Pioneer DV-515 Service manual

DVD PLAYER

DV-515

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

WY AC220 - 240V 2
WY/RD AC220 - 240V 4
WY/RE AC220 - 240V 5
WYW/SP AC220 - 240V 2

Model

DV-515

Power Requirement Region No. Remarks

ORDER NO.

RRV2090

Refer to the service guide RRV2004 for DV-515.

CONTENTS

1. SAFETY INFORMATION

2. EXPLODED VIEWS AND PARTS LIST

3. SCHEMATIC DIAGRAM

4. PCB CONNECTION DIAGRAM

5. PCB PARTS LIST

6. ADJUSTMENT

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

c

PIONEER ELECTRONIC CORPORATION 1999

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10
26
35
39

2
3

7. GENERAL INFORMATION

7.1 IC

7.2 DISASSEMBLY

7.3 BLOCK DIAGRAM

8. PANEL FACILITIES AND SPECIFICATIONS

..................................................................

............................................

........................................

T – IZE JAN. 1999 Printed in Japan

................................

....

41
41
45
46
47

DV-515

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.

WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.

LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 7 mW

FOR CD : MAXIMUM OUTPUT POWER : 5mW

WAVELENGTH : 650 nm

WAVELENGTH : 780 – 785 nm

(Printed on the Rear Panel)

2

Additional Laser Caution

1. Inside detection switch (S201 on the SMEB assy) and loading­status detection switch (S301 on the LOSB assy) are detected
by the microprocessor (IC501 in the DVDM assy).

• To permit the laser diode to oscillate, it is required to set the
inside detection switch for the inside position (S201 : ON) and to
set the loading-status detection switch for the clamp position (the
center terminal of S301 is shorted to +5V). The 650 nm laser
diode for DVD oscillation will contin ue if pin 19 of IC101 is shorted
to +5V (fault condition) in the DVDM assy.
The 780 nm laser diode for CD oscillates if pin 20 of IC101 is
shorted to +5V in the DVDM assy.
In the test mode ∗ , the laser diode oscillates when microproces­sor detects a PLAY signal, or when the PLAY key is pressed
(S113 ON in the FLKY assy), with the above requirements satis­fied.

2. When the cover is open, close viewing through the objective lens
with the naked eye will cause exposure to the laser beam.

∗ : Refer to the service guide RRV2004.

2. EXPLODED VIEWS AND PARTS LIST

NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The mark found on some component parts indicates the importance of the safety factor of the part.

•

Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to mark on the product are used for disassembly.

•

2.1 PACKING

DV-515

15 (WYW/SP
Type Only)

10

1

6

5

7

9

10

12

11

4 (WY, WY/RE, WYW/SP
Types Only)

3 (WY, WY/RD, WY/RE
Types Only)

8 (WY Type Only)

13

14

2

(1) PACKING PARTS LIST

Mark No. Description Part No.

1 Power Cord ADG1127

2 Mirror Mat Sheet Z23-007

(750×600×0.5)

3 Operating Instructions VRE1073

NSP 4 Warranty Card See Contrast table (2)

5 Audio Cord VDE1033
6 Video Cord VDE1048

NSP 7 Dry Cell Battery (R6P, AA) VEM-013

8 Operating Instructions See Contrast table (2)
9 Packing Case VHG1775

10 Polyethylene Bag Z21-038

(230×340×0.03)
11 Protector A VHB1060
12 Protector B VHB1061
13 Remote Control Unit VXX2599

(CU-V022)
14 Battery Cover AZA7204

15 Operating Instructions See Contrast table (2)

(2) CONTRAST TABLE

DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following :

Part No.

Mark No. Symbol and Description

3 Operating Instructions VRE1073 VRE1073 VRE1073 Not used

(English/French/German/Italian)

NSP 4 Warranty Card ARY7022 Not used ARY7022 ARY7022

8 Operating Instructions VRF1044 Not used Not used Not used

(Spanish/Portguese/Dutch/Swedish)

9 Packing Case VHG1775 VHG1775 VHG1775 VHG1786

15 Operating Instructions Not used Not used Not used VRC1080

(Spanish)

WY WY/RD WY/RE WYW/SP

Type Type Type Type

Remarks

3

DV-515

2.2 EXTERIOR SECTION

11

15

1

17

16

12

13

14

11

10

18

5

9

4

6

7

8

10

3

2

Refer to "2.4 FRONT PANEL SECTION".

Refer to "2.3 BOTTOM VIEW SECTION".

4

DV-515

(1) EXTERIOR SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

1 Bonnet Case S VXX2612
2 Tray Panel VNK4316
3 DVD Plate VAM1075
4 POWER Button VNK4184
5 PW Button Joint VNK4179

6 Tray VNL1731
7 Tray Stopper VNL1739
8 Spring VBH1277
9 Tray Label VRW1628

10 Screw IBZ30P080FMC

11 Screw BCZ40P060FNI
12 Clamper Plate VNE2068
13 Bridge VNE2069
14 Clamper VNL1738
15 Screw BPZ26P080FZK

16 Screw BBZ30P080FMC
17 Label VRW1699
18 Label (Region) See Contrast table (2)

(2) CONTRAST TABLE

DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following :

Part No.

Mark No. Symbol and Description

18 Label P2 (Region) VRW1701 Not used Not used Not used
18 Label P4 (Region) Not used VRW1705 Not used Not used
18 Label R4 (Region) Not used VRW1704 Not used Not used
18 Label P5 (Region) Not used Not used VRW1755 Not used
18 Label R5 (Region) Not used Not used VRW1754 Not used

WY WY/RD WY/RE WYW/SP

Type Type Type Type

Remarks

5

DV-515

2.3 BOTTOM VIEW SECTION

22

18

4

6

7

4

8

15

14

Refer to
"2.5 LOADING MECHANISM ASSY".

16

4

21

4

7

4

10

4

4

9

9

11

4

13

4

4

20

4

4

17

19

4

4

4

24

10

2

4

1

3

5

12

23

(1) BOTTOM VIEW SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

NSP 1 Base Chassis VNA1998

2 Insulator PNW2766
3 Insulator Assy (F) VXA1680
4 Screw BBZ30P080FMC
5 Screw BBZ30P180FMC

6 POWER SUPPLY Assy VWR1306
NSP 7 PCB Holder PNW2100

8 Flat Cable Clip VEC2018
NSP 9 Cord Stopper ZCB-069Z
NSP 10 PCB Holder VNE2122

11 DVDM Assy VWS1348
12 AVJB Assy VWV1641
13 Rear Panel See Contrast table (2)

NSP 14 Loading Mechanism Assy VWT1157

15 Screw BBZ30P100FMC

NSP 21 MSWB Assy VWG2018
NSP 22 Housing Assy VKP2160

16 Flexible Cable (12P) VDA1692

(LOSB CN305 ↔ DVDM CN1030)

17 Flexible Cable (26P) VDA1712

(AVJB CN101 ↔ DVDM CN9020)

18 Flexible Cable (26P) VDA1689

(POWER SUPPLY CN103 ↔ DVDM CN110)

19 Flexible Cable (26P) VDA1695

(AVJB CN101 ↔ DVDM CN9020)

20 Flexible Cable (14P) VDA1697

(AVJB CN202 ↔ DVDM CN9030)

23 SCCB Assy VWV1660
24 Flexible Cable (8P) VDA1698

(SCCB CN100 ↔ AVJB CN103)

(2) CONTRAST TABLE

DV-515/WY, WY/RD, WY/RE and WYW/SP are constructed the same except for the following :

Part No.

Mark No. Symbol and Description

13 Rear Panel VNA1993 VNA1994 VNA1994 VNA1993

6

WY WY/RD WY/RE WYW/SP

Type Type Type Type

Remarks

2.4 FRONT PANEL SECTION

DV-515

7

13

12(3/4)

12(1/4)

4

3

12(2/4)

6

10

9

8

2

11

1

12(4/4)

14

15

5

7

FRONT PANEL SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

1 Front Panel VNK4321
2 FL Lens VEC2042
3 Name Plate PAM1776
4 LED Lens PNW2019
5 Flexible Cable (14P) VDA1690

(FLKY CN101 ↔ DVDM CN602)

6 PLAY Lens RNK2232
7 Screw BBZ30P080FMC
8 Illumination Lens VNK4168
9 Illumination Filter VEC1950

10 Illumination Holder VNK4098

NSP 13 PWSB Assy VWG1983
NSP 14 DILB Assy VWG1989

11 SKIP Key VNK4313
12 MAIN Key VNK4317

15 FLKY Assy VWG1973

7

DV-515

2.5 LOADING MECHANISM ASSY

• Top View • Bottom View

20

Refer to
"2.6 SERVO MECHANISM
ASSY".

