Pioneer DV-490V-S, DV-490V-K Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

DV-490V

DV-490V-S

DVD PLAYER

DV-490V-S

DV-490V-K

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Region No. Remarks

DV-490V-S WYXZT5 AC220 to 240 V 2

DV-490V-S WVXZT5 AC220 to 240 V 2

DV-490V-K WYXZT5 AC220 to 240 V 2

DV-490V-K WYXZTUR5 AC220 to 240 V 5

DV-490V-S WYXZTUR5 AC220 to 240 V 5

ORDER NO.

RRV3432

For details, refer to "Important Check Points for Good Servicing" .

T-ZZR JUNE 2006 printed in Japan

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SAFETY INFORMATION

A

This service manual is intended for qualified service technicians ; it is not meant for the casual doit-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trainedto properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1

B

BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

FOR CD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

WAVELENGTH : 780 nm

C

LABEL CHECK

Location: inside of the unit

D

E

(Printed on the Rear Panel)

Additional Laser Caution

1.

• Laser diode is driving with Q2303,Q2305(650nm LD) and Q2302, Q2304(780nm LD)on the DVD MT PCB Assy. Therefore, when short-circuit between the emitter and collector of these transistors or the base voltage is supplied for transistors turn on, the laser oscillates. (failure mode)

• In the test mode ∗ , there is the mode that the laser oscillates except for the disc judgment and playback. LD ON mode in the test mode oscillates with the laser forcibly.

2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.

∗ : See page 53.

F

2

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[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

A

B

C

D

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J= and K=10%).

560 Ω 47k Ω

0.5 Ω 1 Ω

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k Ω

LIST OF ASSEMBLIES

1..DVD MT PCB ASSY A2I903A130

1..OPERATION PCB ASSY A2I802A270

1..OPERATION PCB ASSY A2I808A270 ( : WYXZTUR5_Only)

1..OPERATION 2 PCB ASSY A2I802A280

1..OPERATION 3 PCB ASSY A2I903ADF0

1..OPERATION 4 PCB ASSY A2I903ADG0

C

>

1..POWER PCB ASSSY A2I903A240

1..DVD MECHA ASSY A2I802A650 NSP 2..LOADING PCB ASSY A2F101A610 NSP 2..SW PCB ASSY A2F101A640

Mark No. Description Part No.

56 x 10 47 x 10 R50 1R0

1

3

561 473

1

5621

RD1/4PU J RD1/4PU J RN2H K RS1P K

RN1/4PC F562 x 10

561 473

R50

1R0

5621

Mark No. Description Part No.

SWITCHES AND RELAYS

SW652 - SW659 SWITCH TACT 0504R01T38

OTHERS

V651 TUBE FLUORESCENT 096F82R601 V651 TUBE FLUORESCENT 096782R603 OS651 REMOTE RECEIVER 077A040001

OPERATION 2 PCB ASSY

C

SWITCHES AND RELAYS

SW660-SW665 SWITCH TACT 0504R01T38

POWER PCB ASSY

F

RESISTORS

>

R511 R,FUSE 68 OHM 1/4W R65584680J

DVD MT PCB ASSY

A

SEMICONDUCTORS

D

IC2301 IC LA6565VR-TLM-E I03FV65650 IC4001 IC MT1389FE/E-L IC8K0389E0 IC4002 IC BR24L08FJ-WE2 I57F04L080 IC4003 IC BD5229G-TR I97F052290 IC4004 IC S29AL016D70TFI020 S2I903AF02

IC4005 IC EM638165TS-7G IG2J081657 IC4006 IC LM1117S-ADJ I1TF911170 IC5901 IC MT1392E/C-L IC8K013920 IC5902 IC PQ1K503M2ZPH I0GF9K5030 IC7301 IC LA73054-TLM I03FG30540

IC8003 IC RC4580IDR I04J045800 IC7302 IC SN74CBT3257PWR I5CJ032570

E

OTHERS

J7301 RCA JACK 060R401127 J7302 RCA JACK 060R451010 J8003 RCA JACK 060R451009 CP5901 CONNECTOR 0694YJ3018 X4001 CRYSTAL (27MHz) 100GT02720

F

OPERATION PCB ASSY

B

SEMICONDUCTORS

IC651 IC PT6315 IF4K063150

OTHERS

J8101 SOCKET, 21PIN 063D100050

OPERATION 3 PCB ASSY

G

SWITCHES AND RELAYS

SW667 SWITCH TACT 0504R01T38

OPERATION 4 PCB ASSY

H

There is no Service Parts

SW PCB ASSY

D

There is no Service Parts

LOADING MOTOR PCB ASSY

E

There is no Service Parts

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6. ADJUSTMENT

6.1 WHEN REPLACING DVD DECK

WHEN REPLACING DVD DECK

[ Removing the DVD Deck ]

Before removing Pick Up PCB and DVD PCB connector, short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.

A

[ Installing the DVD Deck ]

Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector.

NOTE

•

Before your operation, please read “PREPARATION OF SERVICING” .

•

Use the Lead Free solder.

•

Manual soldering conditions

• Soldering temperature: 320 ± 20˚C

• Soldering time: Within 3 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

•

When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to prevent the Flux smoke from it.

Short circuit using a soldering iron.

Pick Up PCB

B

C

D

Fig. 1

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6.2 TEST MODE

A

POWER ON

POWER

B

ON

DISC SET

OPEN/CLOSE

(Player)

C

DVD disc

OPEN/CLOSE

(Player)

TEST MODE: PLAY

CHECK

<PLAY>

Press the play key ( ) of the normal remote control unit.

D

ESC TEST

GGF1381 Test mode remote control unit

DVD, CD

DSC - &&&

An address is displayed

Notes:

• After going into test mode, if you play back the disc, "DISC-NON" is displayed.

• The video signal and the audio signal are outputted during the test mode.

• The SKIP key and the SCAN key are effective during the test mode.

E

TEST MODE: OFF

POWER

OR

GGF1381 Test mode

OFF

F

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remote control unit

DV-490V-S

ESC

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6.3 TEST MODE IN

Test Mode Functional Specification

1 Test mode entry

In the power ON state, press the [ESC] (A8-5F) key and [TEST / RANDOM] (A8-5E) key in order of the Test mode remote control unit.

• Light the all FL and LEDs.

• OSD displays test mode.

Note:

* When pressing the keys of something, the FL displays "NO DISC" and the LED lighting disappears.

2 Release the Test mode

• Turn off the power.

• Press the [ESC] (A8-5F) key of the remote control unit.

3 LD ON

DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n). CD : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n).

A

B

C

D

E

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6.4 DISC REMOVAL METHOD

A

1.

Remove the Top Cabinet and Front Cabinet. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.)

2.

Rotate the Main Gear in the direction of the arrow by hand.

(Refer to Fig. 1, Fig.2)

3.

Draw the Tray.

B

C

DISC REMOVAL METHOD AT NO POWER SUPPLY

DVD Player (Bottom Side)

DVD DeckMain Gear

Fig. 1

Rack Loading (White)

Fig. 2

D

PREPARATION OF SERVICING

The laser diode used for a pickup head may be destroyed with external static electricity. Moreover, even if it is operating normally after repair, when static electricity discharge is received at the time of repair, the life of the product may be shortened. Please perform the following measure against static electricity, be careful of destruction of a laser diode at the time of repair.

• Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.

• Soldering iron with ground wire or ceramic type is used.

E

F

• A worker needs to use a ground conductive wrist strap for body.

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7. GENERAL INFORMATION

7.1 DIAGNOSIS

7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE

A

Character in bold : Item name

: Information display

1

5 6

12

10 11

1 Address indication

The address being traced is displayed in number. (as for the DVD, indication of decimal number is possible.) DVD : ID indication (hexadecimal number, 8 digits)

[∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗]

CD : ID indication [∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗]

2 Code indication of remote control unit [R – ∗ ∗ ∗ ∗]

In case of double code, display a 2nd code.

3 Main unit keycode indication [K – ∗ ∗]

2

3

7

8

9

13

14

15

0 Disc sensing [DSC – ∗ ∗ ∗]

The type of discs loaded is displayed. [DVD], [CD ], [VCD], [ ]

- Jitter value [J – ∗ ∗ ∗ ∗] Note:Don’t use it.

= Version of the FL controller [FL: ∗ ∗ ∗ ∗]

~ Region setting of the player [REG: ∗]

Setting value : [1] to [6]

B

C

5 Tracking status [TRKG – ∗ ∗ ∗]

Tracking on : [ON] Tracking off : [OFF]

6 Spindle status [SPDL – ∗ ∗ ∗]

[OFF], [CLV]

7 Mechanism (loading) position value [M – ∗ ∗]

Unknown : [01] or [41] Open state : [04] Close state : [08] During opening : [12] During closing : [22]

8 Slider position [S – ∗ ∗ ∗ ∗]

In Side Switch ON : [01] In Side Switch OFF : [00]

9 Output video system [V – ∗ ∗ ∗ ∗]

NTSC system : [NTSC] PAL system : [PAL] Automatic setting : [AUTO]

Scart terminal output [SK – ∗ ∗] (Display only the WY model which can do the output setting of scart terminal.)

VIDEO : [00] S-VIDEO : [01] RGB : [02]

! Destination setting of the FL controller

[MDL: ∗ ∗ ∗ ∗ / ∗ ∗ ∗]

Four characters in the front represent code 01. Three characters in the back represent the destination code. J: /J, K: /KU, /KC, /KU/KC, R: /RL/RD, RAM : /RAM, LB: /LB, WY: /WY

@ Version of the flash ROM [VERSION: ∗∗∗∗∗∗∗∗]

D

E

F

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7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY

Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key

A

Memory clear and region / revision indication CLEAR (∗1) A8-45

Average value measurement of DVD error rate 5 (∗1) A8-05

CD error rate measurement 5 (∗1) A8-05

Scart terminal output : VIDEO

Scart terminal output : S-VIDEO SUBTITLE AF-36

Scart terminal output : RGB ANGLE AF-B5

Progressive OFF

Progressive ON F_SKIP A3-9C

ZOOM ON (X2 -> X4 -> x1) ZOOM AF-37

B

Service mode indication (error rate indication, etc.) CHP/TIM (∗1) A8-13

Model information indication CHAP (∗1) A8-40

Title search Input mode IN

Region confimation mode

Command Contents Conditions

WY, models equipped with Scart terminal

Only for progressive models

Title No. input Search execution

Remote Control

Key Name

AUDIO AF-BE

R_SKIP A3-9D

SIDE A (∗1)

Numbers (∗1)

PLAY (∗1)

A.MON (∗1)

Numbers (∗1)

∗1 : Test mode remote control unit

Remote

Control Code

A8-00 to A8-09

A8-01 to A8-08

A8-4D

A8-17

A8-1E

• Service mode indication (ESC + CHP/TIM keys)

ID Address

C

The error rate is always displayed in exponential notation, e.g., ∗.∗ ∗ e - ∗, for both DVDs and CDs. EDC/ID/AV 1 error history (ID Address, EDC/ID Error, last eight errors)

• Calculation of the average error rate (ESC + "5" [Test mode remote control unit] keys)

The average of the last eight error rates is calculated and indicated in exponential notation. After the calculation is completed, "OK" or "NG" is displayed. If "NG" is displayed, the disc tray will open (for both DVDs and CDs) For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less

• Indication of model information (ESC + CHAP keys)

The items from 12 to 15 of the TEST MODE Indications are displayed. However, in the indications, S in the standard test mode is changed to CHIP VERSION, and M is changed to FL VERSION. For details, see 7.1.3.

• Region confirmation mode (ESC + A.MON [Test mode remote control unit] + "1"-"8" [Test mode remote control unit] keys)

After you press the A.MON key while holding the ESC key pressed and then input the region number, if the number is different from that set in

D

the unit, an error message is displayed, and the tray opens.

E

F

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7.1.3 SPECIFICATION OF MODEL INFORMATION DISPLAY

To display model information : Press the ESC key then the CHAP key. To close the model information display : Press the ESC key.

• Display contents

AREA : WY REGION : 2

3

Don't Care

ROM NUMBER YAD5215B REG CHK 40

A

1

2

B

5

Don't Care

6

SUM CHK D2AD FL VERSION 1.08 CHIP VERSION 1389FE

1 Destination indication

Display it according to model information set from the FL Driver IC.

2 Region No.

3 ROM number

4 REG CHK

5 SUM CHK

6 CHIP VERSION

Character in bold : Item name

: Information display

C

D

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7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE

• Display during Service Mode

To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed.

A

To quit, press the ESC key.

Service mode display

1 ID Address 2 Error rate (always displayed), in exponential notation

ERROR RATE : ∗ ∗ ∗ ∗ ∗ ∗ ∗

( ∗ ∗ ∗ ∗ )

Number of error

• Calculation of the average error rate

For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less

B

C

3 EDC/ID error history (ID Address, EDC/ID errors, last eight errors)

ex) For DVDs

• Step 1

%%e -&

%%e -6 : OK %%e -5 : OK %%e -4 : Refer to Step 2 %%e -3 : NG %%e -2 : NG

• Step 2

%%e -4

3.0e -4 : OK

4.0e -4 : OK

5.0e -4 : OK

6.0e -4 : NG

7.0e -4 : NG

Note: ∗ Error of AV1 is not supported in this player.

Indication plan contents

1

D

2

3

Character in bold : Item name

: Information display

E

F

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C

2

U

7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY

Case when this diagnosis is required :

When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), cannot be performed

How to diagnose

In the case mentioned above, degradation of the laser diodes (LDs) mounted on the PICKUP Assy is suspected. Measure the voltage between the two ends of one of the resistors mentioned below.

No playback of a DVD :

Measure the voltage between the two ends of R2321 or R2323 on the DVDM Assy. If the voltage is 0.4 V or higher, the 650-nm LD is degraded.

No playback of a CD :

Measure the voltage between the two ends of R2320 or R2322 on the DVDM Assy. If the voltage is 0.4 V or higher, the 780-nm LD is degraded.

