Pioneer DV-515 Service Manual
PROVISIONAL
DVD PLAYER
DV-515
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
WY AC220 - 240V 2
WY/RD AC220 - 240V 4
WY/RE AC220 - 240V 4
WYW/SP AC220 - 240V 2
Model
DV-515
Power Requirement Region No. Remarks
Refer to the service guide RRV2004 for DV-515.
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER ELECTRONIC CORPORATION 1998
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10
26
35
39
2
3
7. GENERAL INFORMATION
7.1 IC
7.2 DISASSEMBLY
7.3 BLOCK DIAGRAM
8. PANEL FACILITIES AND SPECIFICATIONS
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T – IZE DEC. 1998 Printed in Japan
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41
41
45
46
47
DV-515
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 7 mW
FOR CD : MAXIMUM OUTPUT POWER : 5mW
WAVELENGTH : 650 nm
WAVELENGTH : 780 – 785 nm
(Printed on the Rear Panel)
2
Additional Laser Caution
1. Inside detection switch (S201 on the SMEB assy) and loadingstatus detection switch (S301 on the LOSB assy) are detected
by the microprocessor (IC501 in the DVDM assy).
• To permit the laser diode to oscillate, it is required to set the
inside detection switch for the inside position (S201 : ON) and to
set the loading-status detection switch for the clamp position (the
center terminal of S301 is shorted to +5V). The 650 nm laser
diode for DVD oscillation will contin ue if pin 19 of IC101 is shorted
to +5V (fault condition) in the DVDM assy.
The 780 nm laser diode for CD oscillates if pin 20 of IC101 is
shorted to +5V in the DVDM assy.
In the test mode ∗ , the laser diode oscillates when microprocessor detects a PLAY signal, or when the PLAY key is pressed
(S113 ON in the FLKY assy), with the above requirements satisfied.
2. When the cover is open, close viewing through the objective lens
with the naked eye will cause exposure to the laser beam.
∗ : Refer to the service guide RRV2004.
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
•
2.1 PACKING
DV-515
15 (WYW/SP
Type Only)
10
1
6
5
7
9
10
12
11
4 (WY, WY/RE, WYW/SP
Types Only)
3 (WY, WY/RD, WY/RE
Types Only)
8 (WY Type Only)
13
14
2
(1) PACKING PARTS LIST
Mark No. Description Part No.
1 Power Cord ADG1127
2 Mirror Mat Sheet Z23-007
(750×600×0.5)
3 Operating Instructions VRE1073
NSP 4 Warranty Card See Contrast table (2)
5 Audio Cord VDE1033
6 Video Cord VDE1048
NSP 7 Dry Cell Battery (R6P, AA) VEM-013
8 Operating Instructions See Contrast table (2)
9 Packing Case VHG1775
10 Polyethylene Bag Z21-038
(230×340×0.03)
11 Protector A VHB1060
12 Protector B VHB1061
13 Remote Control Unit VXX2599
(CU-V•••••)
14 Battery Cover AZA7204
15 Operating Instructions See Contrast table (2)
(2) CONTRAST TABLE
DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
3 Operating Instructions VRE1073 VRE1073 VRE1073 Not used
(English/French/German/Italian)
NSP 4 Warranty Card ARY7022 Not used ARY7022 ARY7022
8 Operating Instructions VRF1044 Not used Not used Not used
(Spanish/Portguese/Dutch/Swedish)
9 Packing Case VHG1775 VHG1775 VHG1775 VHG1786
15 Operating Instructions Not used Not used Not used VRC1080
(Spanish)
WY WY/RD WY/RE WYW/SP
Type Type Type Type
Remarks
3
DV-515
2.2 EXTERIOR SECTION
11
15
1
16
12
13
14
11
10
5
9
4
6
7
8
10
3
2
Refer to "2.4 FRONT PANEL SECTION".
Refer to "2.3 BOTTOM VIEW SECTION".
4
DV-515
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Bonnet Case S VXX2612
2 Tray Panel VNK4316
3 DVD Plate VAM1075
4 POWER Button VNK4184
5 PW Button Joint VNK4179
6 Tray VNL1731
7 Tray Stopper VNL1739
8 Spring VBH1277
9 Tray Label VRW1628
10 Screw IBZ30P080FMC
NSP 19 Getter See Contrast table (2)
11 Screw BCZ40P060FNI
12 Clamper Plate VNE2068
13 Bridge VNE2069
14 Clamper VNL1738
15 Screw BPZ26P080FZK
16 Screw BBZ30P080FMC
17 Label VRW1699
18 Label (Region) See Contrast table (2)
(2) CONTRAST TABLE
DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
18 Label P2 (Region) VRW1701 Not used Not used Not used
18 Label P4 (Region) Not used VRW1705 Not used Not used
18 Label R4 (Region) Not used VRW1704 Not used Not used
18 Label P5 (Region) Not used Not used VRW1755 Not used
18 Label R5 (Region) Not used Not used VRW1754 Not used
NSP 19 Getter Not used VRW1763 Not used Not used
WY WY/RD WY/RE WYW/SP
Type Type Type Type
Remarks
5
DV-515
2.3 BOTTOM VIEW SECTION
22
18
4
6
7
4
8
15
14
Refer to
"2.5 LOADING MECHANISM ASSY".