5

1

19

3

4

2

18

10

6

9

17

11

13

7

8

16

15

14

12

LOADING MECHANISM ASSY PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

1 Servo Mechanism Assy-S VXX2606

2 Screw DBA1006

3 Drive Cam VNL1736

4 Drive Gear VNL1735

5 Lock Plate VNL1820

6 Loading Base VNL1730

7 Belt VEB1260

8 Gear Pulley VNL1733
NSP 9 LOSB Assy VWG1885

10 Loading Gear VNL1734

8

NSP 14 LOMB Assy VWG1886

11 Loading Motor Assy VXX2505
12 DC Motor / 0.3W PXM1027
13 Motor Pulley PNW1634

15 Connector Assy VKP2184

(LOMB CN401 ↔ LOSB CN306)

16 Screw VBA1055
17 Screw Z39-019
18 Flexible Cable (08P) VDA1698

(LOSB CN303 ↔ SMEB CN202)
19 Float Base VNL1815
20 Floating Rubber VEB1286

2.6 SERVO MECHANISM ASSY

• Top View

DV-515

37

37

17

31

24

30
16

35

33

28

34

19
8
6

20

12

9

37

4

15

22

33

10

23

21

2

38

10

5

10

13

37

10

14

7

7

18

32

1

18

26

11

25

27

7

29

36

3

SERVO MECHANISM ASSY PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

NSP 1 SMEB Assy VWG1968
NSP 2 FGSB Assy VWG2009

3 Motor VXM1074
4 Motor VXM1075

5 Pickup Assy VWY1050

6 Table Sheet DEC2040
7 Screw VBA1058
8 Centering Spring VBH1278
9 Hook Spring VBH1291

10 Skew Spring VBH1303
11 Gear Spring VBH1308

NSP 12 Reflected Sheet VEC1959

13 Guide Bar VLL1504
14 Sub-guide Bar VLL1505
15 Hold Spring VNC1017

NSP 16 Magnet Holder VNE2070
NSP 17 Motor Base VNE2154
NSP 18 Cover VNE2155

19 Centering Ring VNL1746

NSP 20 Disc Table VNL1747

NSP 30 Magnet VYM1024

21 Hook VNL1770
22 FFC Holder VNL1802
23 Mechanism Base VNL1806
24 FG Holder VNL1807
25 Gear A VNL1808

26 Gear B VNL1809
27 Gear C VNL1810
28 Slider VNL1811
29 Gear D VNL1814

31 Screw JFZ17P025FZK
32 Screw JGZ17P028FMC
33 Screw VBA1051
34 Magnet Holder Assy VXX2507
35 Spindle Motor Assy VXX2604

36 Carriage Motor Assy VXX2605
37 Screw PBA1069
38 Flexible Cable (24P) VDA1701

(DVDM CN120 ↔ Pickup Assy)

9

1

23

DV-515

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM, LOMB,

A

LOSB, SMEB and FGSB ASSEMBLIES

J

SCCB ASSY
(VWV1660)

B

4

H

H H

1/3 3/3

DVDM ASSY
(VWS1348)

I

I I

1/2, 2/2

AVJB ASSY
(VWV1641)

C

SREQ

+3.3V

G

DILB ASSY
(VWG1989)

D

E

FLKY ASSY
(VWG1973)

VCODR

F

PWSB ASSY
(VWG1983)

10

1234

5

678

DV-515

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

L

MSWB ASSY

K

POWER SUPPLY
ASSY
(VWR1306)

AC POWER CORD
: ADG1127

(VWG2018)

AC220–240V
50/60Hz

A

B

(T)
(F)
(F)

(F)
(F)
(T)

PICKUP ASSY
(VWY1050)

: RF SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE

(T)

: TRACKING SERVO LOOP LINE

(S)

: SLIDER SERVO LOOP LINE

FGSB ASSY

D

(VWG2009)

PC101
TLP910(O)

VKN1272
CN301

(S)

(S)

(F)
(T)
(T)
(F)

VKN1212

S201

(S)

(S)

S301

VKN1268

CN302

(S)

(S)

R101
680

CN201
52044-0345

CARRIAGE MOTOR
ASSY : VXX2605

C

C

SMEB ASSY

LOSB ASSY

B

(VWG1885)

LOMB ASSY

A

(VWG1886)

5

6

CN303
B2B-PH-K-S

CN401
B2B-PH-K-S

LOADING
MOTOR
ASSY
: VXX2505

(VWG1968)

D

SPINDLE MOTOR
ASSY : VXX2604

CBA

7

D

8

11

1

23

DV-515

3.2 FLKY, PWSB and DILB ASSEMBLIES

A

E

FLKY ASSY
(VWG1973)

27k 20k

B

4

SLP4118C51H (YELLOW)

C

D

PE5018B

12

FL TUBE

E

1234

5

678

DV-515

F

PWSB ASSY
(VWG1983)

A

330

SLP4118C51H (YELLOW)

B

PWSB ASSY
S202 : VIRTUAL DOLBY SURROUND

2/3

H

CN602

G

DILB ASSY
(VWG1989)

C

D

FE

5

6

7

G

8

13

1

DV-515

3.3 DVDM ASSY (1/3)

23

4

(4/6)

(DVD)

(1/6)

(5/6)

(CD)

(6/6)

1/2

from IC261

2/2

ADC1175CIJMX

(DVD)

3

(DVD)

(DVD)

to IC701

H

2/3

(CD)

(F)

(F)

to CN120

2

H

2/3

(2/6)

A

(3/6)

1

to IC501

to IC501

H

2/3

B

(DVD)

(F)

CN103

K

(T)

(T)
(F)
(F)

(F)

C

(T)

PICKUP ASSY

D

CN301

B

to
IC501

(F)

(S)

(F)
(T)

(T)
(F)

(S)

(S)

(F)

(T)

(T)

(S)

(T)

(F)

(F)

(T)

to IC501

4

(T)

2/2

1/2

14

1/3

H

1234

5

678

DV-515

IC507
TC74VHCT245AFT

to IC101

from Q107,Q108

to CN120

to IC101

H

1/3

DVDM ASSY(1/3) (VWS1348)

A

1/2 2/2

(1/2)

H

3/3

B

(2/2)

H

2/3

6

(CD)

to IC601

H

2/3

to IC701

(T)

(F)

(CD)

(S)

(F)

(T)

(CD)

(CD)

7

(T)

(F)

(CD)

(S)
(F)

(T)

5

C

8

9

2/2

1110

to IC302

H

1/2

LEVEL SHIFT

5

6

: RF SIGNAL ROUTE
: ROM DATA SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE

(T)

: TRACKING SERVO LOOP LINE

(S)

: SLIDER SERVO LOOP LINE

7

2/3

H

1/3

8

D

15

1

DV-515

3.4 DVDM ASSY (2/3)

A

B

23

H

2/3

DVDM ASSY(2/3)
(VWS1348)

H

3/3

XCSDOLV,XCS6,XWRL,XWRH,XLT3,
XAMUTE,XDACK1,XDREQ1,IR,SEL-IR,
48/44,XDVRST1,XAVIRQ0,NSP-SW,
SSCK,SSO,XRESET

VYW1606

4

H

3/3

ADDRESS

A2–A10

H

3/3

DATA

C

H

1/3

IC605(1/2)

TC74VHC139FT

H

1/3

IC605(2/2)

16

TC74VHC139FT

2/3

H

1234

D

5

678

DV-515

: AUDIO SIGNAL ROUTE
: ROM DATA SIGNAL ROUTE

(DVD)

H

3/3

SDATA

(DVD)

(DVD)

MONITOR OUTPUT

from IC701

H

3/3

from IC801

TC74VHCT541AFT

H

3/3

IC703

(DVD)