If the measurements show degradation of an LD, replace the PICKUP Assy.

A

B

CP2303

C

To OPTICAL PICK

DVD MT PCB ASSY

CP2301

C2301

W809

C2311

R2335

R2338

R2334

C2308

C2310

R2333

R2332

C2305

R2310

R2312

R2311R2313

R2337

CP2303

R2318

R2316R2317

W817

Q2302

R2320

C4003

R2325

Q2304

C4002

R2326

R2327

W819

Q2303

R2322

Q2307Q2306

R2321

R2323

Q2305

C2320

303

R2307

R2306

R2308

Q2301

R2309

A

Front side

D

SIDE A

E

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7.1.6 TROUBLE SHOOTING

No. Symptoms Diagnosis Contents Possible Defective Points

1 The power is not turned on.

A

B

2 An opening screen is not

displayed on the monitor (The FL display lights. The mechanism does not work.)

Check the voltage of AT+3.3V, –28V and FLDC on the POWER SUPPLY Unit.

Are wires of output connector (POWER PCB ASSY) and CP4003 (DVDM Assy) disconnected or damaged ?

Check that the voltage at IC651-pin 10 (K 1) on the FLKY Assy becomes about 2.7 V when the POWER key is pressed and 0 V when it is released.

Check that the voltage at OS651-pin 1 (IR) on the OPERATION1 Assy is in the range between 0 and 3.3 V while receiving signals from the remote control unit when any key on it is pressed.

• Check the voltage of E+6.8 V and SW+3.3 V on the POWER PCB ASSY.

• Check the voltage of P.ON-H is about 2.8 V on the POWER PCB ASSY.

POWER PCB ASSY

Connector / cable

OPERATION 2 Assy

Tact SW (when operation of only the POWER key on the main unit is not accepted)

OPERATION Assy

Remote receiver section (when operation of only the POWER key on the remote control unit is not accepted)

POWER PCB Assy

Check that the following voltage are output : IC4006-pin 5 : 1.8 V, on the DVD MT PCB Assy.

C

D

3

An opening screen is not displayed on the monitor (The FL display lights. The mechanism does not work.)

Is a resonator (X4001 : 27 MHz) on the DVDMT Assy oscillating ?

• Are the signals input into IC4005-pin 16 (DWE#), pin 19 (DCS#) and pin 38 (SDCLK) on the DVD MT Assy ? (Is a signal fluctuating ?) → Communication with SDRAM

Is a signal output from IC4004-pin 28 (PRD#) on the DVD MT Assy? (Is a signal fluctuating for several hundred mS after the power is turned on ?)

Are the signals of IC4003-pin 5(SDA) and pin 6(SCL) on the DVD MT Assy fluctuating for one or two seconds after the power is turned ?

Check the video signal path between DVD IC (DVD MT Assy IC4001) and video-out terminal (see the block diagram)

DVD MT PCB Assy

1.8 V Regulator IC (IC4006)

DVD MT PCB Assy

Crystal resonator (X4001)

DVD MT PCB Assy

DVD IC (IC4001) Flash ROM (IC4004) SDRAM (IC4005)

DVD MT PCB Assy

Flash ROM (IC4004)

DVD MT PCB Assy

EEPROM (IC4003)

DVD MT PCB Assy

Video circuit after DVD IC (IC4001)

E

F

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No. Symptoms Diagnosis Contents Possible Defective Points

4A tray cannot be opened.

(An opening screen is displayed on the monitor)

5 Playback impossible

(no focusing)

6 Playback impossible

(Spindle does not turn)

7 Playback impossible

(Playback stops)

8 Picture disturbance during

playback (block noise, freeze, other)

9 No sound

(Picture is normal)

Does the voltage of CP2302-pin 3 and pin 1 on the DVD MT Assy change normally ? Pin 5 (SW2(TRIN)): Tray is fully closed: "L" Pin 3 (SW1(TROUT)): Tray is fully opened: "L"

Is a LOAD-DRV signal reaching ?

Are the signals output from IC2301-pin 5 and pin 6 (CP2302-pin 4 and pin 5) on the DVD MT Assy ? Pin 5: Approx. 4.5 V during opening tray approx. 0V during closing tray. Pin 4: Approx. 0V during opening tray approx. 4.5 V during closing tray.

Are wires of CP2302 and CP2303 on the DVD MT Assy disconnected or damaged ?

Does the voltage of CP2303-pin 5 change by pressing the Inside switch.

Are the signals output from IC2301-pin 9 (F+) and pin 8 (F–) on the DVD MT Assy ?

Does 650-nm LD emit light ? Does a pickup lens move up / down ? Does an actuator spring bend ?

Are plastic parts damaged ? Or is a shaft detached ? Is the turntable detached or tilted ?

Is flexible cable of CP2301 on the DVD MT Assy disconnected or damaged ?

Is signal output from IC4001-pin 42 (FOSO) on the DVDMT Assy ? (Device control of about 1.4 V is output usually. It is fluctuated by about ± 250 mV with focus up / down.)

Are the signals output from IC2301-pin 13 (MOT SPDL–), and pin 14 (MOT SPDL+) on the DVD MT Assy ? Is pin 41, 42 (STBY) fixed LOW?

Is there any part detached from the spindle motor ? Or Is there any foreign object lodged in it ?

Are wires of CP2303 on the DVD MT Assy disconnected or damaged ? Flexible cable / connector

Is signal output from IC4002-pin 37 (DMSO) on the DVD MT Assy ?

Does 650-nm LD deteriorate ? If the voltage at each both ends of R2321 and R2323 on the DVD MT Assy is 0.4 V or more, the 650-nm LD is definitely deteriorated.

Does 780-nm LD deteriorate ? If the voltage at each both ends of R2320 and R2322 on the DVD MT Assy is 0.4 V or more, the 780-nm LD is definitely deteriorated.

Are there scratches or dirt on the disc ? Disc

Are there scratches or dirt on the disc ? Is there a problem with the format of the disc ?

Is signal output from IC4001-pin184 and pin 186 on the DVD MT Assy ?

Tray SW

DVD MT PCB Assy

DVD IC (IC4001)

DVD MT PCB Assy

FTS Driver IC (IC2301)

Connector / cable

Inside switch

DVD MT PCB Assy

FTS Driver IC (IC2301)

Pickup

Mechanism section (motor)

Flexible cable / connector

DVD MT PCB Assy

DVD IC (IC4001)

DVD MT PCB Assy

FTS Driver IC (IC2301)

Mechanism section (Spindle motor)

DVD MT PCB Assy

DVD IC (IC4001) 650-nm LD deteriorated.

(When playback of a DVD is impossible)

780-nm LD deteriorated. (When playback of a CD is impossible)

Disc

DVD MT PCB Assy

DVD IC (IC4001)

A

B

C

D

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Symptoms That May Occur When Any Of The Following ICs Is In Failure

IC Symptoms

EEP ROM

A

(DVD MT PCB Assy : IC4003)

User's data cannot be stored in memory. The ID number is lost.

