Pioneer DV-588-AS Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
DVD PLAYER DV-588A-S
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DV-588A-S

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DV-588A-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Region No. Remarks
DV-588A-S KUXTL/CA AC120V 1
For details, refer to "Important Check Points for Good Servicing" .
T-ZZR APR. 2005 printed in Japan
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SAFETY INFORMATION

A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer, birth defects or other reproductive harm.
B
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 – Proposition 65
C
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and
service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (waterpipe , conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
D
earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Reading should
Leakage Device under
E
test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
current
tester
not be above
0.5mA
Earth ground
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge
from PIONEER.
AC Leakage Test
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
A
B
C
D
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS

SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
A
B
C
D
2.1 PACKING SECTION .................................................................................................................................. 6
2.2 EXTERIOR SECTION............................................................................................................................... 8
2.3 05 DVD MECHA SECTION...................................................................................................................... 10
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................12
3.1 BLOCK DIAGRAM ................................................................................................................................... 12
3.2 OVERALL WIRING CONNECTION DIAGRAM........................................................................................ 14
3.3 DVD MT PCB (1/6) ASSY........................................................................................................................ 16
3.4 DVD MT PCB (2/6) ASSY........................................................................................................................ 18
3.5 DVD MT PCB (3/6) ASSY........................................................................................................................ 20
3.6 DVD MT PCB (4/6) ASSY........................................................................................................................ 22
3.7 DVD MT PCB (5/6) ASSY........................................................................................................................ 24
3.9 OPERATION, OPERATION 2 and OPERATION 3 PCB ASSYS ............................................................. 28
3.10 POWER PCB (1/2) ASSY ...................................................................................................................... 30
3.11 POWER PCB (2/2) ASSY ...................................................................................................................... 32
3.12 WAVEFORMS ........................................................................................................................................ 34
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 37
4.1 LOADING and SW PCB ASSYS.............................................................................................................. 37
4.2 DVD MT PCB ASSY................................................................................................................................. 38
4.3 OPERATION, OPERATION 2 and OPERATION 3 PCB ASSYS ............................................................. 42
4.4 POWER PCB ASSY................................................................................................................................. 46
5. PCB PARTS LIST ........................................................................................................................................... 48
6. ADJUSTMENT ............................................................................................................................................... 52
6.1 WHEN REPLACING DVD DECK ............................................................................................................. 52
6.2 TEST MODE ............................................................................................................................................ 53
6.3 TEST MODE IN........................................................................................................................................ 54
6.4 DISC REMOVAL METHOD...................................................................................................................... 55
7. GENERAL INFORMATION............................................................................................................................. 56
7.1 DIAGNOSIS ............................................................................................................................................. 56
7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE............................................................................ 56
7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 57
7.1.3 SPECIFICATION OF MODEL INFORMATION DISPLAY .................................................................. 58
7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE............................................................. 59
7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .................. 60
7.1.6 TROUBLE SHOOTING...................................................................................................................... 61
7.2 DISASSEMBLY ........................................................................................................................................ 63
7.3 DVD DECK SECTION.............................................................................................................................. 64
7.4 IC INFORMATION.................................................................................................................................... 68
8. PANEL FACILITIES ........................................................................................................................................ 80
8.1 FRONT PANEL SECTION ....................................................................................................................... 80
8.2 DISPLAY .................................................................................................................................................. 81
8.3 REMOTE CONTROL ............................................................................................................................... 82
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1. SPECIFICATIONS