H

1/3

H

1/3

from IC301

A

H

3/3

B

H

1/3

from IC301

H

1/3

C

SERVO

H

1/3

H

to IC801

H

3/3

H

3/3

(CD)

1/3

H

3/3

H

1/3

E

CN101

to IC801

H

3/3

from IC201

H

1/3

H

1/3

D

2/3

H

5

6

7

8

17

1

DV-515

3.5 DVDM ASSY (3/3)

A

B

23

IC810(1/4)

TC74VHC00FT

IC810(2/4)

TC74VHC00FT

H

2/3

IC810(4/4)

TC74VHC00FT

H

2/3

IC810(3/4)

TC74VHC00FT

4

H

2/3

H

2/3

H

2/3

(DVD)

IC801

MB86371C

(DVD)

from IC701

H

C

1613

1714

from IC701

H

2/3

D

1512

(Y)

(C)

(V/CB)

2/3

from IC701

H

2/3

18

(V/CB)

(Y)

(C)

3/3

H

1234

(V/CB)

(Y)

(C)

5

678

DV-515

CLOCK GENERATOR SECTION

(V/CB)

IC906(1/3)
IC906 :

TC7W04F

IC904(2/3)

IC904 :

TC7W04F

IC906(2/3)

IC904(3/3)

IC906(3/3)

IC904(1/3)

H

for IC701

H

for IC201

(V/CB)

for IC801

H

2/3

for IC801

2/3

1/3

H

H

2/3

3/3

DVDM ASSY(3/3)
(VWS1348)

1/2

I

CN101

A

B

(Y)

(C)

: AUDIO SIGNAL ROUTE
: ROM DATA SIGNAL ROUTE

(V/CB)

: V/CB SIGNAL ROUTE

(Y)

: Y SIGNAL ROUTE

(C)

: C SIGNAL ROUTE

(Y)

C

(C)

H

2/3

2/2

I

CN202

(C)

(Y)

(V/CB)

D

3/3

H

5

6

7

8

19

1

DV-515

3.6 AVJB ASSY (1/2)

A

B

23

I

2/2

I

2/2

PD2058A

IC102(1/6)

4

3/3

H

CN9020

C

IC102

(2/6)

IC102

(3/6)

IC102 :

IC102

(5/6)

IC102

(6/6)

IC102

(4/6)

PE8001A

D

20

1/2

I

1234

5

678

DV-515

A

I

1/2

AVJB ASSY(1/2)
(VWV1641)

: AUDIO SIGNAL ROUTE

B

IC601(3/6)

1/2

IC601(5/6)
IC601(6/6)
IC601(4/6)

IC601(1/6)

PULSE
TRANS

AUDIO_L

IC601(2/6)

I

2/2

C

D501

UDZS6.2B

5

2/2

D

I

2/2

AUDIO_R

1/2

I

6

7

8

21

1

23

DV-515

3.7 AVJB (2/2) and SCCB ASSEMBLIES

I

2/2

A

AVJB ASSY(2/2)
(VWV1641)

(V/CB)

4

(CB)

(V)

H

(C)

(Y)

(Y)

(C)

3/3

(C)

(Y)

CN9030

(C)

B

(Y)

(V/CB)

(Y)

(V/CB) (V/CB)

I

1/2

(CB)

C

I

(CB)

I

1/2

(V)(V)

I

(Y)

D

(C)

(Y)

(C)

1/2

1/2

(CB)

22

2/2

I

1234

5

678

DV-515

A

I

1/2

: AUDIO SIGNAL ROUTE

(V/CB)

: V/CB SIGNAL ROUTE

(Y)

: Y SIGNAL ROUTE

(C)

: C SIGNAL ROUTE

B

SCCB ASSY (VWV1660)

J

(CB) (CB)

C

(CB)

D

2/2

I

5

6

7

J

8

23

1

23

DV-515

3.8 POWER SUPPLY and MSWB ASSEMBLIES

A

1A

P101

AEK7009

REPLACE ONLY WITH SAME TYPE NO. 491.800 MFD. BY

LITTELFUSE INC. FOR P101, P103, P301 AND NO. 491 01.6

MFD. BY LITTELFUSE INC. FOR P102.

P103

AEK7008

800mA

P102

1.6A

AEK7012

H

1/3

4

CN110

B

C

CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,

P301

AEK7008

800mA

• In case of repairing, use the described parts only to prevent an accident.

• Please write the red mark on the board when the primary section of POWER SUPPLY (SYPS) Assy is repaired.

• Please take care to keep the space, not touching other parts when replacing the parts.

NOTE OF SPARE PARTS IN POWER SUPPLY (SYPS) ASSY

POWER

L

MSWB ASSY

FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.

REPLACE WITH SAME TYPE AND RATINGS ONLY.

D

POWER SUUPLY ASSY (VWR1306)

CAUTION -

• NOTE FOR FUSE REPLACEMENT

24

K L

1234

K

F1

REK1102

2.5A

AC POWER

CORD

0.01/AC250V

(VWG2018)

1

Q109-Emitter (RF)
V: 100mV/div. H: 0.1µS/div.

7

Q281-Collector (FG)
V: 1V/div. H: 5mS/div.

13

IC801-pin 39 (Y output)
V: 500mV/div. H: 10µS/div.

2

TP (RFO)
V: 500mV/div. H: 0.1µS/div.

8

Foot of R261 (FPWM)
V: 1V/div. H: 10µS/div.

14

IC801-pin 36 (C output)
V: 500mV/div. H: 10µS/div.

3

IC301-pin 19 (RF for A/D converter)
V: 1V/div. H: 0.2µS/div.

9

Foot of R262 (VPWM)
V: 1V/div. H: 10µS/div.

15

IC801-pin 45 (CB output when
selecting color difference output)
V: 500mV/div. H: 10µS/div.

4

TP (Tracking Error)
V: 1V/div. H: 2mS/div.

10

Foot of R263 (PPWM)
V: 1V/div. H: 0.2µS/div.

16

IC801-pin 39 (Y output when
selecting color difference output)
V: 500mV/div. H: 10µS/div.

5

IC201-pin 39 (EFM before slice)
V: 1V/div. H: 1µS/div.

11

Foot of R264 (RPWM)

17

IC801-pin 36 (CR output when
selecting color difference output)
V: 500mV/div. H: 10µS/div.

6

IC201-pin 1 (EFM)
V: 1V/div. H: 0.2µS/div.

12

IC801-pin 45 (Composite video output)
V: 500mV/div. H: 10µS/div.

DC 2V

DC1.4V

GND

GND

GND

GND

GND

• WAVEFORMS OF DVDM ASSY

Note : The encircled numbers denote measuring point in the schematic diagram.
Measurement condition : No. 1 to 4 and 6 to 11 : Disc MJK1, Title 1-chp 1

No. 5 : CD, ABEX-784 Track 1
No. 12 to 14 : MJK1, Title 1-chp 4
No. 15 to 17 : MJK1, Title 1-chp 5

DV-515

25

1

23

DV-515

4. PCB CONNECTION DIAGRAM

A

NOTE FOR PCB DIAGRAMS :

1. Part numbers in PCB diagrams match those in the schematic
diagrams.

2. A comparison between the main parts of PCB and schematic
diagrams is shown below.

Symbol In PCB
Diagrams

BCE

BCE

D

Symbol In Schematic
Diagrams

BCEBCE

BCE

DGGSS

BCE

DGS

Part Name

Transistor

Transistor
with resistor

Field effect
transistor

4

3. The parts mounted on this PCB include all necessary parts for
several destinations.
For further information for respective destinations, be sure to
check with the schematic diagram.