16M Flash ROM

(DVD MT PCB Assy : IC4004)

DVD IC

(DVD MT PCB Assy : IC4001)

64M SDRAM

(DVD MT PCB Assy : IC4005)

B

C

The power cannot be turned on. Downloading of the firmware cannot be performed.

Any kind of symptoms (no power, a failure in any of the servo, video and audio systems, etc.) may be generated, because the DVD processing is performed by a single chip.

No power. Block noise is generated during playback.

D

E

F

64

DV-490V-S

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7.2 DISASSEMBLY

 REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS

A

B

1-1:

TOP CABINET/FRONT CABINET/OPERATION 1/2/3/4 PCB (Refer to Fig. 1-1)

1.

Remove the 5 screws 1.

2.

Remove the Top Cabinet in the direction of arrow (A).

3.

Disconnect the following connector: (CP4002).

4.

Unlock the 4 supports 2.

5.

Remove the Front Cabinet in the direction of arrow (B).

6.

Remove the 10 screws 3.

7. Remove the 2 screws 4.

8.

Remove the Operation 1/2/3 PCB in the direction of arrow(C).

1-3: DVD DECK (Refer to Fig. 1-3)

1.

Short circuit the position shown in Fig. 1-3 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.

2.

Disconnect the following connectors: (CP2301, CP2302, CP2303).

3.

Remove the 4 screws 1.

4.

Remove the DVD Deck in the direction of arrow.

1

Short circuit using a soldering iron.

Operation 4 PCB

Operation 3 PCB

3

2

Front Cabinet

4

(C)

2

Operation 2 PCB

3

(C)

2

1

3

Top Cabinet

(B)

3

(C)

2

3

1

(A)

3

4

3

Operation PCB

1-2: POWER PCB (Refer to Fig. 1-2)

Disconnect the following connectors:

1. (CP4003, CP8001). Remove the screw 1.

2. Remove the 4 screws 2.

3. Remove the Power PCB in the direction of arrow.

4.

2

Power PCB

1

Fig. 1-1

DVD Deck

1

Pick Up PCB

1

Fig. 1-3

C

NOTE

1.

Before your operation, please read “PREPARATION OF SERVICING”.

2.

Use the Lead Free solder.

3.

Manual soldering conditions

• Soldering temperature: 320 ± 20 ˚C

• Soldering time: Within 3 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu

4.

When Soldering/Removing of solder, use the drawing equipment over the Pick Up Unit to prevent the Flux smoke from it.

5.

When installing the DVD Deck, remove all the soldering

D

on the short circuit position after the connection of Pick Up PCB and DVD PCB connector.

1-4: DVD PCB (Refer to Fig. 1-4)

Remove the 5 screws 1.

1.

Remove the 4 screws 2.

2. Remove the DVD PCB in the direction of arrow.

3.

2

E

Fig. 1-2

DV-490V-S

56

DVD PCB

1

Fig. 1-4

F

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7.3 DVD DECK SECTION

 REMOVAL OF DVD DECK PARTS

A

NOTE

1. Do not disassemble the DVD DECK PARTS except listed parts here. Minute adjustments are needed if the disassemble is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y.

2-1: TRAY (Refer to Fig. 2-1-A)

Set the Tray opened. (Refer to the DISC REMOVAL

1.

METHOD AT NO POWER SUPPLY)

Unlock the 2 supports 1 and draw it while sagging the

2.

B

Tray.

Loader Ass'y

NOTE

In case of the Traverse Ass'y, install it from (1) to (4) in

1. order. (Refer to Fig. 2-2-B) In case of the Traverse Ass'y installation, hook the wire

2. on the Loader Ass'y as shown Fig. 2-2-C.

Loader Ass'y (Bottom Side)

Rack Loading

Holder Traverse

1

Tray

C

NOTE

In case of the Tray installation, install them as the circled

1. section of Fig. 2-1-B so that the each markers are met.

Loader Ass'y

D

Tray

2-2: TRAVERSE ASS'Y (Refer to Fig. 2-2-A)

Remove the screw 1.

1. Unlock the 2 supports 2.

2.

3.

Remove the Insulator (R) from the Loader Sub Ass'y.

4.

Remove the Traverse Ass'y.

E

2

1

Traverse Ass'y

Fig. 2-1-A

Check Lock

Check Hook

Fig. 2-2-B

Loader Ass'y

Fig. 2-2-C

2-3: LOADING MOTOR PCB ASS'Y/ LOADING BELT

(Refer to Fig. 2-3-A)

1.

Remove the Loading Belt.

Fig. 2-1-B

1

2.

Remove the screw 1.

3.

Remove the Loading Motor PCB Ass'y.

4.

Remove the 2 screws 2.

5.

Remove the Loading Motor.

6.

Remove the Gear Pulley.

Loading Belt

2

Loader Sub Ass'y

Gear Pulley

Insulator (R)

Traverse Ass'y

F

• Screw Torque: 2.0 ± 0.3 kgf•cm

66

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Fig. 2-2-A

DV-490V-S

• Screw Torque: 2.5 ± 0.3 kgf•cm (Screw1)

• Screw Torque: 1.0 ± 0.3 kgf•cm (Screw2)

Loading Motor

Loading Motor PCB Ass’y

1

Fig. 2-3-A

5678

NOTE

1.

In case of the Pulley Motor installation, check if the value of the Fig. 2-3-B is correct.

2.

When installing the wire of the Loading Motor PCB Ass'y, install it correctly as Fig. 2-3-C. Manual soldering conditions

• Soldering temperature: 320 ± 5 ˚C

• Soldering time: Within 4 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu When installing the Loading Motor PCB Ass'y, install it

3. correctly as Fig. 2-3-D. In case of the Loading Motor PCB Ass'y installation, hook

4. the wire on the Loader Sub Ass'y as shown Fig. 2-3-E.

Pulley Motor

Loading Motor

Safety surface for pressing of the insert.

BROWN (1)

WHITE (2)

7.0 ± 0.1 mm

Fig. 2-3-B

2-4: RACK LOADING/MAIN GEAR/PULLEY GEAR

(Refer to Fig. 2-4-A)

1.

Unlock the support 1 and remove the Gear Pulley.

2.

Remove the Gear Main.

3.

Press down the catcher 2 and slide the Rack Loading.

Gear Pulley

Gear Main

2

1

Rack Loading

Loader Sub Ass’y

Fig. 2-4-A

NOTE

1.2.In case of the Rack Loading installation, hook the Rack Loading on the Loader Sub Ass'y as shown Fig. 2-4-B. When installing the Gear Main, take care the direction of up or down as shown Fig. 2-4-C.

Rack Loading

A

B

C

Rack Loading

Check Hook

Loading Motor PCB Ass’y

AB

The Lever should be position between A and B.

Check Hook

Loading Motor PCB Ass’y

Fig. 2-3-C

Fig. 2-3-D

Fig. 2-3-E

Loader Sub Ass'y (Bottom Side)

Check Hook

Fig. 2-4-B

Up Side

Main Gear

Down Side

Fig. 2-4-C

2-5: CLAMPER ASS'Y (Refer to Fig. 2-5-A)

Press the Clamper and rotate the Plate Clamper clockwise,

1. then unlock the 3 supports 1. Remove the Plate Clamper, Magnet Clamper and Clamper.