Specifications
A
General
System . . . . . . . . . . . . . . . . . . . . . . DVD player
Power requirements . . . . . .
AC 120 V, 60 Hz
Power consumption . . . . . . . . . . . . . . . . . 8 W
Power consumption (standby) . . . . . . 0.7 W
Weight . . . . . . . . . . . . . . . . . . . . . . . .
1.8kg / 4Ib
Dimensions:
. . . 420 (W) x 49.5 (H) x 225.5 (D) mm (16-9/16 (W) x 1-15/16 (H) x 8-7/8 (D)in.)
Operating temperature . . . . . . . +5°C to +35°C
(+41°F to +95°F)
Operating humidity . . . . . . . . . . . . . 5% to 85%
(no condensation)
Component video output
Y (luminance) - Output level . . . 1 Vp-p (75 )
(color) - Output level
P
B
P
(color) - Output level . . . . . 0.7 Vp-p (75 )
R
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Jack
. . . . 0.7 Vp-p (75)
S-video output
Y (luminance) - Output level . . . . . 1 Vp-p (75 )
C (color) - Output level . . . . . . 286 mVp-p (75 )
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-video
Video output
Output level. . . . . . . . . . . . . . . . . . 1 Vp-p (75 )
Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Audio output (multi-channel / L, R, C, SW, SL, SR)
Output level . . . . . . . . . . . . . During audio output
Number of channels . . . . . . . . . . . . . . . . . . . . . 6
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack
200 mVrms (1 kHz, –20 dB)
Digital audio characteristics
Frequency response . . . . . . . . 4 Hz to 44 kHz
(DVD fs: 96 kHz)
4 Hz to 88 kHz (DVD-Audio fs: 192 kHz)
S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . . 115 dB
Dynamic range . . . . . . . . . . . . . . . . . . . . 101 dB
Total harmonic distortion . . . . . . . . . . 0.0023 %
Wow and flutter . . . . . . Limit of measurement
(±0.001% W. PEAK) or lower
Digital output
Coaxial digital output . . . . . . . . . . . . .
Optical digital output . . . . . . . Optical digital jack
RCA jack
Accessories
Audio/video cable. . . . . . . . . . . . . . . . . . . . . . . . 1
Remote control. . . . . . . . . . . . . . . . . . . . . . . . . . 1
AA/R6P dry cell batteries . . . . . . . . . . . . . . . . . 2
Warranty card. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Operating Instructions
B
C
D
Audio output (1 stereo pair)
Output level . . . . . . . . . . . . During audio output
Number of channels . . . . . . . . . . . . . . . . . . . . . 2
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
200 mVrms (1 kHz, –20 dB)
RCA
The specifications and design of this product are subject to change without notice, due to improvement.
Published by Pioneer Corporation.
Copyright © 2005 Pioneer Corporation.
All rights reserved
DV-588A-S
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2. EXPLODED VIEWS AND PARTS LIST

NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING SECTION

3
B
4
C
6
2
16
"Operating Instructions"
7
5
D
14
11
E
15
12
14
13
Front
F
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PACKING SECTION parts List
No. Description Part No.
Mark
1• • • • •
2 Cord, RCA Pin 06CPBA2006
3 Remote Control VXX2914
4 Battery Cover VNK4998
NSP 5 Battery,Mangan (AR, R6P) 141L003010
NSP 6 Guarntee Cade J2G00202A
7 Operating Instructions (English) J2G60101A
9• • • • •
10 • • • • •
11 Package.Pad 792WHA0604
12 Polyethylene Bag JB5KD200
13 Gift Sheet 791WHA0100
14 Package 792WHA0588
15 Gift Box 793WCD1614
NSP 16 Poly. Bag 791WHAA040
A
B
C
D
E
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2.2 EXTERIOR SECTION