4. View point of PCB diagrams.

Connector

Capacitor

SIDE A

P.C.Board

Chip Part

SIDE B

B

Resistor array

3-terminal
regulator

4.1 LOMB, LOSB, SMEB and FGSB ASSEMBLIES

LOSB ASSY

B

C

(VNP1628-A)

CARRIAGE
MOTOR

(VNP1654-A)

M

CN1030

H

M

SPINDLE
MOTOR

PC101

R101

LOMB ASSY

A

(VNP1628-A)

D

LOADING
MOTOR

FGSB ASSY

SMEB ASSY

C

D

(VNP1661-B)

SIDE A

26

1234

CBA

D

1

234

4.2 PWSB and DILB ASSEMBLIES

PWSB ASSY

F

CN102

E

DV-515

A

DILB ASSY

G

PWSB ASSY

F

(VNP1652-B)

(VNP1652-B)

SIDE A

CN103

E

B

C

(VNP1652-B)

SIDE B

DILB ASSY

G

D

(VNP1652-B)

F

1

2

3

G

4

27

1

DV-515

4.3 FLKY ASSY

A

B

FLKY ASSY

E

23

SIDE A

4

CN201

F

IC101

SIDE B

FLKY ASSY

C

E

D

IC101

28

E

1234

5

678

DV-515

A

CN301

G

CN602

H

B

1 Q101 IC102

(VNP1652-B)

C

D

(VNP1652-B)

Q102

E

5

6

7

8

29

1

DV-515

4.4 DVDM ASSY

23

4

A

DVDM ASSY

H

B

• This PCB is a four-layered board. Middle layer is mainly connected to Vcc and GND.

CN202

I

CN101

I

VC901
VR801

IC881
Q881

IC904
Q914

IC801
IC602

IC803

Q603
IC804 Q801

Q802 IC603

Q604

C

D

PICKUP
ASSY

B

CN301

(VNP1684-A)

VC301

Q109

IC702 IC604

Q111

IC203

Q108

Q106

Q107 Q105 IC703

IC101
Q113

Q103

IC352
Q402 Q403

IC251

Q662
Q661

IC301

IC261

IC302

IC303
IC401

Q401

IC507

IC501

30

CN103

K

E

CN101

SIDE A

H

1234

1

DVDM ASSY

H

234

DV-515

A

• This PCB is a four-layered board. Middle layer is mainly connected to Vcc and GND.

Q601 Q602 IC906
Q872

Q862 Q852

IC901
IC605

Q871 Q861 Q851

IC601 IC806

IC805 Q803

IC701

Q114
Q301

IC903

IC810 IC807

IC809 IC808

IC802

Q201

IC201

Q112

B

C

Q101

Q102

IC506

IC504
IC502

(VNP1684-A)

IC505

IC371

Q281

Q251

D

SIDE B

H

1

2

3

4

31

1

23

DV-515

4.5 AVJB and SCCB ASSEMBLIES

4

A

B

AVJB ASSY

I

IC401 IC501 IC301 IC201 IC801

IC202 IC102

AVJB ASSY

I

C

D

32

IC202

IC101

IC401

IC301IC603

IC501

Q501Q502

Q503

IC201

I

1234

IC102

Q801

5

678

DV-515

CN9030

H

SCCB ASSY

J

Q100

A

H

CN9020

B

Q101

IC601

(VNP1653-B)

IC602

SIDE A

(VNP1629-C)

SCCB ASSY

J

Q107
Q108

C

D

(VNP1653-B)

IC601

IC602Q101Q513
IC604

SIDE B

7

Q514

Q512

5

6

(VNP1629-C)

JI

8

33

1

23

DV-515

4.6 POWER SUPPLY and MSWB ASSEMBLIES

POWER SUPPLY ASSY

A

IC102
IC103

B

IC201

K

VR
201

CN110

H

4

Q1

IC51
Q71

C

AC IN

L

MSWB ASSY

D

34

K L

(VNP1653-B)

1234

SIDE A

DV-515

Mark No. Description Part No.

Mark No. Description Part No.

5. PCB PARTS LIST

NOTES:•Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The mark found on some component parts indicates the importance of the safety factor of the part.

•

Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.

•

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).

560 Ω→56 × 10

47k Ω→47 × 103→ 473 ........................................................RD1/4PU 4 7 3 J

0.5 Ω→R50 ..................................................................................... RN2H

1 Ω→1R0 ..................................................................................... RS1P

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k Ω→ 562 × 10

Mark No. Description Part No.

LIST OF ASSEMBLIES

NSP LOAB ASSY VWM1798
NSP LOMB ASSY VWG1886
NSP LOSB ASSY VWG1885

NSP SERVO MECHANISM ASSY VWT1156
NSP SMEB ASSY VWG1698
NSP FGSB ASSY VWG2009

NSP FLKB ASSY VWM1849

FLKY ASSY VWG1973
NSP PWSB ASSY VWG1983
NSP DILB ASSY VWG1989

DVDM ASSY VWS1348
NSP JKSB ASSY VWM1857

AVJB ASSY VWV1641
NSP MSWB ASSY VWG2018

SCCB ASSY VWV1660
POWER SUPPLY ASSY VWR1306

1

→ 561 ........................................................RD1/4PU 5 6 1 J

R 5 0

1 R 0

1

→ 5621 ......................................................RN1/4PC 5 6 2 1 F

Mark No. Description Part No.

SMEB ASSY

C

SWITCH

S201 DSG1016

OTHERS

CN201 3P FFC CONNECTOR 52044-0345
CN202 8P FFC CONNECTOR VKN1212

FGSB ASSY

D

PC BOARD SMEB VNP1654

SEMICONDUCTOR

PC101 TLP910(O)

RESISTORS

All Resistors RS1/10S J

K

K

LOMB ASSY

A

OTHERS

CN401 KR CONNECTOR B2B-PH-K-S

LOSB ASSY

B

SWITCH

S301 VSK1011

OTHERS

CN303 KR CONNECTOR B2B-PH-K-S

CN302 8P FFC CONNECTOR VKN1268

CN301 12P FFC CONNECTOR VKN1272

FLKY ASSY

E

SEMICONDUCTORS

IC101 PE5018B
IC102 S-806D
Q101 DTD113ES
D102 EP05Q04
D101 SLP4118C51H

SWITCHES

S108-S113 ASG7013

CAPACITORS

C101-C103,C105,C117 CEJA470M6R3
C108,C110-C113,C122 CKSQYB102K50
C106,C107,C114-C116 CKSQYF104Z25
C119,C120,C170 CKSQYF104Z25

RESISTORS

All Resistors RS1/10S J

35

DV-515

Mark No. Description Part No.

OTHERS

CN103 FJ CONNECTOR 4P 04P-FJ
CN102 FJ CONNECTOR 6P 06P-FJ

V101 FL TUBE VAW1046

CN101 14P FFC CONNECTOR VKN1274
X101 CERAMIC RESONATOR VSS1104

PWSB ASSY

F

REMOTE RECEIVER UNIT GP1U28X
SPACER VEC1599

FL HOLDER VNF1087
(5MHz)

SEMICONDUCTORS

Q201 PDTA124EK
D202 SLP4118C51H
D201 SLP9118C51H

SWITCH

S202 ASG7013

CAPACITOR

C201 CKSQYF104Z25

RESISTORS

All Resistors RS1/10S J

Mark No. Description Part No.

IC502 SRM2B256SLMX70
IC881 TA75S01F
IC604 TC551001BFL-85
IC504 TC74HC573AF
IC303 TC74HCU04AF

IC807,IC808 TC74LCX245FT
IC810 TC74VHC00FT
IC506,IC605 TC74VHC139FT
IC505 TC74VHC20FT
IC805,IC806,IC809 TC74VHC541FT

IC507 TC74VHCT245AFT
IC703 TC74VHCT541AFT
IC903,IC904,IC906 TC7WU04F
IC603 VYW1606

Q401 2SB1260

Q603 DTA114EK
Q107,Q111,Q602 DTC114EK
Q601,Q661,Q662,Q803 DTC114TK
Q108 HN1K03FU
Q102,Q106,Q109,Q851,Q852 IMT1A

Q861,Q862,Q871,Q872 IMT1A
Q101,Q105,Q112-Q114,Q201 IMX1
Q402,Q881 IMX1
Q103,Q281,Q301 IMZ1A
D301 KV1410

D371,D372 MA152WK
D601 RB501V-40

OTHERS

CN201 FJ CONNECTOR 6P 06R-FJ

DILB ASSY

G

SEMICONDUCTOR

D301 MA111

OTHERS

CN301 FJ CONNECTOR 4P 04R-FJ
PL301 LAMP (DVD ILUM.) VEL1022

DVDM ASSY

H

SEMICONDUCTORS

IC301 ADC1175CIJMX

IC401 BA178M08FP

IC371 BA10393F
IC352 BA5982FP

IC251 BA6195FP
IC901 CY2081SL-638

IC702 HM514800CJ-7
IC101 LA9701M
IC201 LC78651W
IC802 MB811171622A-100FN

IC801 MB86371C
IC261,IC302 NJM2100M
IC601 PD3381A
IC701 PD4833A
IC501 PE5012A

COILS AND FILTERS

F6630,F6640,F6710 DTF1067

CHIP BEAD

F4010,F4020,F4030,F4040,F4050 DTF1070

CHIP BEAD

F4060,F8010 CHIP BEAD DTF1070
F801 VIDEO FILTER VTF1098

L304 CHIP COIL (1.5mH) VTL1059
L101,L303 CHIP COIL (10mH) VTL1061
L804 CHIP COIL VTL1067
L6740,L6750,L6760,L6770,L6780 VTL1075