16
4
21
4
7
4
10
4
4
9
9
11
4
13
4
4
20
4
4
17
19
4
4
4
24
10
3
4
1
2
5
12
23
(1) BOTTOM VIEW SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
NSP 1 Base Chassis VNA1998
2 Insulator PNW2766
3 Insulator Assy (F) VXA1680
4 Screw BBZ30P080FMC
5 Screw BBZ30P180FMC
6 POWER SUPPLY Assy VWR1306
NSP 7 PCB Holder PNW2100
8 Flat Cable Clip VEC2018
NSP 9 Cord Stopper ZCB-069Z
NSP 10 PCB Holder VNE2122
11 DVDM Assy VWS1348
12 AVJB Assy VWV1641
13 Rear Panel See Contrast table (2)
NSP 14 Loading Mechanism Assy VWT1157
15 Screw BBZ30P100FMC
NSP 21 MSWB Assy VWG2018
NSP 22 Housing Assy VKP2160
16 Flexible Cable (12P) VDA1692
(LOSB CN305 ↔ DVDM CN1030)
17 Flexible Cable (26P) VDA1712
(AVJB CN101 ↔ DVDM CN9020)
18 Flexible Cable (26P) VDA1689
(POWER SUPPLY CN103 ↔ DVDM CN110)
19 Flexible Cable (26P) VDA1695
(AVJB CN101 ↔ DVDM CN9020)
20 Flexible Cable (14P) VDA1697
(AVJB CN202 ↔ DVDM CN9030)
23 SCCB Assy VWV1660
24 Flexible Cable (8P) VDA1698
(SCCB CN100 ↔ AVJB CN103)
(2) CONTRAST TABLE
DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following :
Part No.
Mark No. Symbol and Description
13 Rear Panel VNA1993 VNA1994 VNA1994 VNA1993
6
WY WY/RD WY/RE WYW/SP
Type Type Type Type
Remarks
2.4 FRONT PANEL SECTION
DV-515
7
13
12(3/4)
12(1/4)
4
3
12(2/4)
6
10
9
8
2
11
1
12(4/4)
14
15
5
7
FRONT PANEL SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Front Panel VNK4321
2 FL Lens VEC2042
3 Name Plate PAM1776
4 LED Lens PNW2019
5 Flexible Cable (14P) VDA1690
(FLKY CN101 ↔ DVDM CN602)
6 PLAY Lens RNK2232
7 Screw BBZ30P080FMC
8 Illumination Lens VNK4168
9 Illumination Filter VEC1950
10 Illumination Holder VNK4098
NSP 13 PWSB Assy VWG1983
NSP 14 DILB Assy VWG1989
11 SKIP Key VNK4312
12 MAIN Key VNK4317
15 FLKY Assy VWG1973
7
DV-515
2.5 LOADING MECHANISM ASSY
• Top View • Bottom View
20
Refer to
"2.6 SERVO MECHANISM
ASSY".
5
1
19
3
4
2
18
10
6
9
17
11
13
7
8
16
15
14
12
LOADING MECHANISM ASSY PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Servo Mechanism Assy-S VXX2606
2 Screw DBA1006
3 Drive Cam VNL1736
4 Drive Gear VNL1735
5 Lock Plate VNL1820
6 Loading Base VNL1730
7 Belt VEB1260
8 Gear Pulley VNL1733
NSP 9 LOSB Assy VWG1885
10 Loading Gear VNL1734
8
NSP 14 LOMB Assy VWG1886
11 Loading Motor Assy VXX2505
12 DC Motor / 0.3W PXM1027
13 Motor Pulley PNW1634
15 Connector Assy VKP2184
(LOMB CN401 ↔ LOSB CN306)
16 Screw VBA1055
17 Screw Z39-019
18 Flexible Cable (08P) VDA1698
(LOSB CN303 ↔ SMEB CN202)
19 Float Base VNL1815
20 Floating Rubber VEB1286
2.6 SERVO MECHANISM ASSY
• Top View
DV-515
37
37
17
31
24
30
16
35
33
28
34
19
8
6
20
12
9
37
4
15
22
33
10
23
21
2
38
10
5
10
13
37
10
14
7
7
18
32
1
18
26
11
25
27
7
29
36
3
SERVO MECHANISM ASSY PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
NSP 1 SMEB Assy VWG1968
NSP 2 FGSB Assy VWG2009
3 Motor VXM1074
4 Motor VXM1075
5 Pickup Assy VWY1050
6 Table Sheet DEC2040