A
20
14
NON-CONTACT
SIDE
CONTACT SIDE
B
PCB240 (POWER PCB ASS'Y)
19
4
19
9
19
20
Refer to "2.3 05 DVD MECHA ASSY".
5
18
18
18
17
18
6
20
28
20
20
F
C
19
11
25
12
24
23
21
12
13
16
19
D
13
PCBDF0 (OPERATION 3 PCB ASS'Y)
27
22
G
101K
E
15
101D
F
" FRONT PANEL SECTION".
101E
101N
101L
101
101C
101H
8
PCB280
(OPERATION 2 PCB ASS'Y)
3
22
C
101G
101B
101F
101A
101M
101I
16
7
13
26
101J
10
22
B
2
PCB270
(OPERATION PCB ASS'Y)
13
22
19
A
1
PCB130 (DVD PCB ASS'Y)
19
19
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EXTERIOR SECTION parts List
No. Description Part No.
Mark
1DVD MT PCB Assy A2G601A130
2 OPERATION PCB Assy A2G601A270
3 OPERATION 2 PCB Assy A2G501A280
4POWER PCB Assy A2G601A240
5DVD MECHA ASSY A2G512A650
6 Cord AC Bush 1209618901
7 PLATE, FIP 752WSA0466
NSP 8 Plate,Bottom 702WSA0239
9 Fuse (F501 : 1.6A) 080NT1R604
10 Sheet,Caution 7260000356
A
11 Plate,Cover Power 755WPA0046
12 Holder,FFC 761WPA0396
13 Cushion,Leg VEB1349
14 Cabinet,Top 702WSB0114
NSP 15 Enargy Star Label 7230007965
16 Cushion (15x20x16) 8965TS1015
NSP 17 POP Label 7236310013
18 Screw,Tap Tite(S)Bind Wash. 816423063U
19 Screw,Tap Tite(S) (3x5.5) 8107D3055U
20 Screw,Tap Tite(B) (3x6.0) 8109K3060U
21 Screw,Tap Tite(B)Pan (3x6) 810913060U
22 Screw,Tap Tite(P)Flat (2.6x10) 8110326A0U
23 Sheet,Jack 1 7226310050
24 Sheet,Jack 2 7226310051
25 Sheet,Jack 3 7226310052
26 Double,Face-Tape 7290000156
27 OPERATION 3 PCB Assy A2G501ADF0
28 Sheet, Caution 7250000597
101 Front Cabi Assy 7A7010082A
NSP 101A Cabinet,Front 701WPJ1320
NSP 101B Plate,Display 711WPA0226
101C Flap,DVD 712WPD0182
101D Badge,Brand 7236310014
NSP 101E Button, Power 738WPB0052
NSP 101F Button,Cap 1 737WPB0003
B
C
D
NSP 101G Button,Frame 3 738WPA0142
NSP 101H Button,Frame 4 738WPB0053
NSP 101I Button,Frame 1 738WPA0132
NSP 101J Button,Frame 2 738WPA0133
101K Spring,Flap-DVD 743WKA0052
101L Plate, Cover 711WPD0681
NSP 101MButton, Cap 2 737WPB0004
NSP 101N Holder, Tag 761WPA0374
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2.3 05 DVD MECHA SECTION