CHIP BEAD

L6790,L6800,L6810,L6820,L9050 VTL1075

CHIP BEAD

L9560,L9570,L9580,L9620,L9630 VTL1075

CHIP BEAD

L9640,L9870,L9880,L9890 VTL1075

CHIP BEAD

CAPACITORS

C605 CCSRCH100D50
C123,C282,C610,C611,C716 CCSRCH101J50
C903 CCSRCH101J50
C206,C210,C211,C240 CCSRCH151J50
C126,C307,C905 CCSRCH180J50

C116,C151 CCSRCH220J50
C152,C208 CCSRCH221J50
C135 CCSRCH270J50
C322 CCSRCH330J50
C352,C360 CCSRCH331J50

C104-C108,C124,C134,C209 CCSRCH470J50
C314,C324 CCSRCH470J50
C117,C122 CCSRCH471J50
C128,C309 CCSRCH560J50
C127,C308 CCSRCH5R0C50

36

DV-515

Mark No. Description Part No.

C145,C146 CCSRCH820J50

C129,C142,C414,C832 CEV101M10

C113,C139,C254,C358,C409 CEV220M16

C411 CEV220M16

C801,C802,C811,C814,C836 CEV221M4

C111,C147,C149,C205,C207 CEV470M6R3

C301,C304,C368,C401,C403 CEV470M6R3

C405,C407,C807,C812,C815 CEV470M6R3

C881 CEV470M6R3

C140,C223,C224,C252,C264 CKSQYB105K10

C312,C803,C804,C813,C817 CKSQYB105K10

C819,C821,C823,C826 CKSQYB105K10

C829-C831,C833 CKSQYB105K10

C217,C302,C305,C417 CKSQYF105Z16

C216,C313,C323 CKSRYB102K50

C133,C136,C203,C220,C225 CKSRYB103K50

C253,C255,C266,C320,C321 CKSRYB103K50

C616,C662,C703,C711 CKSRYB103K50

C101,C102,C114,C118,C121 CKSRYB104K16

C130,C138,C153,C204 CKSRYB104K16

C212,C213,C227,C228 CKSRYB104K16

C231,C232,C263,C311 CKSRYB104K16

C315-C317,C362-C365,C413 CKSRYB104K16

C805,C806,C808,C810 CKSRYB104K16

C281 CKSRYB222K50

C137,C354,C357 CKSRYB223K25

C237,C239,C251,C261 CKSRYB472K50

C109,C110,C120,C131,C143 CKSRYF104Z16

C148,C150,C202,C215 CKSRYF104Z16

C221,C222,C226,C230,C235 CKSRYF104Z16

C265,C303,C306,C319,C359 CKSRYF104Z16

C366,C367,C369-C372,C402 CKSRYF104Z16

C404,C406,C408,C410,C412 CKSRYF104Z16

C415,C502,C503,C506-C509 CKSRYF104Z16

C603,C604,C606-C609,C612 CKSRYF104Z16

Mark No. Description Part No.

R243,R2510,R301,R3010,R302 RS1/10S0R0J
R3020,R3050,R3510,R3520 RS1/10S0R0J
R405-R407,R5010,R5020,R6010 RS1/10S0R0J
R6030,R6040,R672,R673,R7010 RS1/10S0R0J
R7020,R8020,R8030,R839,R9010 RS1/10S0R0J

R9020,R9030,R9040,R9510,R9520 RS1/10S0R0J
R982-R984 RS1/10S0R0J
R202 RS1/10S101J
R886 RS1/16S1001F
R306,R334,R807-R809 RS1/16S1500F

R829,R884,R885 RS1/16S2000F
R804,R840 RS1/16S2201F
R801,R803,R838 RS1/16S2701F
R164,R853,R863,R873 RS1/16S5600F
Other Resistors RS1/16S J

OTHERS

FLEXIBLE CABLE (7P) VDA1681
CN106 7P FFC CONNECTOR VKN1299
CN201 B TO B CONNECTOR 14P VKN1324
CN602 14P FFC CONNECTOR VKN1418
CN120 24P FFC CONECTOR VKN1464

CN1030 12P FFC CONNECTOR VKN1471
CN9030 14P FFC CONNECTOR VKN1473
CN110,CN9020 VKN1479

26P FFC CONNECTOR
CN180 B TO B CONNECTOR 8P VKN1485

LABEL VRW1750
X601 CHIP CERAMIC VSS1114

RESONATOR (20MHz)
X501 CHIP CERAMIC VSS1115

RESONATOR (10MHz)
X901 CRYSTAL (13.824MHz) VSS1129

C615,C617-C620,C661,C691 CKSRYF104Z16
C702,C704-C710,C712-C715 CKSRYF104Z16
C717-C719,C725,C818,C820 CKSRYF104Z16
C822,C824,C825,C827,C828 CKSRYF104Z16
C834,C838,C840,C842,C843 CKSRYF104Z16

C845,C847,C851,C854,C861 CKSRYF104Z16
C864,C871,C874,C882,C883 CKSRYF104Z16
C907,C910,C915 CKSRYF104Z16
C816,C837,C844,C848 VCG1030

C299,C328,C505,C599,C602 VCG1032
C722,C723,C799,C902 VCG1032
VC301 (40pF) VCM1010
VC901 (30pF) VCM1011

RESISTORS

R123 (39Ω) ACN7047
R607-R611,R723 (47Ω) DCN1090
R505,R506,R615,R616,R620 (10kΩ) DCN1094
R692,R708,R709,R733,R734 (10kΩ) DCN1094
R740,R741,R748,R749 (10kΩ) DCN1094

R121,R501-R504,R603-R606 (22Ω) DCN1104
R691,R712,R713,R715,R716 (22Ω) DCN1104
R731,R732,R816,R818,R819 (22Ω) DCN1104
R833-R835 (22Ω) DCN1104
R1020,R162,R173,R2010,R2020 RS1/10S0R0J

(2.2µF/6.3V)

AVJB ASSY

I

SEMICONDUCTORS

IC101 LA7135AM
IC501 NJM4556AM
IC201 PD2058A
IC401 PE8001A
IC202 TC4W53F

IC102 TC74HCT7007AF
IC601 TC74HCU04AF
IC604 TC7SET08F
Q502 2PB709A
Q512 2PD601A

Q513 2SB1260
Q101 2SC1740S
Q503,Q504 2SD2114K
Q501 PDTC124EK
D503 MA111

D501 UDZS6.2B

COILS AND FILTERS

L564 DTL1028
F121,F401-F404,F601,F603 VTF1096
F607,F676 VTF1096
L606 LAU220J
L101 PULSE TRANS. PTL1003

L602 NOISE FILTER RTF1167

37

DV-515

Mark No. Description Part No.

