesutoNJ133S01/1SR

421RJ0R0S01/1SRdesutoN

606R,621RdesutoNJ0R0S01/1SR

721RJ0R0S01/1SRJ372S01/1SR
731RdesutoNJ386S01/1SR
101SdesutoN0301GSR

PWSB ASSY

VWG1939 and VWG1879 are constructed the same except for the following :

kraMnoitpircseDdnalobmyS

3781GWV8781GWV

9781GWV9391GWV

.oNtraP

.oNtraP

skrameR

skrameR

202RJ181S01/1SRJ133S01/1SR
312RdesutoNJ234S01/1SR
412RdesutoNJ226S01/1SR
512RdesutoNJ301S01/1SR

502S-302SdesutoN0301GSR

DVDM ASSY

VWS1327 and VWS1326 are constructed the same except for the following :

kraMnoitpircseDdnalobmyS

206CIdesutoNC620KDP

3006CI9551WYV6451WYV

108CIA17368BM17368BM

1299F,1419FdesutoN6901FTV

1399L,0399L,3419LdesutoN1101LTQ

706C,606CdesutoN61Z401FYRSKC
1RdesutoNJ322S61/1SR
2RJ301S61/1SRJ333S61/1SR

539R,129R,,029R,141RJ0R0S01/1SRdesutoN

341RJ0R0S61/1SRdesutoN

146RdesutoNJ0R0S61/1SR
246RdesutoNJ301S61/1SR
038RdesutoNJ102S61/1SR

529R,668R-468RdesutoNJ101S61/1SR

239R,629R,429R,329RJ022S61/1SRJ101S61/1SR

6231SWV7231SWV

.oNtraP

skrameR

269R,139R,039RJ022S61/1SRdesutoN
739RJ133S61/1SRJ172S61/1SR
839RJ022S61/1SRJ165S61/1SR
049RJ022S61/1SRJ133S61/1SR

408NCdesutoN1141NKV

4

AVJB ASSY

Mark No. Description Part No.

SEMICONDUCTORS

IC351,IC451,IC551 BA4560F
IC151 CY2081SL-611
IC251 NJM4556AM

IC861 NJM78M05FA
IC851 NJM78M08FA

IC201,IC301,IC401 PCM1716E
IC231 PD0236AM
IC241,IC501 TC4W53F
IC601,IC651 TC74HCU04AF
IC121 TC7S02F

IC141,IC171 TC7SH02F
IC111,IC131 TC7WU04F
Q254,Q356,Q454,Q501,Q502 2PB709A
Q554 2PB709A
Q751,Q805,Q808,Q852,Q911 2PD601A

Q912,Q931,Q932,Q951,Q952 2PD601A
Q851 2SB1260
Q701,Q702,Q801,Q802,Q871 2SC1740S
Q251,Q252,Q257,Q258,Q351 2SD2114K
Q352,Q451,Q452,Q551,Q552 2SD2114K

Q762,Q772,Q933,Q953 PDTA124EK
Q161,Q241,Q253,Q354,Q355 PDTC124EK
Q357,Q453,Q503,Q553,Q761 PDTC124EK
Q771,Q783,Q804,Q807,Q901 PDTC124EK

D191,D231,D451,D804 MA111
D551 UDZS6.2B

COILS AND FILTERS

L603,L653 PTL1003
F111,F121,F131,F141,F151,F152 VTF1096
F161,F171,F193,F201-F205 VTF1096
F231,F241,F301-F304 VTF1096
F401-F404,F601,F631,F651,F853 VTF1096

F607,F657 VTF1097
L112,L132 VTL1098

CAP ACIT ORS

C114,C133 CCSQCH120J50
C255,C256,C355,C455,C456 CCSQCH221J50
C113 CCSQCH270J50
C134,C257,C258,C357 CCSQCH330J50
C457,C458 CCSQCH330J50

C263,C264,C267,C268 CCSQCH331J50
C363,C463,C464 CCSQCH331J50
C563,C564 CCSQCH331J50
C194,C706,C707,C757,C758 CCSQCH470J50
C806,C807,C919,C939,C959 CCSQCH470J50

C632 CEAL101M6R3
C359,C459,C460 CEAT100M50
C213,C214,C313,C314,C354 CEAT101M10
C360,C413,C414,C560,C602 CEAT101M10
C604,C652,C654,C752,C855 CEAT101M10

C552,C863,C874 CEAT101M16
C704,C804,C915,C916 CEAT102M6R3
C556 CEAT1R0M50
C873 CEAT221M16
C207,C208,C307,C308 CEAT470M16

DV-606D

Mark No. Description Part No.