A
34
9
14
18
Cannot supply separately.
Lubricating Oil GYA1001
AB
21
If the repair is needed, replace the
DVD MECHA ASS'Y.
15
B
11
Daifree GEM1036
AB
AB
AB
AC
AB
C
AB
4
20
3
12
AC
AB
Lubricating Oil GYA1001
23
19
29
6
CD2001
SW1
E
1 PCB610
5
22
2
32
31
10
Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled further more. If the repair is needed, replace the DVD MECHA ASS'Y.
D
D
35
8
13
AA
24
22
16
8
E
25
30 SW2
Note :
27
26
17
PCB640 (SW PCB ASS'Y)
(LOADING MOTOR PCB ASS'Y)
7
CD2302
28
33
CLASS
GREASE G-478B
F
PART NO.
GEM1018
GYA1001
PART NAME
GEM1036
CD2301
PN-397
ME-913A
MARK
AA
AB
AC
NOTE:
Applying positions AA, AB and AC for the grease are displayed for this section. Check if the correct grease is applied for each position.
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05 DVD MECHA SECTION parts List
No. Description Part No.
Mark
1 Loading Motor PCB Assy A2F101A610
2 Gear,Middle 92P100117A
3 Loading Motor 1515S98004
4 Pulley,Motor 92P100097A
5 FEED Motor 1515S98004
6 Cord Jumper (24P)(CD2001) 122H0O2305
7 Cord Jumper (CD2302) 122H051602
8 Insulator (F) 92P200013A
9 Belt,Loading 92P200015A
10 Insulator (R) 92P200014A
A
11 Frame,main 92P100119A
12 Tray (B) 92P100127A
13 Holder ,Traverse 92P100125A
14 Gear,Pulley 92P100123A
15 Gear,Main 92P100124A
16 Gear,Feed 92P100116A
17 SW PCB Assy (PCB640) A2F101A640
18 Plate,Clamper 92P000023A
NSP 19 Loader SUB Assy 92AAA0019A
20 Clamper 92P100122A
21 Screw,Pan (M1.7x3 P3) 814011730U
22 Screw,Pan (M1.7x2.3 P3) 814011723U
23 Rack,Loading 92P100121A
24 Gear,Motor 92P100088A
25 Feed Rack Assy 92AAA0017A
26 Screw,T-Tite(B) (M1.7x5.0 P3) 813381750U
27 Screw,Gear Feed 92P700007A
28 Cord Jumper (CD2301) 122H061605
29 Switch (SW1) 0515S32003
30 Push Switch (SW2) 0500101036
31 Screw,Tap Tite(P) (2.6x8) 811022680U
32 Sems.Tap Tite(P) (2x8) 816112080U
33 Screw (Bind 2x8) 811022080U
>
34 DVD MECHA ASSY A2G512A650
NSP 35 Traverse SUB ASSY 92AAA0016A
B
C
D
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A
DVD MT PCB ASSY
A
DVD MECHA ASSY
PICKUP
B
D
SW PCB ASSY
SPINDLE
M
MOTOR
SLED
M
MOTOR
C
E
LOADING MOTOR PCB ASSY
LOADING
M
MOTOR
SW1
A
11 11
B
10 10
C
7 7
D
6 6
E
5 5
F
2 2
T+
21 21
T–
22 22
F+
23 23
F–
24 24
SP1+
6 1
SP1–
5 2
SLD+
4 3
SLD–
3 4
LD+
2 4
LD–
1 5
OPEN
3 3
CLOSE
5 1
CP2301
CP2303CD2301
CP2302CD2302
7 6 9
IC2301
8
Motor Drive
11 10
IC
51213 4
IC4004
16Mbit Flash
3 4 5
2 18 19
48
49
IC4005
64Mbit SDRAM
IC4002
MPEG / MICON
/ RF-AMP
Å 1/6
228 229
X4001
(27MHz)
IC4001
EEPROM
219
218
217
225
194 196
203 200 202
198
ASDAT2
ASDAT1
ASDAT0
ASPDIF
S_Y
S_C
CR
Y
CB
CVBS
D
C
OPERATION 2
PCB ASSY
CP4002
10101111996
CP605
-28V
V+3E
FLDC–
FLDC+
E
CP604
6
V+3E
CP601
CP602CP603
Power
IC651
FIP Driver IC
V651 FL TUBE
30
F
OPERATION 3
G
PCB ASSY
OPERATION
B
PCB ASSY
12
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Å 4/6
IC8004 PCM1742KE
AUDIO DAC (C, Lfe)
ASDAT2
2
IC8005 PCM1742KE
AUDIO DAC (Ls, Rs)
ASDAT1
2
IC8003 PCM1742KE
AUDIO DAC (L, R)
16
1
ASDAT0
2 3
5678
A
AUDIO LPF & AMP
IC8006-1/2
BA4560F
2
VOUTL
7
VOUTR
8
VOUTL
7
Å
VOUTR
8
VOUTL
7
VOUTR
8
3 6 5
2 3
6 5
2 3
6 5
8
1
7
IC8006-2/2
IC8007-1/2
BA4560F
8
1
7
IC8007-2/2
IC8008-1/2
BA4560F
8
1
7
IC8008-2/2
J8002
CENTER
SUB WOOFER
J8002
L
R
J8001
L
R
L R
SURROUND
FRONT
AUDIO OUT (2 ch)
AUDIO OUT (5.1 ch)
B
V+1P8
(CORE)
Å 6/6
IC4006
REG+1.8V IC
2 3
Å 5/6
IC7301
Video Driver
6 ch
S_Y OUT
6
21
S_C OUT
2
26
14 10 12
CR out
16
Y out
20
CB out
18
V out
4
23
V+3
V+3A V+3E
(AUDIO VIDEO DAC)
(MPEG SDRAM FLASH)
(VIDEO OPT/COAX)
(AUDIO DAC)
V+5V V+5S
V+5A
(FLIP/LED/IR/RESET)
(OPU)
V+3F
(F/E)
V+6A
V+12AT
(MOTOR)
J7301
S VIDEO OUT
J7302
CR Y
VIDEO OUT
CB CVBS
CP8001
(2P)
1 1 2 2
(AUDIO AMP)
V+12
(AUDIO MUTE)
2 3 5 6 8
9 12 13 14
P.CON+12V
AT+12V for MUTE
P.CON+5V P.CON+6V
P.CON+3.3V
SPDIF
GND
AT+3.3V
FL DC– FL DC+
-28V
CP8001
(2P)
CP502CP4003
POWER PCB ASSY
F
2 3 5 6 8
9 12 13 14
T501
Power Transformer
Q8103
F501 Fuse
J8004
DIGITAL OUT COAXIAL
OS8101
OPTICAL
J501
L
AC IN
N
C
D
E
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3.2 OVERALL WIRING CONNECTION DIAGRAM