SWITCH

S101 VSH1020

CAPACITORS

C504,C526 CCSQCH221J50
C503,C520 CCSQCH330J50
C507,C508,C523,C524 CCSQCH331J50
C129,C130,C638,C641,C650 CCSQCH470J50
C653 CCSQCH470J50

C103,C109,C205,C401,C541 CEAT101M10
C601,C606,C610,C635,C801 CEAT101M10
C805 CEAT101M10
C101,C125,C127,C501,C633 CEAT101M16
C410,C637,C649 CEAT102M6R3

C404,C409 CEAT470M16
C413,C414,C505,C521 CEAT470M25
C621 CEAT471M6R3
C642,C659,C810-C812 CKSQYB104K25
C123,C602,C631 CKSQYF103Z50

C102,C104,C110,C113,C122 CKSQYF104Z25
C126,C201-C204,C405,C406 CKSQYF104Z25
C411,C412,C502,C540 CKSQYF104Z25
C603,C604,C611,C632,C634 CKSQYF104Z25
C654,C803,C806 CKSQYF104Z25

C802 CKSQYF104Z50
C402,C403,C407,C408,C415 CKSQYF105Z16
C607,C804 CKSQYF105Z16
C1000 CKSQYF223Z50

RESISTORS

R645,R650,R665 RN1/10SC62R0D
R412,R413 RN1/10SE1602D
R502,R521 RN1/10SE3302D
Other Resistors RS1/10S J

OTHERS

CN603 4P MINI DIN SOCKET AKP7008
JA501 4P PIN JACK DKB1038
JA101 OPTICAL MODULE GP1F32T
JA605 REMOTE CONTROL JACK RKN1004
JA606 1P PIN JACK (NI, BLK) VKB1077

JA604 1P PIN JACK VKB1090
CN103 8P FFC CONNECTOR VKN1239
CN202 14P FFC CONNECTOR VKN1245
CN101 26P FFC CONNECTOR VKN1257

SCREW TERMINAL VNE1948

Mark No. Description Part No.

SCCB ASSY

J

SEMICONDUCTORS

Q100 2SA933S
Q107,Q108 PDTC124EK
D114 MA111
D101,D103 UDZS5.1B

CAPACITORS

C110,C126 CCSQCH271J50
C106,C116,C125,C128 CKSQYF104Z25

RESISTORS

R109 RN1/10SC62R0D
Other Resistors RS1/10S J

OTHERS

JA100 RGB CONNECTOR VKB1037
CN100 8P FFC CONNECTOR VKN1239

POWER SUPPLY ASSY

K

PCB BINDER VEF1040

PC BOARD SCCB VNP1629

OTHERS

F1 FUSE (2.5A) REK1102
P101 PROTECTOR (1A) AEK7009
P103,P301 PROTECTOR AEK7008

P102 PROTECTOR (1.6A) AEK7012

MSWB ASSY

L

(800mA)

SWITCH

S10 ASG1006

CAPACITOR

C10 ACG7010

OTHERS

CN10 AC CORD SOCKET RKP1751

38

X201 CERAMIC RESONATOR VSS1127

(24MHz)

6. ADJUSTMENT

6.1 ADJUSTMENT ITEMS AND LOCATION

DV-515

Adjustment Points (PCB Part)

DVDM ASSY

CN9020CN9030

1

1

IC801

MB86371C

VC901

CN201
1, 2 : Focus Error
3, 4 : GND
5, 6 : RF
7 : S REQ
8 : 3.3V
9,10 : Tracking Error
11,12 : VREF (Approx. 2.5V)
13 : VCO DR
14 : Focus Drive(DSP output)

14

13

1

CN201

CN110

2

IC302

2

VC301

IC904

5

CN120

CN1030

SIDE A

1

Adjustment Items

[Electrical Part]

16MHz Master Clock Adjustment

1
2

VCO Offset Adjustment

6.2 JIGS AND MEASURING
INSTRUMENTS

CH1 CH2

(X) (Y)

Dual-trace oscilloscope
(with delay)
Frequency band ≥ 40MHz

1

Frequency counter
Display digit ≥ 8-digit

6.3 NECESSARY ADJUSTMENT POINTS

When

EXCHANGE PCB ASSY

Exchange board
AVJB ASSY

Exchange board
DVDM ASSY

Mechanical

point

Electric

point

Mechanical

point

Electric

point

Note : and are adjusted already.

Screwdriver (small)

Adjustment Points

39

DV-515

6.4 ELECTRICAL ADJUSTMENT

1

16MHz Master Clock Adjustment

• Normal mode

• Power ON

Player

START

DVDM ASSY

5

IC904

2

VCO Offset Adjustment

DVDM ASSY

16.934400MHz ± 80Hz

VC901

Frequency counter

40

• Normal mode

• Play the DVD test disc

START

DVDM ASSY

1

IC302

Player

VC301

DVDM ASSY

Probe (10:1)

CH1 CH2

(X) (Y)

1.9V± 0.1V

GND

Oscilloscope

V: 50mV/div.
H: 10msec/div.
DC mode
TV trigger

7. GENERAL INFORMATION

7.1 IC

• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

List of IC

•

PE5018B, PE5012A, PD3381A

• For LA9701M (DVDM ASSY : IC101) and LC78651W (DVDM ASSY : IC201), refer to the service guide RRV2004.

PE5018B (FLKY ASSY : IC101)

• FL Control IC
Pin Function

•

.oNkraMemaNniPO/InoitcnuF.oNkraMemaNniPO/InoitcnuF

149P7G
239P6G2413P13PIdesutoN
329P5G3403P)CN(O noitcennocnoN
419P4G4430P30PIdesutoN

509P3G5420PREWOPNOI

618P2G6410PTLI

708P1G7400PRILESI tupnilangislortnocetomeR
8DDVCCV
972P)CN(O noitcennocnoN9427P)CN(O noitcennocnoN

0162P)CN(O noitcennocnoN0517PDELFFOLFO NO:LFFO/NODELFFOLF
1152P)CN(O noitcennocnoN1507PDEL.S.D.VO
2142PPMALO NO:HFFO/NOpmalDVD25DDVDDV

3132PYDAERXO

4122PKCSO/I

5112POSO/I

6102PISI
71TESERNITESERI teseR:LtupniteseR75321P)CN(

8147P)CN(O noitcennocnoN85221P)CN(
9137P)CN(O noitcennocnoN95121P)CN(
02SSVASSV
1271PNOREWOPO NO:HFFO/NOV5WS16711P51P
2261PTUOTESERO teseR:LtupnitesermetsyS26611P41P
3251P)CN(O noitcennocnoN36511P31P
4241P2NIK
5231P1NIK56311P11P
6221P0NIK66211P01P
7211P1SM
8201P0SM86011P8P
92DDVADDVA
03FERVAFERVA
1340P40PIdesutoN17DAOLVV72–
232TX)CN(
33SSVSSV
431X1XI
532X2X
6373P)CN(O noitcennocnoN67101P1P
7363P)CN(O noitcennocnoN77001P11G
8353P)CN(O noitcennocnoN8779P01G
9343P43PIdesutoN9769P9G
0433P33PIdesutoN0859P8G

ONO:HtuptuognimitLF

−

DNG06021P)CN(

−

ItupniyeK

ItupninoitanimircsidnoitanitseD

−

−

−

DNG37401P4P

−

−

nipylppusrewoP84CICI

htiwenilekahsdnahnoitacinummoC

rellortnocmetsys

noissimrepnoitacinummoC:L

rellortnoc

rellortnoc

metsyshtiwtupniatadnoitacinummoC

rellortnoc

nipylppusrewoP96701P7P

nipylppusrewopecnerefeR07601P6P

noitcennocnoN27501P5P

kcolcrossecorporcimatcennoC

1423P23PIdesutoN

35721P)CN(

metsyshtiwtuptuokcolcnoitacinummoC

45621P)CN(

metsyshtiwtuptuoatadnoitacinummoC

55521P)CN(

65421P)CN(

46411P21P

76111P9P

47301P3P
57201P2P

−

−

OnoitcennocnoN

ONO:HtuptuotnemgesLF

−

ONO:HtuptuotnemgesLF

rellortnocmetsys

–

)ylno515-VD(NO:L

nipylppusrewoP

V72–roftupnI

DV-515

LFtaNOREWOP/YBTSehthctiwS

YBTS:Lp.udesirsirellortnoc

htiwenilekahsdnahnoitacinummoC

noissimrepnoitacinummoC:H

FO/NODELdnuorruSybloDlautriV

41

DV-515

PE5012A (DVDM ASSY : IC501)

• Mechanism Control IC
Pin Function

•

.oNemaNniPO/InoitcnuF.oNemaNniPO/InoitcnuF

1VRDDOLO/ItuptuoevirdrotomgnidaoL33BSCXO "L"tuptuognittesdnammoclellarapPSD
2HNIFDXO/I
33TSFOFO )dexifH(desutoN53TESERXI "L"tupnitesermetsyS
4GLFEI
5XSFI 73DLHTTNIDLOHT

6OBTAO/ItnemtsujdatesffognikcarT83YSUBAXTNI"L"tupniysubecneuqesotuaPSD
7BPVI
81TSFOFO/I1tnemtsujdatesffosucoF04DDV

