PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
DV-490V
DV-490V-S
DVD PLAYER
DV-490V-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ModelTypePower Requirement Region No.Remarks
DV-490V-SKUCXZTAC120V1
ORDER NO.
RRV3410
For details, refer to "Important Check Points for Good Servicing" .
T-ZZR JUN. 2006 printed in Japan
-
1234
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
causecancer, birth defects or other reproductive harm.
B
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts mustbe of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les piècesde remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 – Proposition 65
C
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and
service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (waterpipe
, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
D
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
Leakage
Device
under
E
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
current
tester
not be above
0.5mA
Earth
ground
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge
from PIONEER.
AC Leakage Test
F
2
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
A
B
C
D
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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3
7
8
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
3.12 POWER PCB ASSY............................................................................................................................... 34
3.13 WAVE FORMS ....................................................................................................................................... 36
4.4 POWER PCB ASSY................................................................................................................................. 48
5. PCB PARTS LIST ........................................................................................................................................... 50
6.1 WHEN REPLACING DVD DECK ............................................................................................................. 51
6.2 TEST MODE ............................................................................................................................................ 52
6.3 TEST MODE IN........................................................................................................................................ 53
7.3 DVD DECK SECTION.............................................................................................................................. 64
7.4 IC INFORMATION.................................................................................................................................... 68
7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..................................................................... 80
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
A
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING SECTION
GUARANTEE CARD
B
"Operating Instructions"
5
BATTERY,MANGAN
C
6
7
8
7-8
POLYBAG,INSTRUCTION (RED CAUTION)
12
14
POLY BAG INSTA5
TRANSMITTER
CORD,RCA PIN
16
PA CKAGE
3
4
2
PA CKAGE
14
GIFT SHEET
13
Front
D
PA CKAGE
14
E
11
PA CKAGE,PAD
PA CKAGE
14
15
F
6
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PACKING SECTION parts List
No.DescriptionPart No.
Mark
1• • • •
2Cord, RCA Pin06CPBA2006
3Remote Control07650KY010
4Battery CoverVNK4998
NSP 5Battery,Mangan (AR, R6P)• • • •
NSP 6Guarantee CardJ2D30902A
7Instruction BookJ2I80101B
( English )
8Instruction BookJ2I80110B
( French )
A
11 Package.Pad792WHA0604
12 Polyethylene Bag,InstructionJB5UD300
13 Gift Sheet791WHA0100
14 Package792WHAA190
15 Gift Box793WCDD172
16 Poly. Bag791WHAA040
B
C
D
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7
7
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2.2 EXTERIOR SECTION
NON-CONTACT
A
SIDE
CONTACT SIDE
20
14
20
20
Refer to
"2.3 06 DVD MECHA SECTION".
5
PCB240
(POWER PCB ASS'Y)
B
19
19
4
19
18
18
18
7
18
28
20
20
F
29
12
25
12
24
23
19
21
15
19
19
19
11
C
16
13
13
16
D
E
30
101E
101C
101
F
" FRONT PANEL SECTION".
PCBDF0
(OPERATION 3 PCB ASS'Y)
101G
101M
101P
101A
101N
101O
27
G
113
101I
8
PCBDG0
204
(OPERATION 4 PCB ASS'Y)
22
17
22
22
B
H
B
6
101D
101J
101B
101K
101L
13
22
101F
13
PCB280
3
(OPERATION 2 PCB ASS'Y)
22
C
10
C
101H
22
26
22
C
A
A
A
9
PCB130
1
(DVD PCB ASS'Y)
22
31
32
B
PCB270
(OPERATION 1 PCB ASS'Y)
22
2
19
8
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EXTERIOR SECTION parts List
Mark
No.DescriptionPart No.
1DVD MT PCB AssyA2I901A130
2OPERATION PCB AssyA2I801A270
3OPERATION 2 PCB AssyA2I802A280
4POWER PCB AssyA2I801A240
5DVD MECHA ASSYA2I802A650
6Cord Jumper(CD604)122H051706
7Cord AC Bush1209618901
NSP 8Plate,Bottom702WSA0284
9Cord Jumper(CD601)122H0B1003
10 Cord Jumper(CD602)122H091303
A
11 Plate,Cover power755WPAA031
12 Holder,FFC761WPA0396
13 Cushion,LegVEB1349
14 Cabinet,Top702WSB0114
15 Screw PAN810213060U
16 Cushion (15x20x16)8965TS101B
17 OPERATION 4 PCB AssyA2I903ADG0
18 Screw,Tap Tite(S)-Bind Wash. 816423063U
19 Screw,Tap Tite(S) (3x5.5)8107D3055U
20 Screw,Tap Tite(B) (3x6.0)8109K3060U
21 Screw,Tap Tite(B)Pan (3x6)810913060U
22 Screw,Tap Tite(P) (2.6x8)811022680U
NSP 25 Sheet,Jack 3722631A096
NSP 26 Double,Face-Tape7290000156
27 OPERATION 3 PCB AssyA2I903ADF0
NSP 28 Sheet Caution726000A140
NSP 29 Sheet, Caution7250000597
NSP 30 ENERGY STAR LABEL7230007965
B
C
D
31 Spring Earth743WKAA015
32 Scerw Tap Tite(M2.6x8)811012680U
101 Front Cabi Assy
NSP 101A Cabinet, Front
NSP 101B Plate, Display711WPA0253
NSP 101C Plate, Cover
101D Flap, DVD
NSP 101E Badge,Brand7236310014
NSP 101F Button,Frame 1735WPA0874
NSP 101G Button,Frame 4735WPA0879
NSP 101H Button,Frame 2735WPB0328
NSP 101I Button,Frame 5735WPB0329
NSP 101J Button,Frame 3735WPB0330
NSP 101K Button, Cap737WPB0005
NSP 101L Button, Cap 2737WPB0006
NSP 101M Button, Cap 1737WPJ0002
101N Spring,Flap-DVD743WKA0052
101O SHEET DVD7235630011
NSP 101P Glass LED713WPA0385
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2.3 06 DVD MECHA SECTION
A
34
14
9
18
Cannot supply separately.
Lubricating Oil
GYA1001
AB
21
If the repair is needed, replace the
LOADER SUB ASS'Y.
15
B
11
Grease
GEM1036
AB
AB
AB
AC
AB
C
AB
4
20
3
12
AC
AB
Lubricating Oil
GYA1001
23
19
29
6
CD2001
SW1
E
1
PCB610
Pickup leneses
D
8
13
E
GEM1004
GED-008
25
30
24
AA
8
26
27
17
SW2
Note :
5
32
31
10
22
22
16
Grease
GEM1018
2
PCB640
D
(SW PCB ASS'Y)
Do not replace the parts. Because,
minute adjustments are needed if
this condition is disassembled
further more.
If the repair is needed, replace the
DVD MECHA ASS'Y.
(LOADING MOTOR PCB ASS'Y)
7
CD2302
28
33
CLASS
GREASEG-555G
F
PART NO.
GEM1018
GYA1001
PART NAME
GEM1036
G-313Y
FL-78A
CD2301
MARK
AA
AB
AC
NOTE:
Applying positions AA, AB and AC for the
grease are displayed for this section.
Check if the correct grease is applied for each
position.