A
DVD MECHA ASSY (A2G512A650)
CP2301
F­F+ T­T+
B
OPTICAL PICKUP
C
NC
GND(CD)
VOL(DVD)
GND(DVD)
LD(DVD) GND(DVD)
VOL(CD)
MON(COM)
MON(DVD)
A B
RF
DVD/CD(SW)
C D E
VCC
VREF
F
GND
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
24 23 22 21 20 19
LD_DVD(650)
18 17 16 15 14 13 12 11 10
VRF(RF_OUT)
9
SW1(DVD/CD)
8 7 6 5 4 3 2 1
FOCS RTN FOCS DRV TRKG RIN TRKG DRV
NC
GND
PD/GND
LD_CD(780)
GND
VR780(CD)
VRCOM
VR650(DVD)
A B
C D
E
VCC
VS
F
GND
D
E
F
14
SW PCB ASSY
D
(A2F101A640)
M2601
SPINDLE
JCV9B06
MOTOR
SW2
ESE22MH24
E
M2602
BCZ3B03
SLED MOTOR
LOADING MOTOR PCB ASSY (A2F101A610)
SW1
SSS-13-2
M2603
BCZ3B52
LOADING MOTOR
C
CP605
OPERATION 2
PCB ASSY
(A2G501A280)
D E
1234
M
M
M
CP604
069EV53050
069EV53050
5
5
SW2
4
4
PAUSE/–SKIP
3
3
PLAY/+SKIP
2
2
STOP
1
1
SW1
CD604(5P FFC) 122H051001
CD2301
2H062102
SPINDLE MOTOR (+)
SPINDLE MOTOR (-)
FEED MOTOR (+)
FEED MOTOR (-)
PICK UP INNER LIMIT SWITCH
LOADING MOTOR(+)
LOADING MOTOR(-)
GND(SW)
CD2302
2H052601
SW-2(CLOSE)
GND(SW)
SW-1(OPEN)
5 4 3 2 1
G
OPERATION 3 PCB ASSY (A2G501ADF0)
6 5 4 3 2 1
FFC
1 2 3 4 5 6
069EV93050
PAUSE/–SKIP
DV-588A-S
CP2303
1 2 3 4 5 6
CP2302
1 2 3 4 5
CP603
IR
GND
V+3E
POWER
SW2
PLAY/+SKIP
STOP SW1
SP1+ SP1­SLD+ SLD-
LIMIT SW
SW(GND)
CLOSE
GND(D)
OPEN
LD+ LD-
1
1 2
2
3
3 4
4
5
5
6
6 77 898
9
CD603(6P FFC) 122H062801
CD601(11P FFC) 122H0B1002
CP602
069EV93050
9
8
8
9 7
7
6
6
5
5
4
4
PAUSE/–SKIP
PLAY/+SKIP
3
3
2
2
1
1
CP4002
069EVB3030
I R GND V+3E
POWER
SW2
STOP SW1
CLK
STB
DI (M to F)
I R
V+ 3E
DO (F to M)
DGND
B
OPERATION PCB ASSY (A2G601A270)
987654321
1110
DGND
FL DC+
– 28V
987654321
1110
CP601
069EVB3050
FL DC –
5678
÷
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
÷
The > mark found on some component parts indicates the importance of the safety factor
A
of the part. Therefore, when replacing, be sure to use parts of identical designation.
÷
: The power supply is shown with the marked box.
A
A 1/6- A 6/6
DVD MT PCB ASSY (A2G601A130)
: MPEG/MICON/RF-AMP BLOCK
A 1/6
: MEMORY BLOCK
A 2/6
: LOADER/MOTOR DRV BLOCK
A 3/6
: AUDIO JACK BLOCK
A 4/6
: VIDEO SEC BLOCK
A 5/6
: POWER PORT BLOCK
A 6/6
J8002
CENTER
SUB WOOFER
J8002
L
R
J8001
L
R
J7302
CVBS Y Cb Cr
J7301
Y C
J8001
L R
SURROUND
FRONT
VIDEO OUT (COMPOSITE)
S VIDEO OUT
AUDIO OUT
AUDIO OUT (5.1 ch)
B
C
D
GND
GND
CP4003
069S2E0629
1
1
P. CON+5V
P. CON+ 12V
AT+12V for MUTE 3
2
5
4
3
2
GND(M)
P. CON+6V
P. CON+3.3V(AT) 8
7
645
6
8
7
AT+3.3V
9
9
GND(D)
STBY L
11
10
11
10
FL DC +
FL DC –
13
12
13
12
– 28V
14
14
GND2
SPDIF
CP8001
A2001WV2-2P
1
2
1
CP502(14P) Cord Connector 06C32E3504
1
1
CP502
GND
5
4
3
2
5
4
3
2
GND
P. CON+5V
P. CON+ 12V
AT+12V for MUTE
6
8
7
6
8
7
GND(M)
P. CON+6V
P. CON+3.3V
F
9
10
9
10
AT+3.3V
P. ON-H
12
11
12
11
FL DC –
GND(D)
14
13
14
13
– 28V
FL DC +
CP8102
F 1/2- F 2/2
2
1
2
1
GND
SPDIF
C3223003
POWER PCB ASSY (A2G601A240)
: POWER BLOCK
F 1/2
: DIGITAL AUDIO BLOCK
F 2/2
56
DV-588A-S
E
J8102
CP501
BLACK(L)
WHITE(N)
COAXIAL
OS8101
1
2
OPTICAL
BLACK
1
2
WHITE
DIGITAL AUDIO OUT
AC IN
F
15
7
8
1234