7 Screw VBA1058
8 Centering Spring VBH1278
9 Hook Spring VBH1291
10 Skew Spring VBH1303
11 Gear Spring VBH1308
NSP 12 Reflected Sheet VEC1959
13 Guide Bar VLL1504
14 Sub-guide Bar VLL1505
15 Hold Spring VNC1017
NSP 16 Magnet Holder VNE2070
NSP 17 Motor Base VNE2154
NSP 18 Cover VNE2155
19 Centering Ring VNL1746
NSP 20 Disc Table VNL1747
NSP 30 Magnet VYM1024
21 Hook VNL1770
22 FFC Holder VNL1802
23 Mechanism Base VNL1806
24 FG Holder VNL1807
25 Gear A VNL1808
26 Gear B VNL1809
27 Gear C VNL1810
28 Slider VNL1811
29 Gear D VNL1814
31 Screw JFZ17P025FZK
32 Screw JGZ17P028FMC
33 Screw VBA1051
34 Magnet Holder Assy VXX2507
35 Spindle Motor Assy VXX2604
36 Carriage Motor Assy VXX2605
37 Screw PBA1069
38 Flexible Cable (24P) VDA1701
(DVDM CN120 ↔ Pickup Assy)
9
1
23
DV-515
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM, LOMB,
A
LOSB, SMEB and FGSB ASSEMBLIES
J
SCCB ASSY
(VWV1660)
B
4
H
H H
1/3 3/3
DVDM ASSY
(VWS1348)
I
I I
1/2, 2/2
AVJB ASSY
(VWV1641)
C
SREQ
+3.3V
G
DILB ASSY
(VWG1989)
D
E
FLKY ASSY
(VWG1973)
VCODR
F
PWSB ASSY
(VWG1983)
10
1234
5
678
DV-515
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PAR TS LIST".
L
MSWB ASSY
K
POWER SUPPLY
ASSY
(VWR1306)
AC POWER CORD
: ADG1127
(VWG2018)
AC220–240V
50/60Hz
A
B
(T)
(F)
(F)
(F)
(F)
(T)
PICKUP ASSY
(VWY1050)
: RF SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: SLIDER SERVO LOOP LINE
FGSB ASSY
D
(VWG2009)
PC101
TLP910(O)
VKN1272
CN301
(S)
(S)
(F)
(T)
(T)
(F)
VKN1212
S201
(S)
(S)
S301
VKN1268
CN302
(S)
(S)
R101
680
CN201
52044-0345
CARRIAGE MOTOR
ASSY : VXX2605
C
C
SMEB ASSY
LOSB ASSY
B
(VWG1885)
LOMB ASSY
A
(VWG1886)
5
6
CN303
B2B-PH-K-S
CN401
B2B-PH-K-S
LOADING
MOTOR
ASSY
: VXX2505
(VWG1968)
D
SPINDLE MOTOR
ASSY : VXX2604
CBA
7
D
8
11
1
23
DV-515
3.2 FLKY, PWSB and DILB ASSEMBLIES
A
E
FLKY ASSY
(VWG1973)
27k 20k
B
4
SLP4118C51H (YELLOW)
C
D
PE5018B
12
FL TUBE
E
1234
5
678
DV-515
F
PWSB ASSY
(VWG1983)
A
330
SLP4118C51H (YELLOW)
B
PWSB ASSY
S202 : VIRTUAL DOLBY SURROUND
2/3
H
CN602
G
DILB ASSY
(VWG1989)
C
D
FE
5
6
7
G
8
13
1
DV-515
3.3 DVDM ASSY (1/3)
23
4
(4/6)
(DVD)
(1/6)
(5/6)
(CD)
(6/6)
1/2
from IC261
2/2
ADC1175CIJMX
(DVD)
3
(DVD)
(DVD)
to IC701
H
2/3
(CD)
(F)
(F)
to CN120
2
H
2/3
(2/6)
A
(3/6)
1
to IC501
to IC501
H
2/3
B
(DVD)
(F)
CN103
K
(T)
(T)
(F)
(F)
(F)
C
(T)
PICKUP ASSY
D
CN301
B
to
IC501
(F)
(S)
(F)
(T)
(T)
(F)
(S)
(S)
(F)
(T)
(T)
(S)
(T)
(F)
(F)
(T)
to IC501
4
(T)
2/2
1/2
14
1/3
H
1234
5
678
DV-515
IC507
TC74VHCT245AFT
to IC101
from Q107,Q108
to CN120
to IC101
H
1/3
DVDM ASSY(1/3) (VWS1348)
A
1/2 2/2
(1/2)
H
3/3
B
(2/2)
H
2/3
6
(CD)
to IC601
H
2/3
to IC701
(T)
(F)
(CD)
(S)
(F)
(T)
(CD)
(CD)
7
(T)
(F)
(CD)
(S)
(F)
(T)
5
C
8
9
2/2
1110
to IC302
H
1/2
LEVEL SHIFT
5
6
: RF SIGNAL ROUTE
: ROM DATA SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: SLIDER SERVO LOOP LINE
7
2/3
H
1/3
8
D
15
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