9SSV

010DAM
111DAM34PPV

212DAM442TXP

313DAM54TEDRUCXI
414DAM64SSVA

515DAM74SOPDOLI tupniWSnoitisoppmalcgnidaoL
616DAM84SOPDLSI tupniWSnoitisopredilS
717DAM94WSROODIdesutoN
818AM
919AM15TSRPSDXOdesutoN
0201AM25NOMO "L"tuptuoNOrotomeldnipS
1211AM352TSFOFO/I2tnemtsujdatesffosucoF
2221AM45GCIEOO Bd6otpuniagCIEO:"H"
3231AM55DDVA
42SSV
5241AM
6251AM85NO2DLO langisNOedoidresalmn087

72)06P(OdesutoN95FFOGAO FFOotsnrutCIFRfoCGA:"H"
82DLXRDOdesutoN06DCX/DVDO DC:L,DVD:H

92YSUBCXI "L"elbissopsinoitpecerdnammocPSD16ETXDPDO
03QRWI QedocbusfogalfelbadaeR26ATSFOTO/IAtnemtsujdaecnalabgnikcarT

13DRMXO "L"eslupdaerUPC36X2DCXOdesutoN
23RWMXO "L"eslupetirwUPC46CTSFOTO/ICtnemtsujdaecnalabgnikcarT

DNG142X

−

O/IsubatadsserddalanretxE

OsubsserddalanretxE

DNG65FERVAI retrevnocD/AroftupniegatlovecnerefeR

−

OsubsserddalanretxE

FFOTCEFEDtatuptuo"L"

etarrorrefotupniatadtnuoC

langiskcolovresMFE

NOTCEFEDta)tupni(ecnadepmihgiH

.2dna1remitgnisuybelbaerusaeM

ovresesahp/ovreshguor=L/H

43BTSAO

63YSBSTNI

932QRIMXTNI"L"tupnitpurretni11-ISL

241XI

054TSFOFO/I)dexifH(desutoN

75NO1DLO langisNOedoidresalmn056

sub

−

−

−

−

−

−

atad/sserddadexelpitlumfoebortssserddA

tupni.cnysemarfedocbuS

)doirep1S+0S:H(

nipylppusrewoP

kcolcmetsysniamroflatsyrcatcennoC

noitallicso

.ssVottcennoCnoitcennoclanretnI

kcolcmetsysbusroflatsyrcatcennoC

noitallicso

tupninoitcetedtnerruc-revorotautucA

.sm003rofFFOovreS:"L"

retrevnocD/ArofdnuorG

retrevnocD/ArofylppusrewopgolanA

hctiwsrorregnikcarT

)smaeb3:L,maeb1:H(

42

PD3381A (DVDM ASSY : IC601)

• System Control IC

Pin Function

•

.oNemaNniPO/InoitcnuF.oNemaNniPO/InoitcnuF

16QRIX/41BPI 1#tpurretni11-ISL1461A
27QRIX/51BPI 0#tpurretnipihCVA2471A
3SSV
40DA
51DA5491A
62DA6402A
73DA7412A
84DA840SCXO )edomMORgnirud.C.N(
95DA941SCXO

016DA052SCXO
117DA153SCXO tcelespihc11-ISL
21SSV
318DA

419DA455SCX/1APO
51CCV

6101DA
7111DA75LRWXO eslupetirwetyBwoL
8121DA85HRWXO eslupetirwetyBhgiH
9131DA95DRXOeslupdaeR
0241DA067APO esluphctalatadlaireS
1251DA16SSV
22SSV
320A
421A461ACOIT/01API 1#tpurretnipihCVA

522A561BCOIT/11API
623A660KCAD/21APO

724A760QERDX/31API
825A861KCADX/41APO
926A961QERDX/51API
037A07CCV
13SSV
238A
339A37LATXE
4301A47LATX
5311A57CCV
6321A67IMNIV5+D
7331A77)ppV(CCV
8341A87FVOTDWO
9351A97SERXI
04SSV

DNG34CCV

−

4481A

O/IsubataD

DNG25SSV

−

354SCX/0APO )ylno515-VD(elbanepihclautrivybloD

O/IdubataD

D5+V556SCX/2APO tcelespihcpihCVA

−

65TIAWXI tupnitiawlanretxE

O/IsubataD

DNG268API tuptuooiduafoetumegats-laniF

−

369API )9S(elbanetropnoisnapxelellaraP

OsubsserddA

DNG17KCO

−

27SSV

OsubsserddA

DNG080DMI MORlanretxe10=0DM,1DM

−

OsubsserddA

−

OsubsserddA

−

−

−

−

−

−

−

−

D5+V

DNG

DNG

D5+V

DNG

D5+V

D5+V

DV-515

elbaneredocedsserddalanretxE

atad/dnammocpihclautrivybloD

)ylno515-VD(lortnoc

LFotesnopsernoitacinummoC

rellortnoc

rotanosercimareczHM02

43

DV-515

.oNemaNniPO/InoitcnuF.oNemaNniPO/InoitcnuF

181DMI MORlanretni01=0DM,1DM792ACOIT/0BPI tuptuoelbatimsnart232SR
282DMIDNG892BCOIT/1BPI noitceles44/84sfCAD
38CCV
48CCV
58CCVA

68ferVA

780NA/0CPI
881NA/1CPI gnittesedomrotalumegnirohtuA401CKLCT/6BPI eslupelbissopminoitcerrocrorre2C
982NA/2CPI gnittesedomlaiceps)UKAY(501DKLCT/7BPI

093NA/3CPI
19SSVA

294NA/4CPIdesutoN8010OS/9BPO tuptuoatadsublaireS
395NA/5CPIyrtneedomtseT9011IS/01BPIDxRC232-SR
496NA/6CPItupniatadGDC0111OS/11BPIDxTC232-SR
597NA/7CPI tupnielbatimsnart232SR1110KCS/21BPO/ItuptuodnatupnikcolcsublaireS
69SSV

D5+V99CCV

−

D5+V0013ACOIT/2BPI NOnoitcnuftiBiH

−

D5+V1013BCOIT/3BPI 2#tpurretnipihCVA

−

D5+V2014ACOIT/4BPI

−

hctiwslenapraeR

LAP/otuA/CSTN=L/M/H

)9S(RID

DNG7010IS/8BPI tupniatadsublaireS

−

DNG2115QRIX/31BPI 0#tpurretni11-ISL

−

3014BCOIT/5BPI

fotupni)langiskcolnu(rorrenoitpeceR

601SSV

−

−

D5+V

DNG

rellortnoc

LFmorftseuqernoitacinummoC

latigidlanretxefotupni.cnyskcolB

)9S(tupni

eslup&teserpihclautrivybloD

)ylno515-VD(

44

7.2 DISASSEMBLY

1

1

2

DV-515

DVDM ASSYBONNET

1

1

1

1

4

2

1

1

Be careful of the flexible cable.

DISC TRAY

2

1

3

POWER

1

2

3

2

OPEN/CLOSE

DVDM ASSY

3

4

This flexible replace
with a service parts
VDA1712.

DVDM ASSY

4

3

4

45

DV-515

7.3 BLOCK DIAGRAM

CODE Buffer

16M bit SDRAM

IC802

MB811171622A-100FN

(Video, Audio, Sub-picture,GUI)

Memory Controller

GUI

Sub-

picture

Decoder

Video

MPEG2

Decoder

MIX

DAC

NTSC

DAC

Copy

Guard

/PAL

DAC

encode

S/PDIF

AC3/MPEG1

Audio Decoder

(MPEG2 Decoder)

PCM DATA

S VIDEO

OUT

PCM DATA

COMPOSITE

VIDEO

OUT

IC101

VIDEO

OUT

SELECT

From

DVDM

ASSY

AV

OUT

LA7135M

& DRIVER

VIDEO AMP

CONT

L-OUT

R-OUT

IC401

PE8001A

AUDIO DAC

IC201

PD2058A

Virtual Dolby

IC501

NJM4556AM

IC601

PD3381A

System CPU

(32 bit RISC)

4M bit DRAM

IC702

HM514800CJ-7

IC701

IC801

MB86371C

CPU

RAM

IC604

TC551001BFL-85

ROM

IC603

VYW1606

LSI-11

PD4833A

IC301

TLC5540INS

DRAM I/F

LA9701M

VBR Buffer

I/F

I/F

CPU

(bus arbitor)

Sync

Demod

A/D

CONV.