C407,C408,C572 CEAT470M16
C936,C956 CEAT471M6R3
C253,C254,C259,C260 CEBA101M16
C353,C453,C454,C559,C566 CFTYA104J50
C753 CKSQYB103K50

C366 CKSQYB104K25
C234,C364 CKSQYB105K10
C111,C112,C121,C122 CKSQYF103Z50
C131,C132,C141,C142 CKSQYF103Z50
C151,C152,C161,C162 CKSQYF103Z50

C171,C172,C201-C204 CKSQYF103Z50
C209-C212,C231,C232 CKSQYF103Z50
C241,C242,C301-C304 CKSQYF103Z50
C309-C312,C401-C404 CKSQYF103Z50
C409-C412,C603,C653 CKSQYF103Z50

C851,C854,C861,C862 CKSQYF103Z50
C871,C872,C875 CKSQYF103Z50
C192,C251,C351 CKSQYF104Z25
C451,C501,C551,C571,C601 CKSQYF104Z25
C605,C631,C633,C651 CKSQYF104Z25

C655,C702,C751,C755,C756 CKSQYF104Z25
C802,C852,C913,C914,C933,C934 CKSQYF104Z25
C953,C954 CKSQYF104Z25
C607,C657 CKSQYF104Z50
VC131 (20pF) VCM-008

RESISTORS

R205,R232,R305,R405 RA4C101J
R209,R309,R409 RA4C470J
R756,R757 RN1/10SC68R0D
R707,R708R807,R808,R918, RN1/10SC75R0D
R938,R958 RN1/10SC75R0D

R934,R935,R954,R955 RN1/10SE1002D
R501,R502 RN1/10SE1202D
R253,R254,R353,R453,R454,R555 RN1/10SE1602D
R358,R933,R953 RN1/10SE3301D
R257,R258,R357,R457,R458 RN1/10SE3302D

R557 RN1/10SE3302D
R551-R553,R556 RN1/10SE5602D
R554 RN1/10SK1103D
Other Resistors RS1/10S J

OTHERS

101 PIN JACK(6P) AKB7012
CN112 4P MINI DIN SOCKET AKP7010
CN103 4P CONNECTOR B4B-PH-K-S
JA104 OPTICAL LINK OUT GP1F32T
JA111 JACK FOR RMCT RKN1004

JA109 3P PIN JACK VKB1105
JA105 2P PIN JACK VKB1106
JA108 2P PIN JACK VKB1107
JA102 4P PIN JACK VKB1108
CN102 7P FFC CONNECTOR VKN1238

CN101 14P FFC CONNECTOR VKN1245
CN104 17P FFC CONNECTOR VKN1248
SCREW PLATE VNE1948
X111 CRYSTAL RESONATOR(16MHz) VSS1081
X131 CRYSTAL RESONATOR VSS1116
(18.432MHz)

5

1

23

DV-606D

2. SCHEMATIC DIAGRAM

4

A

2.1 FLKB, PWSB and DILB ASSEMBLIES

FLKB ASSY

68K

36K

(VWG1878)

27K

6.2K

0.1

B

0.1

C113

0

R199

C114

FL OFF

C

0.1

C111

FL TUBE

D

6

1234

5

678

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS

and P AR TS LIST" or "PCB PARTS LIST".