2.

Plate Clamper

Magnet Clamper

Main Frame

1

Clamper

1

Fig. 2-5-A

D

E

56

DV-490V-S

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NOTE

1. In case of the Clamper Ass'y installation, install correctly as Fig. 2-5-B.

A

Feed Motor

Gear Motor

Plate Clamper

Clamper

2-6:

B

HOLDER TRAVERSE/INSULATOR (F)/INSULATOR (R) (Refer to Fig. 2-6-A)

Remove the Holder Traverse.

1. Remove the 2 Insulator (F).

2. Remove the Insulator (R).

3.

Insulator (F)

Holder Traverse

Traverse Ass'y

Check Lock

Pickup leneses GEM1004 GED-008

C

Insulator (F)

NOTE

1. In case of the Insulator (F) installation, install correctly as Fig. 2-6-B.

Insulator (F)

D

Traverse Holder

Fig. 2-5-B

Insulator (R)

Fig. 2-6-A

5

Traverse Ass'y

Rack Feed Ass'y

• Screw Torque: 1.3 ± 0.3 kgf • cm (Screw 2 )

• Screw Torque: 3.0 ±

• Screw Torque: 1.0 ± 0.3 kgf • cm (Screw 4, 5)

0.3 kgf • cm (Screw 3)

1

5

Gear Feed

4

Gear Middle

2

Switch PCB Ass'y

3

Fig. 2-7-A

NOTE

1.

When installing the Rack Feed Ass'y, push both ends to align the teeth as shown Fig. 2-7-B. Then install it. In case of the Gear Motor installation, check if the value

2. of the Fig. 2-7-C is correct. When installing the wire of the Switch PCB Ass'y, install

3. it correctly as Fig. 2-7-D. Manual soldering conditions

• Soldering temperature: 320 ± 5 ˚C

• Soldering time: Within 4 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu After the assembly of the Traverse Ass'y, hook the wire

4. on the Traverse Ass'y as shown Fig. 2-7-E.

Rack Feed Ass'y

Push

Fig. 2-6-B

SWITCH PCB ASS'Y/GEAR MIDDLE/GEAR FEED/RACK

2-7:

[OK] [NG]

FEED ASS'Y/FEED MOTOR (Refer to Fig. 2-7-A)

Unlock the support 1.

1. Remove the Gear Middle.

2. Remove the screw 2.

3.

4.

E

F

Remove the Rack Feed Ass'y.

5.

Remove the screw 3.

6.

Remove the Switch PCB Ass'y.

7.

Remove the screw 4.

8.

Remove the Gear Feed.

9.

Remove the 2 screws 5.

10.

Remove the Feed Motor.

11.

Remove the Gear Motor.

68

1234

DV-490V-S

Gear Motor

Feed Motor

Safety surface for pressing of the insert.

8.0 ± 0.2 mm

Fig. 2-7-B

Fig. 2-7-C

5678

Switch PCB Ass'y

~ SPINDLE MOTOR ~

YELLOW (2)

GREEN (1)

~ FEED MOTOR ~

WHITE (4)

BROWN (3)

• Install wire from(1) to (4) in order.

Fig. 2-7-D

Check Hook

• Loosen the wirein the direction of the arrows.

Traverse Ass'y

Check Hook

Fig. 2-7-E

2-8: FFC WIRE HANDLING

1.

When installing the FFC, fold it correctly and install it as shown from Fig. 2-8.

NOTE

Do not make the folding lines except the specified

1. positions for the FFC.

A

B

C

[ 24 pin FFC ]

Printing _Serface

D

79 ± 1 mm

Reinforcement Plat

To Pick Up PCB

Fig. 2-8

E

56

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7.4 IC INFORMATION

• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

A

MT1389FE/E-L (DVD MT PCB ASSY: IC4001)

• MPEG / MICON / DSP

• Pin Arrangement (Top view)

DACVSSB

DACVDDA

DACVDDB

MC_DATA

ASDATA3

ASDATA2

ASDATA1

ASDATA0

ALRCK

DVSS (3.3)

DVDD18

DVDD3

DVDD18

DVSS (1.8)

DQM0

CVBS

ACLK

ABCK

GPIO5

GPIO4

GPIO3

RA4

RA5

RA6

RA7

RA8

RA9

RA11

CKE

RCLK

RA3

RA2

RA1

RA0

RA10

BA1

BA0

RCS#

RAS#

CAS# RWE#

DQM1

RD8

RD9

RD10

RD11

RD12

RD13

RD14

RD15

RD0

RD1

RD2

RD3

RD4

163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216

DACVSSC

109 110 111112 113 114 115 116117 118 119 120 121122 123 124125 126 127 128129 130 131 132 133134 135 136 137138 139 140 141 142143 144 145 146 147148 149 150 151152 153 154 155156 157 158 159 160 161162

B

R

110

AGND

DVDA

3

B

C

D

E

DVDB

4

DVDC

5

DVDD

DVDRFIP

DVDRFIN

MA

MB

MC

MD

111213141516171819 22021222324

SA

SB

SC

SD

CDFON

CDFOP

TNI

TPI

MIDI1

MIDI2

LDO2

LDO1

SVDD3

CSO/RFOP

2526272829

RFLVL/RFON

SGND

V2REFO

V20

VREFO

30313233343536373839

FEO

TEO

TEZISLV

OP_OUT

OP_INN

OP_INP

DMO

FMO

TROPENPWM

PWMOUT1/ADIN0

40414243444546474849

TRO

FOO

FG/ADIN1

GPIO0/VSYN

GPIO1/HSYN

GPIO2

IOA2

DVDD18

IOA3

IOA4

5051525354

IOA5

IOA6

IOA7

HIGHA0

55 56 57 58 59660 61 62 63 64 65 66 67 68 69770 717273 74 75 76 77 78 79880 81 82 83 84 85 86 87 88 89990 91 92 93 94 95 96 97 98 99

OSP

RFGND

CRTPLP

INT_RF

HIGHA6

DVDD3

HIGHA7

HRFZC

RFVDD3

RFRPAC

RFRPDC

OSN

213

RFGC

214

IREF

215

AVDD3

216

Circuits

INTERNAL RF

DMPLL

NEW

55

IOA18

56

IOA19

IOWR#

57

A16

58

HIGHA5

HIGHA4

HIGHA3

HIGHA2

ADCVSS

ADCVDD3

RF

IOA20

HIGHA1

LPFIN

LPFOP

INT_RF

Data

PLL

108

Mhz

DLL

IOOE#

IOA1

IOCS#

LPFIP

LPFON

AD0

JITFN

JITFO

XTALI

PLLVDD3

IDACEXLP

PLLVSS

XTALO

RFVDD18

RFGND18

5.1ch

Audio DAC

MPEG/MICON/DSP

IC4001

MT1389FE / E-L

AD3

AD4

AD5

AD6

IOA21

ALE

AD1

AD2

DVSS (1.8)

ALS/DATA0

ADACVDD2

ADACVDD1

ALF (CENTER)