RF

IC101

RF IC

RF

TA

FA

Slider

Motor

Spindle

FG

(DMUX)

Decoder

SYSTEM

SREO

Program Stream

SREO

DMA

ECC &

ID Reg.

control

Spindle

PWM

VCO

XSACK

XSACK

27M

16M

CD-ROM Sync gen.

Sub-code Buffer

I/F

Sub-CPU

FG

LPF

BA5982FP

IC352

BA6195FP

IC251

AV Sync

controller

DOUT
PCM DATA,

FE
TE

TRKG DRV
FOCS DRV

SLD DRV

SPDL DRV

DVD/V-CD

AV Decoder

IC501

16M

IC201

LC78651W

SERVO DSP

FG

16/36M

27M

CLOCK

FLKY ASSY

PE5012A

CONTROL

MECHANISM

DVDM ASSY

GEN.

IC901

CY2081SL-638

UCOM

IC101

PE5018B

FL CONTROL

IC352 (4/4)

Motor

Loading

OPTICAL

OUT

AC-3/PCM D-OUT

JA101

GP1F32T

SR IN

AVJB

ASSY

sense SW

Mechanism

COAXIAL

OUT

L101

NTSC PAL

AUTO SELECT

PTL1003

System

CPU

From

DVDM

ASSY

46

8. PANEL FACILITIES AND SPECIFICATIONS

8.1 PANEL FACILITIES

Front Section

STANDBY

POWER

VIRTUAL DOLBY

OFF

SURROND

ON

FL OFF

DV-515

Rear Section

DIGITAL OUT

OPT.

CONTROL

TV SYSTEM

IN

PAL

AUTO

NTSC

Front Section

1 STANDBY indicator (STANDBY)
2 Disc illumination

Turned off when a disc other than a DVD is played back.

3 Remote sensor
4 Open/Close 0 button
5 Play/Pause 6 button
6 Stop 7 button
7 Forward ¡¢ button
8 Reverse 41 button
9 FL OFF button/indicator

Pressing this button turns the Display window and this indicator
ON.

0 Display window

- VIRTUAL DOLBY SURROUND button
= POWER switch

VIDEO OUT

AV CONNECTOR

OUT

S-VIDEO OUT

1

2

AUDIO OUT
R

L

Rear Section

1 Digital Output Jacks (Coaxial/Optical)

This is used for output of the digital audio signal recorded on CDs
and Video CDs.
Set digital output to the setting suitable for the amplifier used.

2 Control input jack
3 TV SYSTEM switch
4 Video output jacks
5 AV connector output jack
6 Power cord connection terminal
7 Audio output jacks

There are two sets of outputs, 1 and 2, which you can simultaneously
connect. Connect 1 to the TV, and 2 to your AV amplifier.

8 S-Video output jacks

AC IN

47

DV-515

7 Display window

Indicates GUI operation is
being performed.

This lights during play of a
disc with a sampling
frequency of 96 kHz.

Indicates that a title
is being displayed

Indicates the playback
mode, title, type of disc,
etc.

96 kHz

Indicates location for Last
Memory is being recorded
in memory.

Indicates Multi-Angle
playback is in progress.

GUI

TITLE

Indicates that a chapter/
track is being displayed

ANGLE

CHP/TRK

LAST MEMO CONDITION

REMAIN TOTAL

Indicates total
playback time of side

Indicates remaining
playback time

Indicates that playback
settings (condition) have
been memorized.

Indicates Dolby digital playback

DOLBY

DIGITAL

48

7 Remote control

DV-515

Subtitle button (SUBTITLE)

STANDBY/ON button (

Audio switching button (AUDIO)

Mode button (MODE)

Title button (TITLE)

Previous button (PREV 4)

Play button (PLAY 3)

Fast reverse button (REV 1)

Stop button (STOP 7)

Pause button (PAUSE 8)

Program button (PROGRAM)

Chapter/time button (CHP/TIME)

Repeat button (REPEAT)

Repeat A-B button (REPEAT A-B)

Open/Close button (OPEN/CLOSE 0)

)

AUDIO SUBTITLE ANGLE

OPEN/
CLOSE

0

Angle button (ANGLE)

Menu button (MENU)

DISPLAYMODE

TITLE

MENU

5

RETURN

Display button (DISPLAY)

Return button (RETURN )

23

ENTER

PREV NEXT

4¢

REV

1

PAUSE

8

123C

456

7890

PROGRAM

∞

PLAY FWD

3¡

STOP STEP

eE

7

CHP/TIME

RANDOM

CLEAR

+10

Direction buttons ( • • • )

Enter button (ENTER)

Next button (NEXT¢)

Forward button (FWD ¡)
Step buttons (STEP e / E)
Clear button (CLEAR)

Number buttons (1-9, 0, +10)

REPEAT REPEAT

LAST MEMO CONDITION

A-B

Random button (RANDOM)

Condition button (CONDITION)

Last Memory button (LAST MEMO)

Buttons indicated with are used for
menu operation.

49

DV-515

8.2 SPECIFICATIONS

General

System .................................................................. DVD system and

Power requirements .......................................

Power consumption................................................................. 17 W

Power consumption in standby mode .................................... 2.0 W

Weight ....................................................................................2.9 kg

Dimensions .................................. 420 (W) x 283 (D) x 104 (H) mm

Operating temperature ............................................. +5°C to +35°C

Operating humidity ........................... 5% to 85% (no condensation)

Compact Disc digital audio system

AC 220-240V, 50/60 Hz

(Not including protruding cables, etc.)

S-Video Output

Y (luminance) - Output level...................................... 1 Vp-p (75 Ω

C (color) - Output level ........................................ 286 mVp-p (75 Ω)

Jacks .......................................................................... S-VIDEO jack

Video Output

Output level .................................................................1 Vp-p (75 Ω)

Jacks .........................................................................................RCA

Audio Output <2 pairs>

Output level

During audio output............................. 200 mVrms (1 kHz, –20 dB)

Number of channels .......................................................................2

Jacks ........................................................................................ RCA

Digital audio characteristics

Frequency response 4 Hz to 44 kHz (DVD fs: 96 kHz)
S/N ratio 115 dB
Dynamic range 102 dB
Total harmonic distortion

0.002 %

Wow and flutter Limit of measurement

(±0.001% W. PEAK) or lower

Other T erminals

Optical digital output ........................................... Optical digital jack

Coaxial digital output......................................................... RCA jack

CONTROL IN ............................................................Minijack (3.5ø)

AV connector output ............................................. 21-pin connector

This connector provides the video and audio signals for connection
to a colour video TV monitor (or TV set) which has a “AV
CONNECTOR” terminal.

21-pin connector assignment

PIN no. 1 Audio 2/R out 17 GND

3 Audio 1/L out 19 Video out
4 GND 21 GND
8 Status

20 18 16 14 12 10 8 6 4 2

21 19 17 15 13 11 9 7 5 3 1

Accessories

Remote control unit ........................................................................ 1

AA (R6P) dry cell batteries ............................................................ 2

Audio cord ...................................................................................... 1

Video cord ...................................................................................... 1

Power cord ..................................................................................... 1

Operating Instructions .................................................................... 1

Accessories

VDE1033 (L=1.5m)

1

VDE1048 (L=1.5m)

2

)

Yellow

3

ADG1127

4

VXX2599 (CU-V022)

123C

456

7890

PROGRAM

REPEAT REPEAT

CHP/TIME

RANDOM

A-B

LAST MEMO CONDITION

TITLE

PREV NEXT

23

4¢

REV

ENTER

1

PAUSE

∞

8

PLAY FWD

STOP STEP

3¡

7

eE

CLEAR

+10

Red

AUDIO SUBTITLE ANGLE

MENU

5

White

OPEN/

CLOSE

0

DISPLAYMODE

RETURN

5

1 Audio cord
2 Video cord
3 Power cord
4 Remote control unit
5 Batteries (AA/R6P) ×2

Other included items
÷ Operating Instructions

NOTE:

The specifications and design of this product are subject to change
without notice, due to improvement.

50