330

D202

5.1CH MODE

SLP4118C51H

D201

SLP9118C51H

DV-606D

A

PWSB ASSY

(VWG1939)

B

REMOTE

RECEIVER

UNIT

0.1

C112

R118

0

AC1
AC2

H

2/3

CN105

DILB ASSY

G

(VWG1881)

FLKB ASSY
S101 : FL OFF
S102 :
S103 :
S104 :
S105 :
S106 :

PWSB ASSY
S201 : POWER (STANDBY/ON)
S202 : 5.1CH MODE
S203 : SUB WOOFER
S204 : SURROUND
S205 : CENTER

(OPEN/CLOSE)

(REV)
(FWD)

(STOP)

(PLAY/PAUSE)

C

D

G

5

6

7

8

7

1

DV-606D

2.2 DVDM ASSY

23

4

A

B

DVDM ASSY (VWS1327)

1/3 SECTION

÷The differences of adjacencies to TP1

22K

33K

÷The differences of adjacencies to CN102

(F)

(F)

(T)
(F)
(F)
(T)

F9141

VTF1096

L9143:

PICKUP ASSY

CN102

VKN1445

L9143

(F)
(T)
(F)
(T)

QTL1011

2/3 SECTION

C

D

÷The differences of adjacencies to IC6003

R643

0

R642

10K

R641

0

IC6003 VYW1546

C606

0.1

IC602 PDK026C

C607

0.1

8

H

F 1/3

1234

H

F 2/3

5

3/3 SECTION

678

DV-606D

÷The differences of adjacencies to CN802

(to IC804)

F9921

VTF1096

( )

100
100

100

100

(from IC815 7pin)

(from IC815 1pin)

(from IC816 7pin)

L9930

(to CN105 2pin)

(to CN105 1pin)
(to IC817 12pin)

(to IC804 15pin)

(to IC804 15pin)

(to IC804 12pin)
(to IC804 11pin)

(to IC601 100pin)
(to IC601 98pin)

( )

QTL1011

( )

QTL1011

L9931

100

270
560

330

(to IC701 105pin)
(to IC701 20pin)
(to IC701 19pin)

(to IC804 16pin)

F1/2 CN104

(to IC804 17pin)

I

(to IC804 18pin)

A

F1/2 CN102

I

B

(to IC601 60pin)
(to IC601 111pin)
(to IC601 108pin)

(to CN105 5pin)

(to IC601 62pin)

÷The differences of adjacencies to IC801

IC801
MB86371

AV-1

F1/2 CN101

I

R866
R865
R864

C

R830

D

H

F 3/3

5

6

7

8

9

1

DV-606D

2.3 AVJB ASSY(1/2)

I

F

AVJB ASSY

A

(VWV1606)

CN803

3/3F

H

B

23

4

CN804

3/3F

H

CN801

3/3

H

C

D

18MHz Master
Clock ADJ.

10

I

F 1/2

1234

5

678

DV-606D

: AUDIO SIGNAL ROUTE

A

B

C

D

I

5

6

7

F 1/2

8

11

1

DV-606D

23

4

2.4 AVJB ASSY(2/2)

A

CN802

3/3F

H

B

I

F

AVJB ASSY

(VWV1606)

IC851

NJM78M08FA

(Y)

C

(COM)

D

12

I

F 2/2

1234

5

(COM)

: COMPOSITE VIDEO SIGNAL ROUTE

(Y)

: Y SIGNAL ROUTE

(C)

: C SIGNAL ROUTE

(Y) (Y)

678

DV-606D

A

B

(C)

(COM)

(Y)

(C)

(C)

(C)

(COM)

(C)

(COM)

C

D

I

5

6

7

F2/2

8

13

1

23

DV-606D

3. PCB CONNECTION DIAGRAM

A VJB ASSY

A

NOTE FOR PCB DIAGRAMS :

1. Part numbers in PCB diagrams match those in the schematic
diagrams.

2. A comparison between the main parts of PCB and schematic
diagrams is shown below.

Symbol In PCB
Diagrams

BCE

BCE

B

D

Symbol In Schematic
Diagrams

BCEBCE

BCE

DGGSS

BCE

DGS

Part Name

Transistor

Transistor
with resistor

Field effect
transistor

4

Q354
IC351

Q356
IC301

Q454
Q453

IC451
Q554

IC401

Q553

IC501
IC551

Q254
IC201

Q501
IC251

Q253
Q502

3. The parts mounted on this PCB include all necessary parts for
several destinations.
For further information for respective destinations, be sure to
check with the schematic diagram.