AUDIO_DAC

AD7

A17

IOA0

DVDD18

AVCM

AL/SDATA2

APLL

UWR#

URD#

ARS

AR/SDATA1

ARF (Sub-woofer)

DVDD3

UP1_2

UP1_3

AKIN2

AKIN1

ADVCM

ADACVSS1

AUD_ADC

APLL VDAC

FS

162

VREF

161

DACVDDC

160

SPDIF

159

AADVDD

APLLVSS

APLLCAP

APLLVDD

ADACVSS2

AADVSS

2ch

ADC

VIDEO

DAC

105

RD7

106

RD6

107

RD5

108

DVDD3

GPIO6

UP1_4

UP1_5

UP1_7

UP3_0

UP3_1

UP3_4

UP3_5

UP1_6

GPIO7

G

DACVSSA

ICE

PRST#IRINT0#

101 102103 104 105 106107 108

100

F

70

DV-490V-S

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• MPEG / MICON / DSP Microcomputer

• Block Diagram

DVD

PUH

Module

Motor

Drive

FLASH

ROM

DRAM

RF Amplifier

Servo IO

Spindle Control

Memory

Controller

Debug

Port

Servo

Processor

Audio

DSP

108Mhz

TV Encoder

Video

Processor

Video Decoder

A

CVBS, Y/C

Component

Videop

Video DAC

B

De-

interlacer

MPEG-1/2

JPEG

C

GPIO

IR/VFD

System

CPU

System

Parser

CPPM/CPRM

DRM

32-bit

RISC

Audio

Output

Audio

DAC

SPDIF

D

E

56

DV-490V-S

F

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MT1389FE/E-L (DVD MT PCB ASSY : IC4001)

• MPEG/MICON/DSP CPU

A

B

C

• Pin Function

D

E

F

72

DV-490V-S

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A

B

C

D

E

56

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F

73

7

8

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A

B

C

D

E

F

74

1234

DV-490V-S

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A

B

C

D

E

56

DV-490V-S

F

75

7

8

1234

A

B

C

D

E

F

76

1234

DV-490V-S

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A

B

C

D

E

56

DV-490V-S

F

77

7

8

1234

A

B

C

D

E

F

78

1234

DV-490V-S

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A

B

C

D

E

56

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79

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A

B

C

D

E

F

80

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DV-490V-S

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A

B

Note:

1. The Main column is the main function, Alt. means alternative function.

2. The external TV encoder mode only supports CCIR-656 mode.

C

D

E

56

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7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY

Disc / content format playback

A

B

Disc / content format playback compatibility

compatibility

This player is compatible with a wide range of This player is compatible with a wide range of

disc types (media) and formats. Playable discs disc types (media) and formats. Playable discs

will generally feature one of the following logos will generally feature one of the following logos

on the disc and/or disc packaging. Note on the disc and/or disc packaging. Note

however that some disc types, such as however that some disc types, such as

recordable CD and DVD, may be in an recordable CD and DVD, may be in an

unplayable format—see below for further unplayable format—see below for further

compatibility information. compatibility information.

Pleasealso note that recordable discs cannot be Pleasealso note that recordable discs cannot be

recorded using this player. recorded using this player.

CD-R/RW compatibility

• Compatible formats: CD-Audio, Video CD

ISO 9660 CD-ROM* containing MP3, ISO 9660 CD-ROM* containing MP3,

WMA, JPEG or DivX video files WMA, JPEG or DivX video files

* ISO 9660 Level 1 or 2 compliant. CD * ISO 9660 Level 1 or 2 compliant. CD

physical format: Mode1, Mode2 XA Form1. physical format: Mode1, Mode2 XA Form1.

Romeo and Joliet file systems are both Romeo and Joliet file systems are both

compatible with this player. compatible with this player.

• Multi-session playback: No

• Unfinalized disc playback: No

• Filestructure (may differ): Up to 299 folders

on a disc; up to 648 folders and files on a disc; up to 648 folders and files

(combined) within each folder

,

(combined) within each folder

DVD-Video

Audio CD CD-R

C

DVD-R DVD-RW DVD-R DVD-RW

Video CD

Fujicolor CD Fujicolor CD

CD-RW CD-RW

• This unit will play DVD+R/+RW discs.

• is a trademark of DVD Format/Logo

Licensing Corporation. Licensing Corporation.

• is a trademark of Fuji Photo Film Co. Ltd.

D

• Also compatible with KODAK Picture CD

This player supports the IEC’s Super VCD

standard. Compared to the Video CD standard,

Super VCD offers superior picture quality, and

allows two stereo soundtracks to be recorded.

Super VCD also supports the widescreen size.

About DualDisc playback

A DualDisc is a new two -sided disc, one side

of which contains DVD content video, audio,

E

F

etc. while the other side contains non-DVD

content such as digital audio material.

The non-DVD, audio side of the disc is not

compliant with the CD Audio specification and

therefore may not play.

The DVD side of a DualDisc plays in this

product.

Formore detailed information on the DualDisc

specification, please refer to the disc

manufacturer or disc retailer.

DVD+R/DVD+RW compatibility DVD+R/DVD+RW compatibility

Only DVD+R/DVD+RW discs recorded in Only DVD+R/DVD+RW discs recorded in

‘Video Mode (DVD Video Mode)’ which have ‘Video Mode (DVD Video Mode)’ which have

been finalized, can be played back. However, been finalized, can be played back. However,

some editing made during the recording may some editing made during the recording may

not be played back accurately. not be played back accurately.

DVD-R/RW compatibility

• Compatible formats: DVD-Video, Video

Recording (VR)*

* Editpoints may not play exactly as edited;

screen may go momentarily blank at edited

points.

• Unfinalized playback: No

• WMA/MP3/JPEG file playback on DVD-R/

RW: No

Compressed audio compatibility Compressed audio compatibility

• Compatible formats: MPEG-1 Audio Layer 3

(MP3), Windows Media Audio (WMA)

• Sampling rates: 32 kHz, 44.1 kHz or 48 kHz

• Bit-rates: Any (128 Kbps or higher

recommended)

• VBR (variable bit rate) MP3 playback: No

• VBR WMA playback: No

• WMA lossless encoding compatible: No

• DRM (Digital Rights Management)

compatible: Yes (DRM-protected audio

files will not play in this player—see also

DRM in the Glossary)

• Fileextensions: .mp3, .wma (these must be

used for the player to recognize MP3 and

WMA files – do not use for other file types)

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About WMA

WMA is an acronym for Windows Media Audio

About WMA

and refers to an audio compression technology developed by Microsoft Corporation. WMA content can be encoded by using Windows

®

Media Player version 7, 7.1, Windows Media Player for Windows

Player 9 Series. Microsoft, Windows Media, and the Windows

logo are trademarks, or registered trademarks of Microsoft Corporation in the United States and/ or other countries.

About DivX

DivX is a compressed digital video format created by the DivX

DivXNetworks, Inc. This player can play DivX video files burned on CD-R/RW/ROM discs. Keeping the same terminology as DVD-Video, individual DivX video files are called "Titles". When naming files/titles on a CD-R/RW disc prior to burning, keep in mind that by default they will be played in alphabetical order.

