PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2004
ORDER NO.
RRV2921
DV-575A-S
DVD PLAYER
DV-575A-S
DV-575A-K
DV-578A-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Serial No.
ModelTypePower Requirement Region No.
DV-575A-SKUXCN/CAAC120V1&&TE######$$
DV-575A-SWYXCNAC220-240V2&&TE######$$
DV-575A-SWVXCNAC220-240V2&&TE######$$
DV-575A-KWYXCNAC220-240V2&&TE######$$
DV-578A-SKUXCN/CAAC120V1&&TE######$$
Confirm 3rd & 4th
alphabetical letters.
For details, refer to "Important symbols for good services".
T-ZZE APR. 2004 printed in Japan
1234
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
B
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
C
les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
D
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Leakage
current
Device
under
E
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
tester
Reading should
not be above
0.5 mA
Earth
ground
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
on the schematics and
F
2
1234
DV-575A-S
5678
This service manual is intended for qualified service technicians ; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trainedto properly and safely repair complex products such as those covered by this
manual.Improperly performed repairs can adversely affect the safety and reliability of the product
and mayvoid the warranty. If you are not qualified to perform the repair of this product properly and
safely, youshould not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
• Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
0V and CLOSE signal is 3.5V), a laser becomes the status which can
(Printed on the Rear Panel)
completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.
• Laser diode is driving with Q7 (650nm LD) and Q8 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
• In the test mode ∗ , there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.
C
D
E
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
∗ : See page 61.
DV-575A-S
56
F
3
7
8
1234
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
B
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
5. PCB PARTS LIST............................................................................................................................................55
6.4 TEST MODE .............................................................................................................................................61
7.1.1 TEST MODE.......................................................................................................................................64
7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE ............................................................................65
7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY.............................................................66
7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY...................................................................67
7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE..............................................................68
7.1.6 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY...................69
7.2 IC ..............................................................................................................................................................85
7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY......................................................................96
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
A
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
For DV-575A-S/WYXCN and DV-575A-K/WYXCN
B
6
C
11
For DV-575A-S/WVXCN
5
3
4
12
8
9
13
7
10
For DV-575A-S/KUXCN/CA, WVXCN
and DV-578A-S/KUXCN/CA
DV-575A-S/WVXCN only
11
6
For DV-575A-S/KUXCN/CA, WYXCN
, DV-575A-K/WYXCN
and DV-578A-S/KUXCN/CA
DV-575A-S/KUXCN/CA, WYXCN, WVXCN and DV-575A-K/WYXCN are constructed the same except for the following:
A
Mark No.Symbol and Description
1 FLKY AssyVWG2483VWG2484VWG2484VWG2484
3Front PanelVNK5528VNK5529VNK5529VNK5536
6 Pioneer Name PlateVAM1129VAM1129VAM1129VAM1130
7Key To pVNK5407VNK5410VNK5410VNK5409
8 Main KeyVNK5404VNK5404VNK5404VNK5406
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
"PCB PARTS LIST".
÷
The > mark found on some component parts indicates the importance of the safety factor
of the part. Therefore, when replacing, be sure to use parts of identical designation.