4. View point of PCB diagrams.

Connector

Capacitor

SIDE A

C

P.C.Board

Chip Part

SIDE B

Resistor array

3-terminal
regulator

H

H

CN804

CN803

H

CN801

IC171
IC141
IC121

IC151
IC131
IC111
Q871
IC881

VC131

IC851
Q911

–Q913
Q951

–Q954

Q933
Q932

Q753
Q901

IC231
Q931

IC231
Q701

Q801
Q702
Q802

Q804
Q805
Q807
Q808

D

CN802

H

SIDE A

(VNP1644-A)

Q761
IC651

Q762
Q853
Q852

IC601
Q771

Q772

14

1234

1

A VJB ASSY

234

DV-606D

Q351

Q352

Q451

Q452

Q551

Q552
Q357

Q355

Q257

A

Q251
Q252

Q503
Q161

B

C

(VNP1644-A)

1

D

SIDE B

15

2

3

4

DV-606D

4. ADJUSTMENT

Note: Adjustment points and items are the same as those of base model except for the following.

7

ADJUSTMENT POINT

AVJB ASSY

VC131

18MHz Master Clock Adjustment

1

7

ELECTRICAL ADJUSTMENT

1

18MHz Master Clock Adjustment

SIDE A

1

16

• Normal mode

• Power ON

START

DVDM ASSY

6

IC813

AVJB ASSY

27MHz ± 20Hz

VC131

Player

Frequency counter

DV-606D

5. IC INFORMATION

• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

PCM1716E (AVJB ASSY : IC201,IC301 and IC401)

• DAC

÷ Block Diagram

BCKIN

LRCIN

DIN

ML/IIS

MC/DM1
MD/DM0

CS/IWO

MODE

MUTE

RST

Serial
Input
I / F

Mode
Control
I / F

÷ Pin Function

.oNemaNniPO/InoitcnuF
1NICRLNI 1*.sf-etargnilpmasehtotlauqesikcolcsihT.tupnIkcolCthgir&tfeL
2NIDNItupnIATADoiduAlaireS
3NIKCBNIATADoiduAlaireSroftupnIkcolCtiB
4OKLCTUO.kcolCmetsySottnelaviuqE.rotallicsOfotuptuOdereffuB
51TXNI)tupnIkcolClanretxE(tupnIrotallicsO
6OTXTUOtuptuOrotallicsO
7DNGD-dnarGlatigiD
8DDV-V5+rewoPlatigiD
9R2CCV-V5+rewoPgolanA

01R2DNGA-dnarGgolanA
11RTXETUOpmAtuptuOgolanAfoniPnommoC,hc-R
21CN-noitcennoCnoN
31RTUOVTUOlangiSoiduAfotuptuOegatloVgolanAhc-R
411DNGA-dnarGgolanA
511CCV-V5+rewoPgolanA
61LTUOVTUOlangiSoiduAfotuptuOegatloVgolanAhc-L
71CN-noitcennoCnoN
81LTXETUOpmAtuptuOgolanAfoniPnommoC,hc-L
91L2DNGA-dnarGgolanA
02L2CCV-V5+rewoPgolanA
12OREZTUOgalFataDoreZ
22TESERNI 2*.tesernidleherarotaludoM&FDeht,wolsinipsihtnehW.teseR
32OWI/SCNI 3*.evitceffesilortnoCedoMeht,wolsinipsihtnehW.noitceleStamroFtupnI/tceleSpihC
42EDOMNI2*)erawdraH:L,erawtfoS:H(tceleSlortnoCedoM
52ETUMNI2*lortnoCetuM
620MD/DMNI2*1noitcelessisahpme-eD/ataD,lortnoCedoM
721MD/CMNI2*1noitcelessisahpme-eD/KCB,lortnoCedoM
82SII/LMNI2*1noitcelestamroftupnI/KCDW,lortnoCedoM

*1 : Schmit Trigger input
*2 : Schmit Trigger input with pull-up resister
*3 : Schmit Trigger input with pull-down resister

8X
Oversampling
Digital Filter
with
Function
Controller

SCK

Crystal OSC

BPZ-Cont.

Multi-Level
Delta-Signal
Modulator

Power Supply

VCC2L

AGND2L

DAC

DAC

VCC2R

AGND2R

Low-pass
Filter

Low-pass
Filter

Open Drain

DGNDVDDAGND1VCC1CLKOXTOXTI

VOUTL

EXTL
VOUTR
EXTR

ZERO

17