3.3 DVD MT PCB (1/6) ASSY

A
B
C
A 1/6
(RF)
3/6A2/6A
DVD MT PCB ASSY (A2G601A130)
MPEG/MICON/RF-AMP BLOCK
(D) (A) (B) (C)
(RF) (RF)
1
(E) (F)
(E)
(D) (A) (B) (C)
(F)
17
D
E
EEPROM
MPEG/MICON
F
16
A 1/6
DV-588A-S
1234
5678
A
(SY)
(SC)
(G/Y)
(B/CB)
(R/CR)
(D)
(DA)
(R/CR) (B/CB)
(G/Y)
(SC)
(SY)
(RF)
: RF SIGNAL ROUTE : VIDEO SIGNAL ROUTE
(SY)
: S VIDEO SIGNAL ROUTE (Y ch)
(SC)
: S VIDEO SIGNAL ROUTE (C ch)
(R/CR)
: VIDEO SIGNAL ROUTE (R/CR ch)
(G/Y)
: VIDEO SIGNAL ROUTE (G/Y ch)
(B/CB)
: VIDEO SIGNAL ROUTE (B/CB ch)
(D)
: AUDIO DATA SIGNAL ROUTE
(DA)
: AUDIO SIGNAL ROUTE (Digital)
(DA)
4/6A
(D)
6/6A
B
C
D
RESET IC
DV-588A-S
56
E
CP601
B
F
A 1/6
17
7
8
1234