Displaying DivX subtitle files

The font sets listed below are available for DivX external subtitle files. You can see the proper font set on-screen by setting the

Language

to match the subtitle file. This player supports the following language

groups:

Group 1:

Danish (da), Dutch (nl), English (en), Faroese (fo), Finnish (fi), French (fr), German (de), Icelandic (is), Irish (ga), Italian (it), Norwegian (no), Portuguese (pt), Rhaeto- Romanic (rm), Scottish (gd), Spanish (es), Swedish (sv)

Group 2:

Hungarian (hu), Polish (pl), Romanian (ro), Slovak (sk), Slovenian (sl)

Group 3:

(mk), Russian (ru), Serbian (sr), Ukrainian (uk)

Group 4: Group 5:

The Windows Media® logo printed on the box The Windows Media® logo printed on the box

indicates that this player can playback indicates that this player can playback

Windows Media Audio content. Windows Media Audio content.

WMA is an acronym for Windows Media Audio WMA is an acronym for Windows Media Audio

and refers to an audio compression technology and refers to an audio compression technology

developed by Microsoft Corporation. WMA developed by Microsoft Corporation. WMA

content can be encoded by using Windows content can be encoded by using Windows

®

Media Player version 7, 7.1, Windows Media

® Media Player version 7, 7.1, Windows Media Player for Windows XP, or Windows Media

Player for Windows XP, or Windows Media

Player 9 Series. Player 9 Series.

Microsoft, Windows Media, and the Windows Microsoft, Windows Media, and the Windows

logo are trademarks, or registered trademarks of logo are trademarks, or registered trademarks of

Microsoft Corporation in the United States and/ Microsoft Corporation in the United States and/

or other countries.

® XP, or Windows Media®

®

video codec from

or other countries.

About DivX

DivX is a compressed digital video format

created by the DivX video codec from DivX,

Inc.This player can play DivX video files burned

on CD-R/RW/ROM discs. Keeping the same

terminology as DVD-Video, individual DivX

video files are called "Titles". When naming

files/titles on a CD-R/RW disc prior to burning,

keep in mind that by default they will be played

in alphabetical order.

Albanian (sq), Basque (eu), Catalan (ca),

® ®

Subtitle

in alphabetical order.

Displaying DivX subtitle files Displaying DivX subtitle files

The font sets listed below are available for DivX

Albanian (sq), Croatian (hr), Czech (cs),

The font sets listed below are available for DivX

external subtitle files. You can see the proper external subtitle files. You can see the proper

font set on-screen by setting the Subtitle font set on-screen by setting the Subtitle

Bulgarian (bg), Byelorussian (be), Macedonian

Language to match the subtitle file. Language to match the subtitle file.

Hebrew (iw), Yiddish (ji)

This player supports the following language

Turkish (tr)

This player supports the following language

groups: groups:

DivX, DivX Certified, and associated logos are

Group 1: Albanian (sq), Basque (eu), Catalan (ca),

trademarks of DivXNetworks, Inc. and are used

Danish (da), Dutch (nl), English (en), Faroese (fo),

Group 1: Albanian (sq), Basque (eu), Catalan (ca), Finnish (fi), French (fr), German (de), Icelandic (is), Irish

Danish (da), Dutch (nl), English (en), Faroese (fo),

under license.

(ga), Italian (it), Norwegian (no), Portuguese (pt), Rhaeto-

Finnish (fi), French (fr), German (de), Icelandic (is), Irish Romanic (rm), Scottish (gd), Spanish (es), Swedish (sv)

(ga), Italian (it), Norwegian (no), Portuguese (pt), Rhaeto- Group 2: Albanian (sq), Croatian (hr), Czech (cs),

Romanic (rm), Scottish (gd), Spanish (es), Swedish (sv) Hungarian (hu), Polish (pl), Romanian (ro), Slovak (sk),

Group 2: Albanian (sq), Croatian (hr), Czech (cs), Slovenian (sl)

Hungarian (hu), Polish (pl), Romanian (ro), Slovak (sk), Group 3: Bulgarian (bg), Byelorussian (be), Macedonian

Slovenian (sl) (mk), Russian (ru), Serbian (sr), Ukrainian (uk)

Group 3: Bulgarian (bg), Byelorussian (be), Macedonian Group 4: Hebrew (iw), Yiddish (ji)

(mk), Russian (ru), Serbian (sr), Ukrainian (uk) Group 5: Turkish (tr)

Group 4: Hebrew (iw), Yiddish (ji) Group 5: Turkish (tr)

®

• Some external subtitle files may be

displayed incorrectly or not at all.

• For external subtitle files the following

subtitle format filename extensions are

supported (please note that these files are

not shown within the disc navigation

menu): .srt, .sub, .ssa, .smi

• The filename of the movie file has to be

repeated at the beginning of the filename

for the external subtitle file.

• The number of external subtitle files which

can be switched for the same movie file is

limited to a maximum of 10.

DivX video compatibility

• Official DivX Certified product.

• PlaysDivX5, DivX4, DivX3 and DivX

®

VOD video content (in compliance with

®

DivX

Certified technical requirements).

• File extensions: .avi and .divx (these must

• Official DivX Certified product.

be used for the player to recognize DivX

• Official DivX Certified product.

• Playsall versions of DivX video (including

video files). Note that all files with the .avi

• Playsall versions of DivX video (including

extension are recognized as MPEG4, but not all of these are necessarily DivX video files and therefore may not be playable on this

• File extensions: .avi and .divx (these must

player.

• File extensions: .avi and .divx (these must

DivX, DivX Certified, and associated logos are trademarks of DivXNetworks, Inc. and are used under license.

JPEG file compatibility

DivX, DivX Certified, and associated logos are

• Compatible formats: Baseline JPEG and

trademarks of DivX, Inc. and are used under

DivX, DivX Certified, and associated logos are

EXIF 2.2* still image files up to a resultion

license.

trademarks of DivX, Inc. and are used under

of 3072 x 2048.

license.

*File format used by digital still cameras

JPEG file compatibility

• Progressive JPEG compatible: No

JPEG file compatibility

• Compatible formats: Baseline JPEG and

• File extensions: .jpg (must be used for the player to recognize JPEG files – do not use for other file types)

• Progressive JPEG compatible: No

• File extensions: .jpg (must be used for the

PC-created disc compatibility

• File extensions: .jpg (must be used for the

Discs recorded using a personal computer may not be playable in this unit due to the setting of the application software used to

PC-created disc compatibility

create the disc. In these particular instances,

PC-created disc compatibility

Discs recorded using a personal computer

check with the software publisher for more

may not be playable in this unit due to the

Discs recorded using a personal computer

detailed information.

setting of the application software used to

may not be playable in this unit due to the

create the disc. In these particular instances,

setting of the application software used to

Discs recorded in packet write mode (UDF

check with the software publisher for more

create the disc. In these particular instances,

format) are not compatible with this player.

detailed information.

check with the software publisher for more

Check the DVD-R/RW or CD-R/RW software

detailed information.

Discs recorded in packet write mode (UDF

disc boxes for additional compatibility

format) are not compatible with this player.