3.4 DVD MT PCB (2/6) ASSY

A
B
C
A 2/6
DVD MT PCB ASSY (A2G601A130)
MEMORY BLOCK
1/6A
D
E
F
18
A 2/6
1/6A
NOTE : THE DC VOLTAGE EACH PART WAS
MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK.
DV-588A-S
1234
NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST
AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
5678
A
64Mbit SDRAM
16Mbit FLASH
B
C
D
E
56
DV-588A-S
F
A 2/6
19
7
8
1234

3.5 DVD MT PCB (3/6) ASSY

A
B
C
A 3/6
DVD MT PCB ASSY (A2G601A130)
To PICKUP
LOADER/MOTOR DRV BLOCK
(F)
(E) (D) (C)
(RF)
(B) (A)
(F)
(E) (D) (C)
(RF)
(B)
(A)
CD2302
E
D
CD2301
D
E
NOTE : THE DC VOLTAGE EACH PART WAS
MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK.
NOTE : THIS SCHEMATIC DIAGRAM IS THE LATEST
AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
F
A 3/6
20
DV-588A-S
1234
5678
(RF)
: RF SIGNAL ROUTE
(RF)
(A) (B) (C) (D) (E) (F)
A
B
1/6A
15
C
6/6A
17
D
MOTOR DRIVE IC
E
16
18
DV-588A-S
56
F
A 3/6
21
7
8
1234

3.6 DVD MT PCB (4/6) ASSY

A
B
C
A 4/6
1/6A
6/6A
DVD MT PCB ASSY (A2G601A130)
AUDIO JACK BLOCK
CP8001
(DA)
(D)
(D)
(D)
(D)
: AUDIO DATA SIGNAL ROUTE
(DA)
: AUDIO SIGNAL ROUTE (Digital) : AUDIO SIGNAL ROUTE (L ch)
2/2F
AUDIO DAC (C,Lfe)AUDIO DAC (Ls,Rs)
(D)
(DA)
D
E
INVERTER
(D)
3
AUDIO DAC (L,R)
4 7
(D)
F
22
A 4/6
8
6
5
DV-588A-S
1234
5678
A
NOTE : THE DC VOLTAGE EACH PART WAS
MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK.
AUDIO LPF&
AUDIO LPF&
B
C
D
AUDIO LPF&
DV-588A-S
56
E
F
A 4/6
23
7
8
1234

3.7 DVD MT PCB (5/6) ASSY

A
A 5/6
DVD MT PCB ASSY (A2G601A130)
VIDEO SEC BLOCK
: VIDEO SIGNAL ROUTE
(SY)
(DA)
B
1/6A
C
6/6A
(SC) (SY)
(CB)
(CR)
(Y)
: S VIDEO SIGNAL ROUTE (Y ch)
(SC)
: S VIDEO SIGNAL ROUTE (C ch)
(CR)
: VIDEO SIGNAL ROUTE (CR ch)
(Y)
: VIDEO SIGNAL ROUTE (Y ch)
(CB)
: VIDEO SIGNAL ROUTE (CB ch)
(D)
: AUDIO DATA SIGNAL ROUTE
(DA)
: AUDIO SIGNAL ROUTE (Digital) : AUDIO SIGNAL ROUTE (L ch)
VIDEO DRIVER 6CH
(SC)
(SC)
14
D
(SY)
9
(SY)
(Y)
E
(CB)
(CR)
(Y)
(CB)
(CR)
13
10
11
12
F
24
A 5/6
DV-588A-S
1234
5678
A
NOTE : THE DC VOLTAGE EACH PART WAS
MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK.
B
(SY)
(CB)
C
(Y)
(CB)
(SC)
(CR)
(Y)
J7301
(SY)
(CR)
(CB)
CB
CR
(CR)
(SC)
(Y)
D
E
J7302
DV-588A-S
56
F
A 5/6
25
7
8
1234

3.8 DVD MT PCB (6/6) ASSY

A
A 6/6
B
C
DVD MT PCB ASSY (A2G601A130)
POWER PORT BLOCK
REG+1.8V IC
D
CP502
F 1/2
E
F
A 6/6
26
DV-588A-S
1234
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