Discs recorded in packet write mode (UDF

information.

format) are not compatible with this player.

Check the DVD-R/RW or CD-R/RW software disc boxes for additional compatibility

Check the DVD-R/RW or CD-R/RW software

information.

disc boxes for additional compatibility information.

®®

DivX 6) with standard playback of DivX

®®

DivX 6) with standard playback of DivX

media files. media files.

be used for the player to recognize DivX be used for the player to recognize DivX

video files). Note that all files with the .avi extension are recognized as MPEG4, but not

video files). Note that all files with the .avi all of these are necessarily DivX video files

extension are recognized as MPEG4, but not and therefore may not be playable on this

all of these are necessarily DivX video files player.

and therefore may not be playable on this player.

EXIF2.2* still image files up to a resolution of 3072 x 2048.

EXIF2.2* still image files up to a resolution *

of 3072 x 2048.

File format used by digital still cameras.

*

File format used by digital still cameras.

player to recognize JPEG files – do not use for other file types)

®

A

B

®

C

D

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DV-490V-S

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8. PANEL FACILITIES

8.1 FRONT PANEL SECTION

A

Front panel

1

B

DV-490V

1 STANDBY/ON

Press to switch the player on or into standby.

2 Disc tray

C

D

TOP MENU

3

Displays the ‘top menu’ of a DVD disc—this varies with the disc.

4

ENTER & cursor buttons

Selects the current menu option.

5

MENU

Displays a DVD disc menu—this varies with the disc and may be the same as the ‘top menu’.

6 RETURN

Returns to the previously dis-played menu screen.

7 HOME MENU

2

3 4 5

9  OPEN/CLOSE

Press to open or close the disc tray.

10 

Press to start or resume playback.

11 

Press to pause playback. Press again to restart.

12 

Press to stop the disc (you can resume playback by pressing  (play)).

13  and 

• Press and hold for fast reverse/forward scanning.

• Press to jump to the previous/next chapter or track.

6781017 16 9111213

E

F

84

8 Display

Description of the display.

1234

DV-490V-S

16 HDMI indicator

Lights when this player is recognized by another HDMl or DVI/HDCP compatible component.

17

Compatible

This mark indicates compatibility with

DVD-RW discs recorded on a DVD recorder in

Video Recording mode.

5678

8.2 REMOTE CONTROL

Remote control

1

Press to switch the player on or into standby.

2AUDIO

Press to select the audio channel or language.

3SUBTITLE

Press to select a subtitle display.

4Number buttons

5TOP MENU

Press to display the top menu of a DVD disc.

6ENTER & cursor buttons

Use to navigate on-screen displays and menus. Press ENTER to select an option or execute a command.

A

B

C

7 HOME MENU

Press to display (or exit) the on-screen display.

8

Use for reverse slow motion playback, frame reverse and reverse scanning.

9

Press to start or resume playback.

10

chapter or track, then to previous chapters/ tracks.

11

Press to pause playback; press again to restart.

12 PLAY MODE

Press to display the Play Mode menu. (You can also get to the Play Mode menu by pressing HOME MENU and selecting Play Mode).

D

E

Press to jump to the beginning of the current

DV-490V-S

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Remote control 2

A

13 SURROUND

Press to activate/switch off 2 V/SRS TruSurround.

14

Press to open or close the disc tray.

15 ANGLE

Press to change the camera angle during DVD multi-angle scene playback.

B

16 CLEAR

Press to clear a numeric entry.

17 ENTER

Use to select menu options, etc.

18 MENU

C

Press to display a DVD disc menu, or the Disc Navigator if a VR format DVD-RW, CD, Video CD , MP3, WMA or JPEG disc is loaded.

19 RETURN

Press to return to a previous menu screen.

20

Use for forward slow motion playback, frame advance and forward scanning.

21

Press to jump to the next chapter or track.

22

Press to stop the disc (you can resume playback by pressing (play)).

23 DISPLAY

Press to display information about the disc playing.

24 ZOOM

Press to change the zoom level.

D

E

F

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DV-490V-S

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5678

A

B

C

D

E

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DV-490V-S

F

87

7

8

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7 Jigs list

A

Name Jig No. Remarks

Service Remote Control Unit GGF1381 diagnosis

DVD Test Disc (DVD

-Video,NTSC)

GGV1025 Operation Check

CD Test Disc STD-905 Operation Check

B

C

Lubricants and Glues list

Name Lubricants and Glues No. RemarkName Lubricants and Glues No. Remark

Daifree GEM1036 (ZLX-ME413A) Refer to "2.3 06 DVD MECHA SECTION"

Grease GYA1001 (ZLB-PN397B) Refer to "2.3 06 DVD MECHA SECTION"

Grease GYA1018 Refer to "2.3 06 DVD MECHA SECTION"

Cleaning

• Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:

Position to be cleaned Cleaning tools RemarkPosition to be cleaned Cleaning tools Remark

Pickup leneses Cleaning liquid : GEM1004

Cleaning paper : GED-008

D

E

Refer to "2.3 06 DVD MECHA SECTION" and

Refer to "7.3 DVD DECK SECTION"

F

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DV-490V-S

Pioneer DV-490V-S, DV-490V-K Service manual

DV-490V-S

SAFETY INFORMATION

CONTENTS

1. SPECIFCATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING SECTION

2.2 EXTERIOR SECTION

2.3 06 DVD MECHA SECTION

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.2 OVERALL and POWER BLOCK DIAGRAM

3.3 OVERALL WIRING CONNECTION DIAGRAM

3.4 DVD MT PCB ASSY (1/7)

3.5 DVD MT PCB ASSY(2/7)

3.6 DVD MT PCB ASSY(3/7)

3.7 DVD MT PCB ASSY(4/7)

3.8 DVD MT PCB ASSY(5/7)

3.9 DVD MT PCB ASSY(6/7)

3.10 DVD MT PCB ASSY(7/7)

3.11 OPERATION, OPERATION 2 and OPERATION 3, 4 PCB ASSYS

3.12 POWER PCB ASSY (1/2)

3.13 POWER PCB ASSY (2/2)

3.14 WAVE FORMS

4. PCB CONNECTION DIAGRAM

4.1 LOADING and SW PCB ASSYS

4.2 DVD MT PCB ASSY

4.3 OPERATION, OPERATION 2 and OPERATION 3, 4 PCB ASSYS

4.4 POWER PCB ASSY

5. PCB PARTS LIST

6. ADJUSTMENT

6.1 WHEN REPLACING DVD DECK

6.2 TEST MODE

6.3 TEST MODE IN

6.4 DISC REMOVAL METHOD

7. GENERAL INFORMATION

7.1 DIAGNOSIS

7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE

7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY

7.1.3 SPECIFICATION OF MODEL INFORMATION DISPLAY

7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE

7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY

7.1.6 TROUBLE SHOOTING

7.2 DISASSEMBLY

7.3 DVD DECK SECTION

7.4 IC INFORMATION

7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY

8. PANEL FACILITIES

8.1 FRONT PANEL SECTION

8.2 REMOTE CONTROL